CN204075029U - Brush handle forming machine - Google Patents
Brush handle forming machine Download PDFInfo
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- CN204075029U CN204075029U CN201420488007.8U CN201420488007U CN204075029U CN 204075029 U CN204075029 U CN 204075029U CN 201420488007 U CN201420488007 U CN 201420488007U CN 204075029 U CN204075029 U CN 204075029U
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- 239000002184 metal Substances 0.000 claims abstract description 94
- 238000005452 bending Methods 0.000 claims abstract description 78
- 238000004080 punching Methods 0.000 claims abstract description 22
- 230000000977 initiatory effect Effects 0.000 claims abstract 5
- 238000005520 cutting process Methods 0.000 claims description 53
- 238000000465 moulding Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 230000002459 sustained effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000002224 dissection Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 20
- 238000003825 pressing Methods 0.000 description 15
- 230000032258 transport Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种成型机,尤其涉及一种用于对金属线材裁切并成型出刷子把手的刷子把手成型机。The utility model relates to a forming machine, in particular to a brush handle forming machine for cutting metal wires and forming a brush handle.
背景技术Background technique
随着经济的不断发展及技术水平的不断提高,为工业的发展提供强大的动力,加速了工业产业的发展步伐,促使工业产业的现代化水平进一步地提高,以适应于未来的发展需要。With the continuous development of the economy and the continuous improvement of the technical level, it provides a strong impetus for the development of the industry, accelerates the pace of industrial development, and promotes the further improvement of the modernization level of the industrial industry to meet the needs of future development.
其中,在刷涂行业中,常常用到刷子,操作人员借助刷子可以很方便地将涂料涂于所要涂装的物件上,因此,刷子很受人们所喜爱。Wherein, in the painting industry, brushes are often used, and the operator can easily apply the paint to the object to be painted with the help of the brush. Therefore, the brush is very popular.
众所周知,刷子包括由金属线材折弯形成的刷子把手及套于刷子把手上的柔软的刷套,具体地,如图1所示,刷子把手200包括水平套装刷套的第一线材段210、由第一线材段210向外竖直弯折出的第二线材段220、由第二线材段220沿水平方向向外倾斜弯折出的第三线材段230及由第三线材段230向外竖直弯折出的第四线材段240。且第一线材段210、第二线材段220、第三线材段230及第四线材段240的中心线共同位于同一平面内,同时,第二线材段220与第四线材段240相平行,而第三线材段230相对第一线材段210倾斜;再者,第一线材段210邻近第二线材段220的位置处冲压出第一定位结构250,第四线材段240邻近第三线材段230的部位冲压出第二定位结构260,以便于刷子把手200与刷套的组装。As we all know, a brush includes a brush handle formed by bending a metal wire and a soft brush cover on the brush handle. Specifically, as shown in FIG. The second wire segment 220 bent vertically outward from the first wire segment 210 , the third wire segment 230 bent outward obliquely from the second wire segment 220 in the horizontal direction, and the third wire segment 230 vertically outward. The fourth wire segment 240 is bent straight. And the center lines of the first wire section 210, the second wire section 220, the third wire section 230 and the fourth wire section 240 are located in the same plane, and at the same time, the second wire section 220 is parallel to the fourth wire section 240, and The third wire section 230 is inclined relative to the first wire section 210; moreover, the first positioning structure 250 is punched out at the position adjacent to the second wire section 220 of the first wire section 210, and the fourth wire section 240 is adjacent to the third wire section 230. A second positioning structure 260 is stamped out of the part, so as to facilitate the assembly of the brush handle 200 and the brush cover.
但是,现有的刷子把手200成型是靠操作人员纯手工的方式去完成的,即是,操作人员先将弯曲的金属线材进行拉直,接着,操作人员借助裁切工具将拉直后的金属线材裁切出金属线材段;然后,操作人员借助冲压工具于金属线材段上冲压出第一定位结构及第二定位结构;最后,操作人员借助折弯工具使金属线材段折弯出上述的刷子把手,从而完成刷子把手的生产目的,因此,增加了操作人员的负担,降低刷子把手的生产效率,从而无法适应于自动化作业场合中。However, the forming of the existing brush handle 200 is completed manually by the operator, that is, the operator first straightens the bent metal wire, and then the operator uses a cutting tool to straighten the straightened metal wire. The wire is cut to form a metal wire segment; then, the operator punches out the first positioning structure and the second positioning structure on the metal wire segment with the help of a punching tool; finally, the operator bends the metal wire segment with the help of a bending tool to form the above-mentioned brush handle, so as to complete the production purpose of the brush handle. Therefore, the burden on the operator is increased, and the production efficiency of the brush handle is reduced, so that it cannot be adapted to the automatic operation occasion.
因此,急需要一种刷子把手成型机来克服上述的缺陷。Therefore, be badly in need of a kind of brush handle forming machine to overcome above-mentioned defective.
实用新型内容Utility model content
本实用新型的目的在于提供一种刷子把手成型机,该刷子把手成型机能提高刷子把手的生产效率和降低操作人员的负担以适应于自动化作来要求。The purpose of this utility model is to provide a brush handle forming machine, which can improve the production efficiency of the brush handle and reduce the burden of operators to meet the requirements of automatic operation.
