CN109434204B - Integrated machine tool of integration - Google Patents

Integrated machine tool of integration Download PDF

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Publication number
CN109434204B
CN109434204B CN201811221560.4A CN201811221560A CN109434204B CN 109434204 B CN109434204 B CN 109434204B CN 201811221560 A CN201811221560 A CN 201811221560A CN 109434204 B CN109434204 B CN 109434204B
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China
Prior art keywords
feeding
processing
linear guide
workpiece
positioning
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CN201811221560.4A
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Chinese (zh)
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CN109434204A (en
Inventor
袁燕
何炎兵
胡峰
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Foshan Nanhai Guangdong Technology University CNC Equipment Cooperative Innovation Institute
Foshan Guangdong University CNC Equipment Technology Development Co. Ltd
Original Assignee
Foshan Nanhai Guangdong Technology University CNC Equipment Cooperative Innovation Institute
Foshan Guangdong University CNC Equipment Technology Development Co. Ltd
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Application filed by Foshan Nanhai Guangdong Technology University CNC Equipment Cooperative Innovation Institute, Foshan Guangdong University CNC Equipment Technology Development Co. Ltd filed Critical Foshan Nanhai Guangdong Technology University CNC Equipment Cooperative Innovation Institute
Priority to CN201811221560.4A priority Critical patent/CN109434204B/en
Publication of CN109434204A publication Critical patent/CN109434204A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
    • B23Q17/2452—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
    • B23Q17/2471—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/10—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of magazines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Turning (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention discloses an integrated processing machine tool which comprises a rack, a back plate, a shell cover, an electrical cabinet, a feeding mechanism, a discharging mechanism, a detection mechanism, a positioning mechanism and a processing mechanism. When the feeding mechanical arm is used, a workpiece in the feeding storage bin is clamped by the feeding mechanical arm and is placed on the machining fixture; then, a positioning cylinder pushes the workpiece into a machining clamp for locking; then the processing turntable rotates 180 degrees, and two workpieces to be processed are sent to a processing station; then, after the processing mechanism processes the workpiece, the processing turntable rotates by 180 degrees again to change the position of the processed workpiece and a subsequent workpiece to be processed; then the unloading mechanical arm takes the workpiece off the machining fixture and puts the workpiece on a positioning jig, whether the workpiece has defects is detected, and the detected workpiece is clamped by the unloading mechanical arm and put on an unloading storage bin; and finally, taking the processed workpiece away from a side door of the shell cover by a worker. The invention also has the advantages of simple structure, convenient operation and easy implementation.

Description

Integrated machine tool of integration
Technical Field
The invention relates to the field of automatic processing equipment, in particular to an integrated processing machine tool.
Background
Traditional machine tool, the processing of product is only made to the lathe, and upper and lower, processingquality detection of product are all handled by outside complementary unit to mostly be single product processing design, the machine tool machining efficiency is low, and the system automation takes up an area of greatly, and the communication control stability between the equipment can't be guaranteed. Accordingly, further improvements and improvements are needed in the art.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an integrated processing machine tool.
The purpose of the invention is realized by the following technical scheme:
an integrated processing machine tool mainly comprises a frame, a back plate, a shell cover, an electrical cabinet, a feeding mechanism, a discharging mechanism, a detection mechanism, a positioning mechanism and a processing mechanism. The back plate is installed on one side of the rack, and the detection mechanism is installed on the back plate. The frame is horizontally arranged and divided into two layers, namely a feeding positioning platform positioned on the upper layer and a processing platform positioned on the lower layer. The feeding mechanism, the positioning mechanism and the discharging mechanism are sequentially arranged on the feeding positioning platform. The processing mechanism is installed on the processing platform. The electrical cabinet is arranged at the bottom of the frame and is respectively and electrically connected with the feeding mechanism, the discharging mechanism, the detection mechanism, the positioning mechanism and the processing mechanism. The shell is arranged on the rack and surrounds the periphery of the rack.
