CN109487404A - A kind of production method that yakwool water ripples are two-sided - Google Patents
A kind of production method that yakwool water ripples are two-sided Download PDFInfo
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- CN109487404A CN109487404A CN201811310195.4A CN201811310195A CN109487404A CN 109487404 A CN109487404 A CN 109487404A CN 201811310195 A CN201811310195 A CN 201811310195A CN 109487404 A CN109487404 A CN 109487404A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/12—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
- D06B5/22—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length through fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C17/00—Fulling
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
Abstract
The invention discloses a kind of production methods that yakwool water ripples are two-sided, including weaving and finishing process, wherein finishing process mainly include base inspection, repairing, bagging, previous cleaning, dehydration for the first time, fine purifiation, second dehydration, third time braying, third time dehydration, fulling, rinsing, the 4th dehydration, baking, fluffing, cropping, early period pierces drawing, the later period pierces drawing, wet brush, is formed, dries again, hot light, repairing hair, decatizing, inspection, finished product step；The two-sided clean mark of yakwool water ripples produced by these steps, uniformly, the flannelette uniformity is good, ironing not disorderly.
Description
Technical field
The present invention relates to the two-sided production technology of water ripples, especially a kind of producer that yakwool water ripples are two-sided
Method.
Background technique
Two-sided water ripples are styles popular currently on the market, more be full wool water ripples it is two-sided, sheep
Suede water ripples are two-sided, present natural water ripples texture by special process surface.The processing of wool and cashmere
Technics comparing is mature, and the two-sided production technology of the composition containing yakwool is also very mature, but since yakwool is than common sheep
Hair, cashmere are more soft, and preferably, strong alkali-acid resistance degree is poor, and processing temperature can not be excessively high for elasticity, are easy to yakwool fibre
Dimension causes to damage, therefore it is extremely difficult to form water ripples effect on the two-sided woolen material of yakwool, processes not in place, process
Afterwards after whole multiple working procedure, the effect of final water ripples is unobvious, can not be formed with the two-sided of water ripples effect.
Summary of the invention
The object of the present invention is to provide a kind of production methods that yakwool water ripples are two-sided.
The invention solves not having the two-sided appearance of yakwool water ripples also at present on the market, processing technology needs
The problem of further studying.
The technical solution used to solve the technical problems of the present invention is that:
The present invention includes the following steps:
Step 1: weaving process, carries out mercerization finish for yakwool fiber, is then dyed, spinning processing, be spun into pure yak
The yarn of Down Fiber, then the yarn containing 100% yakwool fiber is weaved with rapier loom and contains the two-sided of 100% yakwool fiber
Greasy fabric cloth.
Step 2: finishing process,
Base inspection, repairing: by the open and flat inspection of fabric, flaw, the notch on fabric are repaired.
Bagging: tubular is formed using doubling bag closer by fabric doubling and in side seams line, fabric folded width halves.
Previous cleaning is dehydrated for the first time: the fabric after doubling being sent into dolly and is cleaned, cleaning agent, the control of braying time is added
System is in 10-15min；After previous cleaning, it is sent into dewaterer dehydration, dehydration rate reaches 70%-80%.
Fine purifiation is dehydrated for second: the cleaning agent equal with dosage when previous cleaning is added again in dolly and carries out at braying
Reason, braying duration 20-30min after cleaning, are sent into dewaterer dehydration again, and dehydration rate reaches 70%-80%.
Third time braying, third time are dehydrated: the cleaning agent of half dosage carries out the when previous cleaning is added again in dolly
Braying is handled three times, braying duration 5-10min, after cleaning, is sent into dewaterer dehydration again, dehydration rate reaches 80%-
90%.The iodine number and fusing point of yakwool fiber grease are higher, and general cleaning step is difficult to remove the grease completely adhered to thereon,
It needs fat content could be preferably minimized by multiple cleaning repeatedly.The time of previous cleaning, fine purifiation and third time braying according to
The weight of fabric determines.
Fulling, rinsing, the 4th dehydration: the fabric through over cleaning is sent into gatte rwalking and milling agent is added and carries out at fulling
Reason, the pH value control of milling agent is in 6-8, and in 40-60min, fulling process water temperature is controlled at 35 DEG C -45 DEG C the control of fulling time,
Fulling, which is disposed, to be rinsed, rinsing times 2-3 times, and milling agent residual rate is maintained at 5% and takes off hereinafter, being then fed into dewaterer
Water process.
It dries: the sewing line of fabric side is removed, dryer is sent into fabric tiling, and dryer temperature is controlled in 75-85
DEG C, cloth row speed control is dried 1-2 times in 10-20m/min, front and back sides.
