CN104924182A - Double-head double-position disc brake pad steel backing polishing and de-rusting device - Google Patents

Double-head double-position disc brake pad steel backing polishing and de-rusting device Download PDF

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Publication number
CN104924182A
CN104924182A CN201410100977.0A CN201410100977A CN104924182A CN 104924182 A CN104924182 A CN 104924182A CN 201410100977 A CN201410100977 A CN 201410100977A CN 104924182 A CN104924182 A CN 104924182A
Authority
CN
China
Prior art keywords
double
cylinder
rotary work
main shaft
brake block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410100977.0A
Other languages
Chinese (zh)
Inventor
郭东辉
程时忠
李军
郭江波
郭正刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUBEI CHIBI SALFER FRICTION MATERIAL CO Ltd
Original Assignee
HUBEI CHIBI SALFER FRICTION MATERIAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUBEI CHIBI SALFER FRICTION MATERIAL CO Ltd filed Critical HUBEI CHIBI SALFER FRICTION MATERIAL CO Ltd
Priority to CN201410100977.0A priority Critical patent/CN104924182A/en
Publication of CN104924182A publication Critical patent/CN104924182A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/26Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads
    • B24B19/28Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads for grinding shoes or linings of drum brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/02Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/06Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only

Abstract

The present invention provides a disc brake pad steel backing polishing and de-rusting device. The device is characterized by comprising a double-head polishing mechanism and a double-position rotary workbench. The double-head polishing mechanism comprises a rack, a middle sliding plate, an upper sliding plate, a horizontal cylinder and a support thereof, a vertical cylinder and a support thereof, two belt speed adjusting motor power heads and dish-like soft steel wire grinding wheels. The double-position rotary workbench is composed of a pedestal, a single-vane oscillating cylinder, a workbench main shaft, a bearing, rotating workbenches and steel backing clamps. Polishing and de-rusting of brake pads by double power heads and double positions, the production efficiency is raised, the labor intensity is reduced, safety accidents are avoided, the workpiece polishing quality is promoted, processing semi-automation is realized, and automation line production of the brake pads is facilitated.

Description

A kind of double-ended double-station disc type brake block steel back polishing derusting device
Technical field
The present invention relates to brake block manufacturing technology, particularly relate to disc type brake block steel back polishing derusting device.
 