为实现上述的目的,本实用新型提供了一种刷子把手成型机,适用将金属线材成型出刷子把手,其中,本实用新型的刷子把手成型机包括机架、驱使金属线材在所述机架上输送的输送机构、对所述输送机构所输送的弯曲的金属线材进行校直的校直机构、对校直的金属线材之起始端冲压出第一定位结构的第一冲压机构、对具有所述第一定位结构的金属线材冲压出第二定位结构的第二冲压机构、对具有所述第一定位结构和第二定位结构的金属线材之起始端的端部进行倒角处理的倒角机构及将具有倒角、第一定位结构和第二定位结构的金属线材裁切金属线材段且使该金属线材段折弯出所述刷子把手的折弯机构。所述校直机构安装在所述机架上并沿所述输送机构输送金属线材的方向位于所述输送机构的后方,所述第二冲压机构、第一冲压机构、折弯机构及倒角机构沿所述输送机构输送金属线材的方向依次地安装在所述机架上并位于所述输送机构的前方。In order to achieve the above purpose, the utility model provides a brush handle molding machine, which is suitable for molding metal wires into brush handles, wherein, the brush handle molding machine of the utility model includes a frame, which drives the metal wire rod on the frame The conveying mechanism for conveying, the straightening mechanism for straightening the curved metal wires conveyed by the conveying mechanism, the first stamping mechanism for punching out the first positioning structure for the starting end of the straightened metal wires, and the The metal wire rod of the first positioning structure punches out the second punching mechanism of the second positioning structure, the chamfering mechanism for chamfering the end of the starting end of the metal wire rod with the first positioning structure and the second positioning structure, and The bending mechanism that cuts the metal wire with the chamfer, the first positioning structure and the second positioning structure into a metal wire segment and bends the metal wire segment out of the brush handle. The straightening mechanism is installed on the frame and is located behind the conveying mechanism along the direction in which the conveying mechanism conveys the metal wire. The second stamping mechanism, the first stamping mechanism, the bending mechanism and the chamfering mechanism The wire rods are sequentially installed on the frame along the direction in which the metal wires are conveyed by the conveying mechanism and located in front of the conveying mechanism.
较佳地,所述输送机构包含上传动轮、下传动轮及旋转驱动器,所述上传动轮及下传动轮呈间隔开的枢接于所述机架上,且所述上传动轮及下传动轮之间形成出供金属线材穿过的输送通道,所述旋转驱动器安装在所述机架并驱使所述上传动轮及下传动轮旋转。Preferably, the conveying mechanism includes an upper transmission wheel, a lower transmission wheel and a rotary driver, the upper transmission wheel and the lower transmission wheel are pivotally connected to the frame at intervals, and the upper transmission wheel and the lower transmission wheel A conveying channel for the metal wires to pass is formed between them, and the rotary driver is installed on the frame and drives the upper transmission wheel and the lower transmission wheel to rotate.
较佳地,所述校直机构包含第一校直轮排及第二校直轮排,所述第一校直轮排及第二校直轮排呈间隔开的安装在所述机架上,且所述第一校直轮排与所述第二校直轮排之间形成供金属线材穿过的校直通道,所述校直通道与所述输送通道位于同一高度。Preferably, the straightening mechanism includes a first straightening wheel row and a second straightening wheel row, and the first straightening wheel row and the second straightening wheel row are installed on the frame at intervals , and a straightening passage for metal wires to pass is formed between the first straightening wheel row and the second straightening wheel row, and the straightening passage is at the same height as the conveying passage.
较佳地,所述倒角机构包含倒角刀具、转动驱动器、滑动座及倒角直线驱动器,所述滑动座沿所述输送机构输送金属线材的方向滑动的安装在所述机架上,所述倒角直线驱动器安装在所述机架上并驱使所述滑动座滑动,所述转动驱动器安装在所述滑动座上并与所述倒角刀具连接,所述倒角刀具的端部开设有供金属线材之起始端的端部伸入加工的锥形加工腔。Preferably, the chamfering mechanism includes a chamfering tool, a rotary driver, a sliding seat and a chamfering linear driver, and the sliding seat is installed on the frame to slide along the direction in which the metal wire is conveyed by the conveying mechanism. The chamfering linear driver is installed on the frame and drives the sliding seat to slide, the rotary driver is installed on the sliding seat and connected with the chamfering tool, and the end of the chamfering tool is provided with A tapered processing cavity for the end of the starting end of the metal wire to be inserted into the processing.
较佳地,所述倒角机构还包含主动带轮、从动带轮及传动带,所述主动带轮安装在所述转动驱动器的输出轴上,所述从动带轮枢接于所述滑动座上,所述传动带套设于所述主动带轮及从动带轮上,所述倒角刀具与所述从动带轮连接。Preferably, the chamfering mechanism further includes a driving pulley, a driven pulley and a transmission belt, the driving pulley is mounted on the output shaft of the rotary driver, the driven pulley is pivotally connected to the sliding On the seat, the transmission belt is sleeved on the driving pulley and the driven pulley, and the chamfering tool is connected with the driven pulley.