Specifically, the feeding mechanism mainly comprises a feeding base, a feeding mechanical arm, a feeding clamp and a feeding storage bin. The feeding base is fixedly arranged on the feeding positioning platform. The feeding mechanical arm is installed on the feeding base, and the feeding clamp is fixedly installed at the tail end of the feeding mechanical arm. The feeding storage bin is arranged on the feeding positioning platform and is positioned on one side of the feeding base. And the feeding mechanical arm drives the feeding clamp to clamp the workpiece in the feeding storage bin and place the workpiece in the positioning mechanism.
Specifically, the positioning mechanism mainly comprises a processing turntable, a processing clamp, a positioning cylinder, a push block and a rotating motor. The processing rotary table is vertically arranged on the back plate, and the rotating motor is arranged on the rear side of the back plate and connected with the processing rotary table to drive the processing rotary table to rotate along the vertical direction. The processing fixture is arranged on the processing turntable and is opposite to the positioning cylinder. The positioning cylinder is fixed on the feeding positioning platform, and the piston end of the positioning cylinder is connected with the push block to drive the push block to position and clamp the workpiece.
Specifically, the processing mechanism mainly comprises a processing base, a first linear guide rail, a first motor, a first screw rod, a second linear guide rail, a second motor, a second screw rod, a processing motor and a cutter. The processing base is fixedly arranged on the processing platform. The first linear guide rail is arranged on the processing base, and the feeding direction of the first linear guide rail is parallel to the back plate. The first motor and the first screw rod are both arranged on the first linear guide rail, and the first motor is in transmission connection with the first screw rod and drives the first screw rod to rotate. The second linear guide rail is arranged on the first linear guide rail, is perpendicular to the first linear guide rail and is in transmission connection with the first screw rod. And the second motor and the second screw rod are both arranged on the second linear guide rail, and the second motor is in transmission connection with the second screw rod to drive the second screw rod to rotate. The processing motor is arranged on the second linear guide rail, and the output end of the processing motor faces the back plate; the cutter is arranged on an output shaft of the processing motor.
Specifically, the unloading mechanism mainly comprises an unloading base, an unloading mechanical arm, an unloading clamp and an unloading storage bin. The discharging base is fixedly arranged on the discharging positioning platform. The unloading mechanical arm is arranged on the unloading base, and the unloading clamp is fixedly arranged at the tail end of the unloading mechanical arm. The discharging storage bin is arranged on the discharging positioning platform and is positioned on one side of the discharging base. The unloading mechanical arm drives the unloading clamp to take down the workpiece on the positioning mechanism for detection and place the workpiece into the unloading storage bin.
Specifically, the detection mechanism mainly comprises a visual camera and a positioning jig, wherein the visual camera is used for detecting the defects of the product. The vision camera is installed on the back plate downwards and is electrically connected with the electrical cabinet. The positioning jig is horizontally arranged on the back plate and is positioned below the vision camera. Preferably, the vision camera is a CCD vision camera.
Further, in order to improve the efficiency of the feeding mechanism, the feeding storage bin comprises a bin mounting plate, a bin support plate, a handle, a drawer laminate and a third linear guide rail. The feed bin mounting plates are arranged in two blocks and are arranged in parallel. The bin support plate is located between the two bin mounting plates. The drawer laminates are symmetrically arranged on the bin mounting plate, are positioned at the bottom of the bin support plate and support the bin support plate. And the third linear guide rail is arranged on the drawer laminate and is connected with the bin support plate, so that the third linear guide rail can linearly reciprocate. The handle is arranged at the end part of the bin carrier plate.
Furthermore, in order to avoid the bin carrier plate exceeding the working stroke and accidents, the feeding storage bin also comprises a buffer block and a buffer fixing block which are used for limiting the working range of the bin carrier plate. And the buffer fixed blocks are respectively arranged at two ends of the third linear guide rail. And the buffer block is fixed on the buffer fixed block and is installed towards the third linear guide rail.
