CN109454186B - Full-automatic iron rod straightening dotting bending forming machine - Google Patents

Full-automatic iron rod straightening dotting bending forming machine Download PDF

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Publication number
CN109454186B
CN109454186B CN201811542335.0A CN201811542335A CN109454186B CN 109454186 B CN109454186 B CN 109454186B CN 201811542335 A CN201811542335 A CN 201811542335A CN 109454186 B CN109454186 B CN 109454186B
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machine
bending
cylinder
traction
die
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CN109454186A (en
Inventor
彭海艳
彭涛
席宁
陈启
司晓光
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Ningbo Huake Moyun Machinery Technology Co ltd
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Ningbo Huake Moyun Machinery Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F45/00Wire-working in the manufacture of other particular articles

Abstract

The application relates to a full-automatic iron rod straightening, dotting and bending forming machine which comprises a machine table, a feeding frame and a straightening structure, wherein the upper end surface of the machine table is provided with the straightening structure, a traction wheel set, a small-size stamping die structure, a large-size stamping die structure, a bending structure and a cutting structure in sequence from left to right, the straightening structure, the traction wheel set, the small-size stamping die structure, the large-size stamping die structure, the bending structure and the cutting structure are arranged on the same straight line, the right end of the upper end surface of the machine table is provided with a chamfering structure and a tapping machine structure side by side from front to back, a left-right moving conveying clamping jaw is arranged between the chamfering structure and the tapping machine structure and the cutting structure, and the feeding frame is arranged on the left side of the machine table. The application has the characteristics of small occupied space, high production efficiency, product quality guarantee, product production cost reduction, labor intensity reduction, labor cost reduction and the like.

Description

Full-automatic iron rod straightening dotting bending forming machine
Technical Field
The application relates to the technical field of automatic iron rod bending machines, in particular to a full-automatic iron rod straightening, dotting and bending forming machine.
Background
In daily building decoration engineering, roller brush and roller brush support iron rod are often used when large-area coating is rolled, traditional support iron rod processing needs to cut off the steel wire alignment of lapping into one, then adopts equipment to beat little ear, then adopts the frock to bend the shaping, adopts equipment to beat big ear again, finally artifical with iron rod chamfer or attack tooth, whole workflow needs many equipment and a plurality of workman to process, workman intensity of labour is big, moreover inefficiency, consequently greatly reduced mill's production efficiency and product quality, and increased manufacturing cost, in order to solve above-mentioned problem, it is very necessary to design a full-automatic equipment.
Disclosure of Invention
The application aims to solve the technical problem of providing a full-automatic iron rod straightening dotting and bending forming machine, which has the characteristics of small occupied space, high production efficiency, product quality assurance, product production cost reduction, labor intensity reduction of workers, labor cost reduction and the like.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a full-automatic iron rod alignment dotting bending machine, including board, material loading frame and alignment structure, the board up end from a left side to the right side install alignment structure, traction wheelset, small-size die structure, jumbo size die structure, bending structure and cutting structure in proper order, alignment structure, traction wheelset, small-size die structure, jumbo size die structure, bending structure and cutting structure on a straight line, board up end right-hand member on install chamfer structure and tapping machine structure side by side from top to bottom, chamfer structure and tapping machine structure and cutting structure between install the transportation clamping jaw of controlling the removal, the left side of board install the material loading frame.
The bending structure comprises a bending motor, a bending machine support and a driving wheel mounting plate, wherein the bending machine support is rectangular and vertically mounted on a machine table, two transverse guide rods are mounted at the front end and the rear end of the bending machine support side by side, a mounting frame is mounted on the upper portion of the mounting frame in a moving mode, a driving gear and a driven gear are mounted on the driving wheel mounting plate side by side, the driving gear and the driven gear are meshed with each other, a bending motor of a speed reducer is mounted on a main shaft is vertically mounted on the lower portion of the mounting frame, an output shaft of the speed reducer is vertically upwards connected with the driving gear, a bending shaft ejection cylinder support is mounted on the lower end face of the driving wheel mounting plate, through holes corresponding to the bending shaft ejection cylinders are uniformly formed in the driving wheel mounting plate and the bending shaft ejection cylinder support, bending end faces are mounted above the through holes, bending end faces are mounted on the driving wheel mounting plate side faces in a side-by-side mode, bending end faces are mounted on the driving wheel mounting plate, bending end faces are mounted on the left end faces of the bending end faces, bending end faces are mounted on the main shaft, bending shaft ejection cylinders are mounted on the bending shaft ejection cylinder support, and the bending shaft ejection cylinder is mounted at the two ends of the bending shaft ejection cylinder support, and the bending shaft ejection cylinder support is mounted at the middle of the bending shaft ejection cylinder support.
The feeding frame comprises a frame base, a frame turntable and a frame support, wherein a transmission motor is arranged at the bottom of the frame base, a transverse rotating shaft of the transmission motor is converted into a vertical main shaft through a converter, the vertical main shaft penetrates through the frame base and is connected with the center of the frame turntable, the frame support is vertically arranged in the middle of the frame turntable, a deflector rod is vertically arranged at the left end of the upper end face of the frame base, a guide ring is arranged on the deflector rod, and the guide support is vertically arranged at the left side edge of the machine.