较佳地,所述金属线材的输送方向是沿所述机架的右侧至左侧布置。Preferably, the conveying direction of the metal wires is arranged from the right side to the left side of the frame.
较佳地,所述折弯机构包含成型座、压紧块、压紧驱动器、上裁切折弯块、下裁切块、上裁切折弯直线驱动器、第一顶推折弯块、第二顶推折弯块、第一顶推直线驱动器及第二顶推直线驱动器,所述成型座安装在所述机架上并具有一成型块,所述成型块的顶面沿平行于水平面的方向布置,所述成型块的左右两侧面相对水平面倾斜且使所述左右两侧面的底端位于该左右两侧面的顶端右侧,所述压紧块位于所述成型块的顶面正上方,所述压紧驱动器安装在所述机架上并驱使所述压紧块做靠近或远离所述成型块的顶面的运动,所述下裁切块安装在所述机架上并位于所述成型块的右侧,所述上裁切折弯块位于所述成型块及下裁切块上方,且所述上裁切折弯块的右侧面与所述下裁切块配合,所述上裁切折弯块的左侧面与所述成型块的右侧面配合,所述上裁切折弯直线驱动器安装在所述机架上并与所述上裁切折弯块连接,所述第一顶推折弯块呈倾斜设置且位于所述成型块的左侧的上方处,所述第一顶推折弯块的倾斜方向与所述成型块的左侧面的倾斜方向相同,所述第一顶推直线驱动器安装在所述机架上并与所述第一顶推折弯块连接,所述第二顶推折弯块呈倾斜设置且位于所述成型块的下方,所述第二顶推折弯块的倾斜方向与所述成型块的右侧面的倾斜方向相异,所述第二顶推直线驱动器安装在所述机架上并与所述第二顶推折弯块连接。Preferably, the bending mechanism includes a forming seat, a pressing block, a pressing driver, an upper cutting and bending block, a lower cutting block, an upper cutting and bending linear driver, a first pushing and bending block, a second Two pushing and bending blocks, the first pushing linear driver and the second pushing linear driver, the forming seat is installed on the frame and has a forming block, the top surface of the forming block is parallel to the horizontal plane direction, the left and right sides of the forming block are inclined relative to the horizontal plane and the bottom ends of the left and right sides are located on the right side of the top of the left and right sides, the pressing block is located directly above the top surface of the forming block, The pressing driver is installed on the frame and drives the pressing block to move close to or away from the top surface of the forming block, and the lower cutting block is installed on the frame and located on the The right side of the forming block, the upper cutting and bending block is located above the forming block and the lower cutting block, and the right side of the upper cutting and bending block cooperates with the lower cutting block, the The left side of the upper cutting and bending block cooperates with the right side of the forming block, and the upper cutting and bending linear driver is installed on the frame and connected with the upper cutting and bending block. The first pushing and bending block is arranged obliquely and located above the left side of the forming block, and the inclination direction of the first pushing and bending block is the same as that of the left side of the forming block, The first pushing linear driver is installed on the frame and connected with the first pushing and bending block, and the second pushing and bending block is arranged obliquely and located below the forming block, so The inclination direction of the second pushing and bending block is different from the inclination direction of the right side of the forming block, and the second pushing and bending linear driver is installed on the frame and is connected with the second pushing and bending block. Bend connection.
较佳地,所述成型块的左侧面及右侧面相互平行。Preferably, the left side and the right side of the forming block are parallel to each other.
较佳地,所述下裁切块开设有供金属线材水平穿过的穿置通道,所述上裁切折弯块的右侧面沿竖直方向布置,所述上裁切折弯块的左侧面相对水平面倾斜且倾斜方向与所述成型块的右侧面的倾斜方向相同。Preferably, the lower cutting block is provided with a passage for the metal wire to pass through horizontally, the right side of the upper cutting and bending block is arranged in the vertical direction, and the upper cutting and bending block The left side is inclined relative to the horizontal plane and the direction of inclination is the same as that of the right side of the forming block.
与现有技术相比,借助本实用新型的输送机构、校直机构、第一冲压机构、第二冲压机构、倒角机构及折弯机构的相互配合,先由校直机构对输送机构所输送的弯曲的金属线材进行校直,再由第一冲压机构对校直的金属线材之起始端冲压出第一定位结构,接着由第二冲压机构对具有第一定位结构的金属线材冲压出第二定位结构,然后由倒角机构对具有第一定位结构和第二定位结构的金属线材之起始端的端部进行倒角处理,最后由折弯机构将具有倒角、第一定位结构和第二定位结构的金属线材裁切出金属线材段且使该金属线材段折弯出刷子把手,因此提高了刷子把手的生产效率,降低操作人员的负担,从而适应于自动化作业的要求。Compared with the prior art, with the aid of the cooperation of the conveying mechanism, straightening mechanism, first punching mechanism, second punching mechanism, chamfering mechanism and bending mechanism of the utility model, the straightening mechanism first conveys the straightening mechanism to the conveying mechanism. The bent metal wires are straightened, and then the first positioning structure is punched out of the starting end of the straightened metal wires by the first punching mechanism, and then the metal wires with the first positioning structure are punched out by the second punching mechanism. positioning structure, and then chamfering is performed on the end of the initial end of the metal wire with the first positioning structure and the second positioning structure by the chamfering mechanism, and finally the bending mechanism will have the chamfering, the first positioning structure and the second positioning structure The metal wire of the positioning structure cuts out a metal wire segment and bends the metal wire segment to form a brush handle, thereby improving the production efficiency of the brush handle and reducing the burden on operators, thereby meeting the requirements of automatic operations.