As a preferable scheme of the invention, in order to further improve the efficiency of the feeding mechanism and save the waiting time, the feeding storage bin adopts a multi-layer hierarchical structure design, and workpieces are placed on each layer.
As the optimal scheme of the invention, in order to utilize the space of the bin carrier plate to the maximum extent and improve the utilization rate of the bin carrier plate, the length of the bin carrier plate does not exceed half of the stroke of the third linear guide rail.
As a preferable scheme of the invention, in order to improve the working efficiency of the feeding mechanical arm, the two handles are symmetrically arranged on two sides of the bin carrier plate.
As a preferable scheme of the invention, in order to further improve the utilization rate of the feeding storage bin, the feeding storage bin adopts a three-layer structure design.
As a preferable scheme of the invention, in order to improve the efficiency of the discharging mechanism, the discharging storage bin adopts the same structural design as the feeding storage bin.
Furthermore, in order to know the internal machining condition of the machine tool in real time, the shell cover further comprises an observation window for observing the internal machining condition. The observation window is arranged on the shell and positioned on the front surface of the processing machine tool.
Furthermore, in order to facilitate workers to operate the machine tool and improve the convenience of the machine tool, the shell cover also comprises a front window door convenient to maintain, a control panel convenient to control the machine tool and a side door convenient to feed and discharge. The front window door and the control panel are arranged on the front surface of the shell cover. The control panel is electrically connected with the electrical cabinet. The side doors are respectively arranged on two sides of the shell cover.
As the preferred scheme of the invention, in order to further improve the efficiency of the processing machine tool and shorten the processing time, the processing machine tool adopts a double-in double-out mechanism, simultaneously processes two workpieces, and adopts two groups of designs of internal components, such as a feeding clamp, a processing mechanism, a processing turntable, a positioning cylinder, a detection mechanism and an unloading clamp, so as to achieve the purpose of fast and high-quality processing.
In order to improve the machining efficiency of the machining mechanism, the machining jigs are preferably arranged in four groups and equally spaced in the circumferential direction. The processing turntable rotates at 180 degrees intermittently, two processed workpieces can be replaced by rotating every time, and the two workpieces to be processed are sent to a processing station, so that the processing efficiency is improved in multiples.
Furthermore, in order to conveniently collect and clean the processed scrap iron, the processing machine tool also comprises a scrap collecting box which is convenient for collecting the scrap iron, and the scrap collecting box is arranged at the bottom of the frame and is positioned below the processing station.
The working process and principle of the invention are as follows: when the device is used, a workpiece is placed into the feeding storage bin from a side door of the shell, and parameters to be processed are set on the control panel; then the feeding mechanical arm clamps up the workpiece in the feeding storage bin through a feeding clamp and puts the workpiece on a machining clamp of a machining turntable; then starting a positioning cylinder, pushing the workpiece into the machining clamp, and locking; then the processing turntable rotates 180 degrees, and two workpieces to be processed are sent to a processing station; then the processing mechanism processes the workpiece, and after the processing is finished, the processing turntable rotates by 180 degrees again to change the position of the processed workpiece and the subsequent workpiece to be processed; then the unloading mechanical arm takes the workpiece off the machining fixture through the unloading fixture and places the workpiece on the positioning fixture, the vision camera detects whether the workpiece has defects through an image recognition mode, and the detected workpiece is clamped by the unloading mechanical arm and is placed on the unloading storage bin; and finally, taking the processed workpiece away from a side door of the shell cover by a worker. In addition, because the loading mechanism adopts almost the same mode in the shedding mechanism, consequently, when using the material loading storage silo, the workman will be full of the work piece storage silo and move all feed bin support plates to one side, and the material loading arm finishes a layer of material after, moves this layer of feed bin support plate to the opposite side through the handle, makes lower floor's work piece expose to make the arm can get the work piece that the lower floor was placed, realize the high-efficient utilization of storage silo. The invention also has the advantages of simple structure, convenient operation and easy implementation.