Background technology
Disc type brake block steel back, manufacturing, transporting, moving in process, can produce corrosion and greasy dirt, steel backing and friction material compressing before need to clean out.At present, be and manually polish on fabric disc or steel-wire sanding wheel with hand-held steel backing.This operational method labour intensity is large, production efficiency is low, quality can not ensure, and it is dangerous easily to hinder hand.
Summary of the invention
Object of the present invention is exactly provide a kind of for above-mentioned deficiency and alleviate labor strength, increase work efficiency, avoid security incident, improve polishing effect and the polishing derusting device of structure double-ended double-station disc type brake block steel back simple, safe and reliable, easy to maintenance.
The object of the present invention is achieved like this: a kind of double-ended double-station disc type brake block steel back polishing derusting device, comprises double-head polisher structure and double rotary work-table two large divisions.Described double-head polisher structure, comprises frame, middle slide plate, upper slide, lateral cylinder and support, vertical cylinder and support, two band buncher unit heads and dish-shaped stone dead wire emery wheel.It is characterized in that: middle slide plate is arranged on the vertical guide rail of frame upper end, the cylinder be arranged in vertical supports drives middle slide plate to move up and down; Upper slide is arranged on middle slide plate cross slide way, and the cylinder be arranged on horizontal support drives upper slide to move left and right; The unit head of two band bunchers is arranged on upper slide, and dynamic head main spindle is installed dish-shaped stone dead wire emery wheel.Vertical cylinder and lateral cylinder drive two unit heads to move up and down simultaneously.
Described double rotary work-table, is made up of base, single blade oscillating cylinder, workbench main shaft, bearing, rotary work-table and steel backing fixture.It is characterized in that: single blade oscillating cylinder is arranged on base, oscillating cylinder main shaft is connected by shaft coupling with rotary work-table main shaft, rotary work-table is arranged on the bearing on base, rotary work-table is installed two groups of totally 4 sleeve clamps, under wherein one group of two sleeve clamp is arranged on two unit heads, another is organized two sleeve clamps and is arranged on the position of diametric(al) other end symmetry.
Described single blade oscillating cylinder, is made up of cylinder body, vane-piston, limited block and cylinder main shaft.It is characterized in that: due to the position-limiting action of limited block, vane-piston can only carry out back rotation 180 ° in cylinder body.Single blade oscillating cylinder blade spindle piston is connected with rotary work-table main shaft, and single blade oscillating air cylinder driven rotary work-table 180 ° carrys out back rotation, realizes two station manipulations.
The course of work of the present invention is: first each installation a slice brake block steel back on one group of fixture, starts the buncher of unit head, the dish-shaped stone dead wire emery wheel be arranged on dynamic head main spindle is run.Drive single blade oscillating cylinder blade piston, make rotary work-table operate 180 °, the one group of fixture having loaded onto steel backing turns to below unit head.The logical upper gas of vertical cylinder, makes unit head move to restraining position downwards, and dish-shaped stone dead wire emery wheel contact steel backing surface, starts polishing.The logical upper gas of lateral cylinder, makes the dish-shaped stone dead wire emery wheel walking on dynamic head main spindle carry out polishing processing to steel backing, at this moment the fixture of operative employee on another station installs workpiece.When the grinding workpieces on processing stations completes, vertical cylinder reversal valve transposition, unit head moves up and puts in place, single blade oscillating cylinder gas commutation, and rotary work-table turns round 180 °, having installed workpiece to be polished forwards under unit head, and the workpiece processed forwards in face of operative employee, vertical cylinder reversal valve transposition, unit head moves down and puts in place, lateral cylinder transposition reversion, starts to polish to workpiece.The workpiece processed takes off from fixture by operative employee, and loads onto workpiece to be processed.After the work pieces process completion of processing, unit head moves up, and rotary work-table turns round again 180 ° of workpiece to be processed and starts processing, and the workpiece processed takes off again by operative employee, loads onto workpiece to be added.So repeatedly, the workpiece processed takes off by operative employee, loads onto workpiece to be added, and two unit heads ceaselessly carry out automatically grinding processing to workpiece.
Compared with prior art, advantage of the present invention is:
1, present invention achieves double power head, double carries out polishing rust cleaning to brake block steel back, enhance productivity, reduce labor intensity, avoid security incident, improve grinding workpieces quality;
2, apparatus of the present invention structure is simple, and safe and reliable, easy to maintenance, device fabrication cost is low;
3, the present invention adopt electrically, pneumatic system control, achieve the semi-automation of processing, be conducive to brake block transfer matic produce.
 
Accompanying drawing explanation
Fig. 1 is double-ended double-station disc type brake block steel back polishing derusting device schematic front view, and Fig. 2 is the schematic side view of Fig. 1, and Fig. 3 is the A---A cross-sectional schematic of Fig. 1, and Fig. 4 is the B---B schematic top plan view of Fig. 2.
Wherein: 1-workpiece polishing mechanism, 11-frame, 12-middle slide plate, 13-upper slide, 14-lateral cylinder support, 15-lateral cylinder, the vertical air cylinder support of 16-, the vertical cylinder of 17-, 18-is with buncher unit head, 19-dish stone dead wire emery wheel; 2-double rotary work-table, 21-base, the mono-blade oscillating cylinder of 22-, the mono-blade oscillating cylinder block of 221-, 222 vane-pistons, 223-limited block, 224-cylinder main shaft, 23-workbench main shaft, 24-bearing, 25-rotary work-table, 26-steel backing fixture; 3-brake block steel back.
 