Fluffing, cropping: the fabric after drying is sent into raising machine and carries out fluffing processing, the control of raising machine cylinder revolving speed exists
70-80r/min, along the control of roller revolving speed in 700-750 r/min, inverse roller revolving speed is controlled in 800-850 r/min, cloth feeding revolving speed control
System, in 15-25 r/min, is 6-10N along roller fluffing power in 15-25 r/min, the control of cloth outputting revolving speed, and inverse roller fluffing power is 15-
20N, cloth row speed control is in 15-20 m/min, and the number that fluffs is at 3-5 times；Fluffing finishes, and woolen material feeding shearing machine will be become mildewed
It wipes out, cloth row speed control is in 15-20 m/min.
Early period, thorn was drawn: the woolen material by fluffing and cropping being sent into bur machine, the front end of bur machine is equipped with sink, sink
Interior water temperature is controlled at 65-85 DEG C, and setting agent and brightener are added in sink, and it is complete to be introduced into sink in woolen material transmission process
It is re-fed into burr thorn after being impregnated with to draw, woolen material tow sides are impregnated in turn and pierce drawing 2-5 times.
Later period thorn is drawn: emptying the water in the sink of bur machine front end, woolen material is directly entered burr thorn and draws, and woolen material front and back sides are again
Next round flows into assassination and is pulled to 5 times less；Thorn pull it is complete, woolen material coiling on roll shaft, stand 1-3 hours.
Wet brush: drenching brush volume forming machine for woolen material that water ripples are disposed feeding, drench be put into brush volume forming machine it is cold
Water；Woolen material is soaked in cold water and transmits, roll shaft revolving speed 30-50 r/min along the rotation of roll shaft.
Sizing: the last coiling of woolen material through brush overly moist is wrapped the outer surface package cotton of woolen material and uses line on cloth beam
It lashes, woolen material uniform rotation on cloth beam, cloth beam velocity of rotation control a length of 12h- in 15-25 r/min, sizing
18h；
Dry again: the woolen material finished of being formed is sent into dryer dries again, and temperature is controlled at 75-85 DEG C；Cloth row speed control
In 10-20m/min, front and back sides are dried 1-2 times.
Hot light: being handled woolen material surface using natural lustre finishing machine, and cloth scanning frequency degree is 10-20m/min, and hot light temperature is 100-
120℃。
Repair hair: the woolen material surface after hot light carries out repairing hair processing, handles the miscellaneous hair of woolen material protrusion of surface.
Decatizing: woolen material is sent into decator and carries out decatizing processing, for the control of decatizing temperature at 90-110 DEG C, the decatizing time is 8-
10 minutes, decatizing finished dehumidifier air 5-10 minutes, then cooled down.
It examines, finished product: examining the out-of-flatness on woolen material surface and repair the soft flocks of mao process leaves, be verified and be coiled into package and deposit
Storage.
Further, the fabric includes upper piece fabric and bottom sheet fabric, described upper piece fabric and bottom sheet fabric it
Between using connecting line interweave connection.
Further, the dosage of the milling agent is the 80%-90% of grey quality, is then diluted with water 20 times -30 times.
Further, after the completion of the fulling, rinsing, the 4th dehydration, the fulling effect of fabric is examined, if contracting
Uneven, the step of carrying out second of fulling, repeat fulling, rinsing, dehydration, milling agent addition needs uniform.
Further, the water temperature of the previous cleaning, fine purifiation and third time braying is controlled at 30-50 DEG C.
Further, thorn early period is drawn in step, and drive roller shaft is equipped in the sink, and the woolen material, which bypasses, to be passed
Action roller shaft, the drive roller shaft are immersed in the hot water containing setting agent and brightener, and woolen material is transmitted along drive roller shaft to be soaked
Enter in sink, after coming into full contact with 20-30s with the water in sink, continues to be sent at bur.
Further, thorn early period is drawn and later period thorn is drawn in step, and the woolen material after thorn is drawn can adhere on its surface
The soft flocks to fall off, using manually removing soft flocks in woolen material transmission process.
Further, the cylinder that bur is installed in the bur machine is equipped with jockey pulley, and the woolen material is in jockey pulley
Support lower and bur face contact；The bur is diagonal stabbing fruit.
The beneficial effects of the present invention are: two-sided using the yakwool water ripples that process of the present invention processes
, two-sided whole soft, flannelette good evenness, any surface finish, water ripples clean mark, glossiness is good, overall effect is obvious
And will not persistently disappear, ironing is not random.
Specific embodiment
Below with reference to embodiment, the invention will be further described.
