CN105268878A - Full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine for railway sleeper - Google Patents
Full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine for railway sleeper Download PDFInfo
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- CN105268878A CN105268878A CN201510538886.XA CN201510538886A CN105268878A CN 105268878 A CN105268878 A CN 105268878A CN 201510538886 A CN201510538886 A CN 201510538886A CN 105268878 A CN105268878 A CN 105268878A
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Abstract
The invention discloses a full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine for a railway sleeper. The full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine comprises an operation control system, a feeding system and a stamping work system. The operation control system is a digital control distribution box mechanism. The feeding system comprises a guiding device, a steel bar straightening mechanism, a clamping feeding mechanism, a servo motor, a speed reducer and a chain mechanism A. The stamping work system comprises a cutting mechanism, a material collecting and overturning mechanism, a material pushing mechanism, a bending mechanism, a main motor and a chain mechanism B. All the parts are in coordination to complete straightening, cutting and bent forming work of steel bar raw materials. The full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine has the main beneficial effects that production is flexibly arranged through control of the operation system, stirrups and single hooks can be produced at the same time and can also be produced independently, and the production efficiency of products is improved.
Description
Technical field
The invention belongs to processing equipment field, particularly a kind of full-automatic numerical control railroad sleeper stirrup, single hook are made into one machine.
Background technology
Modern Traffic is extended in all direction, the particularly development of the railway system, comprise shipping and passenger traffic, vital effect is played to the go off daily of people and the tremendous development of society, railway needs a large amount of to use sleeper in track process of deployment, and the very important skeleton framework in sleeper is exactly stirrup and single hook, for to effective support of keel and fixing, and in the actual production of stirrup and single hook, production efficiency is very low, there is no a kind of machinery simultaneously can producing two kinds of single-pieces, preparation and the utilization of an engineering project Raw can be affected to a great extent yet.
Summary of the invention
Technical assignment of the present invention be not enough for above prior art and provide a kind of full-automatic numerical control railroad sleeper stirrup, single hook is made into one machine.
The technical solution adopted for the present invention to solve the technical problems is: a kind of full-automatic numerical control railroad sleeper stirrup, single hook are made into one machine, comprise operation control system, feed system, press work system.Described operation control system is a digital control distribution box mechanism, described feed system comprises guider, reinforcing bar straightening machine structure, grip(per) feed mechanism, servomotor, decelerator, link chain mechanism A, and described press work system comprises shut-off mechanism, splicing material stirring-up mechanism, pusher, bending mechanism, mair motor, link chain mechanism B.The mutual cooperation of each portion mechanism, completes the alignment to reinforcing bar raw material, cut-out, bending and molding work.
Of the present invention topmost one large feature is controlled by operating system, can produce stirrup, single hook simultaneously, also can individually produce, while improving production efficiency, also can arrange production flexibly, according to needs of production, speed of production can also be regulated.
Accompanying drawing explanation
Accompanying drawing 1 is patented product schematic diagram of the present invention;
Accompanying drawing 2 is the mutual alignment relation enlarged diagram between mechanical rear portion servomotor, decelerator and chain A;
The punching press slide unit upper member close-up schematic view of accompanying drawing 3 for seesawing.
Detailed description of the invention
With reference to Figure of description, the present invention is described in detail below:
As shown in Figure 1, a kind of full-automatic numerical control railroad sleeper stirrup, single hook are made into one machine, mainly be divided into three parts, operation control system 1, feed system 2, press work system 3, wherein operation control system 1 is a digital control distribution box mechanism 100, described digital control distribution box 100 realizes Digital Control to whole machinery, can regulate the speed of production of machinery, single hook of the production of the stirrup of mechanically part and lower part also can be made to produce and realize producing separately or Joint Production.
Feed system 2 is divided into upper and lower two parts, base is support 200, top is divided into stirrup production feeding, bottom is divided into single hook production feeding, upper part comprises reinforcing bar raw material wire sleeve 201, horizontal straightening-wheel 202, longitudinal straightening-wheel 203, large clamping wheel 204, lower part comprises reinforcing bar raw material wire sleeve 205, horizontal straightening-wheel 206, longitudinal alignment 207, little clamping wheel 208, at feed mechanism parts rear portion, as shown in Figure 2, be provided with servomotor 209, through decelerator 210 governing speed, then power transmission is carried out by link chain mechanism A, for feed system 2 provides power.Described large clamping wheel 204 and little clamping wheel 208, be respectively 4, is double-row track groove, if row's rail groove causes wearing and tearing because of Long-Time Service, when not delaying production, rail groove position can be changed in advance, use another row's rail groove, ensure the continuity of producing.Operationally, the alignment through aligning mechanism is aligned in the present invention, and the reinforcing bar raw material alignment that can will originally bend, for next step press work is prepared.
