CN109512013B - Press-pull type sliding cut tobacco cutting device - Google Patents
Press-pull type sliding cut tobacco cutting device Download PDFInfo
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- CN109512013B CN109512013B CN201811486890.6A CN201811486890A CN109512013B CN 109512013 B CN109512013 B CN 109512013B CN 201811486890 A CN201811486890 A CN 201811486890A CN 109512013 B CN109512013 B CN 109512013B
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- blade
- rotary
- blades
- group
- cutting
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/04—Cutting tobacco by machines with revolving knives
- A24B7/06—Cutting tobacco by machines with revolving knives with two co-operating sets of knife discs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model provides a compression-pulling type sliding cut tobacco cutting device, which comprises a frame (300), wherein two groups of blade groups for periodic cutting action, namely a first blade group and a second blade group, are arranged above the frame (300); the first blade set is a rotary blade set, and the second blade set is a fixed blade set; the first blade set and the second blade set are composed of a plurality of blades and blade fixing assemblies at intervals, and the blades of the first blade set and the blades of the second blade set are installed oppositely; when each blade in the first blade group and each blade in the second blade group move relatively, the cutting path formed by the mutually meshed blades in the first blade group and the second blade group is inclined downwards. The utility model only adopts a group of rotary cutters and a group of fixed cutters, changes the existing rotary shearing and rotary pressing cutting into axial rotary pressing cutting, prolongs shearing time compared with cutting and pushing cutting, ensures that materials are thoroughly cut, saves labor, reduces electricity consumption, and avoids the problems of stuffy turning and cutting caused by material accumulation, and the like.
Description
Technical Field
The utility model relates to the field of cut tobacco cutting, in particular to a push-pull type sliding cut tobacco cutting device.
Background
The length of the tobacco shreds can not meet the technological requirements, and bamboo joint cigarettes can be caused in the cigarette rolling process, so that the quality of cigarettes is seriously affected.
The existing tobacco shred manufacturing equipment is mainly divided into the following three types, wherein the first type adopts a cutter plate of a shredder to cut the tobacco shred at fixed length, the second type adopts a rolling licker-in with speed difference and a cutter head to carry out rotary beating or rotary cutting, and the third type adopts a rotary moving cutter and a left fixed cutter to cut the tobacco shred. The fixed-length cutting mode of the cutter plate is to cut the filament, but the cutting length of the filament is shorter; in comparison, the device for rotary cutting by adopting the rolling cutter with speed difference and combining the movable cutter with the fixed cutter has more advantages.
1. The Chinese patent of the utility model is a cut tobacco and filament cutter for cigarettes, the publication date is 2015, 06 and 03, and a circular cutter with speed difference is adopted for rotary cutting. Although the tobacco shred equipment with the speed difference and the rolling cutter head for rotary beating or rotary cutting reduces the filament rate of tobacco shreds to a certain extent, the cutting mode is still pile-pressing shearing to the incoming material, and the two cutting edges cut the outward pile-pressing material from the root as the scissors are held by a hand, so that a lot of stuffy vehicles are accumulated. Specifically, when two opposite cutters are rotated relatively, one cutter is a high-speed cutter disc group, the other cutter is a low-speed cutter disc group, the cutters of the two cutter disc groups are corresponding, when the two cutter disc groups are moved relatively, the cutters of the two cutter disc groups are interacted and separated periodically to complete the shearing action, and when long cut tobacco falls between the two cutter disc groups, the high-speed cutter disc group tears the long cut tobacco and completes the cutting process. In the shearing process, the corresponding cutters form a shearing path for feeding from the beginning of contact to the mutual separation, and because the fast cutter head rotates at a linear speed of more than 1000 meters per minute, the generated positive pressure wind enables the tobacco shreds to rotate along with the cutter heads, the quantity and the moisture of the incoming materials of the tobacco shreds cannot be accurately controlled, and the cutting edges are worn, the tobacco shreds between the cutters are larger and cannot be immediately cut off, so that the tobacco shreds are pushed in the feeding direction or gradually accumulated between the two cutter heads along with the rotation of the cutter heads, and the tobacco shreds are blocked, cut off and blocked. In order to avoid the phenomenon, the cutter is forced to be more powerful by adopting a motor with higher power so as to enhance the passing performance of the cutter, but the method is undoubtedly not used for fundamentally solving the problems, and the tobacco shreds are crushed and increased, so that the energy consumption of the machine is increased.