A kind of production method that yakwool water ripples are two-sided of the present invention, including weaving process and rear finishing duplex
Sequence, the specific steps are as follows:
Embodiment one
Step 1: weaving process, carries out mercerization finish for yakwool fiber, dyeing and spinning processing are then carried out, pure yak is spun into
The yarn of ox Down Fiber, then the yarn containing 100% yakwool fiber is weaved into pair containing 100% yakwool fiber with rapier loom
Face greasy fabric cloth.Because the color of yakwool is mostly black, brown, yellow, grey, glossiness is poor, it is therefore desirable to mercerization finish
It is handled with dyeing, then treated yakwool fiber spun yarn weaves into two-sided fabric.Fabric includes upper unilateral
Material and bottom sheet fabric, upper piece between fabric and bottom sheet fabric using connecting line interweave connection.Finishing process needs fabric positive and negative
Two sides processes in turn.
Step 2: finishing process, finishing process is to form the two-sided committed step of water ripples.By base inspection, seam
Bag, dehydration for the first time, fine purifiation, second of dehydration, third time braying, third time dehydration, fulling, rinsing, takes off for the 4th time previous cleaning
Water, dry, fluffing, cropping, water ripples handle, it is wet brush, be formed, dry again, hot light, decatizing, ultimately form yakwool
The two-sided finished product of water ripples.
Base inspection, repairing: by the open and flat inspection of fabric, flaw, the notch on fabric are repaired.Weaving process will appear a small amount of flaw
Defect, notch etc., the purpose of base inspection is the flaw in order to find fabric, and is timely repaired, and ensures that fabric large format is smooth,
Ensure the quality of subsequent fabric ready-made clothes.
Bagging: tubular is formed using doubling bag closer by fabric doubling and in side seams line, fabric folded width halves.
Bagging must be carried out into the fabric before dolly, to reduce the width of fabric, is convenient for braying and fulling.
Previous cleaning is dehydrated for the first time: the fabric after doubling being sent into dolly and is cleaned, cleaning agent, the control of braying time is added
System is in 10min；After previous cleaning, it is sent into dewaterer dehydration, dehydration rate reaches 70%-80%.
Fine purifiation is dehydrated for second: the cleaning agent equal with dosage when previous cleaning is added again in dolly and carries out at braying
Reason, braying duration 20min after cleaning, are sent into dewaterer dehydration again, and dehydration rate reaches 70%-80%.
Third time braying, third time are dehydrated: the cleaning agent of half dosage carries out the when previous cleaning is added again in dolly
Braying is handled three times, braying duration 5min.After cleaning, it is sent into dewaterer dehydration again, dehydration rate reaches 80%-90%.
Although yakwool fiber grease rate is low, the iodine number and fusing point of its grease are higher, and general cleaning step is difficult to remove clean
The grease adhered to thereon needs to be preferably minimized fat content by multiple cleaning repeatedly.Previous cleaning, fine purifiation and third time
The water temperature of braying is controlled at 30 DEG C.The time of previous cleaning, fine purifiation and third time braying determines according to the weight of fabric.
Fulling, rinsing, the 4th dehydration: the fabric through over cleaning is sent into gatte rwalking and milling agent is added and carries out at fulling
Reason, the pH value control of milling agent is 6, and the control of fulling time is in 40min, and the control of fulling process water temperature is at 35 DEG C, the use of milling agent
Amount is the 80%-90% of grey quality, is then diluted with water 20-30 times.Fulling, which is disposed, to be rinsed, rinsing times 2-3 times,
Milling agent residual rate is maintained at 5% hereinafter, being then fed into dewaterer dehydration.Yakwool fiber can be made under strong acid and highly basic
At fibre damage.Therefore the pH value of milling agent is controlled in 6-8.The fulling time, which must lengthen, could ensure fulling effect, otherwise hold
Easily there is the incomplete phenomenon of fulling.
After the completion of fulling, rinsing, the 4th dehydration, the fulling effect of fabric is examined, if fulling is uneven, carries out the
Secondary fulling, the step of repeating fulling, rinsing, be dehydrated, milling agent, which is added, to be uniformly not in after capable of guaranteeing fulling in this way
Folding line.
It dries: the sewing line of fabric side is removed, dryer is sent into fabric tiling, and dryer temperature is controlled in 75-85
DEG C, cloth row speed control is dried 1-2 times in 10-20m/min, front and back sides.Dryer temperature is higher to destroy yakwool fiber.
Fluffing, cropping: the fabric after drying is sent into raising machine and carries out fluffing processing, the control of raising machine cylinder revolving speed exists
70-80r/min, along the control of roller revolving speed in 700-750 r/min, inverse roller revolving speed is controlled in 800-850 r/min, cloth feeding revolving speed control
System, in 15-25 r/min, is 6-10N along roller fluffing power in 15-25 r/min, the control of cloth outputting revolving speed, and inverse roller fluffing power is 15-
20N, cloth row speed control is in 15-20 m/min；Number fluff at 3-5 times.Fluffing, which finishes, ensures that woolen material under hair is plentiful.It has fluffed
Finish, woolen material feeding shearing machine will be become mildewed and wiped out, cloth row speed control is in 15-20 m/min.It is convenient for subsequent water ripples after fluffing
Formation, under hair is not plentiful, and subsequent thorn is pulled through journey and is easy to damage fabric, and water ripples texture is unobvious.