Press work system 3 forms the skeleton of whole machinery by base support 300, work top upper forepart is provided with tool box 301 and splicing material stirring-up mechanism 302, rear portion is provided with the stamping station 303 moved up and down, the punching press slide unit 304 seesawed, two stamping station have corresponding slideway respectively, the stamping station 303 moved up and down to have in the middle part of steel bar cut-off device 305, stirrup bending stamping in the middle part of bending stamping pressure device 306, stirrup present a theatrical performance as the last item on a programme 307, pusher 308, stirrup bending time be ensure the stable of reinforcing bar and in the retention groove 309 of right side design.As shown in Figure 3, the punching press slide unit 304 seesawed is designed with single hook cutoff tool 310 and slideway thereof, single hook bending decompressor 311, the afterbody bending decompressor 312 of stirrup.Main motor 313 is positioned at base support 300 bottom, and for whole press work system 3 provides power, power is transmitted by link chain mechanism A, and main motor 313 and link chain mechanism A are because being rotate and drive disk assembly, and outside is provided with safety guard device.Be positioned at front place, mechanical bottom, be provided with the discharging opening of single hook and stirrup, be respectively single hook feed opening 314 and stirrup feed opening 315.
When apparatus of the present invention are run, after feed system feed, feed location puts in place, feeding system realizes pause action, upper part stirrup is produced, by steel bar cut-off device 305 by raw material according to the rules size cut off, simultaneously in the middle part of stirrup in the middle part of bending stamping pressure device 306 and stirrup bending stamping present a theatrical performance as the last item on a programme 307 acting in conjunction under, bending action in the middle part of stirrup completes, and the stirrup that middle part bends by pusher 308 is shifted splicing turn-down rig 302 place onto and tangled; Single hook of lower part is produced and is carried out simultaneously, the raw material put in place cuts off by single hook cutoff tool 310, then the bending of single hook and the flexing movement of stirrup afterbody realize at punching press slide unit 304 place seesawed simultaneously, are completed respectively by the afterbody bending decompressor 312 of single hook bending decompressor 311 and stirrup.Single hook converges to single hook feed opening 314 place after having produced, and after stirrup has been produced, overturns through splicing turn-down rig 302, by originally for tangling the stirrup of state, realizes release movement, and under pusher 308 acts on, is pushed to stirrup feed opening 315 place.Complete the production of one group of single-piece, iterative cycles like this runs, and just realizes continuous print production action.
Feed system of the present invention provides power by servomotor 209, the action of press work system can be conveniently coordinated to realize crawl and the interlock of feeding, press work system provides power by main motor 313, continuous running, via internal cam mechanism conversion, realize the continuous circulation action of cut-out and press work.Equipment is when production run, single hook and stirrup can be produced simultaneously, controlled by digital control distribution box 100, throughput rate can be regulated, apparatus of the present invention substantially increase production efficiency, according to the actual requirements, can individually manufacture order hook and stirrup, the automation that realization is produced and liberalization simultaneously.
Claims (7)
1. the invention discloses a kind of full-automatic numerical control railroad sleeper stirrup, single hook is made into one machine, comprise operation control system, feed system, press work system, described operation control system is a digital control distribution box mechanism, described feed system comprises guider, reinforcing bar straightening machine structure, grip(per) feed mechanism, servomotor, decelerator, link chain mechanism A, described press work system comprises shut-off mechanism, pusher, splicing material stirring-up mechanism, bending mechanism, mair motor, link chain mechanism B, the mutual cooperation of each portion mechanism, complete the alignment to reinforcing bar raw material, cut off, bending and molding works.