Compared with the prior art, the invention also has the following advantages:
(1) the integrated processing machine tool provided by the invention has the advantages of automatic material storage, automatic feeding and discharging, multi-station processing, visual inspection of product quality, highly integrated machine tool design and the like, effectively saves labor, improves the product processing efficiency and product quality, and can greatly improve the stability of a system due to the integrated design and automatic signal interaction.
(2) The integrated processing machine tool provided by the invention integrates the automatic feeding, discharging, processing and detecting functions into a whole, is highly integrated, is convenient to control and is stable in system.
(3) The integrated processing machine tool provided by the invention is provided with the automatic feeding bin and the automatic discharging bin, and the robot can automatically take and discharge materials, so that the labor is effectively saved, and the automation degree is improved.
(4) The integrated processing machine tool provided by the invention adopts a large turntable design, the products are fed in and discharged out at the same time, and a plurality of products are processed at the same time, so that the processing efficiency is effectively improved.
(5) The integrated processing machine tool provided by the invention is provided with the CCD vision detection system, can automatically detect the processing quality of a product, and effectively improves the processing yield of the product and the detection feedback of the processing system
Drawings
FIG. 1 is an isometric view of an integrated processing machine provided by the present invention.
FIG. 2 is a back isometric view of an integrated processing machine provided by the present invention.
FIG. 3 is a schematic diagram of the internal structure of the integrated processing machine tool provided by the present invention.
Fig. 4 is a perspective view of a loading robot provided by the present invention.
Fig. 5 is a perspective view of the feeding storage bin provided by the present invention.
FIG. 6 is a front view of the loading storage silo provided by the present invention.
Fig. 7 is an isometric view of a positioning mechanism and a machining mechanism provided by the present invention.
Fig. 8 is a back isometric view of a positioning mechanism and a machining mechanism provided by the present invention.
Fig. 9 is a schematic structural diagram of a positioning mechanism and a processing mechanism provided by the present invention.
Fig. 10 is a schematic mechanism diagram of a processing turntable provided by the present invention.
The reference numerals in the above figures illustrate:
1-a frame, 2-a back plate, 3-a shell, 4-a feeding mechanism, 5-a discharging mechanism, 6-a detecting mechanism, 7-a positioning mechanism and 8-a processing mechanism;
11-an electrical cabinet, 31-an observation window, 32-a front window door, 33-an operation panel and 34-a side door;
41-a feeding mechanical arm, 42-a feeding clamp, 43-a feeding storage bin, 431-a bin mounting plate, 432-a bin carrier plate, 433-a handle, 434-a drawer layer plate, 435-a third linear guide rail and 436-a buffer block;
71-a processing turntable, 72-a processing clamp, 73-a positioning cylinder, 74-a push block and 75-a rotating motor;
81-a processing base, 82-a first linear guide rail, 83-a first motor, 84-a first screw rod, 85-a second linear guide rail, 86-a second motor, 87-a second screw rod, 88-a processing motor and 89-a cutter;
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer and clearer, the present invention is further described below with reference to the accompanying drawings and examples.
Example 1:
as shown in fig. 1 to 10, the present embodiment discloses an integrated processing machine tool, which mainly includes a frame 1, a back plate 2, a housing 3, an electrical cabinet 11, a feeding mechanism 4, a discharging mechanism 5, a detecting mechanism 6, a positioning mechanism 7, and a processing mechanism 8. The back plate 2 is arranged on one side of the machine frame 1, and the detection mechanism 6 is arranged on the back plate 2. The frame 1 is horizontally arranged and divided into two layers, namely a feeding positioning platform positioned on the upper layer and a processing platform positioned on the lower layer. And the feeding mechanism 4, the positioning mechanism 7 and the discharging mechanism 5 are sequentially arranged on the feeding positioning platform. The processing mechanism 8 is installed on the processing platform. The electrical cabinet 11 is installed at the bottom of the frame 1 and is electrically connected with the feeding mechanism 4, the discharging mechanism 5, the detecting mechanism 6, the positioning mechanism 7 and the processing mechanism 8 respectively. The shell 3 is arranged on the frame 1 and surrounds the frame 1.