Early period, thorn was drawn: the woolen material by fluffing and cropping being sent into bur machine, the front end of bur machine is equipped with sink, sink
Setting agent and brightener is added in interior water temperature control in 85 DEG C, sink, is introduced into sink in woolen material transmission process and is impregnated with completely
After be re-fed into bur thorn draw, woolen material tow sides be impregnated in turn and pierce drawing 2 times.
Early period, thorn was drawn in step, was equipped with drive roller shaft in sink, and woolen material bypasses drive roller shaft, drive roller shaft be immersed in containing
In the hot water of setting agent and brightener, woolen material is transmitted along drive roller shaft to be immersed in sink, comes into full contact with 20s with the water in sink
Afterwards, continue to be sent at bur.Woolen material must be impregnated with, and humidity is bigger, and water ripples grain effect is more clear, otherwise without setting agent
Woolen material, the water ripples texture evanescence formed on woolen material are permeated with brightener.
Later period thorn is drawn: emptying the water in the sink of bur machine front end, woolen material is directly entered bur thorn and draws, and woolen material front and back sides are again
Thorn is carried out in turn to draw 8 times；Thorn pull it is complete, woolen material coiling on roll shaft, stand 3 hours.The Ci La in later period does not need to be impregnated with, preceding
Phase thorn carries out thorn again and draws repeatedly on the basis of drawing, fortified water raised grain.
Thorn drew and drew in step with later period thorn early period, and the woolen material after thorn is drawn can adhere to the soft flocks to fall off on its surface,
It utilizes in material transmission process and manually removes soft flocks.The cylinder that bur is installed in bur machine is equipped with jockey pulley, and woolen material is being opened
Under the support of power roller with bur face contact.In order to guarantee water ripples effect, bur is diagonal stabbing fruit.
Wet brush: drenching brush volume forming machine for woolen material that water ripples are disposed feeding, drench be put into brush volume forming machine it is cold
Water；Woolen material is soaked in cold water and transmits, roll shaft revolving speed 30-50 r/min along the rotation of roll shaft.Wet swiped through journey can increase
Strong fixed effect.
Sizing: the last coiling of woolen material through brush overly moist is wrapped the outer surface package cotton of woolen material and uses line on cloth beam
It lashes, woolen material uniform rotation on cloth beam, cloth beam velocity of rotation control a length of 12h in 15-25 r/min, sizing.
Woolen material coiling is carried out on cloth beam, by the uniform rotation of cloth beam, sizing and elimination fiber internal stress, setting time is not
Foot, water ripples effect is unobvious, and not persistently, hair is to confusion.
Dry again: the woolen material finished of being formed is sent into dryer dries again, and temperature is controlled at 75-85 DEG C；Cloth scanning frequency degree
Control is dried 1-2 times in 10-20m/min, front and back sides.
Hot light: being handled woolen material surface using natural lustre finishing machine, and cloth scanning frequency degree is 10-20m/min, and hot light temperature is 100-
120℃。
Repair hair: the woolen material surface after hot light carries out repairing hair processing, handles the miscellaneous hair of woolen material protrusion of surface.
Decatizing: woolen material is sent into decator and carries out decatizing processing, for the control of decatizing temperature at 90-110 DEG C, the decatizing time is 8-
10 minutes, decatizing finished dehumidifier air 5-10 minutes, then cooled down.Increase two-sided soft degree by decatizing.
It examines, finished product: examining the out-of-flatness on woolen material surface and repair the soft flocks of mao process leaves, be verified and be coiled into package and deposit
Storage, it is two-sided so far to form yakwool water ripples.
Embodiment two
Step 1: weaving process, identical with embodiment one.
Step 2: finishing process,
Base inspection, repairing: by the open and flat inspection of fabric, flaw, the notch on fabric are repaired.Bagging: utilize doubling bag closer by fabric
Doubling simultaneously forms tubular in side seams line, and fabric folded width halves.
Previous cleaning is dehydrated for the first time: the fabric after doubling being sent into dolly and is cleaned, cleaning agent, the control of braying time is added
System is in 13min；After cleaning, it is sent into dewaterer dehydration, dehydration rate reaches 70%-80%.
Fine purifiation is dehydrated for second: the cleaning agent equal with dosage when previous cleaning is added again in dolly and carries out at braying
Reason, braying duration 25min after cleaning, are sent into dewaterer dehydration again, and dehydration rate reaches 70%-80%.
Fine purifiation after the completion of being dehydrated for second, examines the fulling effect of fabric, if fulling is uneven, carries out second of fulling,
Milling agent, which is added, to be needed uniformly.