2. The Chinese patent of the utility model, namely the low-energy-consumption cut tobacco shearing device for preventing cut tobacco from being broken, has the authorized date of 2018, 7 and 5, and is obviously energy-saving and reduces the broken rate of cut tobacco compared with cut tobacco equipment with a double-rolling cutter with a speed difference for rotary beating or rotary cutting. However, since the fixed cutter cutting edge is mounted parallel to the horizontal line of the center of the movable cutter, the rotary cutter cutting edge is manufactured parallel to the horizontal line of the center of the movable cutter in an inclined manner, so that the pressing cutting or the chopping cutting is formed. Because the fast cutter head rotates at a linear speed of more than 1000 meters per minute, the generated positive pressure wind enables the tobacco shreds to rotate along with the cutter head, and the cutter blade with the length of ten centimeters is only used for cutting the tobacco shreds by one to three centimeters, the cutting effect is good when the water content of the supplied materials is less, the material layer is thin and the cutting edge is sharp, and if the water content of the supplied materials is increased, the movable fixed cutter blade is sharpened and blunt or the tobacco shred thickness exceeds the distance between two fixed cutters, the tobacco shreds are accumulated on the joint of the root part of the fixed cutter and the bin wall, and the phenomenon that a cutter is easy to cut is easy to reach a 'stuffy car'.
In summary, the following problems in the prior art need to be solved in time: 1. the problems of high power consumption and stuffy turning and cutting caused by accumulation of the traditional cut tobacco during double-cutter rotary cutting and rotary pressing cutting of a cutter set matched with a movable cutter are solved; 2. the cutter head only rotates with the cutter head due to the high-speed rotation of the cutter head, and the cutter blade with the length of ten centimeters is only used for cutting the cut tobacco.
Disclosure of Invention
The purpose of the utility model is that: the design of the compression-pulling type sliding cut type tobacco cutting device changes the scissors principle into the guillotine principle, and solves the problems of easy stuffy turning, cutter cutting, high consumption and root cutting only with a fixed cutter blade existing in the traditional tobacco cutting device.
The technical scheme of the utility model is as follows: the compression-pulling type sliding cut type tobacco cutting device comprises a frame, wherein the frame is used for installing all parts in the tobacco cutting device, and is characterized in that: two groups of blade groups which do periodical cutting actions, namely a first blade group and a second blade group, are arranged above the frame; the first blade set is a rotary blade set, and the second blade set is a fixed blade set; the first blade set and the second blade set are composed of a plurality of blades and blade fixing assemblies at intervals, and the blades of the first blade set and the blades of the second blade set are installed oppositely; when each blade in the first blade group and each blade in the second blade group move relatively, the cutting path formed by the mutually meshed blades in the first blade group and the second blade group is inclined downwards.
The first blade group is a rotary blade group, and the rotary blade group is arranged on the frame through a rotating shaft and is connected with a power device in a transmission way, and the rotary blade group rotates along with the rotating shaft (driven by the power device).
The blades of the first blade group are rotary blades, each rotary blade comprises a hub part fixedly matched with the rotary shaft, and a plurality of rotary blades uniformly distributed on the peripheral surface of the hub part in a circumferential manner.
The rotary blades of the rotary blades are uniformly distributed on a plane parallel to the end face of the rotary blade.