The utility model provides a straightening structure include alignment bottom plate, alignment gyro wheel mounting panel and alignment gyro wheel subassembly, alignment bottom plate mid-mounting have alignment gyro wheel mounting panel, the alignment gyro wheel subassembly that the alignment gyro wheel group is located the place ahead is vertically installed at alignment gyro wheel mounting panel up end rear portion, alignment gyro wheel subassembly is installed to alignment gyro wheel mounting panel right-hand member, alignment gyro wheel subassembly is the same with horizontal gyro wheel subassembly structure, its internally mounted has fixed roller support, fixed roller support upper end or front end evenly arranged a plurality of rectangular channels, floating mounting has the floating roller support in the rectangular channel, alignment gyro wheel subassembly's front side is installed two and is listed as the alignment gyro wheel, listed as the gyro wheel links to each other with the floating roller support, the below gyro wheel links to each other with the fixed roller support, install two rows alignment gyro wheels on the horizontal gyro wheel subassembly, the alignment gyro wheel of front portion links to each other with the fixed roller support, alignment gyro wheel subassembly's upper end all install horizontal locating lever with horizontal locating lever, slidable mounting has the correction slider on the horizontal locating lever.
The traction wheel group include traction wheel mounting panel, bottom support and lower part traction wheel mounting panel, traction wheel mounting panel up end middle part symmetry installs the bottom support, the lower part traction wheel mounting panel is installed to the lower part of two bottom supports, upper portion installs the upper portion traction wheel mounting panel that reciprocates, lower part traction wheel mounting panel and upper portion traction wheel mounting panel on the front side evenly install four traction wheels, traction wheel rear end passes lower part traction wheel mounting panel or upper portion traction wheel mounting panel to install drive gear at traction wheel rear end, intermeshing between the drive gear of upper and lower side by side, bottom support upper end install traction motor mounting bracket, traction motor mounting bracket on vertical traction motor mounting panel of installing, traction motor mounting panel on vertically install the traction motor of main shaft backward, traction motor's main shaft pass through the drive pulley that the drive belt links to each other on the lower part traction wheel rear end, traction motor mounting bracket on vertical install the bolt that the lower extreme links to each other with upper portion traction wheel mounting panel, the lower part has cup jointed the spring that is compression state, the spring is located between traction motor mounting bracket and the upper portion traction wheel mounting panel.
The small-size stamping die structure comprises a stamping die bottom plate, a die mounting plate and a vertical panel, wherein the die mounting plate is mounted in the middle of the upper end face of the stamping die bottom plate, the vertical panel is vertically mounted at the front end and the rear end of the die mounting plate, a push rod is mounted at the rear end of the die mounting plate, passes through a small hydraulic cylinder of the vertical panel at the rear part, a front die is mounted at the rear side of the vertical panel at the front part, the push rod of the small hydraulic cylinder is connected with the rear die through a transmission block, one end of the transmission block is mounted with a stamping insert rod penetrating through the middle of the rear die, and the two stamping insert rods are mounted side by side.
The large-size stamping die structure comprises a large-size bottom plate, large hydraulic cylinders and large-size vertical panels, two vertical large-size vertical panels are symmetrically arranged on the front and back sides of the large-size bottom plate, a positioning front die is arranged on the rear side of the large-size vertical panel positioned on the front, the large hydraulic cylinders which dynamically penetrate through the rear large-size vertical panel are longitudinally arranged on the rear part of the large-size bottom plate, a stamping die mounting plate is arranged on a push rod of the large hydraulic cylinders, a positioning rear die matched with the positioning front die is arranged on the front side of the stamping die mounting plate, a stamping die with the front end penetrating through the positioning rear die is arranged in the stamping die mounting plate, and the stamping die front end is of a protruding structure with a cross section in a straight shape.
The conveying clamping jaw comprises a turnover clamping jaw support, a horizontal moving frame and a longitudinal track plate, wherein the turnover clamping jaw support is vertically arranged on a machine table, the horizontal moving frame and the longitudinal track plate are arranged on the machine table in a left-right sliding mode through a sliding plate, a push rod forward turnover cylinder is arranged at the middle of the upper end of the turnover clamping jaw support, the push rod of the turnover cylinder is connected with the middle of a rectangular mounting plate, a transfer clamping cylinder is transversely arranged at one end of the rectangular mounting plate, a first chuck is arranged on the push rod of the transfer clamping cylinder, a push rod forward longitudinal pushing cylinder is longitudinally arranged at the rear of the upper end of the horizontal moving frame, a moving block is arranged on the push rod of the longitudinal pushing cylinder, a clamping head is arranged on the right side of the moving block, and a longitudinal track connected with the longitudinal clamping cylinder is arranged at the left side of the upper end of the longitudinal track plate.
The cutting structure comprises a cutting machine bottom plate, a cutting machine lifting cylinder and a cutting machine table, wherein the cutting machine bottom plate is vertically and longitudinally arranged on the upper end face of the cutting machine table, the left side of the cutting machine bottom plate is vertically provided with a cutting machine table lifting cylinder with an ejector rod upwards, the cutting machine table which is longitudinally arranged is arranged at the upper end of the ejector rod of the cutting machine table lifting cylinder, a die mounting groove is arranged in the middle of the upper end face of the cutting machine table, a cutting machine moving table which moves back and forth is arranged in the die mounting groove, a blank is arranged between the front end of the cutting machine moving table and the side wall of the front end of the die mounting groove, product input gaps are formed in two sides of the blank, a cutting front die corresponding to the product input gaps is arranged on the side wall of the front end of the mounting groove, a cutting rear die corresponding to the cutting front die is arranged at the front end of the cutting machine moving table, and the ejector rod of the cutting machine cylinder which is positioned at the rear side of the cutting machine table is in a staggered arrangement.
