CN109505390A - 集保温、装饰为一体的建筑构件及其加工方法 - Google Patents

集保温、装饰为一体的建筑构件及其加工方法 Download PDF

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CN109505390A
CN109505390A CN201811018996.3A CN201811018996A CN109505390A CN 109505390 A CN109505390 A CN 109505390A CN 201811018996 A CN201811018996 A CN 201811018996A CN 109505390 A CN109505390 A CN 109505390A
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building element
substrate
decoration
finish coat
drying
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Inventor
柯高姐
王世元
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Anhui Security New Energy Saving Building Material Technology Co Ltd
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Anhui Security New Energy Saving Building Material Technology Co Ltd
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Priority to CN201811018996.3A priority Critical patent/CN109505390A/zh
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

本发明提供一种集保温、装饰为一体的建筑构件，该建筑构件包括饰面层和保温层，饰面层由饰面涂料层和基板组成，保温层与饰面层粘接。本发明建筑构件是在工厂车间加工，需要改造时把要改造的建筑物饰面与保温芯材，通过复合高分子材料在高压设备静压一定时间内，形成保温装饰一体化的建筑构件，这样改造后的建筑构件与原来的构件相比强度以及外观几乎完全相同。

Description

集保温、装饰为一体的建筑构件及其加工方法
技术领域
本发明属于建筑领域，尤其涉及一种板材及其加工方法。
背景技术
随着中国城市建筑日益增多，在建筑物设计使用年限内，有大量建筑外墙面由于原施工工艺、年久失修诸多原因。外墙面饰面开裂剥落、粉化脱皮、饰面掉落等等质量问题，由此造成很大的安全隐患。现在维修方式有几种：一、“打补丁”式，缺点：饰面颜色不一致、不美观，且此维修方式难以解决外墙面质量问题，会在未维修处同样出现类似质量问题，二、“饰面覆盖维修”式，整栋建筑外饰面用新涂料或其他饰面材料维修，缺点：虽然外饰面统一了，刚维修后视觉效果好，但是由于饰面基层未做处理，过不了多久会出现同样的质量问题。
发明内容
本发明所要解决的技术问题是提供一种后期便于维护的建筑构建及其加工方法。
为了实现上述目的，本发明所采取的技术方案是：
集保温、装饰为一体的建筑构件，该建筑构件包括饰面层和保温层，饰面层由饰面涂料层和基板组成，保温层与饰面层粘接。
所述的基板采用高密度无石棉纤维增强硅酸钙板。
建筑构件生产方法，包括如下步骤：
基板加工，首先成型基板，成型后基板在工厂内通过定厚砂光机两道砂光处理，再经常环氧渗透底漆做处理，经过微波烘道经烘干处理，再次经过补土、烘干、上架，不少于48小时自然渗透；
涂料层加工，待基板加工好后，将基板进行底漆工序、中涂工序、面涂工序、罩面工序，基板在饰面层加工好以后，进入烘房，烘房温度调制45℃-65℃，放置在板架上的板在烘房内放置4小时，拉出后，由自动覆膜机覆膜做饰面保护处理；
选取适当的保温芯材，然后在自动涂胶线对饰面板背面和保温芯材粘贴面，进行涂胶处理，然后饰面板与保温芯材进行复合粘贴，在特制的夹具内固定好，安放在静压机下，加压至大于40吨/㎡的高压下，温度高于20℃时，加压静放4小时，温度0℃~20℃，加压静放6小时，然后脱去夹具，既为成品。
本发明的有益效果：本发明建筑构件是在工厂车间加工，需要改造时把要改造的建筑物饰面与保温芯材，通过复合高分子材料在高压设备静压一定时间内，形成保温装饰一体化的建筑构件，这样改造后的建筑构件与原来的构件相比强度以及外观几乎完全相同。
附图说明
图1为本发明建筑构件的结构示意图。
具体实施方式
下面结合实施例对本发明做进一步说明。
如图1所示的集保温、装饰为一体的建筑构件，该建筑构件包括饰面层1和保温层2，饰面层1由饰面涂料层11和基板12组成，保温层2与饰面层1粘接。所述的基板采用高密度无石棉纤维增强硅酸钙板。
上述建筑构件生产方法，包括如下步骤：
基板加工，首先成型基板，成型后基板在工厂内通过定厚砂光机两道砂光处理，再经常环氧渗透底漆做处理，经过微波烘道经烘干处理，再次经过补土、烘干、上架，不少于48小时自然渗透；
涂料层加工，待基板加工好后，将基板进行底漆工序、中涂工序、面涂工序、罩面工序，基板在饰面层加工好以后，进入烘房，烘房温度调制45℃-65℃，放置在板架上的板在烘房内放置4小时，拉出后，由自动覆膜机覆膜做饰面保护处理；
选取适当的保温芯材，然后在自动涂胶线对饰面板背面和保温芯材粘贴面，进行涂胶处理，然后饰面板与保温芯材进行复合粘贴，在特制的夹具内固定好，安放在静压机下，加压至大于40吨/㎡的高压下，温度高于20℃时，加压静放4小时，温度0℃~20℃，加压静放6小时，然后脱去夹具，既为成品。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本领域内普通的技术人员的简单更改和替换都是本发明的保护范围之内。