Specifically, the feeding mechanism 4 mainly includes a feeding base, a feeding mechanical arm 41, a feeding clamp 42, and a feeding storage bin 43. The feeding base is fixedly arranged on the feeding positioning platform. The feeding mechanical arm 41 is mounted on the feeding base, and the feeding clamp 42 is fixedly mounted at the tail end of the feeding mechanical arm 41. The feeding storage bin 43 is arranged on the feeding positioning platform and is positioned at one side of the feeding base. The feeding mechanical arm 41 drives the feeding clamp 42 to clamp the workpiece in the feeding storage bin 43 and place the workpiece in the positioning mechanism 7.
Specifically, the positioning mechanism 7 mainly includes a processing turntable 71, a processing clamp 72, a positioning cylinder 73, a pushing block 74, and a rotating motor 75. The processing turntable 71 is vertically installed on the back plate 2, and the rotating motor 75 is installed at the rear side of the back plate 2 and connected with the processing turntable 71 to drive the processing turntable 71 to rotate along the vertical direction. The machining jig 72 is mounted on the machining turntable 71 so as to be opposed to the positioning cylinder 73. The positioning cylinder 73 is fixed on the feeding positioning platform, and the piston end of the positioning cylinder is connected with the push block 74 to drive the push block 74 to position and clamp the workpiece.
Specifically, the machining mechanism 8 mainly includes a machining base 81, a first linear guide 82, a first motor 83, a first screw 84, a second linear guide 85, a second motor 86, a second screw 87, a machining motor 88, and a tool 89. The processing base 81 is fixedly installed on the processing platform. The first linear guide 82 is mounted on the processing base 81 with its feeding direction parallel to the back plate 2. The first motor 83 and the first lead screw 84 are both mounted on the first linear guide rail 82, and the first motor 83 is in transmission connection with the first lead screw 84 to drive the first lead screw 84 to rotate. The second linear guide 85 is mounted on the first linear guide 82, is perpendicular to the first linear guide 82, and is in transmission connection with the first lead screw 84. The second motor 86 and the second screw rod 87 are both mounted on the second linear guide rail 85, and the second motor 86 is in transmission connection with the second screw rod 87 to drive the second screw rod 87 to rotate. The processing motor 88 is installed on the second linear guide rail 85, and the output end of the processing motor faces the back plate 2; the cutter 89 is mounted on the output shaft of the machining motor 88.
Specifically, the discharging mechanism 5 mainly comprises a discharging base, a discharging mechanical arm, a discharging clamp and a discharging storage bin. The discharging base is fixedly arranged on the discharging positioning platform. The unloading mechanical arm is arranged on the unloading base, and the unloading clamp is fixedly arranged at the tail end of the unloading mechanical arm. The discharging storage bin is arranged on the discharging positioning platform and is positioned on one side of the discharging base. The unloading mechanical arm drives the unloading clamp to take down the workpiece on the positioning mechanism 7 for detection and place the workpiece into the unloading storage bin.
Specifically, the detection mechanism 6 mainly includes a vision camera for detecting defects of the product and a positioning jig. The vision camera is mounted downwards on the back plate 2 and electrically connected with the electrical cabinet 11. The positioning jig is horizontally arranged on the back plate 2 and is positioned below the vision camera. Preferably, the vision camera is a CCD vision camera.