The structure of the tapping machine comprises a tapping machine bottom plate, a tapping machine sliding plate and a tapping machine pushing cylinder, wherein the tapping machine bottom plate is fixedly arranged on a machine table, a transverse sliding rail is arranged on the left part of the upper end face of the tapping machine bottom plate side by side, the tapping machine sliding plate is arranged on the transverse sliding rail in a left-right moving mode, an ejector rod is transversely arranged on the right side of the tapping machine sliding plate, the tapping machine pushing cylinder is connected with the tapping machine sliding plate, a mounting bracket is vertically arranged on the tapping machine sliding plate, a tapping machine motor with a main shaft facing a conveying clamping jaw is transversely arranged at the upper end of the mounting bracket, a tapping machine reducer is arranged on the main shaft of the tapping machine motor, and a tapping machine tooth head is arranged on an output shaft of the tapping machine reducer.
The chamfering structure comprises a chamfering machine bottom plate, a chamfering machine pushing cylinder and a chamfering machine sliding plate, wherein the chamfering machine bottom plate is installed on a machine table, a push rod is installed at the right end of the upper end face of the chamfering machine bottom plate and horizontally faces to the left, the push rod of the chamfering machine pushing cylinder is connected with the right end of the chamfering machine sliding plate, the chamfering machine sliding plate is installed on the chamfering machine bottom plate in a sliding mode through two front-back side-by-side transverse sliding rails, a chamfering machine motor is installed on the chamfering machine sliding plate in a transverse arrangement mode through a support, a main shaft of the chamfering machine motor horizontally faces to the left, and a chamfering machine die is installed on the main shaft.
The beneficial effects are that: the application relates to a full-automatic iron rod straightening, dotting and bending forming machine which has the characteristics of small occupied space, high production efficiency, product quality assurance, product production cost reduction, labor intensity reduction, labor cost reduction and the like.
Drawings
FIG. 1 is a structural view of the present application;
FIG. 2 is a structural view of a bending structure according to the present application;
FIG. 3 is a structural view of the loading ledges of the present application;
FIG. 4 is a view showing the bottom structure of the loading frame according to the present application;
fig. 5 is a structural view of an alignment structure according to the present application;
FIG. 6 is a front structural view of the traction sheave assembly of the present application;
FIG. 7 is a rear structural view of the traction sheave assembly of the present application;
FIG. 8 is an exploded view of a small size die structure according to the present application;
FIG. 9 is a structural view of a small-sized die structure according to the present application;
FIG. 10 is an exploded view of a large size die structure according to the present application;
FIG. 11 is a structural view of a shipping jaw according to the present application;
FIG. 12 is an exploded view of a bending structure according to the present application;
FIG. 13 is a structural view of a severing structure according to the present application;
FIG. 14 is a structural view of a chamfer structure according to the present application;
fig. 15 is a structural view of the tapping machine structure according to the present application.
The diagram is: 1. the device comprises a feeding frame, 2, a machine table, 3, a straightening structure, 4, a traction wheel set, 5, a small-size stamping die structure, 6, a large-size stamping die structure, 7, a bending structure, 8, a cutting structure, 9, a conveying clamping jaw, 10, a tapping machine structure, 11 and a chamfering structure; 12. the material rack comprises a material rack base 13, a material rack turntable 14, a deflector rod 15, a guide ring 16, a material rack bracket 17, a transmission motor 18 and a converter;
21. the straightening bottom plate 22, the straightening roller mounting plate 23, the horizontal roller assembly 24, the straightening roller assembly 25, the fixed roller bracket 26, the floating roller bracket 27, the transverse positioning rod 28 and the correcting slide block;
30. the transmission gear, 31, traction wheel mounting plates, 32, bottom brackets, 33, traction wheels, 34, lower traction wheel mounting plates, 35, upper traction wheel mounting plates, 36, traction motors, 37, traction motor mounting plates, 38, traction motor mounting frames, 39, transmission belts, 40 and transmission pulleys;
41. a die bottom plate 42, a die mounting plate 43, a stamping insert rod 44, a fixed front die 45, a small hydraulic cylinder 46, a vertical panel 47, a transmission block 48 and a rear die;
601. large-size bottom plate 602, large hydraulic cylinder 603, stamping die mounting plate 604, stamping die 605, positioning rear die 606, positioning front die 607, large-size vertical panel;
64. the bending machine comprises a bending shaft, 65, a driven gear, 66, a bending shaft ejection cylinder bracket, 67, a driving gear, 68, a bending shaft ejection cylinder, 69, a speed reducer, 71, a bending machine bracket, 72, a transverse guide rod, 73, a mounting rack, 74, a bending motor, 75, a driving wheel mounting plate, 76, a positioning oil cylinder, 77, a bending end face, 78, a pressing plate, 79 and a bending disc;
81. the cutting machine comprises a cutting machine bottom plate 82, a cutting machine table lifting oil cylinder 83, a cutting front die 84, a cutting rear die 85, a cutting oil cylinder 86, a cutting machine table 87 and a cutting machine moving table;
91. the device comprises a horizontal moving frame 92, a longitudinal track plate 93, a longitudinal clamping cylinder 94, a moving block 95, a turnover clamping jaw bracket 96, a longitudinal pushing cylinder 97, a turnover cylinder 98, a transfer clamping cylinder 99 and a first chuck;
101. a tapping machine bottom plate 102, a tapping machine pushing cylinder 103, a tapping machine sliding plate 104, a tapping machine tooth head 105 and a tapping machine motor;
111. chamfering machine bottom plate, 112, chamfering machine pushing cylinder, 113, chamfering machine sliding plate, 114, chamfering machine die, 115 and chamfering machine motor.
Detailed Description
The application will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. Furthermore, it should be understood that various changes and modifications can be made by one skilled in the art after reading the teachings of the present application, and such equivalents are intended to fall within the scope of the application as defined in the appended claims.
