CN109457481A - 一种涤纶、棉纶生产中弹丝或高弹丝的生产方法 - Google Patents

一种涤纶、棉纶生产中弹丝或高弹丝的生产方法 Download PDF

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CN109457481A
CN109457481A CN201811252128.1A CN201811252128A CN109457481A CN 109457481 A CN109457481 A CN 109457481A CN 201811252128 A CN201811252128 A CN 201811252128A CN 109457481 A CN109457481 A CN 109457481A
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synthetic fibre
cotton synthetic
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elater
terylene
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张青青
慎锋杰
翟金雷
李克成
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Huaxiang (china) High Fiber Co Ltd
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Abstract

本发明涉及涤纶、棉纶生产工艺技术领域，具体涉及一种涤纶、棉纶生产中弹丝或高弹丝的生产方法；所述的涤纶、棉纶生产中弹丝或高弹丝的组成为：涤纶丝、棉纶丝、镀膜液、抗菌剂、染料；本发明制备的涤纶、棉纶生产中弹丝或高弹丝是采用在其丝线表面镀膜一层强度较高、柔性较好的物质，然后通过捻线机加捻成一根丝线，然后在较高的温度下进行自身的粘接变成一根复合丝线，使其同时具备了涤纶丝的强度高不易变形和棉纶的弹性好的优势，同时其镀膜层也是能够在一定的基础上增加丝线的弹性，从而促使制备得到弹性较好的中弹丝或高弹丝。