Third time braying, third time are dehydrated: the cleaning agent of half dosage carries out the when previous cleaning is added again in dolly
Braying is handled three times, braying duration 8min, after cleaning, is sent into dewaterer dehydration again, dehydration rate reaches 80%-90%.
The water temperature of first braying, fine purifiation and third time braying is controlled at 40 DEG C.
Fulling, rinsing, the 4th dehydration: the fabric through over cleaning is sent into gatte rwalking and milling agent is added and carries out at fulling
Reason, the pH value control of milling agent is 7, and the control of fulling time is in 50min, and the control of fulling process water temperature is at 40 DEG C, the use of milling agent
Amount is the 80%-90% of grey quality, is then diluted with water 20 times -30 times.Fulling, which is disposed, to be rinsed, rinsing times 2-3
Secondary, milling agent residual rate is maintained at 5% hereinafter, being then fed into dewaterer dehydration.
After the completion of fulling, rinsing, the 4th dehydration, the fulling effect of fabric is examined, if fulling is uneven, carries out the
Secondary fulling, the step of repeating fulling, rinsing, be dehydrated, milling agent, which is added, to be needed uniformly.
It dries: the sewing line of fabric side is removed, dryer is sent into fabric tiling, and dryer temperature is controlled in 75-85
DEG C, cloth row speed control is dried 1-2 times in 10-20m/min, front and back sides.
Fluffing, cropping: the fabric after drying is sent into raising machine and carries out fluffing processing, the control of raising machine cylinder revolving speed exists
70-80r/min, along the control of roller revolving speed in 700-750 r/min, inverse roller revolving speed is controlled in 800-850 r/min, cloth feeding revolving speed control
System, in 15-25 r/min, is 6-10N along roller fluffing power in 15-25 r/min, the control of cloth outputting revolving speed, and inverse roller fluffing power is 15-
20N, cloth row speed control is in 15-20 m/min；Number fluff at 3-5 times.Fluffing, which finishes, ensures that woolen material under hair is plentiful.It has fluffed
Finish, woolen material feeding shearing machine will be become mildewed and wiped out, cloth row speed control is in 15-20 m/min.
Early period, thorn was drawn: the woolen material by fluffing and cropping being sent into bur machine, the front end of bur machine is equipped with sink, sink
Setting agent and brightener is added in interior water temperature control in 75 DEG C, sink, is introduced into sink in woolen material transmission process and is impregnated with completely
After be re-fed into bur thorn draw, woolen material tow sides be impregnated in turn and pierce drawing 3 times.
Early period, thorn was drawn in step, was equipped with drive roller shaft in sink, and woolen material bypasses drive roller shaft, drive roller shaft be immersed in containing
In the hot water of setting agent and brightener, woolen material is transmitted along drive roller shaft to be immersed in sink, comes into full contact with 25s with the water in sink
Afterwards, continue to be sent at bur.
Later period thorn is drawn: emptying the water in the sink of bur machine front end, woolen material is directly entered bur thorn and draws, and woolen material front and back sides are again
Thorn is carried out in turn to draw 7 times；Thorn pull it is complete, woolen material coiling on roll shaft, stand 2 hours.Thorn drew and drew in step with later period thorn early period,
Woolen material after thorn is drawn can adhere to the soft flocks to fall off on its surface, utilize in woolen material transmission process and manually remove soft flocks.Thorn
In fruit machine install bur cylinder be equipped with jockey pulley, woolen material under the support of jockey pulley with bur face contact.In order to guarantee
Water ripples effect, bur are diagonal stabbing fruit.
Wet brush: drenching brush volume forming machine for woolen material that water ripples are disposed feeding, drench be put into brush volume forming machine it is cold
Water；Woolen material is soaked in cold water and transmits, roll shaft revolving speed 30-50 r/min along the rotation of roll shaft.
Sizing: the last coiling of woolen material through brush overly moist is wrapped the outer surface package cotton of woolen material and uses line on cloth beam
It lashes, woolen material uniform rotation on cloth beam, cloth beam velocity of rotation control a length of 15h in 15-25 r/min, sizing.
Dry again: the woolen material finished of being formed is sent into dryer dries again, and temperature is controlled at 75-85 DEG C；Cloth scanning frequency degree
Control is dried 1-2 times in 10-20m/min, front and back sides.
Hot light: being handled woolen material surface using natural lustre finishing machine, and cloth scanning frequency degree is 10-20m/min, and hot light temperature is 100-
120℃。
Repair hair: the woolen material surface after hot light carries out repairing hair processing, handles the miscellaneous hair of woolen material protrusion of surface.
Decatizing: woolen material is sent into decator and carries out decatizing processing, for the control of decatizing temperature at 90-110 DEG C, the decatizing time is 8-
10 minutes, decatizing finished dehumidifier air 5-10 minutes, then cooled down.