The embodiment of the application relates to a full-automatic iron rod straightening, dotting and bending forming machine, which comprises a machine table 2, a feeding frame 1 and a straightening structure 3, wherein the upper end surface of the machine table 2 is provided with the straightening structure 3, a traction wheel set 4, a small-size die structure 5, a large-size die structure 6, a bending structure 7 and a cutting structure 8 in sequence from left to right, the straightening structure 3, the traction wheel set 4, the small-size die structure 5, the large-size die structure 6, the bending structure 7 and the cutting structure 8 are on the same straight line, the right end of the upper end surface of the machine table 2 is provided with a chamfering structure 11 and a tapping machine structure 10 side by side, a left-right moving conveying clamping jaw 9 is arranged between the chamfering structure 11 and the tapping machine structure 10 and the cutting structure 8, and the feeding frame 1 is arranged on the left side of the machine table 2.
The bending structure 7 comprises a bending motor 74, a bending machine support 71 and a driving wheel mounting plate 75, wherein the bending machine support 71 is in a rectangular plate shape, a bending shaft ejection cylinder support 66 is vertically arranged on the lower end face of the driving wheel support 71, two transverse guide rods 72 are arranged side by side at the front end and the rear end of the bending machine support 71, a mounting frame 73 is arranged on the transverse guide rods 72 in a left-right moving mode, the driving wheel mounting plate 75 is arranged at the upper part of the mounting frame 73, a driving gear 67 and a driven gear 65 are arranged side by side on the upper part of the driving wheel mounting plate 75, the driving gear 67 and the driven gear 65 are mutually meshed, the bending motor 74 of a speed reducer 69 is vertically arranged at the lower part of the mounting frame 73, an output shaft of the speed reducer 69 is vertically upwards connected with the driving gear 67, a bending shaft ejection cylinder support 66 is arranged at the lower end face of the driving wheel mounting plate 75, through holes corresponding to the bending shaft ejection cylinder 68 are vertically arranged at the upper end face of the bending shaft ejection cylinder support 66, a bending shaft 64 is embedded at the lower end face of the bending shaft side, a bending shaft 64 is arranged at the upper end face of the bending plate 78, the bending plate 77 is arranged at the upper end face of the bending plate is matched with the upper end face of the bending plate 78, and the bending plate is arranged at the upper end face of the bending plate 78 is rotatably matched with the bending plate at the upper end face of the bending plate 68, the middle part of the upper end of the bending machine bracket 71 is transversely provided with a positioning oil cylinder 76 with a push rod connected with the mounting frame 73.
The feeding frame 1 comprises a frame base 12, a frame turntable 13 and a frame support 16, a transmission motor 17 is arranged at the bottom of the frame base 12, a transverse rotating shaft of the transmission motor 17 is converted into a vertical main shaft through a converter 18, the vertical main shaft penetrates through the frame base 12 and is connected with the center of the frame turntable 13, the frame support 16 is vertically arranged in the middle of the frame turntable 13, a deflector rod 14 is vertically arranged at the left end of the upper end face of the frame base 12, a guide ring 15 is arranged on the deflector rod 14, and a guide support is vertically arranged at the left edge of the machine table 2.
The straightening structure 3 comprises a straightening bottom plate 21, a straightening roller mounting plate 22 and a straightening roller assembly 24, wherein the straightening roller mounting plate 22 is mounted in the middle of the straightening bottom plate 21, the straightening roller assembly 24 with a roller group located in front is vertically mounted at the rear part of the upper end face of the straightening roller mounting plate 22, a horizontal roller assembly 23 is mounted at the right end of the straightening roller mounting plate 22, the straightening roller assembly 24 and the horizontal roller assembly 23 are identical in structure, a fixed roller support 25 is mounted in the straightening roller assembly, a plurality of rectangular grooves are uniformly formed in the upper end or the front end of the fixed roller support 25, floating roller supports 26 are mounted in the rectangular grooves in a floating manner, two rows of straightening rollers are mounted on the front side of the straightening roller assembly 24, the upper row of rollers are connected with the floating roller supports 26, the lower row of rollers are connected with the fixed roller supports 25, the rear straightening rollers are connected with the fixed roller supports 25, a transverse positioning rod 27 is mounted at the upper end of the straightening roller assembly 24 and the front end of the horizontal roller assembly 23, and a correction slider 28 is mounted on the transverse positioning rod 27 in a sliding manner.
The traction wheel set 4 comprises traction wheel mounting plates 31, bottom brackets 32 and lower traction wheel mounting plates 34, the middle parts of the upper end surfaces of the traction wheel mounting plates 31 are symmetrically provided with the bottom brackets 32, the lower parts of the two bottom brackets 32 are provided with the lower traction wheel mounting plates 34, the upper parts of the traction motor mounting plates are provided with upper traction wheel mounting plates 35 which move up and down, four traction wheels 33 are uniformly arranged on the front sides of the lower traction wheel mounting plates 34 and the upper traction wheel mounting plates 35, the rear ends of the traction wheels penetrate through the lower traction wheel mounting plates 34 or the upper traction wheel mounting plates 35, transmission gears 30 are arranged at the rear ends of the traction wheels, the transmission gears 30 which are arranged side by side up and down are meshed with each other, the upper ends of the bottom brackets 32 are provided with traction motor mounting frames 38, traction motor mounting plates 37 are vertically arranged on the traction motor mounting frames 38, a main shaft of the traction motor 36 is longitudinally arranged on the traction motor mounting frames 36 and is connected with transmission pulleys 40 positioned at the rear ends of the lower traction wheels through transmission belts 39, the traction motor mounting frames 38 are vertically arranged on the traction motor mounting frames 38, and the lower traction frames are in a compressed state and the upper traction frames 35 are in a sleeved state.
