CN109400007A - A kind of synthetic quartz plate and its production method - Google Patents
A kind of synthetic quartz plate and its production method Download PDFInfo
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- CN109400007A CN109400007A CN201811298737.0A CN201811298737A CN109400007A CN 109400007 A CN109400007 A CN 109400007A CN 201811298737 A CN201811298737 A CN 201811298737A CN 109400007 A CN109400007 A CN 109400007A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/18—Polyesters; Polycarbonates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2038—Resistance against physical degradation
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
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- Ceramic Engineering (AREA)
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention proposes a kind of synthetic quartz plate, break through the form of formulations of conventional quartz plate, quartz sand, silica flour and glass dregs are filled mutually, the quartz plate of compacted mass is formed under unsaturated polyester (UP) cementation, anti scuffing and wear-resistant strength height, and titania powder and dyeing powder are dyed as dyestuff, are modulated into suitable brightness and beautiful color, the binding performance between each raw material can be enhanced as coupling agent for methacryloxypropyl trimethoxy silane, improve quartz plate intensity；Manganese naphthenate can enhance processing performance of the invention as curing agent as promotor, hexamethylene diisocyanate trimer, convenient for improving quartz plate shaping efficiency and quality.Compared with prior art, anti scuffing of the present invention and wear-resistant strength are high, beautiful and convenient for molding.The present invention also proposes a kind of production method of synthetic quartz plate, and carbon fiber screen cloth is mainly embedded in raw material layer, and the tension, antidetonation, resistance to compression equal strength of quartz plate can be improved in carbon fiber screen cloth, and non-breakable.
Description
Technical field
The present invention relates to slab stone processing technology fields, and in particular to a kind of synthetic quartz plate and its production method.
Background technique
Synthetic quartz plate is a kind of artificial synthesized plus resin and other microelements by 80% or more quartz crystal
A kind of board.It is large-sized plates material made of being suppressed under certain physics, electrochemical conditions by special machine.It
Main material be quartz.Quartz is radiationless, hardness is high, creates quartzy stone table board and scrapes not colored (Mohs' hardness 7)；Dirt does not contaminate
(vacuum manufactures dense non-porous)；Scald not bad (quartz material.It can 300 DEG C of heatproof)；With it is not old (30 polishing processes without dimension
Shield)；Nontoxic radiationless (NSF certification, is free of heavy metal, can be with direct food contact).Quartzy stone table board color multiplicity, gobi system
Column, crystal series, numb stone series, flash star series have more characteristic, can be widely applied to public building (hotel, dining room, bank,
Hospital, exhibition, laboratory etc.) and house decoration (kitchen countertop, commode, kitchen and bath's metope, dining table, tea table, windowsill, door pocket etc.)
Field is a kind of "dead" pollution, reusable environmental protection, green novel building house decorative material.
The preparation process of quartz plate has been known, as Chinese invention patent CN201110236849.5 discloses a kind of rubber stone
The preparation method of English plate, the rubber quartz plate include the component of following parts by weight: rubber 80~95；Silica flour 40~60；
Carbon black 5~10；Activator 6~8；Promotor 0.8~2；Vulcanizing agent 0.5~3；The preparation method of above-mentioned rubber quartz plate include with
Lower step: it after a. mixes rubber, silica flour, carbon black, activator, promotor and vulcanizing agent in proportion, stirs evenly；B. will
Uniformly mixed mixing is put into mixer and carries out mixing, and smelting temperature is 60 DEG C~80 DEG C, mixing time 25min；C. it uses
It is dedicated at equipment, carry out into slice being semi-finished product；D. semi-finished product are put into vulcanizer to vulcanize, curing temperature 142
DEG C~160 DEG C, vulcanization time 25min, rubber quartz plate can be obtained after the completion of vulcanization.The activator is zinc oxide, oxygen
Change one of magnesium, stearic acid or a variety of mixing.The promotor is 2- thiol benzothiazole, 2,2 '-two thio hexichol
And one of thiazole, tetramethylthiuram disulfide, nonyl phenol, diphenylguanidine or a variety of mixing.The vulcanizing agent be urea,
One of coumarone indene resin, sulphur or a variety of mixing.
The invention is similar with other most synthetic quartz plates in the market, the anti scuffing and wear-resistant strength of the quartz plate produced
It is lower, and tension, antidetonation, resistance to compression equal strength rely primarily on cementing material self performance, and intensity is insufficient.
In consideration of it, inventor furthers investigate the above problem, there is this case generation then.
Summary of the invention
One of the invention is designed to provide a kind of anti scuffing and wear-resistant strength is high, beautiful and be convenient for molding artificial stone
English plate.
It is of the invention secondly be designed to provide a kind of tension of quartz plate, antidetonation, resistance to compression equal strength, and it is non-breakable
The production method of synthetic quartz plate.