It examines, finished product: examining the out-of-flatness on woolen material surface and repair the soft flocks of mao process leaves, be verified and be coiled into package and deposit
Storage, it is two-sided so far to form yakwool water ripples.
Embodiment three
Step 1: weaving process, identical with embodiment one.
Step 2: finishing process, base inspection, repairing: by the open and flat inspection of fabric, repairs flaw, the notch on fabric.
Bagging: tubular is formed using doubling bag closer by fabric doubling and in side seams line, fabric folded width halves.
Previous cleaning, for the first time dehydration, fulling: fabric after doubling being sent into dolly and is cleaned, and is added cleaning agent, when braying
Between control in 15min；After cleaning, it is sent into dewaterer dehydration, dehydration rate reaches 70%-80%.
Fine purifiation is dehydrated for second: the cleaning agent equal with dosage when previous cleaning is added again in dolly and carries out at braying
Reason, braying duration 30min after cleaning, are sent into dewaterer dehydration again, and dehydration rate reaches 70%-80%.
Fine purifiation after the completion of being dehydrated for second, examines the fulling effect of fabric, if fulling is uneven, carries out second of fulling,
Milling agent, which is added, to be needed uniformly.
Third time braying, third time are dehydrated: the cleaning agent of half dosage carries out the when previous cleaning is added again in dolly
Braying is handled three times, braying duration 10min, after cleaning, is sent into dewaterer dehydration again, dehydration rate reaches 80%-90%.
The water temperature of first braying, fine purifiation and third time braying is controlled at 50 DEG C.
Fulling, rinsing, the 4th dehydration: the fabric through over cleaning is sent into gatte rwalking and milling agent is added and carries out at fulling
Reason, the pH value control of milling agent is 8, and the control of fulling time is in 60min, and the control of fulling process water temperature is at 45 DEG C, the use of milling agent
Amount is the 80%-90% of grey quality, is then diluted with water 20 times -30 times.Fulling, which is disposed, to be rinsed, rinsing times 2-3
Secondary, milling agent residual rate is maintained at 5% hereinafter, being then fed into dewaterer dehydration.
After the completion of fulling, rinsing, the 4th dehydration, the fulling effect of fabric is examined, if fulling is uneven, carries out the
Secondary fulling, the step of repeating fulling, rinsing, be dehydrated, milling agent, which is added, to be needed uniformly.
It dries: the sewing line of fabric side is removed, dryer is sent into fabric tiling, and dryer temperature is controlled in 75-85
DEG C, cloth row speed control is dried 1-2 times in 10-20m/min, front and back sides.
Fluffing, cropping: the fabric after drying is sent into raising machine and carries out fluffing processing, the control of raising machine cylinder revolving speed exists
70-80r/min, along the control of roller revolving speed in 700-750 r/min, inverse roller revolving speed is controlled in 800-850 r/min, cloth feeding revolving speed control
System, in 15-25 r/min, is 6-10N along roller fluffing power in 15-25 r/min, the control of cloth outputting revolving speed, and inverse roller fluffing power is 15-
20N, cloth row speed control is in 15-20 m/min；Number fluff at 3-5 times.Fluffing, which finishes, ensures that woolen material under hair is plentiful.It has fluffed
Finish, woolen material feeding shearing machine will be become mildewed and wiped out, cloth row speed control is in 15-20 m/min.
Early period, thorn was drawn: the woolen material by fluffing and cropping being sent into bur machine, the front end of bur machine is equipped with sink, sink
Setting agent and brightener is added in interior water temperature control in 65 DEG C, sink, is introduced into sink in woolen material transmission process and is impregnated with completely
After be re-fed into bur thorn draw, woolen material tow sides be impregnated in turn and pierce drawing 5 times.
Early period, thorn was drawn in step, was equipped with drive roller shaft in sink, and woolen material bypasses drive roller shaft, drive roller shaft be immersed in containing
In the hot water of setting agent and brightener, woolen material is transmitted along drive roller shaft to be immersed in sink, comes into full contact with 30s with the water in sink
Afterwards, continue to be sent at bur.
Later period thorn is drawn: emptying the water in the sink of bur machine front end, woolen material is directly entered bur thorn and draws, and woolen material front and back sides are again
Thorn is carried out in turn to draw 5 times；Thorn pull it is complete, woolen material coiling on roll shaft, stand 1 hour.
Thorn drew and drew in step with later period thorn early period, and the woolen material after thorn is drawn can adhere to the soft flocks to fall off on its surface,
It utilizes in material transmission process and manually removes soft flocks.The cylinder that bur is installed in bur machine is equipped with jockey pulley, and woolen material is being opened
Under the support of power roller with bur face contact.In order to guarantee water ripples effect, bur is diagonal stabbing fruit.