附图说明Description of drawings
图1是刷子把手的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a brush handle.
图2是本实用新型的刷子把手成型机的平面结构示意图。Fig. 2 is a schematic plan view of the brush handle molding machine of the present invention.
具体实施方式Detailed ways
为了详细说明本实用新型的技术内容、构造特征,以下结合实施方式并配合附图作进一步说明。In order to describe the technical content and structural features of the present utility model in detail, further description will be made below in conjunction with the embodiments and accompanying drawings.
请参阅图1和图2,本实用新型的刷子把手成型机100较优与一控制器电性连接,以自动将金属线材200a成型出刷子把手200,注意的是,该控制器为本领域所熟知的控制器,故在此不对控制器的结构作详细的说明。又如图1所示,刷子把手200包括水平套装刷套的第一线材段210、由第一线材段210向外竖直弯折出的第二线材段220、由第二线材段220沿水平方向向外倾斜弯折出的第三线材段230及由第三线材段230向外竖直弯折出的第四线材段240,第一线材段210、第二线材段220、第三线材段230及第四线材段240的中心线位于同一平面内,且第二线材段220与第四线材段240相平行,第三线材段230相对第一线材段210倾斜;同时,第一线材段210邻近第二线材段220的位置处冲压出第一定位结构250,第四线材段240邻近第三线材段230的部位冲压出第二定位结构260,以便于刷子把手200与刷套的组装。Please refer to Fig. 1 and Fig. 2, the brush handle forming machine 100 of the present utility model is preferably electrically connected with a controller to automatically form the metal wire 200a into the brush handle 200, it should be noted that the controller is not known in the art Well-known controller, so the structure of the controller will not be described in detail here. As shown in Fig. 1 again, the brush handle 200 includes a first wire section 210 that is horizontally fitted with a brush cover, a second wire section 220 that is bent vertically outwards from the first wire section 210, and a horizontal line that is formed by the second wire section 220. The third wire section 230 bent outwards and the fourth wire section 240 bent vertically outward from the third wire section 230, the first wire section 210, the second wire section 220, and the third wire section 230 and the center line of the fourth wire section 240 are located in the same plane, and the second wire section 220 is parallel to the fourth wire section 240, and the third wire section 230 is inclined relative to the first wire section 210; meanwhile, the first wire section 210 A first positioning structure 250 is punched out adjacent to the second wire segment 220 , and a second positioning structure 260 is punched out of the fourth wire segment 240 adjacent to the third wire segment 230 , so as to facilitate the assembly of the brush handle 200 and the brush cover.
而本实用新型的刷子把手成型机100包括机架10、驱使金属线材200a在机架10上输送的输送机构20、对输送机构20所输送的弯曲的金属线材200a进行校直的校直机构30、对校直的金属线材200a之起始端冲压出第一定位结构250的第一冲压机构40、对具有第一定位结构250的金属线材200a冲压出第二定位结构260的第二冲压机构50、对具有第一定位结构250和第二定位结构260的金属线材200a之起始端的端部进行倒角处理的倒角机构60及将具有倒角、第一定位结构250和第二定位结构260的金属线材200a裁切金属线材段且使该金属线材段折弯出刷子把手200的折弯机构70。较优的是,如图2所示,金属线材200a的输送方向是沿机架10的右侧至左侧布置,以便于操作人员的操作,但,不以此为限。校直机构30安装在机架10上并沿输送机构20输送金属线材200a的方向位于输送机构20的后方,第二冲压机构50、第一冲压机构40、折弯机构70及倒角机构60沿输送机构20输送金属线材200a的方向依次地安装在机架10上,且第二冲压机构50、第一冲压机构40、折弯机构70及倒角机构60位于输送机构20的前方,以简化本实用新型的刷子把手成型机100的结构。更具体地,如下:The brush handle forming machine 100 of the present utility model comprises a frame 10, a conveying mechanism 20 for driving the metal wire rod 200a to be conveyed on the frame 10, and a straightening mechanism 30 for straightening the curved metal wire rod 200a conveyed by the conveying mechanism 20 1. The first stamping mechanism 40 for punching out the first positioning structure 250 at the starting end of the straightened metal wire 200a; the second stamping mechanism 50 for stamping out the second positioning structure 260 for the metal wire 200a with the first positioning structure 250; The chamfering mechanism 60 that chamfers the end of the starting end of the metal wire 200a with the first positioning structure 250 and the second positioning structure 260 and will have the chamfering, the first positioning structure 250 and the second positioning structure 260 The metal wire 200 a cuts a metal wire segment and bends the metal wire segment out of the bending mechanism 70 of the brush handle 200 . Preferably, as shown in FIG. 2 , the conveying direction of the metal wire 200a is arranged from the right side to the left side of the frame 10 to facilitate the operation of the operator, but it is not limited thereto. The straightening mechanism 30 is installed on the frame 10 and is positioned at the rear of the conveying mechanism 20 along the direction in which the conveying mechanism 20 conveys the metal wire rod 200a. The second stamping mechanism 50, the first stamping mechanism 40, the bending mechanism 70 and the chamfering mechanism 60 The direction in which the conveying mechanism 20 conveys the metal wire rod 200a is sequentially installed on the frame 10, and the second stamping mechanism 50, the first stamping mechanism 40, the bending mechanism 70 and the chamfering mechanism 60 are located in front of the conveying mechanism 20 to simplify the process. The structure of the brush handle forming machine 100 of the utility model. More specifically, as follows:
