Full-automatic bagged goods loading device of suspension type multisection transfer chain
Technical Field
The invention relates to the field of automatic stacking technology and intelligent automatic loading, in particular to a full-automatic bagged goods loading device of a suspension type multisection conveying line.
Background
At present, the bagged goods are loaded by utilizing a conveying line and can only play a role in conveying the goods, and manual stacking is needed during loading, meanwhile, the loading efficiency is low, the requirement of a production device on the loading efficiency cannot be met, and in addition, the intelligent automation degree is low.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a full-automatic bagged goods loading device for a suspended multi-section conveying line, which is characterized in that bagged goods sent by a production device are directly conveyed to a multi-section suspended roller stacking plate, and the roller stacking plate automatically moves to a designated stacking position through an image identification signal and then opens the stacking plate, so that the intelligent automatic loading function is realized.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The full-automatic bagged goods loading device for the suspended multi-section conveying line comprises a portal frame and is characterized in that a roller stacking plate, an opening mechanism, a portal frame, an adjusting mechanism, a feeding structure and an intelligent automatic information processing control system are arranged on the portal frame, the roller stacking plate is composed of a plurality of roller group units with kinetic energy, the roller stacking plate is composed of symmetrical rollers, a motor of the opening and closing mechanism of the roller stacking plate is arranged on each roller, and the roller stacking plate is connected with a portal frame supporting beam in a suspended manner through an upper telescopic rod and a lower telescopic rod; the adjusting mechanism comprises a rotating disc, a left traveling gear, a right traveling gear, an upper telescopic rod, a lower telescopic rod and a baffle width adjusting telescopic rod; the intelligent automatic information processing control system comprises an infrared signal sensor, an image sensor and a data processing instruction center (MCU).
Preferably, the cylinder stacking plate comprises two groups of symmetrically arranged kinetic energy cylinder groups, an opening mechanism, a telescopic adjusting baffle and a telescopic adjusting baffle starter, a telescopic adjusting baffle adjusting motor is arranged on the telescopic adjusting baffle, the length of each group of the cylinder stacking plate is designed according to 7 bags of horizontal stacking of bagged objects, the opening mechanism comprises a front group of cylinders and a rear group of cylinders and a top rod, and the number of the sections of the cylinder stacking plate is designed according to the longest model of a vehicle to be loaded.
Preferably, the portal frame is formed by a column type frame structure.
Preferably, the rotating mechanism is composed of a rotating disc and a rotating disc motor, the lower end of the rotating disc is fixedly connected with the roller stacking plate, the middle of the rotating disc is connected with the upper telescopic rod and the lower telescopic rod, and four stable rods are arranged at four corners of the rotating disc.
Preferably, the upper and lower telescopic mechanism consists of a screw rod and an upper and lower telescopic motor, the lower end of the upper and lower telescopic motor is fixed on the rotary disk, and the upper end of the upper and lower telescopic motor is connected with the stabilizing block.
Preferably, the left-right moving mechanism consists of a track, a traveling gear and a left-right moving motor which are arranged on a supporting beam, the feeding structure consists of a first feeding belt and a second feeding belt which are arranged up and down, a movable shaft and a motor for adjusting the feeding belt up and down are arranged on the side wall of the first feeding belt, and a counter infrared sensor is arranged above the first feeding belt on the portal frame.
Preferably, the intelligent automatic information processing control system is composed of bagged material infrared sensors, travel switches, visual image sensors and an information processing and instruction (MCU) system respectively, wherein the bagged material infrared sensors are respectively installed in the middle of the front end of each movable roller group with kinetic energy, and the visual image sensors are installed at the top of the portal frame.
Compared with the prior art, the invention has the beneficial effects that:
1. The bagged goods sent by the production device are directly conveyed to the multi-section suspension roller stacking plates, and the roller stacking plates automatically move to the designated stacking positions through the image identification signals and then are opened, so that the intelligent automatic loading function is realized.
Drawings
Fig. 1 is a schematic structural view of a full-automatic bagged cargo loading device with a suspended multi-section conveying line;
FIG. 2 is an enlarged schematic view of the structure A in FIG. 1;
FIG. 3 is an enlarged schematic view of the structure B in FIG. 1;
FIG. 4 is an enlarged schematic view of the structure shown in FIG. 1;
FIG. 5 is an enlarged schematic view of the structure shown in FIG. 1;
fig. 6 is an enlarged schematic view of the structure shown in fig. 1.