2. a kind of full-automatic numerical control railroad sleeper stirrup according to claim 1, single hook are made into one machine, it is characterized in that: the grip(per) feed mechanism in described feed system, comprise upper and lower two parts, upper part is used for the production of stirrup part, comprise guider, aligning mechanism, clamping wheel, lower part is used for the production to single hook, equally also comprise guider, aligning mechanism, clamping wheel, feed mechanism provides power by servomotor, slow down through decelerator, and by link chain mechanism A, power is delivered to upper and lower two-part clamping wheel respectively.
3. a kind of full-automatic numerical control railroad sleeper stirrup according to claim 1, single hook are made into one machine, it is characterized in that: described press work system, comprise upper and lower two parts, upper part is used in the production of stirrup part, comprise the shut-off mechanism of reinforcing bar raw material, pusher, pressing and bending mechanism and splicing material stirring-up mechanism, last stirrup is shaping, collects from lower end discharging opening; Lower part is used for the production to single hook, first cuts off, shaping by crotch while bar cutting, collects from lower end discharging opening.
4. a kind of full-automatic numerical control railroad sleeper stirrup according to claim 1, single hook are made into one machine, it is characterized in that: each mechanism part of described all-in-one is peripheral, and the especially rotation of machine, motive position, be added with guard plate apparatus all accordingly.
5. a kind of full-automatic numerical control railroad sleeper stirrup according to claim 3, single hook are made into one machine, it is characterized in that: described press work system, through the transmission of link chain mechanism B, by main motor for whole press work system provides power.
6. a kind of full-automatic numerical control railroad sleeper stirrup according to claim 3, single hook are made into one machine, it is characterized in that: the folding hook action of stirrup and single hook all completes at punching press slide unit place, bottom, slide unit side is provided with the cutoff tool of single hook and the Baltimore groove of bending list hook, and the punching press cutter of stirrup bending hook, the opposite side corresponding with slide unit side, then be provided with the cutoff tool slideway of the single hook matched with slide unit side and the punching press cutter of bending list hook, and the Baltimore groove of stirrup bending hook.
7. a kind of full-automatic numerical control railroad sleeper stirrup according to claim 3, single hook are made into one machine, it is characterized in that: on front side of described press work system, be provided with tool box, splicing material stirring-up mechanism, below described tool box and splicing material stirring-up mechanism, for not being the finished product discharging opening of single hook and stirrup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510538886.XA CN105268878A (en) | 2015-08-29 | 2015-08-29 | Full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine for railway sleeper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510538886.XA CN105268878A (en) | 2015-08-29 | 2015-08-29 | Full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine for railway sleeper |
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| Publication Number | Publication Date |
|---|---|
| CN105268878A true CN105268878A (en) | 2016-01-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510538886.XA Pending CN105268878A (en) | 2015-08-29 | 2015-08-29 | Full-automatic numerical-control stirrup and single hook manufacturing all-in-one machine for railway sleeper |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454186A (en) * | 2018-12-17 | 2019-03-12 | 宁波华科摩云机械科技有限公司 | Bending forming machine is got in a kind of full-automatic iron alignment ready |
| CN109676061A (en) * | 2018-12-26 | 2019-04-26 | 北京好运达智创科技有限公司 | A kind of automatic bending of sleeper truss drag hook and mounting device |
| CN115138791A (en) * | 2022-08-18 | 2022-10-04 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof |
-
2015
- 2015-08-29 CN CN201510538886.XA patent/CN105268878A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454186A (en) * | 2018-12-17 | 2019-03-12 | 宁波华科摩云机械科技有限公司 | Bending forming machine is got in a kind of full-automatic iron alignment ready |
| CN109454186B (en) * | 2018-12-17 | 2023-10-03 | 宁波华科摩云机械科技有限公司 | Full-automatic iron rod straightening dotting bending forming machine |
| CN109676061A (en) * | 2018-12-26 | 2019-04-26 | 北京好运达智创科技有限公司 | A kind of automatic bending of sleeper truss drag hook and mounting device |
| CN109676061B (en) * | 2018-12-26 | 2024-05-24 | 北京好运达智创科技有限公司 | Automatic bending and installing device for sleeper truss drag hook |
| CN115138791A (en) * | 2022-08-18 | 2022-10-04 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof |
| CN115138791B (en) * | 2022-08-18 | 2023-03-10 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine and method for spiral ribs for sleeper production |
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Application publication date: 20160127 |