In order to achieve the above object, the present invention uses such technical solution:
A kind of synthetic quartz plate includes quartz sand 39-41%, silica flour 23-24%, glass dregs 35- according to weight ratio
37%, titania powder 0.4-0.44%, dyeing powder 0.00054-0.00056%, unsaturated polyester (UP) 9-10%, metering system
Acryloxypropylethoxysilane trimethoxy silane 0.086-0.088%, manganese naphthenate 0.055-0.057% and hexamethylene diisocyanate
Tripolymer 0.063-0.065%.
It include quartz sand 39.9%, silica flour 23.86%, glass dregs 36.28%, titania powder according to weight ratio
0.42%, powder 0.00055%, unsaturated polyester (UP) 9.34%, methacryloxypropyl trimethoxy silane are dyed
0.087%, manganese naphthenate 0.056% and hexamethylene diisocyanate trimer 0.064%.
A kind of production method of synthetic quartz plate, includes the following steps:
(1) it will be mixed originally, the raw material includes quartz sand 39-41%, silica flour 23- according to weight ratio
24%, glass dregs 35-37%, titania powder 0.4-0.44%, dyeing powder 0.00054-0.00056%, unsaturated polyester (UP)
9-10%, methacryloxypropyl trimethoxy silane 0.086-0.088%, manganese naphthenate 0.055-0.057% and six
Methylene diisocyanate tripolymer 0.063-0.065%；
(2) tiling is carried out to raw material and raw material layer is made, carbon fiber screen cloth is embedded in raw material layer, then raw material layer is carried out
Slab is made in evacuated die-casting process；
Evacuated die-casting process is carried out to raw material layer using evacuated die-casting process device；The evacuated die-casting process device includes mold, is in mould
Mechanism is supported in tool lower section, and the laying device of stone is carried out above mold, and carbon fiber screen cloth is discharged above mold
Carbon net volume roller, and the pressure exerting arrangement to press above mold to raw material layer；The evacuated die-casting process device is equipped with control
Device；The mold is equipped with vacuum evacuation device, and the vacuum evacuation device includes the exhaust tube connecting with the mold；
The mold includes that the first vertical side walls being arranged successively, the second vertical side walls, third vertical side walls and the 4th are perpendicular
To side wall；The mold is formed with the aspirating hole being connected to the exhaust tube, and the mold is equipped with pedestal；
It is described support mechanism include it is horizontally disposed and seal sliding be set to first vertical side walls, the second vertical side walls,
Level board is supported in third vertical side walls and the 4th vertical side walls, is connected to support below level board and drive and supports level board
Driving device is supported in lifting, and support support driving device support seat；
The laying device includes the first paving stock mechanism on the outside of first vertical side walls and in the third
Second paving stock mechanism of vertical side walls side；First paving stock mechanism includes the first Article holding box for containing raw material, is set to first
First discharging gate of Article holding box lower end and the first elastic material scraping plate, are connected to above the first Article holding box and drive the first Article holding box liter
First lifting drive of drop carries the first sliding rail of the first lifting drive, and the first lifting drive of driving
Along the first sliding driving device of the first sliding rail sliding；The first discharging gate horizontal extension is simultaneously mutually hung down with first sliding rail
Directly, first discharging gate is equipped with the first discharging switch controlled by the controller；First discharging gate is than described
One elastic material scraping plate is closer to first vertical side walls；First sliding rail and second vertical side walls and the 4th vertical side
Wall is parallel, and perpendicular with first vertical side walls and third vertical side walls；The first elastic material scraping plate and described the
Two vertical side walls are perpendicular, and lower end is lower than the upper surface of the mold；Second paving stock mechanism includes contain raw material the
Two Article holding boxs are connected to above the second Article holding box set on the second discharging gate of the second Article holding box lower end and the second elastic material scraping plate
And the second lifting drive of the second Article holding box lifting is driven, the second sliding rail of the second lifting drive is carried, and drive
The second sliding driving device that dynamic second lifting drive is slided along the second sliding rail；The second discharging gate horizontal extension and with
Second sliding rail is perpendicular, and second discharging gate is equipped with the second discharging switch controlled by the controller；Described
Two discharging gates material scraping plate more elastic than described second is closer to the third vertical side walls；Second sliding rail is vertical with described second
Side wall and the 4th vertical side walls are parallel, and perpendicular with first vertical side walls and third vertical side walls；Second bullet
Property material scraping plate and second vertical side walls it is perpendicular, and lower end be lower than the mold upper surface；
The carbon net volume roller is between first paving stock mechanism and the second paving stock mechanism；The carbon net volume roller is equipped
The third lifting drive for being connected to above carbon net volume roller and carbon net volume roller being driven to go up and down, carrying third lifting drive
Third sliding rail, and the third sliding driving device that driving third lifting drive is slided along third sliding rail；The third is sliding
Rail is parallel with second vertical side walls and the 4th vertical side walls, and with first vertical side walls and third vertical side walls phase
Vertically；
The pressure exerting arrangement includes horizontal in the pressure level board supported right above level board, is connected to pressure water
Plate top and the pressure driving device for driving pressure level board lifting, and the pressure seat of carrying pressure driving device；
In the step (2), when initial, the first paving stock mechanism is in the outside of the first vertical side walls, carbon net volume roller and
Second paving stock mechanism is in the outside of third vertical side walls；
S1, driving device driving is supported using controller control support level board along the first vertical side walls, second vertical
The inner surface upward sliding of side wall, third vertical side walls and the 4th vertical side walls is to apart from mould upper surface first size, this
One thickness having a size of first layer raw material；
S2, then in the case where the second paving stock mechanism is static, controller control the first sliding driving device driving first