The number of the rotating blades on each rotating blade is three, the angle between the adjacent rotating large blades on the same rotating blade is 120 degrees, and the angle between the adjacent rotating blades on different rotating blades is 40 degrees.
The second blade sets are fixed blade sets, the fixed blade sets are fixedly arranged on the frame, and blades of the fixed blade sets are inclined downwards.
Wherein the blades of the second blade group are fixed blades, and the fixed blades are of a strip-shaped structure; each fixed blade is fixedly arranged through a tool rest arranged on the frame, and the tool rest is positioned below the central line of the rotating shaft.
Wherein, the included angle between each fixed blade and the horizontal plane is 18 degrees to 40 degrees.
Wherein, the initial contact position of the fixed blade and the corresponding rotary blade is positioned at the root of the fixed blade edge, and the angle formed by the fixed blade edge part, the corresponding rotary blade edge part and the initial contact position is inclined downwards.
The utility model has the advantages that:
1. a group of rotary knives and a group of fixed knives are adopted to cut tobacco, and the power required by a motor is greatly reduced.
2. The rotary knife is in contact with the fixed knife by the root of the fixed knife and gradually inclines downwards, and the force generated by the rotary knife is utilized to drive the material to slide downwards along the inclined edge of the fixed knife, so that the movable knife head presses and pulls the cut tobacco to slide downwards along the fixed knife edge from the root of the fixed knife edge, the material is finally cut off, the shearing path of the material is prolonged, the problem of stuffy turning and cutting of the material caused by accumulation of the material is avoided, and the cutting time of the material is fully ensured.
3. The fixed cutter is obliquely arranged, namely the upper part of the fixed cutter root and the center of the movable cutter head form a horizontal line, the fixed cutter head part is obliquely inclined downwards by 20-40 degrees, when the cutting edge is not sharp and the thickness of the incoming material exceeds the distance between two fixed cutters, the movable cutter drags the material to slide along the fixed cutter edge after one cutter is cut, and the material is not accumulated to a 'stuffy car' under the same condition.
Drawings
Fig. 1 is a schematic view of the installation structure of the tobacco cutting device of the present utility model.
Fig. 2 is a schematic view illustrating a mounting structure and a mating of the two blade sets in fig. 1.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a schematic diagram of the end-face fit of the two blade sets of fig. 2.
Detailed Description
The following describes the technical scheme of the present utility model in further detail with reference to the accompanying drawings, but is not to be construed as limiting the technical scheme. The first and second words in the text description are words of identification which distinguish similar features, and are not particularly limited. The "upper" and "lower" appearing in the drawings are all referenced to the position shown in the specific drawing, and cannot represent the specific installation position in reality.
As shown in fig. 1, 2, 3 and 4, the push-pull type sliding cut tobacco cutting device comprises a frame 300, wherein the frame 300 is used for installing all parts in the tobacco cutting device, and the frame 300 is formed by welding rigid rods and forms a frame type structure; the upper part of the frame 300 is used for installing a first blade group and a second blade group; the first blade group is a rotary blade group 100, blades of the rotary blade group 100 are rotary blades 102, each rotary blade 102 comprises a hub part 103 fixedly matched with the rotary shaft 101, and a plurality of rotary blades 104 uniformly circumferentially distributed on the outer peripheral surface of the hub part 103; the first blade set is arranged on a rotating shaft 101 through a compression screw, the rotating shaft 101 and each rotating knife 102 are relatively fixed, the rotating shaft 101 is fixed with a frame 300 through a bearing assembly, one end of the rotating shaft 101 is connected with a motor through a transmission device 400, and the motor drives the rotating shaft 101 to rotate through the transmission device 400; the second blade set is arranged on the frame 300 through the blade rest 201, the blades of the second blade set are fixed blades 202, each fixed blade 202 is fixedly arranged through the blade rest 201 arranged on the frame 300, each fixed blade 202 is of a strip-shaped structure, the blade rest 201 is provided with a mounting groove matched with each blade of the second blade set, and each blade of each second blade set is fixedly connected with the blade rest 201 in a detachable mode through bolts; in order to avoid that the material moves upwards or in the feeding direction when the rotating blades 102 move relative to the blades of the second blade set, the blades of the second blade set incline downwards, i.e. when the rotating blades 102 are in contact with the blades of the second blade set, the direction of the angle formed by the cutting edges of the rotating blades 104, the initial contact position and the cutting edges of the blades of the second blade set is opposite to the feeding direction of the material, i.e. incline downwards, and this structure ensures that the material can move in the cutting edge direction of the second blade set under the action of the rotating blades 102 when the rotating blades 102 cut with the second blade set.