较优者,输送机构20包含上传动轮21、下传动轮22及旋转驱动器(图中未示),上传动轮21及下传动轮22呈间隔开的枢接于机架10上,且上传动轮21及下传动轮22之间形成出供金属线材200a穿过的输送通道24,以对置于输送通道21内的金属线材200a进行输送;旋转驱动器较优选择为一电机以简化旋转驱动器的结构,且旋转驱动器安装在机架10并驱使上传动轮21及下传动轮22旋转,以简化输送金属线材200a的输送机构20的结构。Preferably, the conveying mechanism 20 includes an upper transmission wheel 21, a lower transmission wheel 22 and a rotary driver (not shown in the figure), the upper transmission wheel 21 and the lower transmission wheel 22 are pivotally connected to the frame 10 at intervals, and the upper transmission wheel 21 A delivery channel 24 for the metal wire 200a to pass through is formed between the lower transmission wheel 22, so as to transport the metal wire 200a placed in the delivery channel 21; the rotary drive is preferably a motor to simplify the structure of the rotary drive. And the rotary driver is installed on the frame 10 and drives the upper transmission wheel 21 and the lower transmission wheel 22 to rotate, so as to simplify the structure of the conveying mechanism 20 for conveying the metal wire 200a.
校直机构30包含第一校直轮排31及第二校直轮排32,第一校直轮排31及第二校直轮排32呈间隔开的安装在机架10上,且第一校直轮排31与第二校直轮排32之间形成供金属线材200a穿过的校直通道33,该校直通道33与输送通道24位于同一高度,以使置于校直通道33及输送通道24内的金属线材200a处于水平布置状态,更利于输送机构20对金属线材200a的输送。Straightening mechanism 30 comprises the first straightening wheel row 31 and the second straightening wheel row 32, and the first straightening wheel row 31 and the second straightening wheel row 32 are installed on the frame 10 at intervals, and the first Between the straightening wheel row 31 and the second straightening wheel row 32, a straightening passage 33 for the metal wire rod 200a to pass is formed. The metal wires 200a in the delivery channel 24 are arranged horizontally, which is more conducive to the delivery of the metal wires 200a by the delivery mechanism 20 .
倒角机构60包含倒角刀具61、转动驱动器62、滑动座63及倒角直线驱动器64,具体地,倒角机构60还包含主动带轮65、从动带轮66及传动带67。滑动座62沿输送机构20输送金属线材200a的方向(即机架10的右侧至左侧方向)滑动的安装在机架10上,具体地,在本实施例中,滑动座63是通过导杆及套于导杆上并可在导杆上滑动的导套的配合而滑设于机架10上的;倒角直线驱动器64较优为一气缸以简化倒角直线驱动器64的结构,且倒角直线驱动器64是安装在机架10上,并驱使滑动座63滑动;转动驱动器62较优为一电机以简化转动驱动器62的结构,且转动驱动器62安装在滑动座63上并与倒角刀具61连接,具体是,主动带轮65安装在转动驱动器62的输出轴上,从动带轮66枢接于滑动座63上,倒角刀具61与从动带轮66连接,传动带67套设于主动带轮65及从动带轮66上,实现转动驱动器62更平稳可靠地驱使倒角刀具61旋转;且倒角刀具61的端部开设有供金属线材200a之起始端的端部伸入加工的锥形加工腔(图中未示)。The chamfering mechanism 60 includes a chamfering tool 61 , a rotary driver 62 , a sliding seat 63 and a chamfering linear driver 64 . Specifically, the chamfering mechanism 60 also includes a driving pulley 65 , a driven pulley 66 and a transmission belt 67 . The sliding seat 62 is installed on the frame 10 to slide along the direction in which the conveying mechanism 20 transports the metal wire rod 200a (ie, the direction from the right side to the left side of the frame 10). Specifically, in this embodiment, the sliding seat 63 is provided by a guide Rod and be enclosed within on the guide rod and the cooperation of the guide sleeve that can slide on the guide rod and slide on the frame 10; The chamfering linear driver 64 is preferably a cylinder to simplify the structure of the chamfering linear driver 64, and The chamfering linear driver 64 is installed on the frame 10, and drives the sliding seat 63 to slide; the rotating driver 62 is preferably a motor to simplify the structure of the rotating driver 62, and the rotating driver 62 is installed on the sliding seat 63 and is connected with the chamfering The tool 61 is connected, specifically, the driving pulley 65 is installed on the output shaft of the rotary driver 62, the driven pulley 66 is pivotally connected to the sliding seat 63, the chamfering tool 61 is connected with the driven pulley 66, and the transmission belt 67 is sleeved On the driving pulley 65 and the driven pulley 66, the rotating driver 62 is realized to drive the chamfering tool 61 to rotate more stably and reliably; Machined conical machining cavity (not shown in the figure).