The small-size die structure 5 comprises a die bottom plate 41, a die mounting plate 42 and a vertical panel 46, wherein the die mounting plate 42 is mounted in the middle of the upper end face of the die bottom plate 41, the vertical panel 46 is vertically mounted at the front end and the rear end of the die mounting plate 42, a small hydraulic cylinder 45 with a push rod penetrating through the rear vertical panel 46 is mounted at the rear end of the die mounting plate 42, a front die 44 is mounted at the rear side of the front vertical panel 46, the push rod of the small hydraulic cylinder 45 is connected with the rear die 48 through a transmission block 47, a stamping insert rod 43 with one end penetrating through the middle of the rear die 48 is mounted in the transmission block 47, and the two stamping insert rods 43 are mounted side by side up and down.
The large-size stamping die structure 6 comprises a large-size bottom plate 601, large hydraulic cylinders 602 and large-size vertical panels 607, two vertical large-size vertical panels 607 are symmetrically arranged on the front and back sides of the large-size bottom plate 601, a positioning front die 606 is arranged on the rear side of the large-size vertical panels 607 positioned at the front, the large hydraulic cylinders 602 which dynamically pass through the rear large-size vertical panels 607 are longitudinally arranged on the rear parts of the large-size bottom plate 601, stamping die mounting plates 603 are arranged on ejector rods of the large hydraulic cylinders 602, positioning rear dies 605 matched with the positioning front dies 606 are arranged on the front sides of the stamping die mounting plates 603, stamping dies 604 with front ends passing through the positioning rear dies 605 are arranged in the stamping die mounting plates 603, and the front ends of the stamping dies 604 are of convex structures with cross sections being in a straight shape.
The transportation clamping jaw 9 include upset clamping jaw support 95, horizontal migration frame 91 and vertical track board 92, upset clamping jaw support 95 vertically install on board 2, horizontal migration frame 91 and vertical track board 92 pass through a sliding plate and slide about and install on board 2, upset clamping jaw support 95 upper end mid-mounting have ejector pin forward upset cylinder 97, the ejector pin of upset cylinder 97 links to each other with the middle part of rectangular mounting panel, transversely install on rectangular mounting panel one end and transmit centre gripping cylinder 98, transmit and install first chuck 99 on the ejector pin of centre gripping cylinder 98, horizontal migration frame 91 upper end rear portion vertically install ejector pin forward vertical pushing cylinder 96, install movable block 94 on the ejector pin of vertical pushing cylinder 96, the longitudinal clamping cylinder 93 that the centre gripping head is located the place ahead is installed on the movable block 94 right side, longitudinal track board 92 upper end left side arrange the longitudinal track that links to each other with longitudinal clamping cylinder 93.
The cutting structure 8 comprises a cutter bottom plate 81, a cutter lifting cylinder 82 and a cutter table 86, wherein the cutter bottom plate 81 is vertically and longitudinally arranged on the upper end face of the machine table 2, the left side of the cutter bottom plate 81 is vertically provided with the cutter lifting cylinder 82 with an ejector rod upwards, the upper end of the ejector rod of the cutter lifting cylinder 82 is provided with the cutter table 86 which is longitudinally arranged, the middle of the upper end face of the cutter table 86 is provided with a die mounting groove, a cutter moving table 87 which moves forwards and backwards is arranged in the die mounting groove, a leakage gap is arranged between the front end of the cutter moving table 87 and the front end side wall of the die mounting groove, product input gaps are arranged on two sides of the leakage gap, a front cutting die 83 corresponding to the product input gaps is arranged on the side wall of the front end of the mounting groove, a rear cutting die 84 corresponding to the front cutting die 83 is arranged in a staggered mode, and the rear cutting cylinder 87 is connected with the ejector rod 85 which is positioned at the rear side of the cutter table 86.
The tapping machine structure 10 comprises a tapping machine base plate 101, a tapping machine sliding plate 103 and a tapping machine pushing cylinder 102, wherein the tapping machine base plate 101 is fixedly arranged on a machine table 2, transverse sliding rails are arranged on the left part of the upper end face of the tapping machine base plate 101 side by side, the tapping machine sliding plate 103 is arranged on the transverse sliding rails in a left-right moving mode, a tapping machine pushing cylinder 102 connected with the tapping machine sliding plate 103 is transversely arranged on the right side of the tapping machine sliding plate 103, a mounting bracket is vertically arranged on the tapping machine sliding plate 103, a main shaft is transversely arranged at the upper end of the mounting bracket towards a tapping machine motor 105 of a conveying clamping jaw 9, a tapping machine speed reducer is arranged on the main shaft of the tapping machine motor 105, and a tapping machine tooth head 104 is arranged on the output shaft of the tapping machine speed reducer.
The chamfering structure 11 comprises a chamfering machine bottom plate 111, a chamfering machine pushing cylinder 112 and a chamfering machine sliding plate 113, wherein the chamfering machine bottom plate 111 is arranged on the machine table 2, a chamfering machine pushing cylinder 112 with a push rod horizontally facing left is arranged at the right end of the upper end face of the chamfering machine bottom plate 111, the push rod of the chamfering machine pushing cylinder 112 is connected with the right end of the chamfering machine sliding plate 113, the chamfering machine sliding plate 113 is arranged on the chamfering machine bottom plate 111 in a sliding mode through two front-back side-by-side transverse sliding rails, a chamfering machine motor 115 which is transversely arranged is arranged on the chamfering machine sliding plate 113 through a support, a main shaft of the chamfering machine motor 115 horizontally faces left, and a chamfering machine die 114 is arranged on the main shaft.