As shown in fig. 2 and 3, the transmission device adopts belt transmission, that is, the end of the rotating shaft 101 is provided with a belt pulley 401 matched with the transmission belt, and the other end of the rotating shaft 101 is provided with an inertia wheel 402 for balancing the two ends of the rotating shaft 101 and enhancing the stability of the rotating shaft 101 during rotation.
As shown in fig. 2 and 3, the installation mode of each rotary knife 102 on the rotary shaft 101 is adjusted according to the specific working condition environment, in this embodiment, in order to achieve better cutting effect and to enhance the passing performance of the rotary knives 102, adjacent rotary knives 102 are installed on the rotary shaft 101 in a staggered manner, the end surface parallel to the end surface of the rotary knives 102 is taken as a projection surface, the rotary knives 104 of each rotary knife 102 project onto the projection surface, and the angles between the adjacent rotary knives 104 on the projection surface are uniformly distributed; as shown in fig. 4, the number of rotary blades 104 on each rotary blade 102 is three, the angle between adjacent rotary blades 104 on the same rotary blade 102 is 120 °, and the angle between adjacent rotary blades 104 on different rotary blades 102 is 40 °.
As shown in fig. 2, 3 and 4, in order to better realize the movement of the material along the installation direction of the fixed blades 202, the tool rest 201 is positioned obliquely below the central line of the rotating shaft 101, and the included angle between each fixed blade 202 and the horizontal plane is selected to be 18 °, 20 °, 30 °, 35 ° and 40 °.
As shown in fig. 2, 3 and 4, the initial contact position of each fixed blade 202 with the corresponding rotary blade 104 is located at the root of the cutting edge of the fixed blade 202, and the angle formed by the cutting edge part of the fixed blade 202, the cutting edge part of the corresponding rotary blade 104 and the initial contact position is inclined downwards, so that the cutting edge of the fixed blade 202 is utilized as much as possible, and the sufficient cutting path of the material is ensured, and the shearing of the material is fully ensured when the material slides along the cutting edge.
As shown in fig. 1 to 4, the rotary knife 102 rotates at a constant speed at a set rotation speed, a periodical cutting action is generated with the fixed blade 202 in the rotation process, a material feeding port is positioned between the rotary knife 102 and the fixed blade 202, and when the material enters, the material is cut at the cutting edge part of the fixed blade 202 under the action of the rotary knife 102 along with the continuous screwing of the rotary knife 102; in the process, when the humidity of the material is small and the blade is sharp, the material is directly sheared, and when the humidity of the material is large and shearing is not easy, the rotary knife 102 drags the material to slide on the fixed blade 202, and a good cutting effect can be achieved; in the cutting process, the cutting effect is obtained by means of increasing the cutting path of the material, and the power of the motor is not required to be enhanced; according to the utility model, only one group of rotary knives 102 and one group of stationary knives are adopted to cut tobacco, so that the use of a motor is reduced, the cutting path of materials is prolonged by optimally designing the installation structure of the rotary knives 102 and the stationary knives, the problem of stuffy turning and cutting caused by material accumulation is avoided, the contact of the rotary knives 102 and the stationary knives 202 is started from the root parts of the stationary knives 202 and gradually inclines downwards, the materials are driven to slide downwards along the cutting edges of the stationary knives 202 by utilizing the force generated by the rotary knives 102, and when the materials are not easy to cut in time, the cutting time of the materials is fully ensured, so that the cutting of the final materials can be completed, and the power required by the motor is greatly reduced.