Further, in order to improve the efficiency of the feeding mechanism 4, the feeding storage bin 43 of the present invention includes a bin mounting plate 431, a bin carrier 432, a handle 433, a drawer layer plate 434, and a third linear guide 435. The bin mounting plates 431 are arranged in two and are arranged in parallel. The silo support plate 432 is positioned between two silo mounting plates 431. The drawer laminates 434 are symmetrically arranged on the bin mounting plate 431 and positioned at the bottom of the bin carrier 432, and support the bin carrier 432. The third linear guide 435 is installed on the drawer deck 434 and is connected to the bin carrier 432 so that it can linearly reciprocate. The handle 433 is mounted at the end of the bin carrier plate 432.
Further, in order to prevent the silo support plate 432 from exceeding the working stroke and accidents, the feeding storage silo 43 of the present invention further comprises a buffer block 436 and a buffer fixing block for limiting the working range of the silo support plate 432. The buffer fixing blocks are respectively installed at both ends of the third linear guide 435. The buffer block 436 is fixed to the buffer fixing block and installed toward the inside of the third linear guide 435.
As a preferred embodiment of the present invention, in order to further improve the efficiency of the feeding mechanism 4 and save the waiting time, the feeding storage bin 43 of the present invention adopts a multi-layer hierarchical structure design, and each layer is provided with a workpiece.
As a preferred embodiment of the present invention, in order to utilize the space of the bin carrier plate 432 to the maximum extent and improve the utilization rate thereof, the length of the bin carrier plate 432 does not exceed half of the stroke of the third linear guide 435.
In order to improve the working efficiency of the loading arm 41, two handles 433 are provided and symmetrically installed on two sides of the bin carrier 432.
As a preferred embodiment of the present invention, in order to further improve the utilization rate of the feeding storage bin 43, the feeding storage bin 43 of the present invention adopts a three-layer structure design.
As a preferable scheme of the present invention, in order to improve the efficiency of the discharging mechanism 5, the discharging storage bin of the present invention adopts the same structural design as the feeding storage bin 43.
Further, in order to know the internal processing condition of the machine tool in real time, the housing 3 of the present invention further includes an observation window 31 for observing the internal processing condition. The observation window 31 is arranged on the housing 3 and is positioned on the front side of the processing machine tool.
Further, in order to facilitate the operation of the machine tool by workers and improve the convenience of the machine tool, the housing 3 of the present invention further includes a front window 32 for facilitating maintenance, a control panel 33 for facilitating control of the machine tool, and a side door 34 for facilitating loading and unloading. The front window door 32 and the manipulation panel 33 are provided on the front surface of the housing 3. The control panel 33 is electrically connected to the electrical cabinet 11. The side doors 34 are respectively provided on both sides of the housing 3.
As a preferred scheme of the present invention, in order to further improve the efficiency of the processing machine tool and shorten the processing time, the processing machine tool of the present invention adopts a double-in double-out mechanism to simultaneously process two workpieces, and its internal components adopt two sets of designs, such as the loading clamp 42, the processing mechanism 8, the processing turntable 71, the positioning cylinder 73, the detection mechanism 6, and the unloading clamp, so as to achieve the purpose of fast and high-quality processing.
In order to improve the machining efficiency of the machining means 8, the machining jigs 72 of the present invention are preferably provided in four sets and are equally spaced in the circumferential direction. The processing turntable 71 intermittently rotates by 180 degrees, two processed workpieces can be transposed by rotating every time, and the two workpieces to be processed are sent to a processing station, so that the processing efficiency is improved by times.
Furthermore, in order to conveniently collect and clean the processed scrap iron, the processing machine tool also comprises a scrap collecting box which is convenient for collecting the scrap iron, and the scrap collecting box is arranged at the bottom of the frame 1 and is positioned below the processing station.