Detailed description of the invention
As depicted in figs. 1 and 2, a kind of double-ended double-station disc type brake block steel back polishing derusting device, is made up of double-head polisher structure 1 and double rotary work-table 2 two large divisions.Double-head polisher structure 1, includes frame 11, middle slide plate 12, upper slide 13, lateral cylinder 15 and support 14, vertical cylinder 17 and 16, two, support with buncher unit head 18 and dish-shaped stone dead wire emery wheel 19.Middle slide plate 12 is arranged on the vertical guide rail of frame 11 upper end, and the cylinder 15 be arranged in vertical supports 14 drives middle slide plate 12 to move up and down; Upper slide 13 is arranged on middle slide plate 12 cross slide way, and the cylinder 15 be arranged on horizontal support 14 drives upper slide 13 to move left and right; The unit head 18 of two band bunchers is arranged on upper slide 13, and dynamic head main spindle is installed dish-shaped stone dead wire emery wheel 19.Vertical cylinder 17 and lateral cylinder 15 drive two unit heads 18 to move up and down simultaneously.
Double rotary work-table 2, is made up of base 21, single blade oscillating cylinder 22, workbench main shaft 23, bearing 24, rotary work-table 25 and steel backing fixture 26.Single blade oscillating cylinder 22 is arranged on base 21, oscillating cylinder 22 main shaft is connected by shaft coupling with rotary work-table main shaft 23, rotary work-table 25 is arranged on the bearing 24 on base 21, rotary work-table 25 is installed two groups of totally 4 sleeve clamps 26, wherein one group of two sleeve clamp 26 is arranged on two unit heads 28 times, and another is organized two sleeve clamps 26 and is arranged on the position of diametric(al) other end symmetry.Single blade oscillating cylinder 22, is made up of cylinder body 221, vane-piston 222, limited block 223 and cylinder main shaft 224.Due to the position-limiting action of limited block 223, vane-piston 222 can only carry out back rotation 180 ° in cylinder body 221.Single blade oscillating cylinder blade spindle piston 224 is connected with rotary work-table main shaft 23, single blade oscillating cylinder 22 drive rotary work-table 25 carry out 180 ° carry out back rotation, realize two station manipulations.
The course of work of apparatus of the present invention is: first each installation a slice brake block steel back 3 on one group of fixture 26, starts the buncher of unit head 18, the dish-shaped stone dead wire emery wheel 19 be arranged on unit head 18 main shaft is run.Drive single blade oscillating cylinder blade piston 222, make rotary work-table 25 operate 180 °, the one group of fixture 26 having loaded onto steel backing 3 turns to below unit head 18.The logical upper gas of vertical cylinder 17, make unit head 18 move to restraining position downwards, dish-shaped stone dead wire emery wheel 19 contacts steel backing 3 surface, starts polishing.The logical upper gas of lateral cylinder 15, makes the dish-shaped stone dead wire emery wheel 19 on unit head 18 main shaft walk to carry out polishing to steel backing surface to process, at this moment the fixture 26 of operative employee on another station installs steel backing 3.When the steel backing on processing stations has been polished, vertical cylinder 17 reversal valve transposition, unit head 18 moves up and puts in place, single blade oscillating cylinder 222 gas commutation, and rotary work-table 25 turns round 180 °, having installed steel backing to be polished forwards under unit head 18, and the steel backing processed forwards in face of operative employee, vertical cylinder 17 reversal valve transposition, unit head 18 moves down and puts in place, lateral cylinder 15 replaces reversion, starts to polish to steel backing.The steel processed takes off from fixture 26 by operative employee privately, and loads onto steel backing to be processed.After the steel backing processing completion of processing, unit head 18 moves up, and rotary work-table 25 turn round again 180 ° of steel backing to be processed to start to process, and the steel backing processed takes off again by operative employee, loads onto steel backing to be added.So repeatedly, the workpiece processed takes off by operative employee, loads onto workpiece to be added, and two unit heads ceaselessly carry out automatically grinding processing to workpiece.
Apparatus of the present invention achieve double power head, double carries out polishing rust cleaning to brake block steel back, enhance productivity, reduce labor intensity, avoid security incident, improve grinding workpieces quality; Apparatus structure is simple, and safe and reliable, easy to maintenance, device fabrication cost is low; Adopt electric, pneumatic system control, achieve the semi-automation of processing, the transfer matic being conducive to brake block is produced.

Claims (7)