Lifting drive drives the first Article holding box, the first discharging gate and the first elastic material scraping plate to be moved on mold along the first sliding rail
Side, the first lifting drive drive the first Article holding box that the first discharging gate and the first elastic material scraping plate is driven to drop to distance and support
Level board certain altitude, at this time the first elastic material scraping plate still in the first vertical side walls outside and lower end be lower than the upper end of mold
Then face controls the first discharging switch and opens the first discharging gate, raw material is flowed out to from the first discharging gate and supported on level board, simultaneously
Controller controls the first sliding driving device and the first lifting drive is driven to drive the first Article holding box, the first discharging gate and first
Elastic material scraping plate is moved along the first sliding rail, keeps the first Article holding box, the first discharging gate and the first elastic material scraping plate vertical from first
Side-walls are moved at third vertical side walls, and raw material is layered on the upper surface for supporting level board, and raw material is made to be higher by the upper end of mold
Face, while the first elastic material scraping plate makes the first elastic material scraping plate that will be higher by the original of mould upper surface with the movement of the first Article holding box
Material, which is wiped off, is made first layer raw material；Then the first paving stock mechanism is returned to initial position；
S3, then controller control third sliding driving device driving third lifting drive drives carbon net volume roller along the
Three sliding rails are moved to above mold, and controller control third lifting drive driving carbon net volume roller is dropped to apart from mold upper end
Face certain altitude, then controller control third sliding driving device driving third lifting drive drives carbon net volume roller along the
Three sliding rails are mobile, and during being moved at the first vertical side walls from third vertical side walls with carbon net volume roller, carbon net volume roller is released
Put the upper surface that carbon fiber screen cloth level is laid on first layer raw material；Carbon net volume roller is maintained at the first vertical side walls；
S4, then using controller control support driving device driving support level board along the first vertical side walls, second
The inner surface slide downward of vertical side walls, third vertical side walls and the 4th vertical side walls makes to support level board to mould upper surface
Distance increases the second size, this second thickness having a size of second layer raw material；
S5, then in the case where the first paving stock mechanism is static, controller control the second sliding driving device driving second
Lifting drive drives the second Article holding box, the second discharging gate and the second elastic material scraping plate to be moved on mold along the second sliding rail
Side, the second lifting drive drive the second Article holding box that the second discharging gate and the second elastic material scraping plate is driven to drop to distance first
Layer raw material certain altitude, at this time the second elastic material scraping plate still in third vertical side walls outside and lower end be lower than the upper end of mold
Then face controls the second discharging switch and opens the second discharging gate, raw material flows out to first layer raw material and carbon fiber from the second discharging gate
It ties up on screen cloth, while controller controls the second sliding driving device and the second lifting drive is driven to drive the second Article holding box, the
Two discharging gates and the second elastic material scraping plate are moved along the second sliding rail, scrape the second Article holding box, the second discharging gate and the second elasticity
Flitch is moved at the first vertical side walls from third vertical side walls, and raw material is layered on the upper table of first layer raw material and carbon fiber screen cloth
Face, and raw material is made to be higher by the upper surface of mold, at the same the second elastic material scraping plate with the second Article holding box it is mobile, scrape the second elasticity
The raw material for being higher by mould upper surface is wiped off and second layer raw material is made by flitch；Then the second paving stock mechanism is returned to initial position；
S6, then controller control third sliding driving device driving third lifting drive drives carbon net volume roller along the
Three sliding rails are moved to above mold, and then controller control third sliding driving device driving third lifting drive drives carbon
Net volume roller is moved along third sliding rail, during being moved at third vertical side walls from the first vertical side walls with carbon net volume roller,
Carbon net volume roller release carbon fiber screen cloth level is laid on the upper surface of second layer raw material；Carbon net volume roller is maintained at third vertical side walls
Place；
Step S1-S6 is repeated according to actually required carbon fiber screen cloth and the raw material number of plies, until top layer's raw material is laid with
Raw material layer is made in completion；
S7, then using controller control support driving device driving support level board along the first vertical side walls, second
The inner surface slide downward of vertical side walls, third vertical side walls and the 4th vertical side walls makes height of top layer's raw material lower than aspirating hole
Degree；Then controller control pressure driving device driving pressure level board declines and along the first vertical side walls, the second vertical side
The inner surface sealing slide of wall, third vertical side walls and the 4th vertical side walls makes height of the level board higher than aspirating hole that press, makes
Raw material layer is in mold the sealing space for supporting level board between the level board that presses；Then controller controls vacuum evacuation device
Vacuum pumping is carried out to the sealing space for supporting level board in mold between the level board that presses, when vacuum degree reaches requirement
Afterwards, controller control pressure driving device driving pressure level board decline and along the first vertical side walls, the second vertical side walls, the
The inner surface sealing slide of three vertical side walls and the 4th vertical side walls matches pressure level board to raw material with level board is supported
Layer presses, and slab is made；
(3) it takes out slab and carries out solidification and cured plate is made；
(4) cured plate is carried out being cut into cutting plate；
(5) cutting plate is polished.