The working process and principle of the invention are as follows: when in use, a workpiece is firstly put into the feeding storage bin 43 from the side door 34 of the shell 3, and parameters to be processed are set on the control panel 33; then the loading mechanical arm 41 clamps up the workpiece in the loading storage bin 43 through the loading clamp 42 and places the workpiece on the processing clamp 72 of the processing turntable 71; then, the positioning cylinder 73 is started, and the workpiece is pushed into the processing clamp 72 and locked; then the processing turntable 71 rotates 180 degrees, and two workpieces to be processed are sent to a processing station; then, the processing mechanism 8 processes the workpiece, and after the processing is finished, the processing turntable 71 rotates by 180 degrees again to change the position of the processed workpiece and a subsequent workpiece to be processed; then the unloading mechanical arm takes the workpiece off the machining clamp 72 through the unloading clamp and puts the workpiece on the positioning jig, the vision camera detects whether the workpiece has defects through an image recognition mode, and the detected workpiece is clamped by the unloading mechanical arm and is put on the unloading storage bin; the finished workpiece is finally removed by a worker from the side door 34 of the housing 3. In addition, because the loading mechanism 4 adopts almost the same working mode as the unloading mechanism 5, when the loading storage bin 43 is used, a worker puts the storage bin full of workpieces and moves all the bin support plates 432 to one side, and after one layer of materials are loaded on the loading mechanical arm 41, the layer of the bin support plates 432 are moved to the other side through the handle 433, so that the lower layer of the workpieces are exposed, and the mechanical arm can take the workpieces placed at the lower layer, thereby realizing the efficient utilization of the storage bin. The invention also has the advantages of simple structure, convenient operation and easy implementation.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.

Claims (6)

1. An integrated processing machine tool is characterized by comprising a rack, a back plate, a shell cover, an electrical cabinet, a feeding mechanism, a discharging mechanism, a detection mechanism, a positioning mechanism and a processing mechanism; the back plate is arranged on one side of the rack, and the detection mechanism is arranged on the back plate; the frame is horizontally arranged and divided into two layers, namely a positioning platform positioned on the upper layer and a processing platform positioned on the lower layer; the feeding mechanism, the positioning mechanism and the discharging mechanism are sequentially arranged on the positioning platform; the positioning platform comprises a feeding positioning platform and a discharging positioning platform; the processing mechanism is arranged on the processing platform; the electric cabinet is arranged at the bottom of the rack and is respectively and electrically connected with the feeding mechanism, the discharging mechanism, the detection mechanism, the positioning mechanism and the processing mechanism; the shell is arranged on the rack and surrounds the periphery of the rack;
the feeding mechanism comprises a feeding base, a feeding mechanical arm, a feeding clamp and a feeding storage bin; the feeding base is fixedly arranged on the feeding positioning platform; the feeding mechanical arm is arranged on the feeding base, and the feeding clamp is fixedly arranged at the tail end of the feeding mechanical arm; the feeding storage bin is arranged on the feeding positioning platform and is positioned on one side of the feeding base; the feeding mechanical arm drives the feeding clamp to clamp the workpiece in the feeding storage bin and place the workpiece in the positioning mechanism;
the feeding storage bin comprises a bin mounting plate, a bin support plate, a handle, a drawer laminate and a third linear guide rail; the two bin mounting plates are arranged in parallel; the bin support plate is positioned between the two bin mounting plates; the drawer laminates are symmetrically arranged on the bin mounting plate, are positioned at the bottom of the bin support plate and support the bin support plate; the third linear guide rail is arranged on the drawer layer plate and connected with the bin support plate, so that the third linear guide rail can linearly reciprocate; the handle is arranged at the end part of the bin support plate;
the discharging mechanism comprises a discharging base, a discharging mechanical arm, a discharging clamp and a discharging storage bin; the discharging base is fixedly arranged on the discharging positioning platform; the unloading mechanical arm is arranged on the unloading base, and the unloading clamp is fixedly arranged at the tail end of the unloading mechanical arm; the discharging storage bin is arranged on the discharging positioning platform and is positioned on one side of the discharging base; the unloading mechanical arm drives the unloading clamp to take down the workpiece on the positioning mechanism for detection and place the workpiece into the unloading storage bin;
the unloading storage bin is designed in the same structure as the loading storage bin; the processing machine tool adopts a double-in and double-out mechanism, the feeding clamp and the discharging clamp are respectively provided with two groups, and two workpieces are processed simultaneously;
the length of the bin support plate is not more than half of the stroke of the third linear guide rail;
the positioning mechanism comprises a processing turntable, a processing clamp, a positioning cylinder, a push block and a rotating motor; the processing rotary table is vertically arranged on the back plate, and the rotating motor is arranged on the rear side of the back plate, is connected with the processing rotary table and drives the processing rotary table to rotate along the vertical direction; the processing fixture is arranged on the processing turntable and is opposite to the positioning cylinder; the positioning cylinder is fixed on the feeding positioning platform, and the piston end of the positioning cylinder is connected with the push block to drive the push block to position and clamp the workpiece.