Examples
When the worker operates, the iron wire coil stock is directly put on the feeding frame 1, when the feeding frame 1 works, the free end of the iron wire coil stock on the feeding frame turntable 13 passes through the guide ring 15 of the deflector rod 14 and is connected with equipment on the machine table 2, when the iron wire is pulled, the iron wire between the guide ring 15 and the guide support is shortened, the deflector rod 14 is pulled down in traction force, a conveying signal of the transmission motor 17 is given, the transmission motor 17 rotates, the feeding frame turntable 13 is controlled to rotate, the iron wire coil stock is discharged, and when the iron wire has allowance, the deflector rod 14 is reset under the action of the reset mechanism, and the transmission motor 17 stops rotating.
The alignment structure 3 straightens the iron wire through two sets of alignment gyro wheels for the iron wire is in straight state, and alignment roller assembly 24 and horizontal roller assembly 23 can be adjusted to the correction slider 28 on the alignment structure 3.
The traction wheel set 4 drives the two traction wheels 33 positioned at the lower part through the traction motor 36 at the upper part, the two traction wheels 33 at the lower part drive the two traction wheels 33 at the upper part through the transmission gear 30, and simultaneously, a lower thrust is sent to the upper traction wheel mounting plate 35 through a spring designed to be in a compressed state, so that the clamping force of the traction wheels 33 to iron wires is improved.
The iron wire need carry out twice and beat ear process to beating the position before beating the bending, and small-size die structure 5 realizes little ear process, and front mould 44 and rear mould 48 are fixed a position the iron wire, and its inside punching press inserted bar 43 carries out punching press deformation to the iron wire, and large-size die structure 6 structure is similar with small-size die structure 5, and its inside punching press mould 604 is protruding to carry out stamping forming to the iron wire.
The iron wire finishes the twice ear-beating process to carry out bending operation, firstly the iron wire is positioned on the bending end face 77 through the material pressing plate 78, then the iron wire stretches out a certain amount from the material pressing plate 78, then the bending shaft ejection cylinder 68 is started, the upper end of the ejector rod of the bending shaft ejection cylinder 68 pushes the bending shaft 64 upwards, the lower end of the bending shaft 64 is just flush with the upper end face of the driving wheel mounting plate 75, at the moment, the bending motor 74 is controlled to rotate, the bending motor 74 drives the driven gear 65 to rotate, the driven gear 65 enables the bending shaft 64 to rotate, the iron wire is subjected to the bending process, when the iron wire is bent, the bending shaft 64 firstly rotates anticlockwise, because the inductor is arranged at the lower end of the bending shaft 64, and meanwhile, the sensor is vertically arranged at the rear side of the bending shaft ejection cylinder bracket 66, the through holes corresponding to the sensors are arranged on the driving wheel mounting plate 75, when the sensors are aligned with the sensors, the bending shaft 64 is stopped rotating, the bending shaft 64 is controlled to return to the original state, then the traction wheel set 4 is started again, after an iron wire stretches out of one end of the material pressing plate 78 for a certain distance, the bending motor 74 is started again, the bending motor 74 controls the bending shaft 64 to rotate clockwise, the rotating angle corresponds to the set sensor position, then the sensor is reset again, after reset, the iron wire stretches out again, the bending shaft 64 bends at an angle of 90 degrees for the last time, and after bending, the finished product is controlled to be conveyed to the position of the conveying clamping jaw 9.
The transfer clamping cylinder 98 on the turning jaw support 95 is started, the first clamping head 99 clamps the processed product, then the cutting structure 8 is started, the lifting cylinder 82 of the cutting machine table on the cutting structure 8 is started, the ejector rod stretches, the cutting machine table 86 is lifted, the iron wire cutting position is located between the cutting front die 83 and the cutting rear die 84, then the cutting cylinder 85 is started, the cutting cylinder 85 enables the cutting front die 83 and the cutting rear die 84 to be folded, cutting is completed, then the whole cutting structure 8 is controlled to return to an original state, then the turning cylinder 97 is controlled to turn over, and meanwhile the product on the first clamping head 99 is transferred to the clamping head of the longitudinal clamping cylinder 93.
Finally, two procedures of tapping and chamfering are carried out, the horizontal moving frame 91 and the longitudinal track plate 9 move to the right, the vertical pushing cylinder 96 is close to the tapping machine structure 10 and the chamfering structure 11 to control the product to move forwards, when the product corresponds to the tapping machine structure 10, the tapping machine structure 10 is started, the tapping machine pushing cylinder 102 pushes the tapping machine tooth head 104 to butt against the product, then the tapping machine motor 105 is started to process the product, the product returns to the original state after completion, the chamfering structure 11 operates similarly to the tapping machine structure 1, the product is aligned with the chamfering machine die 114 firstly, chamfering is carried out later, and the clamping head of the vertical clamping cylinder 93 is loosened after completion, so that the product falls to a discharging position.