In the figure: an infrared sensor of a counter 1, an up-and-down movable shaft of a feeding belt 2, an up-and-down regulating motor of the feeding belt 3, a regulating motor of a telescopic baffle 4, a visual image sensor 5, a left-and-right moving motor 6, an up-and-down telescopic motor 7, an up-and-down telescopic rod 8, a rotating disk 9, a rotating disk 10, a feeding belt 11, a rotating disk 10, a rotating disk drive motor and a rotary disk drive motor the device comprises a No. 12 feeding belt, a No. 13 portal frame, a 14 telescopic adjusting baffle starter, a 15 telescopic adjusting baffle, a 16 kinetic energy roller group, a 17 roller stacking plate opening and closing mechanism motor, a 18 stabilizing block, a 19 stabilizing rod, a 20 track, a 21 cargo vehicle and a 22 bagged object infrared sensor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
1-6, A full-automatic bagged goods loading device of a suspended multi-section conveying line comprises a portal frame 13, and is characterized in that a roller stacking plate, an opening mechanism, the portal frame 13, an adjusting mechanism, a feeding structure and an intelligent automatic information processing control system are arranged on the portal frame 13, the roller stacking plate is composed of a plurality of roller groups 16 with kinetic energy, the roller stacking plate is composed of symmetrical rollers, so that bagged materials can fall to designated stacking positions when the roller stacking plate is opened to two sides, a roller stacking plate opening and closing mechanism motor 17 is arranged on the roller, and the roller stacking plate is connected with a supporting beam of the portal frame 13 in a hanging manner through an upper telescopic rod 8 and a lower telescopic rod; the adjusting mechanism comprises a rotary disk 9, a left traveling gear, a right traveling gear, an upper telescopic rod, a lower telescopic rod 8 and a baffle width adjusting telescopic rod, and is used for adjusting the deviation angle error, the left error, the right error, the stacking height and the baffle width of the positions of the roller stacking plate and the loading vehicle body plate respectively; the intelligent automatic information processing control system comprises an infrared signal sensor, an image sensor and a data processing instruction center (MCU) part, and is used for sending an instruction to realize automatic alignment of a roller stacking plate and a truck body plate of a truck, automatic delivery of cargoes, automatic stacking according to a preset program, automatic adjustment of the width of a baffle and automatic metering.
According to the invention, the roller stacking plates are composed of two groups of symmetrically arranged kinetic energy roller groups 16, an opening mechanism, a telescopic adjusting baffle 15 and a telescopic adjusting baffle starter 14, the telescopic adjusting baffle 15 is provided with a telescopic baffle adjusting motor 4, the length of each group of roller stacking plates is designed according to 7 bags of transversely stacking bagged objects, the opening mechanism is composed of a front group of cylinders and a rear group of cylinders and ejector rods, when the cylinders are opened, the powered roller groups are opened to two sides, the bagged objects fall to specified stacking positions, the cylinders are folded to restore the conveying line function, the number of the sections of the roller stacking plates is designed according to the longest model of a to-be-loaded vehicle 21, and the number of the sections of the roller stacking plates is designed according to the longest model of the to-be-loaded vehicle, so that one loading line can meet the loading demands of different length models.
The portal frame 13 is formed by a column type frame structure and is used for supporting a supporting beam, a roller stacking plate and an adjusting mechanism. The rotary mechanism is composed of a rotary disk 9 and a rotary disk motor 10, the lower end of the rotary disk 9 is fixedly connected with the roller stacking plate, the middle of the rotary disk 9 is connected with the upper telescopic rod 8 and the lower telescopic rod 8, four stable rods 19 are arranged at four corners of the rotary disk 9, and the stability of the suspension type roller stacking plate is ensured.
The upper and lower telescopic mechanism consists of a screw rod and an upper and lower telescopic motor 7, the lower end of the upper and lower telescopic motor 7 is fixed on a rotary disk 9, the upper end of the upper and lower telescopic motor is connected with a stabilizing block 18, and when the travelling gear moves left and right, the upper and lower telescopic rods connected with the stabilizing block integrally drive the roller stacking plate to move left and right so as to realize the needs of loading stacking at different positions in the left and right directions.
The left-right moving mechanism consists of a track 20, a traveling gear and a left-right moving motor 6 which are arranged on a supporting beam, the feeding structure consists of a first feeding belt 11 and a second feeding belt 12 which are arranged up and down, a feeding belt up-down movable shaft 2 and a feeding belt up-down regulating motor 3 are arranged on the side wall of the first feeding belt 11, a counter infrared sensor 1 is arranged above the first feeding belt 11 on a portal frame 13, and the continuous feeding requirements of different groups of roller stacking plates are met.
The intelligent automatic information processing control system is composed of bagged material infrared sensors 22, travel switches, visual image sensors 5 and an information processing and instruction (MCU) system, wherein the bagged material infrared sensors 22 are respectively arranged in the middle of the front end of each movable kinetic roller group 16 and are used for judging whether bagged materials reach the designated roller position, the travel switches are used for controlling the left-right movement and the up-down movement distance of a roller stacking plate, the visual image sensors 5 are arranged at the top of a portal frame 13 and are used for collecting gesture data of a truck body plate of a cargo truck and adjusting deviation of the front left-right and deflection angles of the roller stacking plate and the truck body plate, and the MCU is used for presetting stacking rules and programming for preset cargo truck types, processing various sensor information and sending correct truck loading instructions.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.