Wet brush: drenching brush volume forming machine for woolen material that water ripples are disposed feeding, drench be put into brush volume forming machine it is cold
Water；Woolen material is soaked in cold water and transmits, roll shaft revolving speed 30-50 r/min along the rotation of roll shaft.
Sizing: the last coiling of woolen material through brush overly moist is wrapped the outer surface package cotton of woolen material and uses line on cloth beam
It lashes, woolen material uniform rotation on cloth beam, cloth beam velocity of rotation control a length of 18h in 15-25 r/min, sizing.
Dry again: the woolen material finished of being formed is sent into dryer dries again, and temperature is controlled at 75-85 DEG C；Cloth scanning frequency degree
Control is dried 1-2 times in 10-20m/min, front and back sides.
Hot light: being handled woolen material surface using natural lustre finishing machine, and cloth scanning frequency degree is 10-20m/min, and hot light temperature is 100-
120℃。
Repair hair: the woolen material surface after hot light carries out repairing hair processing, handles the miscellaneous hair of woolen material protrusion of surface.
Decatizing: woolen material is sent into decator and carries out decatizing processing, for the control of decatizing temperature at 90-110 DEG C, the decatizing time is 8-
10 minutes, decatizing finished dehumidifier air 5-10 minutes, then cooled down.
It examines, finished product: examining the out-of-flatness on woolen material surface and repair the soft flocks of mao process leaves, be verified and be coiled into package and deposit
Storage, it is two-sided so far to form yakwool water ripples.
Protection scope of the present invention is not limited to the specific embodiment of specific embodiment part, sends out as long as no being detached from
Bright substantive embodiment, should be understood as falling in the present invention claims protection scope within.
Claims (8)
1. a kind of production method that yakwool water ripples are two-sided, it is characterised in that include the following steps:
Step 1: weaving process, carries out mercerization finish for yakwool fiber, is then dyed, spinning processing, be spun into pure yak
The yarn of Down Fiber, then the yarn containing 100% yakwool fiber is weaved with rapier loom and contains the two-sided of 100% yakwool fiber
Greasy fabric cloth；
Step 2: finishing process,
Base inspection, repairing: by the open and flat inspection of fabric, flaw, the notch on fabric are repaired；
Bagging: tubular is formed using doubling bag closer by fabric doubling and in side seams line, fabric folded width halves；
Previous cleaning is dehydrated for the first time: the fabric after doubling being sent into dolly and is cleaned, cleaning agent is added, the control of braying time exists
10-15min；After previous cleaning, it is sent into dewaterer dehydration, dehydration rate reaches 70%-80%；
Fine purifiation is dehydrated for second: the cleaning agent equal with dosage when previous cleaning is added again in dolly and carries out braying processing, washes
Duration 20-30min after cleaning, is sent into dewaterer dehydration again, and dehydration rate reaches 70%-80%；
Third time braying, third time are dehydrated: the cleaning agent of half dosage carries out third time when previous cleaning is added again in dolly
Braying processing, braying duration 5-10min after cleaning, are sent into dewaterer dehydration again, and dehydration rate reaches 80%-90%；
Fulling, rinsing, the 4th dehydration: the fabric through over cleaning, which is sent into gatte rwalking and milling agent is added, carries out fulling processing, contracting
The pH value control of agent controls at 35 DEG C -45 DEG C, fulling in 6-8, the control of fulling time in 40-60min, fulling process water temperature
Reason, which finishes, to be rinsed, and rinsing times 2-3 times, milling agent residual rate is maintained at 5% hereinafter, being then fed into dewaterer dehydration；
It dries: the sewing line of fabric side is removed, dryer is sent into fabric tiling, and the control of dryer temperature is at 75-85 DEG C, cloth
Row speed control is dried 1-2 times in 10-20m/min, front and back sides；
Fluffing, cropping: the fabric after drying is sent into raising machine and carries out fluffing processing, raising machine cylinder revolving speed is controlled in 70-
80r/min, along the control of roller revolving speed in 700-750 r/min, inverse roller revolving speed control is in 800-850 r/min, the control of cloth feeding revolving speed
In 15-25 r/min, the control of cloth outputting revolving speed is 6-10N along roller fluffing power in 15-25 r/min, and inverse roller fluffing power is 15-
20N, cloth row speed control is in 15-20 m/min, and the number that fluffs is at 3-5 times；Fluffing finishes, and woolen material feeding shearing machine will be become mildewed
It wipes out, cloth row speed control is in 15-20 m/min；
Early period, thorn was drawn: will be sent into bur machine by the woolen material of fluffing and cropping, the front end of bur machine be equipped with sink, in sink
Water temperature is controlled at 65-85 DEG C, and setting agent and brightener are added in sink, is introduced into sink in woolen material transmission process and is impregnated with completely
After be re-fed into burr thorn draw, woolen material tow sides be impregnated in turn and pierce drawing 2-5 times；
Later period thorn is drawn: emptying the water in the sink of bur machine front end, woolen material is directly entered burr thorn and draws, woolen material front and back sides next round again
Assassination is flowed into be pulled to 5 times less；Thorn pull it is complete, woolen material coiling on roll shaft, stand 1-3 hours；
Wet brush: the woolen material feeding that water ripples are disposed is drenched into brush volume forming machine, drenches in brush volume forming machine and is put into cold water；?