1. a double-ended double-station disc type brake block steel back polishing derusting device, comprise double-head polisher structure 1 and double rotary work-table 2, described double-head polisher structure 1, include frame 11, middle slide plate 12, upper slide 13, lateral cylinder 15 and support 14, vertical cylinder 17 and 16, two, support with buncher unit head 18 and dish-shaped stone dead wire emery wheel 19, described double rotary work-table 2, comprises base 21, single blade oscillating cylinder 22, workbench main shaft 23, bearing 24, rotary work-table 25 and steel backing fixture 26.
2. according to claim 1 double-ended double-station disc type brake block steel back polishing derusting device, it is characterized in that: described middle slide plate 12 is arranged on the vertical guide rail of frame 11 upper end, and the cylinder 15 be arranged in vertical supports 14 drives middle slide plate 12 to move up and down; Described upper slide 13 is arranged on middle slide plate 12 cross slide way, and the cylinder 15 be arranged on horizontal support 14 drives upper slide 13 to move left and right; The unit head 18 of two described band bunchers is arranged on upper slide 13, and vertical cylinder 17 and lateral cylinder 15 drive two unit heads 18 to move up and down simultaneously.
3. according to claim 1 double-ended double-station disc type brake block steel back polishing derusting device, it is characterized in that: described single blade oscillating cylinder 22 is arranged on base 21, and oscillating cylinder 22 main shaft is connected by shaft coupling with rotary work-table main shaft 23; Described rotary work-table 25 is arranged on the bearing 24 on base 21.
4. double-ended double-station disc type brake block steel back polishing derusting device according to claim 1 or 2, is characterized in that: dish-shaped stone dead wire emery wheel 19 installed by described unit head 18 main shaft.
5. double-ended double-station disc type brake block steel back polishing derusting device according to claim 1 or 3, it is characterized in that: described rotary work-table 25 is installed two groups of totally 4 sleeve clamps 26, wherein one group of two sleeve clamp 26 is arranged on two unit heads 28 times, and another is organized two sleeve clamps 26 and is arranged on the position of diametric(al) other end symmetry.
6. double-ended double-station disc type brake block steel back polishing derusting device according to claim 1 or 3, is characterized in that: described single blade oscillating cylinder 22, comprises cylinder body 221, vane-piston 222, limited block 223 and cylinder main shaft 224.
7. double-ended double-station disc type brake block steel back polishing derusting device according to claim 1,3 or 6, it is characterized in that: the position-limiting action of described limited block 223, vane-piston 222 can only carry out back rotation 180 ° in cylinder body 221, single blade oscillating cylinder blade spindle piston 224 is connected with rotary work-table main shaft 23, single blade oscillating cylinder 22 drive rotary work-table 25 carry out 180 ° carry out back rotation, realize two station manipulations.
CN201410100977.0A 2014-03-19 2014-03-19 Double-head double-position disc brake pad steel backing polishing and de-rusting device Pending CN104924182A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410100977.0A CN104924182A (en) 2014-03-19 2014-03-19 Double-head double-position disc brake pad steel backing polishing and de-rusting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410100977.0A CN104924182A (en) 2014-03-19 2014-03-19 Double-head double-position disc brake pad steel backing polishing and de-rusting device

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Publication Number Publication Date
CN104924182A true CN104924182A (en) 2015-09-23

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112749A (en) * 2016-08-25 2016-11-16 海盐欧亚特汽配有限公司 A kind of brake block sanding apparatus
CN107398801A (en) * 2017-06-14 2017-11-28 无锡贺邦汽车配件有限公司 A kind of rest and reorganization device for brake disc surface groove
CN109396903A (en) * 2018-10-19 2019-03-01 佛山市南海区广工大数控装备协同创新研究院 A kind of automatic processing and positioning device
CN109434204A (en) * 2018-10-19 2019-03-08 佛山市南海区广工大数控装备协同创新研究院 A kind of integrated machining tool
CN112917343A (en) * 2021-01-27 2021-06-08 刘娜 Five-station crystal glass processing equipment
CN113560969A (en) * 2021-09-26 2021-10-29 山东裕东汽车零部件有限公司 Grinding equipment and method for grinding brake disc

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112749A (en) * 2016-08-25 2016-11-16 海盐欧亚特汽配有限公司 A kind of brake block sanding apparatus
CN107398801A (en) * 2017-06-14 2017-11-28 无锡贺邦汽车配件有限公司 A kind of rest and reorganization device for brake disc surface groove
CN109396903A (en) * 2018-10-19 2019-03-01 佛山市南海区广工大数控装备协同创新研究院 A kind of automatic processing and positioning device
CN109434204A (en) * 2018-10-19 2019-03-08 佛山市南海区广工大数控装备协同创新研究院 A kind of integrated machining tool
CN112917343A (en) * 2021-01-27 2021-06-08 刘娜 Five-station crystal glass processing equipment
CN113560969A (en) * 2021-09-26 2021-10-29 山东裕东汽车零部件有限公司 Grinding equipment and method for grinding brake disc
CN113560969B (en) * 2021-09-26 2021-12-10 山东裕东汽车零部件有限公司 Grinding equipment and method for grinding brake disc

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Application publication date: 20150923