Claims (8)

1. The utility model provides a full-automatic iron rod alignment dotting bending machine, includes board (2), goes up work or material rest (1) and alignment structure (3), its characterized in that: the machine table is characterized in that an straightening structure (3), a traction wheel set (4), a small-size stamping die structure (5), a large-size stamping die structure (6), a bending structure (7) and a cutting structure (8) are sequentially arranged on the upper end face of the machine table (2) from left to right, the straightening structure (3), the traction wheel set (4), the small-size stamping die structure (5), the large-size stamping die structure (6), the bending structure (7) and the cutting structure (8) are arranged on a straight line, a chamfering structure (11) and a tapping machine structure (10) are arranged on the right end of the upper end face of the machine table (2) side by side front and back, a left-right moving conveying clamping jaw (9) is arranged between the chamfering structure (11) and the tapping machine structure (10) and the cutting structure (8), and a feeding frame (1) is arranged on the left side of the machine table (2);
the bending structure (7) comprises a bending motor (74), a bending machine support (71) and a driving wheel mounting plate (75), wherein the bending machine support (71) is rectangular plate-shaped, the bending machine support (71) is vertically and longitudinally arranged on a machine table (2), two transverse guide rods (72) are arranged at the front end and the rear end of the bending machine support (71) side by side, a mounting frame (73) is arranged on the transverse guide rods (72) in a left-right moving manner, the driving wheel mounting plate (75) is arranged on the upper portion of the mounting frame (73), a driving gear (67) and a driven gear (65) are arranged on the driving wheel mounting plate (75) side by side, the driving gear (67) and the driven gear (65) are mutually meshed, a bending motor (74) with a speed reducer (69) is arranged on a main shaft is vertically arranged at the lower portion of the mounting frame (73), an output shaft of the speed reducer (69) is vertically connected with the driving gear (67), a bending shaft ejection cylinder support (66) is arranged on the lower end face of the driving wheel mounting plate (75), an upward bending shaft ejection cylinder (68) is vertically arranged on the bending shaft ejection cylinder support (66), an upward bending shaft ejection cylinder (68) is arranged on the driving shaft ejection cylinder (75), the driving shaft (67) is meshed with the upper end of the driving shaft ejection cylinder (65), the driving shaft (67) is meshed with the driving shaft ejection cylinder (69), the driving motor is meshed with the driving motor, the driving motor (69, the utility model discloses a material guiding device, including driving wheel mounting panel (75), driving wheel mounting panel (75) top install bend terminal surface (77), the up end left part of bend terminal surface (77) install pressure flitch (78), the up end right part embedding rotation of bend terminal surface (77) install bend dish (79), pressure flitch (78) middle part transverse arrangement have the indent that runs through both ends, bend dish (79) on install the bent axle stretch out hole that matches with bent axle (64), the ejector pin upper end of bent axle ejector cylinder (68) with the lower extreme looks top of bent axle (64), bending machine support (71) upper end middle part transversely install ejector pin and positioning cylinder (76) that link to each other with mounting bracket (73), material loading frame (1) include work or material rest base (12), work or material rest carousel (13) and work or material rest support (16), material rest base (12) bottom install driving motor (17), the transverse rotation axle of driving motor (17) change into vertical main shaft through converter (18), vertical main shaft (12) are passed through guide frame (13) and are installed on the side of frame (14) and are installed to the side of a vertical guide frame (14), material loading frame (14) is installed to the left end (14) and is installed to the side of material loading frame (1), the utility model provides a straightening structure (3) include alignment bottom plate (21), alignment gyro wheel mounting panel (22) and alignment gyro wheel subassembly (24), alignment bottom plate (21) mid-mounting have alignment gyro wheel mounting panel (22), the vertical alignment gyro wheel subassembly (24) that install gyro wheel group in place ahead in alignment gyro wheel mounting panel (22) up end rear portion, horizontal gyro wheel subassembly (23) are installed to alignment gyro wheel mounting panel (22) right-hand member, alignment gyro wheel subassembly (24) are the same with horizontal gyro wheel subassembly (23) structure, its internally mounted has fixed gyro wheel support (25), fixed gyro wheel support (25) upper end or front end evenly have arranged a plurality of rectangular channels, floating gyro wheel support (26) are installed in the rectangular channel, two rows of gyro wheels are installed to the front side of alignment gyro wheel subassembly (24), listed as gyro wheel and floating gyro wheel support (26) link to each other, following gyro wheel links to each other with fixed gyro wheel support (25), two rows of gyro wheels are installed on horizontal gyro wheel subassembly (23), the alignment gyro wheel subassembly (24) upper end and floating gyro wheel support (26) link to each other with fixed gyro wheel support (25), horizontal locating slide (27) are all installed with horizontal locating lever (27).
2. The fully automatic iron rod straightening, dotting and bending forming machine according to claim 1, wherein: the traction wheel set (4) comprises a traction wheel mounting plate (31), a bottom bracket (32) and a lower traction wheel mounting plate (34), wherein the middle part of the upper end surface of the traction wheel mounting plate (31) is symmetrically provided with the bottom bracket (32), the lower parts of the two bottom brackets (32) are provided with the lower traction wheel mounting plate (34), the upper parts of the traction wheel mounting plates are provided with upper traction wheel mounting plates (35) which move up and down, the front sides of the lower traction wheel mounting plates (34) and the upper traction wheel mounting plates (35) are uniformly provided with four traction wheels (33), the rear ends of the traction wheels (33) penetrate through the lower traction wheel mounting plates (34) or the upper traction wheel mounting plates (35), transmission gears (30) are arranged at the rear ends of the traction wheels (33), the transmission gears (30) which are arranged side by side are meshed with each other, the upper ends of the bottom bracket (32) are provided with traction motor mounting plates (38), the traction motor mounting plates (37) are vertically arranged on the traction motor mounting plates (38), the traction motor mounting plates (36) are longitudinally provided with traction motors (36) which face the rear, the upper ends of the traction motors (36) are connected with the upper ends of the traction wheels (35) through transmission belts (39), the lower part of the bolt is sleeved with a spring in a compressed state, and the spring is positioned between the traction motor mounting frame (38) and the upper traction wheel mounting plate (35).