Description

一种涤纶、棉纶生产中弹丝或高弹丝的生产方法
技术领域
本发明属于涤纶、棉纶生产工艺技术领域，具体涉及一种涤纶、棉纶生产中弹丝或高弹丝的生产方法。
背景技术
随着现在技术的发展，人们对涤纶的性能提出了更高的要求，而涤纶性能相对较脆，其无法达到中弹丝或高弹丝弹性效果。大多采用锦纶来做中弹丝和高弹丝，但是相对的棉纶其容易变形，其恢复能力较差，而涤纶纤维相对来说其强度较高不易变形，因此结合两种物质的特性来进行生产一种新型的丝线就显得非常的重要。针对上述专利存在的问题，本发明研发了超细、通透的涤纶纤维能够很好的满足市场对皮革的需求。
发明内容
为了达到背景技术中的目的，本发明提出的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法；
本发明通过如下的技术方案实现的：
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法,包括以下步骤：
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的涤纶、棉纶生产中弹丝或高弹丝的组成为：涤纶丝、棉纶丝、镀膜液、抗菌剂、染料；
所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法为：将涤纶丝、棉纶丝分别用通过浓度为40-60%镀膜液中进行镀膜，镀膜完全后将丝线在60-80℃条件下进行移动烘干，得到镀膜好的丝线，然后将镀膜好的涤纶丝、棉纶丝按照根数比为3-5:1-2的比例进行组合成一根，然后采用捻线机加捻，得到的捻丝在100-120℃条件下进行自身粘接，得到复合的丝线，然后将该丝放置到抗菌剂中进行浸渍30-50分钟后，将其加入，温度在98-106℃的染料缸中进行染色，其染色时间在60-80分钟，然后取出进行清洗除去未上色染料，然后进行离心脱水，脱水完全后，在60-70℃的条件下进行烘干，烘干后得到的丝线就是涤纶、棉纶生产的中弹丝或高弹丝。
其中，所述的镀膜液为：将质量份数计的100-120份的聚氨酯、20-30份的阻燃剂、10-15份的聚碳酸纤维、5-10份的聚甲基丙烯酸酯、300-400份的丙酮溶液加入反应釜中，在常温进行溶解，完全溶解后，得到的溶液就是镀膜液。
其中，所述的染料为：活性染料或者分散染料中的一种染料根据需要进行染色。
其中，所述的抗菌剂为：将质量份数计的6-10份的磷酸二氢铵、8-12份的碳酸锂、10-15份的甲壳素、5-9份的醋酸银、30-40份的水加入反应釜中进行混合，待其完全溶解后得到的物质，该物质就是抗菌剂。
附图说明
图1是本发明提出的涤纶、棉纶生产中弹丝或高弹丝的生产工艺流程图。
有益效益
本发明制备的涤纶、棉纶生产中弹丝或高弹丝是采用在其丝线表面镀膜一层强度较高、柔性较好的物质，然后通过捻线机加捻成一根丝线，然后在较高的温度下进行自身的粘接变成一根复合丝线，使其同时具备了涤纶丝的强度高不易变形和棉纶的弹性好的优势，同时其镀膜层也是能够在一定的基础上增加丝线的弹性，从而促使制备得到弹性较好的中弹丝或高弹丝。
具体实施方式
为了使本发明的目的、技术方案和有益效果更加清楚，下面将结合实验数据，对本发明的优选实施例进行详细的说明，以方便技术人员理解。
实施例1
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法,包括以下步骤：
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的涤纶、棉纶生产中弹丝或高弹丝的组成为：涤纶丝、棉纶丝、镀膜液、抗菌剂、染料；
所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法为：将涤纶丝、棉纶丝分别用通过浓度为55%镀膜液中进行镀膜，镀膜完全后将丝线在70℃条件下进行移动烘干，得到镀膜好的丝线，然后将镀膜好的涤纶丝、棉纶丝按照根数比为5:1的比例进行组合成一根，然后采用捻线机加捻，得到的捻丝在100-120℃条件下进行自身粘接，得到复合的丝线，然后将该丝放置到抗菌剂中进行浸渍45分钟后，将其加入，温度在103℃的染料缸中进行染色，其染色时间在75分钟，然后取出进行清洗除去未上色染料，然后进行离心脱水，脱水完全后，在67℃的条件下进行烘干，烘干后得到的丝线就是涤纶、棉纶生产的中弹丝或高弹丝。
其中，所述的镀膜液为：将质量份数计的110份的聚氨酯、20份的阻燃剂、12份的聚碳酸纤维、8份的聚甲基丙烯酸酯、400份的丙酮溶液加入反应釜中，在常温进行溶解，完全溶解后，得到的溶液就是镀膜液。
其中，所述的染料为：活性染料或者分散染料中的一种染料根据需要进行染色。
其中，所述的抗菌剂为：将质量份数计的9份的磷酸二氢铵、12份的碳酸锂、15份的甲壳素、8份的醋酸银、40份的水加入反应釜中进行混合，待其完全溶解后得到的物质，该物质就是抗菌剂。
实施例2
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法,包括以下步骤：
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的涤纶、棉纶生产中弹丝或高弹丝的组成为：涤纶丝、棉纶丝、镀膜液、抗菌剂、染料；
所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法为：将涤纶丝、棉纶丝分别用通过浓度为50%镀膜液中进行镀膜，镀膜完全后将丝线在70℃条件下进行移动烘干，得到镀膜好的丝线，然后将镀膜好的涤纶丝、棉纶丝按照根数比为4:1的比例进行组合成一根，然后采用捻线机加捻，得到的捻丝在110℃条件下进行自身粘接，得到复合的丝线，然后将该丝放置到抗菌剂中进行浸渍40分钟后，将其加入，温度在100℃的染料缸中进行染色，其染色时间在70分钟，然后取出进行清洗除去未上色染料，然后进行离心脱水，脱水完全后，在65℃的条件下进行烘干，烘干后得到的丝线就是涤纶、棉纶生产的中弹丝或高弹丝。
其中，所述的镀膜液为：将质量份数计的120份的聚氨酯、25份的阻燃剂、12份的聚碳酸纤维、8份的聚甲基丙烯酸酯、350份的丙酮溶液加入反应釜中，在常温进行溶解，完全溶解后，得到的溶液就是镀膜液。
其中，所述的染料为：活性染料或者分散染料中的一种染料根据需要进行染色。
其中，所述的抗菌剂为：将质量份数计的7份的磷酸二氢铵、10份的碳酸锂、12份的甲壳素、6份的醋酸银、35份的水加入反应釜中进行混合，待其完全溶解后得到的物质，该物质就是抗菌剂。
实施例3
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法,包括以下步骤：
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的涤纶、棉纶生产中弹丝或高弹丝的组成为：涤纶丝、棉纶丝、镀膜液、抗菌剂、染料；
所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法为：将涤纶丝、棉纶丝分别用通过浓度为40%镀膜液中进行镀膜，镀膜完全后将丝线在60℃条件下进行移动烘干，得到镀膜好的丝线，然后将镀膜好的涤纶丝、棉纶丝按照根数比为3:1的比例进行组合成一根，然后采用捻线机加捻，得到的捻丝在100-120℃条件下进行自身粘接，得到复合的丝线，然后将该丝放置到抗菌剂中进行浸渍30分钟后，将其加入，温度在98℃的染料缸中进行染色，其染色时间在60分钟，然后取出进行清洗除去未上色染料，然后进行离心脱水，脱水完全后，在60℃的条件下进行烘干，烘干后得到的丝线就是涤纶、棉纶生产的中弹丝或高弹丝。
其中，所述的镀膜液为：将质量份数计的100份的聚氨酯、20份的阻燃剂、10份的聚碳酸纤维、5份的聚甲基丙烯酸酯、300份的丙酮溶液加入反应釜中，在常温进行溶解，完全溶解后，得到的溶液就是镀膜液。
其中，所述的染料为：活性染料或者分散染料中的一种染料根据需要进行染色。
其中，所述的抗菌剂为：将质量份数计的6份的磷酸二氢铵、8份的碳酸锂、10份的甲壳素、5份的醋酸银、30份的水加入反应釜中进行混合，待其完全溶解后得到的物质，该物质就是抗菌剂。
实施例4
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法,包括以下步骤：
一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的涤纶、棉纶生产中弹丝或高弹丝的组成为：涤纶丝、棉纶丝、镀膜液、抗菌剂、染料；
所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法为：将涤纶丝、棉纶丝分别用通过浓度为60%镀膜液中进行镀膜，镀膜完全后将丝线在80℃条件下进行移动烘干，得到镀膜好的丝线，然后将镀膜好的涤纶丝、棉纶丝按照根数比为5:2的比例进行组合成一根，然后采用捻线机加捻，得到的捻丝在120℃条件下进行自身粘接，得到复合的丝线，然后将该丝放置到抗菌剂中进行浸渍50分钟后，将其加入，温度在106℃的染料缸中进行染色，其染色时间在80分钟，然后取出进行清洗除去未上色染料，然后进行离心脱水，脱水完全后，在70℃的条件下进行烘干，烘干后得到的丝线就是涤纶、棉纶生产的中弹丝或高弹丝。
其中，所述的镀膜液为：将质量份数计的120份的聚氨酯、30份的阻燃剂、15份的聚碳酸纤维、10份的聚甲基丙烯酸酯、400份的丙酮溶液加入反应釜中，在常温进行溶解，完全溶解后，得到的溶液就是镀膜液。
其中，所述的染料为：活性染料或者分散染料中的一种染料根据需要进行染色。
其中，所述的抗菌剂为：将质量份数计的10份的磷酸二氢铵12份的碳酸锂、15份的甲壳素、9份的醋酸银、40份的水加入反应釜中进行混合，待其完全溶解后得到的物质，该物质就是抗菌剂。
最后说明的是，以上优选实施例仅用于说明本发明的技术方案而非限制，尽管通过上述优选实施例已经对本发明进行了详细的描述，但本领域技术人员应当理解，可以在形式上和细节上对其作出各种各样的改变，而不偏离本发明权利要求书所限定的。