折弯机构70包含成型座71、压紧块72、压紧驱动器(图中未示)、上裁切折弯块74、下裁切块75、上裁切折弯直线驱动器76、第一顶推折弯块77、第二顶推折弯块78、第一顶推直线驱动器791及第二顶推直线驱动器792。成型座71安装在机架10上并具有一成型块71a,该成型块71a的顶面711沿平行于水平面的方向布置,以在折弯成型中成型刷子把手200中的第二线材段220结构;成型块71a的左右两侧面(指左侧面712和右侧面713)相对水平面倾斜且使左右两侧面712、713的底端位于该左右两侧面712、713的顶端右侧,以在折弯成型中对应地成型出第一线材段210及第三线材段230。压紧块72位于成型块71a的顶面711正上方,压紧驱动器较优为一气缸,且压紧驱动器安装在机架10上,由压紧驱动器驱使压紧块72做靠近或远离成型块71a的顶面711的运动,从而实现对置于成型块71a的顶面711处的金属线材200a进行夹紧或松开的目的。下裁切块75安装在机架10上并位于成型块71a的右侧,较优的是,下裁切块75开设有供金属线材200a水平穿过的穿置通道751,该穿置通道751较优与校直通道33位于同一高度,以使穿置于穿置通道751及校直通道33内的金属线材200a处于水平布置的状态,更利于输送机构20对金属线材200a的输送。上裁切折弯块74位于成型块71a及下裁切块75上方,较优是沿金属线材200a的输送方向位于成型块71a及下裁切块75之间;且上裁切折弯块74的右侧面741与下裁切块75配合,以将校直机构30与成型块71a之间的金属线材200a进行切断;上裁切折弯块74的左侧面742与成型块71a的右侧面713配合。上裁切折弯直线驱动器76选择为气缸以简化上裁切折弯直线驱动器76的结构,且上裁切折弯直线驱动器76安装在机架10上并与上裁切折弯块74连接。第一顶推折弯块77呈倾斜设置且位于成型块71a的左侧的上方处,第一顶推折弯块77的倾斜方向与成型块71a的左侧面712的倾斜方向相同,第一顶推直线驱动器791选择为气缸以简化第一顶推直线驱动器791的结构,且第一顶推直线驱动器791安装在机架10上并与第一顶推折弯块77连接。第二顶推折弯块78呈倾斜设置且位于成型块71a的下方,第二顶推折弯块78的倾斜方向与成型块71a的右侧面713的倾斜方向相异。第二顶推直线驱动器792较优为气缸以简化第二顶推直线驱动器792的结构,且第二顶推直线驱动器792安装在机架10上并与第二顶推折弯块78连接,以使得金属线材段能可靠地折弯出刷子把手200出来。具体地,在本实施例中,成型块71a的左侧面712及右侧面713相互平行,以使成型块71a的左侧面712能为金属线材段折弯刷子把手200的第一线材段210时提供避让空间,从而确保金属线材段成型第一线材段210的质量;而上裁切折弯块74的右侧面741沿竖直方向布置,上裁切折弯块74的左侧面742相对水平面倾斜且倾斜方向与成型块71a的右侧面713的倾斜方向相同,以提高金属线材200a的裁切效果以及金属线材段折弯第三线材段230的质量。The bending mechanism 70 includes a forming seat 71, a pressing block 72, a pressing driver (not shown), an upper cutting and bending block 74, a lower cutting block 75, an upper cutting and bending linear driver 76, a first top The pushing and bending block 77 , the second pushing and bending block 78 , the first pushing linear driver 791 and the second pushing linear driver 792 . The forming seat 71 is installed on the frame 10 and has a forming block 71a, the top surface 711 of the forming block 71a is arranged in a direction parallel to the horizontal plane, so as to form the structure of the second wire section 220 in the brush handle 200 in the bending forming The left and right sides of the forming block 71a (referring to the left side 712 and the right side 713) are inclined relative to the horizontal plane and the bottom ends of the left and right sides 712, 713 are located at the top right side of the left and right sides 712, 713, so as to The first wire segment 210 and the third wire segment 230 are formed correspondingly during the bending forming. The pressing block 72 is positioned directly above the top surface 711 of the molding block 71a, and the pressing driver is preferably a cylinder, and the pressing driver is installed on the frame 10, and the pressing block 72 is driven by the pressing driver to approach or move away from the forming block The movement of the top surface 711 of the forming block 71a achieves the purpose of clamping or loosening the metal wire 200a placed on the top surface 711 of the forming block 71a. The lower cutting block 75 is installed on the frame 10 and is located on the right side of the forming block 71a. Preferably, the lower cutting block 75 is provided with a penetration channel 751 for the metal wire rod 200a to pass through horizontally. The penetration channel 751 It is preferably located at the same height as the straightening channel 33, so that the metal wire 200a passing through the through channel 751 and the straightening channel 33 is in a horizontally arranged state, which is more convenient for the conveying mechanism 20 to transport the metal wire 200a. The upper cutting and bending block 74 is located above the forming block 71a and the lower cutting block 75, preferably between the forming block 71a and the lower cutting block 75 along the conveying direction of the metal wire 200a; and the upper cutting and bending block 74 The right side 741 of the upper cutting block 74 cooperates with the lower cutting block 75 to cut off the metal wire 200a between the straightening mechanism 30 and the forming block 71a; the left side 742 of the upper cutting and bending block 74 and the right side of the forming block 71a Face 713 fits. The upper cutting and bending linear driver 76 is selected as an air cylinder to simplify the structure of the upper cutting and bending linear driver 76 , and the upper cutting and bending linear driver 76 is installed on the frame 10 and connected with the upper cutting and bending block 74 . The first pushing and bending block 77 is inclined and is located above the left side of the forming block 71a. The