Claims (6)
1. The utility model provides a press-pull type slip cut tobacco cutting device, includes frame (300), and frame (300) are arranged in installing each part in the cut tobacco cutting device, characterized by: two groups of blade groups which do periodical cutting actions, namely a first blade group and a second blade group, are arranged above the frame (300); the first blade set is a rotary blade set, and the second blade set is a fixed blade set; the first blade set and the second blade set are composed of a plurality of blades and blade fixing assemblies at intervals, and the blades of the first blade set and the blades of the second blade set are installed oppositely; when each blade in the first blade group and each blade in the second blade group move relatively, a cutting path formed by the mutually meshed blades in the first blade group and the second blade group is inclined downwards; the blades of the first blade group are rotary blades (102), each rotary blade (102) comprises a hub part (103) fixedly matched with the rotary shaft (101), and a plurality of rotary blades (104) uniformly circumferentially distributed on the outer peripheral surface of the hub part (103); the second blade group is a fixed blade group (200), the fixed blade groups (200) are fixedly arranged on the frame (300), and blades of each fixed blade group (200) incline downwards; the initial contact position of the fixed blade (202) and the corresponding rotary blade (104) is positioned at the root of the cutting edge of the fixed blade (202), and the angle formed by the cutting edge part of the fixed blade (202), the cutting edge part of the corresponding rotary blade (104) and the initial contact position is inclined downwards.
2. The push-pull type cut tobacco cutting device according to claim 1, characterized in that: the first blade group is a rotary blade group (100), the rotary blade group (100) is arranged on the frame (300) through a rotary shaft (101) and is connected with a power device in a transmission way, and the rotary blade group (100) rotates along with the rotary shaft (101) under the drive of the power device.
3. The push-pull type cut tobacco cutting device according to claim 1, characterized in that: the rotary blades (104) of each rotary blade (102) are uniformly distributed on a plane parallel to the end face of the rotary blade (102).
4. The push-pull type cut tobacco cutting device according to claim 1, characterized in that: the number of the rotary blades (104) on each rotary blade (102) is three, the angle between adjacent rotary large blades on the same rotary blade (102) is 120 degrees, and the angle between adjacent rotary blades (104) on different rotary blades (102) is 40 degrees.
5. The push-pull type cut tobacco cutting device according to claim 1, characterized in that: the blades of the second blade group are fixed blades (202), and the fixed blades (202) are of a strip-shaped structure; each fixed blade (202) is fixedly arranged through a knife rest (201) arranged on the frame (300), and the knife rest (201) is positioned below the central line of the rotating shaft (101).
6. The push-pull type cut tobacco cutting device according to claim 5, wherein the push-pull type cut tobacco cutting device is characterized in that: the included angle between each fixed blade (202) and the horizontal plane is 18-40 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811486890.6A CN109512013B (en) | 2018-12-06 | 2018-12-06 | Press-pull type sliding cut tobacco cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811486890.6A CN109512013B (en) | 2018-12-06 | 2018-12-06 | Press-pull type sliding cut tobacco cutting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109512013A CN109512013A (en) | 2019-03-26 |
| CN109512013B true CN109512013B (en) | 2023-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811486890.6A Active CN109512013B (en) | 2018-12-06 | 2018-12-06 | Press-pull type sliding cut tobacco cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109512013B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114176244A (en) * | 2022-01-20 | 2022-03-15 | 红云红河烟草(集团)有限责任公司 | Tobacco cutting device with humidity control function |
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| CN109512013A (en) | 2019-03-26 |
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