Claims (4)

1.一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的涤纶、棉纶生产中弹丝或高弹丝的组成为：涤纶丝、棉纶丝、镀膜液、抗菌剂、染料；
所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法为：将涤纶丝、棉纶丝分别用通过浓度为40-60%镀膜液中进行镀膜，镀膜完全后将丝线在60-80℃条件下进行移动烘干，得到镀膜好的丝线，然后将镀膜好的涤纶丝、棉纶丝按照根数比为3-5:1-2的比例进行组合成一根，然后采用捻线机加捻，得到的捻丝在100-120℃条件下进行自身粘接，得到复合的丝线，然后将该丝放置到抗菌剂中进行浸渍30-50分钟后，将其加入，温度在98-106℃的染料缸中进行染色，其染色时间在60-80分钟，然后取出进行清洗除去未上色染料，然后进行离心脱水，脱水完全后，在60-70℃的条件下进行烘干，烘干后得到的丝线就是涤纶、棉纶生产的中弹丝或高弹丝。
2.根据权利要求1所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的镀膜液为：将质量份数计的100-120份的聚氨酯、20-30份的阻燃剂、10-15份的聚碳酸纤维、5-10份的聚甲基丙烯酸酯、300-400份的丙酮溶液加入反应釜中，在常温进行溶解，完全溶解后，得到的溶液就是镀膜液。
3.根据权利要求1所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的染料为：活性染料或者分散染料中的一种染料根据需要进行染色。
4.根据权利要求1所述的一种涤纶、棉纶生产中弹丝或高弹丝的生产方法，其特征在于，所述的抗菌剂为：将质量份数计的6-10份的磷酸二氢铵、8-12份的碳酸锂、10-15份的甲壳素、5-9份的醋酸银、30-40份的水加入反应釜中进行混合，待其完全溶解后得到的物质，该物质就是抗菌剂。
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