inclination direction of the first pushing and bending block 77 is the same as that of the left side 712 of the forming block 71a. The first The pushing linear driver 791 is selected as an air cylinder to simplify the structure of the first pushing linear driver 791 , and the first pushing linear driver 791 is installed on the frame 10 and connected with the first pushing and bending block 77 . The second pushing and bending block 78 is inclined and located below the forming block 71a, and the inclination direction of the second pushing and bending block 78 is different from that of the right side 713 of the forming block 71a. The second pushing linear driver 792 is preferably a cylinder to simplify the structure of the second pushing linear driver 792, and the second pushing linear driver 792 is installed on the frame 10 and connected with the second pushing and bending block 78 to This enables the metal wire section to be reliably bent out of the brush handle 200 . Specifically, in this embodiment, the left side 712 and the right side 713 of the forming block 71a are parallel to each other, so that the left side 712 of the forming block 71a can bend the first wire segment of the brush handle 200 for the metal wire segment 210 provides an avoidance space, thereby ensuring the quality of the first wire section 210 formed by the metal wire section; while the right side 741 of the upper cutting and bending block 74 is arranged vertically, and the left side of the upper cutting and bending block 74 742 is inclined relative to the horizontal plane in the same direction as the right side 713 of the forming block 71a, so as to improve the cutting effect of the metal wire 200a and the quality of bending the third wire segment 230 by the metal wire segment.
其中,折弯机构70具体作动原理是;当输送机构20使冲压出第二定位结构260的金属线材200a的起始端输送过下裁切块75和成型块71a并到达倒角机构60的附近处时,此时压紧块72在压紧驱动器的驱动下将压紧块72与成型块71a的顶面711之间的金属线材200a进行压紧;接着,倒角机构60对金属线材200a之起始端的端部进行倒角处理;然后,上裁切折弯直线驱动器76驱使上裁切折弯块74朝靠近下裁切块75处移动,借助上裁切折弯块74的右侧面741与下裁切块75的配合而将压紧的位于成型块71a与下裁切块75之间的金属线材200a切断以形成金属线材段,与此同时,借助上裁切折弯块74的左侧面742与成型块71a的右侧面713的配合而使压紧的金属线材段之右端折弯出刷子把手200的第二线材段220;最后,第一顶推直线驱动器791及第二顶推直线驱动器792工作,工作的第一顶推直线驱动器791驱使第一顶推折弯块77朝成型块71a的左侧面712处移动,使压紧的金属线材200a的左端折弯并贴紧型块71a的左侧面712,从而成型出刷子把手200的第一线材段210;工作的第二顶推直线驱动器792驱使第二顶推折弯块78朝上裁切折弯块74处移动,使压紧的折弯出第二线材段220的金属线材200a再折弯并贴紧上裁切折弯块74的底面,从而成型出第四线材段260,实现将金属线材200a成型出刷子把手200的目的。Wherein, the specific operating principle of the bending mechanism 70 is: when the conveying mechanism 20 makes the starting end of the metal wire 200a punched out of the second positioning structure 260 be conveyed through the lower cutting block 75 and the forming block 71a and arrives near the chamfering mechanism 60 At this time, the pressing block 72 is driven by the pressing driver to compress the metal wire 200a between the pressing block 72 and the top surface 711 of the forming block 71a; The end of the starting end is chamfered; then, the upper cutting and bending linear driver 76 drives the upper cutting and bending block 74 to move towards the lower cutting block 75, and the right side of the upper cutting and bending block 74 741 cooperates with the lower cutting block 75 to cut off the compressed metal wire 200a between the forming block 71a and the lower cutting block 75 to form a metal wire segment. At the same time, with the help of the upper cutting and bending block 74 The cooperation of the left side 742 and the right side 713 of the forming block 71a makes the right end of the compressed metal wire section bend the second wire section 220 of the brush handle 200; finally, the first pushes the linear driver 791 and the second The pushing linear driver 792 works, and the working first pushing linear driver 791 drives the first pushing and bending block 77 to move toward the left side 712 of the forming block 71a, so that the left end of the compressed metal wire 200a is bent and attached to it. Tighten the left side 712 of the block 71a, thereby forming the first wire section 210 of the brush handle 200; the working second pushing linear driver 792 drives the second pushing and bending block 78 to cut the bending block 74 upwards Move, so that the compressed metal wire 200a bent out of the second wire section 220 is bent again and attached to the bottom surface of the upper cutting and bending block 74, thereby forming the fourth wire section 260, and realizing forming the metal wire 200a into a The purpose of the brush handle 200 .