Claims (3)

1.集保温、装饰为一体的建筑构件，其特征在于，该建筑构件包括饰面层和保温层，饰面层由饰面涂料层和基板组成，保温层与饰面层粘接。
2.根据权利要求1所述的集保温、装饰为一体的建筑构件，其特征在于，所述的基板采用高密度无石棉纤维增强硅酸钙板。
3.建筑构件生产方法，其特征在于，包括如下步骤：
基板加工，首先成型基板，成型后基板在工厂内通过定厚砂光机两道砂光处理，再经常环氧渗透底漆做处理，经过微波烘道经烘干处理，再次经过补土、烘干、上架，不少于48小时自然渗透；
涂料层加工，待基板加工好后，将基板进行底漆工序、中涂工序、面涂工序、罩面工序，基板在饰面层加工好以后，进入烘房，烘房温度调制45℃-65℃，放置在板架上的板在烘房内放置4小时，拉出后，由自动覆膜机覆膜做饰面保护处理；
选取适当的保温芯材，然后在自动涂胶线对饰面板背面和保温芯材粘贴面，进行涂胶处理，然后饰面板与保温芯材进行复合粘贴，在特制的夹具内固定好，安放在静压机下，加压至大于40吨/㎡的高压下，温度高于20℃时，加压静放4小时，温度0℃~20℃，加压静放6小时，然后脱去夹具，既为成品。
CN201811018996.3A 2018-09-03 2018-09-03 集保温、装饰为一体的建筑构件及其加工方法 Pending CN109505390A (zh)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480554A (zh) * 2013-09-29 2014-01-01 沈阳远大科技创业园有限公司 一种新型涂装水泥纤维板及其生产方法
CN103628645A (zh) * 2012-08-29 2014-03-12 刘开才 一种高仿真耐火装饰板加工工艺
CN104631742A (zh) * 2015-03-11 2015-05-20 重庆固安捷防腐保温工程有限公司 一种保温装饰一体板及其制备方法
CN105507528A (zh) * 2015-12-07 2016-04-20 无锡捷阳节能科技股份有限公司 防划伤的保温装饰一体化板
CN205224480U (zh) * 2015-10-13 2016-05-11 天津奇才科技发展有限公司 Qcb保温装饰板
CN106121156A (zh) * 2016-06-17 2016-11-16 湖南邦弗特新材料技术有限公司 一种新型外墙装饰保温一体板及其制造工艺
CN108240078A (zh) * 2016-12-27 2018-07-03 周金妹 可裁切式保温防火装饰板及其加工工艺

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103628645A (zh) * 2012-08-29 2014-03-12 刘开才 一种高仿真耐火装饰板加工工艺
CN103480554A (zh) * 2013-09-29 2014-01-01 沈阳远大科技创业园有限公司 一种新型涂装水泥纤维板及其生产方法
CN104631742A (zh) * 2015-03-11 2015-05-20 重庆固安捷防腐保温工程有限公司 一种保温装饰一体板及其制备方法
CN205224480U (zh) * 2015-10-13 2016-05-11 天津奇才科技发展有限公司 Qcb保温装饰板
CN105507528A (zh) * 2015-12-07 2016-04-20 无锡捷阳节能科技股份有限公司 防划伤的保温装饰一体化板
CN106121156A (zh) * 2016-06-17 2016-11-16 湖南邦弗特新材料技术有限公司 一种新型外墙装饰保温一体板及其制造工艺
CN108240078A (zh) * 2016-12-27 2018-07-03 周金妹 可裁切式保温防火装饰板及其加工工艺

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