3. The fully automatic iron rod straightening, dotting and bending forming machine according to claim 1, wherein: the small-size die structure (5) comprises a die bottom plate (41), a die mounting plate (42) and a vertical panel (46), wherein the die mounting plate (42) is mounted in the middle of the upper end face of the die bottom plate (41), the vertical panel (46) is vertically mounted at the front end and the rear end of the die mounting plate (42), a small hydraulic cylinder (45) with a push rod penetrating through the rear vertical panel (46) is mounted at the rear end of the die mounting plate (42), a front die (44) is mounted at the rear side of the front vertical panel (46), the push rod of the small hydraulic cylinder (45) is connected with the rear die (48) through a transmission block (47), one end of the transmission block (47) is mounted with a stamping inserting rod (43) penetrating through the middle of the rear die (48), and the two stamping inserting rods (43) are mounted side by side up and down.
4. The fully automatic iron rod straightening, dotting and bending forming machine according to claim 1, wherein: the large-size stamping die structure (6) comprises a large-size bottom plate (601), a large hydraulic cylinder (602) and a large-size vertical panel (607), two vertical large-size vertical panels (607) are symmetrically arranged on the front side and the rear side of the large-size vertical panel (607) at the front part, a positioning front die (606) is arranged on the rear side of the large-size bottom plate (601), the large hydraulic cylinder (602) which dynamically passes through the rear large-size vertical panel (607) is longitudinally arranged on the rear part of the large-size bottom plate (601), a stamping die mounting plate (603) is arranged on a push rod of the large hydraulic cylinder (602), a positioning rear die (605) matched with the positioning front die (606) is arranged on the front side of the stamping die mounting plate (603), and the front end of the stamping die (604) is of a protruding structure with a cross section being in a straight shape.
5. The fully automatic iron rod straightening, dotting and bending forming machine according to claim 1, wherein: the conveying clamping jaw (9) include upset clamping jaw support (95), horizontal migration frame (91) and vertical track board (92), upset clamping jaw support (95) vertically install on board (2), horizontal migration frame (91) and vertical track board (92) are installed on board (2) through a sliding plate side-to-side slidable, upset clamping jaw support (95) upper end mid-mounting have ejector pin forward upset cylinder (97), the ejector pin of upset cylinder (97) links to each other with the middle part of rectangular mounting panel, transversely install on rectangular mounting panel one end and transmit centre gripping cylinder (98), transmit and install first chuck (99) on the ejector pin of centre gripping cylinder (98), horizontal migration frame (91) upper end rear portion vertically install ejector pin forward vertical pushing cylinder (96), install movable block (94) on the ejector pin of vertical pushing cylinder (96), longitudinal track board (92) upper end left side arrange longitudinal track (93) continuous with vertical centre gripping cylinder (93) on the right side.
6. The fully automatic iron rod straightening, dotting and bending forming machine according to claim 1, wherein: the utility model provides a cut-off structure (8) include cutter bottom plate (81), cutter platform lift cylinder (82) and cutter platform (86), cutter bottom plate (81) be vertical install on board (2) up end, cutter bottom plate (81) left side vertically install ejector pin ascending cylinder (82) up, cutter platform (86) that are longitudinal arrangement are installed to cutter platform lift cylinder (82) ejector pin upper end, cutter platform (86) up end middle part has the mould mounting groove, install cutter movable table (87) that back and forth moved in the mould mounting groove, cutter movable table (87) front end and mould mounting groove front end lateral wall between install the hourglass, should leak and install product input breach on the mounting groove front end lateral wall, cutter movable table (87) front end install cut-off back mould (84) that correspond with cut-off front mould (83), cut-off front mould (83) and cut-off front mould (84) and cut-off between the movable table (87) and be dislocation behind cut-off platform (85) that are located after being arranged, cutter movable table (85) is located.
7. The fully automatic iron rod straightening, dotting and bending forming machine according to claim 1, wherein: the utility model provides a tooth machine structure (10) including attacking tooth machine bottom plate (101), attacking tooth machine sliding plate (103) and attacking tooth machine and promote cylinder (102), attack tooth machine bottom plate (101) fixed mounting on board (2), attack tooth machine bottom plate (101)'s up end left part and arranged side by side around side and transversely slide the track, the removal is installed on the transversely slide track and is attacked tooth machine sliding plate (103), the right side of attacking tooth machine sliding plate (103) transversely installs ejector pin and attacks tooth machine that tooth machine sliding plate (103) link to each other and promote cylinder (102), attack tooth machine sliding plate (103) on vertical install the installing support, install main shaft towards the tooth machine motor (105) of transportation clamping jaw (9) on the installing support upper end, attack tooth machine reducer's the epaxial tooth head (104) of attacking tooth machine reducer of installing of attacking.
8. The fully automatic iron rod straightening, dotting and bending forming machine according to claim 1, wherein: chamfering structure (11) include chamfering machine bottom plate (111), chamfering machine promote cylinder (112) and chamfering machine sliding plate (113), chamfering machine bottom plate (111) install on board (2), chamfering machine promote cylinder (112) towards left chamfering machine of ejector pin level is installed to chamfering machine bottom plate (111) up end right-hand member, the ejector pin of chamfering machine promote cylinder (112) links to each other with the right-hand member of chamfering machine sliding plate (113), chamfering machine sliding plate (113) pass through two horizontal slide rail slidable mounting side by side around in chamfering machine bottom plate (111), chamfering machine sliding plate (113) are gone up and are had chamfering machine motor (115) of transverse arrangement through the support mounting, the main shaft level of chamfering machine motor (115) is towards left, installs chamfering machine mould (114) on the main shaft.
CN201811542335.0A 2018-12-17 2018-12-17 Full-automatic iron rod straightening dotting bending forming machine Active CN109454186B (en)

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CN113635064B (en) * 2021-08-23 2022-10-21 和能人居科技(天津)集团股份有限公司 Water pipe processing production line
CN115008129A (en) * 2022-05-24 2022-09-06 宁波浩昱自动化设备有限公司 Iron bar straightening and bending integrated machine

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