Material is soaked in cold water and transmits, roll shaft revolving speed 30-50 r/min along the rotation of roll shaft；
Sizing: the last coiling of woolen material through brush overly moist is wrapped the outer surface package cotton of woolen material and is lashed with line on cloth beam,
Woolen material uniform rotation on cloth beam, cloth beam velocity of rotation control a length of 12h-18h in 15-25 r/min, sizing；
Dry again: the woolen material finished of being formed is sent into dryer dries again, and temperature is controlled at 75-85 DEG C；Cloth row speed control
In 10-20m/min, front and back sides are dried 1-2 times；
Hot light: being handled woolen material surface using natural lustre finishing machine, and cloth scanning frequency degree is 10-20m/min, and hot light temperature is 100-120
℃；
Repair hair: the woolen material surface after hot light carries out repairing hair processing, handles the miscellaneous hair of woolen material protrusion of surface；
Decatizing: woolen material is sent into decator and carries out decatizing processing, for the control of decatizing temperature at 90-110 DEG C, the decatizing time is 8-10 points
Clock, decatizing finish dehumidifier air 5-10 minutes, then cool down；
It examines, finished product: examining the out-of-flatness on woolen material surface and repair the soft flocks of mao process leaves, be verified and be coiled into package storage.
2. a kind of production method that yakwool water ripples are two-sided according to claim 1, it is characterised in that the base
Cloth includes upper piece fabric and bottom sheet fabric, it is described upper piece interweaved connection between fabric and bottom sheet fabric using connecting line.
3. a kind of production method that yakwool water ripples are two-sided according to claim 1, it is characterised in that the fulling
The dosage of agent is the 80%-90% of grey quality, is then diluted with water 20 times -30 times.
4. a kind of production method that yakwool water ripples are two-sided according to claim 1, it is characterised in that the contracting
, rinsing, after the completion of the 4th dehydration, examine the fulling effect of fabric, if fulling is uneven, carry out second of fulling,
The step of repeating fulling, rinsing, dehydration, milling agent, which is added, to be needed uniformly.
5. a kind of production method that yakwool water ripples are two-sided according to claim 1, it is characterised in that the previous cleaning,
Fine purifiation and the control of the water temperature of third time braying are at 30-50 DEG C.
6. a kind of production method that yakwool water ripples are two-sided according to claim 1, it is characterised in that the early period
Thorn is drawn in step, and drive roller shaft is equipped in the sink, and the woolen material bypasses drive roller shaft, the drive roller shaft submergence
In the hot water containing setting agent and brightener, woolen material is transmitted along drive roller shaft to be immersed in sink, abundant with the water in sink
After contacting 20-30s, continue to be sent at bur.
7. a kind of production method that yakwool water ripples are two-sided according to claim 1, it is characterised in that the early period
Ci La and later period thorn are drawn in step, and the woolen material after thorn is drawn can adhere to the soft flocks to fall off on its surface, in woolen material transmission process
Using manually soft flocks is removed.
8. a kind of production method that yakwool water ripples are two-sided according to claim 1, it is characterised in that the bur
In machine install bur cylinder be equipped with jockey pulley, the woolen material under the support of jockey pulley with bur face contact；Described
Bur is diagonal stabbing fruit.
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| CN110846755A (en) * | 2019-10-15 | 2020-02-28 | 江阴市长泾花园毛纺织有限公司 | Production process of cashmere and gold silk smooth woolen cloth |
| CN111809291A (en) * | 2020-07-04 | 2020-10-23 | 雅莹集团股份有限公司 | Production process of yak hair/wool blended yarn woven fabric |
| CN113605028A (en) * | 2021-09-10 | 2021-11-05 | 内蒙古中禾绒毛纺织有限公司 | Manufacturing process of 100% rabbit hair short-velvet single-side overcoat woolen fabric |
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| CN111809291A (en) * | 2020-07-04 | 2020-10-23 | 雅莹集团股份有限公司 | Production process of yak hair/wool blended yarn woven fabric |
| CN113605028A (en) * | 2021-09-10 | 2021-11-05 | 内蒙古中禾绒毛纺织有限公司 | Manufacturing process of 100% rabbit hair short-velvet single-side overcoat woolen fabric |
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| CN109487404B (en) | 2020-09-01 |
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