2. The integrated processing machine tool according to claim 1, wherein the processing mechanism comprises a processing base, a first linear guide, a first motor, a first lead screw, a second linear guide, a second motor, a second lead screw, a processing motor, and a cutter; the processing base is fixedly arranged on the processing platform; the first linear guide rail is arranged on the processing base, and the feeding direction of the first linear guide rail is parallel to the back plate; the first motor and the first screw rod are both arranged on the first linear guide rail, and the first motor is in transmission connection with the first screw rod and drives the first screw rod to rotate; the second linear guide rail is arranged on the first linear guide rail, is perpendicular to the first linear guide rail and is in transmission connection with the first screw rod; the second motor and the second screw rod are both arranged on the second linear guide rail, and the second motor is in transmission connection with the second screw rod to drive the second screw rod to rotate; the processing motor is arranged on the second linear guide rail, and the output end of the processing motor faces the back plate; the cutter is arranged on an output shaft of the processing motor.
3. The integrated processing machine tool according to claim 1, wherein the detection mechanism comprises a vision camera for detecting product defects and a positioning jig; the vision camera is downwards arranged on the back plate and is electrically connected with the electrical cabinet; the positioning jig is horizontally arranged on the back plate and is positioned below the vision camera.
4. The integrated processing machine according to claim 1, wherein the feeding storage bin further comprises a buffer block and a buffer fixing block for limiting the working range of the bin carrier plate; the buffer fixed blocks are respectively arranged at two ends of the third linear guide rail; and the buffer block is fixed on the buffer fixed block and is installed towards the third linear guide rail.
5. The integrated machine tool of claim 1, wherein the housing further comprises an observation window for observing internal machining conditions; the observation window is arranged on the shell and positioned on the front surface of the processing machine tool.
6. The integrated processing machine tool of claim 1, wherein the housing further comprises a front window for easy maintenance, a control panel for easy control of the processing machine tool, and side doors for easy loading and unloading; the front window door and the control panel are arranged on the front surface of the shell; the control panel is electrically connected with the electrical cabinet; the side doors are respectively arranged on two sides of the shell cover.
CN201811221560.4A 2018-10-19 2018-10-19 Integrated machine tool of integration Active CN109434204B (en)

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CN112355694B (en) * 2020-10-21 2022-06-07 奉化科盛微型轴业有限公司 Intelligent full-automatic processing equipment of power steering motor shaft
CN112120936B (en) * 2020-10-23 2024-08-02 合肥今越制药有限公司 Equipment for producing blood circulation activating and pain relieving tablet
CN112296448B (en) * 2020-10-31 2024-02-09 株洲精工硬质合金有限公司 Cemented carbide unloader convenient to collect waste material
CN117300709A (en) * 2023-11-03 2023-12-29 广东科杰技术股份有限公司 Manipulator feeding and discharging system matched with visual positioning and control method thereof

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