与现有技术相比,借助本实用新型的输送机构20、校直机构30、第一冲压机构40、第二冲压机构50、倒角机构60及折弯机构70的相互配合,先由校直机构30对输送机构20所输送的弯曲的金属线材200a进行校直,再由第一冲压机构40对校直的金属线材200a之起始端冲压出第一定位结构250,接着由第二冲压机构50对具有第一定位结构250的金属线材200a冲压出第二定位结构260,然后由倒角机构60对具有第一定位结构250和第二定位结构260的金属线材200a之起始端的端部进行倒角处理,最后由折弯机构70将具有倒角、第一定位结构250和第二定位结构260的金属线材200a裁切出金属线材段且使该金属线材段折弯出刷子把手200,因此提高了刷子把手200的生产效率,降低操作人员的负担,从而适应于自动化作业的要求。Compared with the prior art, by means of the mutual cooperation of the conveying mechanism 20, the straightening mechanism 30, the first punching mechanism 40, the second punching mechanism 50, the chamfering mechanism 60 and the bending mechanism 70 of the utility model, the straightening The mechanism 30 straightens the bent metal wire 200a conveyed by the conveying mechanism 20, and then the first positioning structure 250 is punched out by the first punching mechanism 40 on the starting end of the straightened metal wire 200a, and then the second punching mechanism 50 The second positioning structure 260 is punched out of the metal wire 200a having the first positioning structure 250, and then the end of the starting end of the metal wire 200a having the first positioning structure 250 and the second positioning structure 260 is chamfered by the chamfering mechanism 60. Corner processing, finally the metal wire 200a with chamfering, first positioning structure 250 and second positioning structure 260 is cut out of the metal wire section by the bending mechanism 70 and the metal wire section is bent out of the brush handle 200, thus improving The production efficiency of the brush handle 200 is improved, and the burden of the operator is reduced, thereby adapting to the requirements of automatic operation.
以上所揭露的仅为本实用新型的较佳实例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型权利要求所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only a preferred example of the utility model, which certainly cannot limit the scope of rights of the utility model. Therefore, the equivalent changes made according to the claims of the utility model still belong to the scope covered by the utility model.
Claims (9)
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| CN201420488007.8U CN204075029U (en) | 2014-08-27 | 2014-08-27 | Brush handle forming machine |
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| CN201420488007.8U CN204075029U (en) | 2014-08-27 | 2014-08-27 | Brush handle forming machine |
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| CN204075029U true CN204075029U (en) | 2015-01-07 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104209434A (en) * | 2014-08-27 | 2014-12-17 | 东莞市鑫圣五金机械有限公司 | Brush handle forming machine and brush handle forming method |
| CN108817980A (en) * | 2018-07-30 | 2018-11-16 | 雅特尔(厦门)实业有限公司 | Iron wire is bent chamfering all-in-one machine |
| CN109454186A (en) * | 2018-12-17 | 2019-03-12 | 宁波华科摩云机械科技有限公司 | Bending forming machine is got in a kind of full-automatic iron alignment ready |
| CN112547873A (en) * | 2019-09-25 | 2021-03-26 | 河南森源电气股份有限公司 | Workpiece bending device |
-
2014
- 2014-08-27 CN CN201420488007.8U patent/CN204075029U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104209434A (en) * | 2014-08-27 | 2014-12-17 | 东莞市鑫圣五金机械有限公司 | Brush handle forming machine and brush handle forming method |
| CN104209434B (en) * | 2014-08-27 | 2016-03-09 | 东莞市鑫圣五金机械有限公司 | brush handle forming machine and brush handle forming method |
| CN108817980A (en) * | 2018-07-30 | 2018-11-16 | 雅特尔(厦门)实业有限公司 | Iron wire is bent chamfering all-in-one machine |
| CN108817980B (en) * | 2018-07-30 | 2023-09-01 | 雅特尔(厦门)实业有限公司 | Iron wire bending and chamfering integrated machine |
| CN109454186A (en) * | 2018-12-17 | 2019-03-12 | 宁波华科摩云机械科技有限公司 | Bending forming machine is got in a kind of full-automatic iron alignment ready |
| CN109454186B (en) * | 2018-12-17 | 2023-10-03 | 宁波华科摩云机械科技有限公司 | Full-automatic iron rod straightening dotting bending forming machine |
| CN112547873A (en) * | 2019-09-25 | 2021-03-26 | 河南森源电气股份有限公司 | Workpiece bending device |
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