In the step (2), the mesh aperture of the carbon fiber screen cloth is greater than 20 mesh.
In the step (2), in step (2), the upper end of the first lifting drive passes through the first sliding sleeve and first
Sliding rail is in mating connection, and the upper end of the second lifting drive is in mating connection by the second sliding sleeve and the second sliding rail, third liter
The upper end for dropping driving device is in mating connection by third sliding sleeve and third sliding rail；
First sliding driving device includes the first drive sprocket and the first driven sprocket along the setting of the first sliding rail, is connected to
The first chain between first drive sprocket and the first driven sprocket, and the first motor of driving the first drive sprocket rotation；
First chain links together with the first sliding sleeve；Second sliding driving device includes the second drive sprocket along the setting of the second sliding rail
With the second driven sprocket, the second chain being connected between the second drive sprocket and the second driven sprocket, and driving second are main
Second motor of movable sprocket rotation；Second chain links together with the second sliding sleeve；Third sliding driving device includes along third
The third drive sprocket and third driven sprocket of sliding rail setting, the be connected between third drive sprocket and third driven sprocket
Three chains, and the third motor of driving third drive sprocket rotation；Third chain links together with third sliding sleeve.
In the step (2), first sliding rail includes two place's pressure driving devices two that are parallel to each other and are divided to
First single track of side, second sliding rail include two be parallel to each other and point place it is described pressure driving device two sides second singly
Rail, the third sliding rail include two be parallel to each other and point place it is described press driving device two sides third single track.
In the step (2), the third single track is between two first single tracks.
After adopting the above technical scheme, synthetic quartz plate of the invention, breaks through the form of formulations of conventional quartz plate, quartz
Sand, silica flour and glass dregs are filled mutually, under unsaturated polyester (UP) cementation formed compacted mass quartz plate, anti scuffing and
Wear-resistant strength is high, and titania powder and dyeing powder are dyed as dyestuff, is modulated into suitable brightness and beautiful color
The binding performance between each raw material can be enhanced as coupling agent for coloured silk, methacryloxypropyl trimethoxy silane, improve
Quartz plate intensity；Manganese naphthenate can enhance the present invention as curing agent as promotor, hexamethylene diisocyanate trimer
Processing performance, convenient for improving quartz plate shaping efficiency and quality.Compared with prior art, synthetic quartz plate of the invention,
Anti scuffing and wear-resistant strength are high, beautiful and convenient for molding.
The present invention also proposes a kind of production method for producing aforementioned synthetic quartz plate, and carbon fiber is mainly embedded in raw material layer
Screen cloth is tieed up, the tension, antidetonation, resistance to compression equal strength of quartz plate can be improved in carbon fiber screen cloth, and non-breakable.
Detailed description of the invention
Fig. 1 is first partial structural schematic diagram of the invention；
Fig. 2 is the second partial structural diagram of the invention；
Fig. 3 is third partial structural diagram of the invention；
Fig. 4 is the 4th partial structural diagram of the invention.
In figure:
11- exhaust tube 12- the first vertical side walls 13- the second vertical side walls 14- third vertical side walls 15- aspirating hole
16- pedestal
2-, which supports mechanism 21- and supports level board 22- and support driving device 23-, supports seat
The elastic material scraping plate of the discharging of 311- the first Article holding box the first discharging gate of 312- 3121- first switch 313- first
314- the first lifting drive 3141- the first sliding sleeve 315- the first sliding rail the first sliding driving device of 316- 3161-
One drive sprocket 3162- the first driven sprocket 3163- the first chain 3164- first motor
The elastic material scraping plate of the discharging of 321- the second Article holding box the second discharging gate of 322- 3221- second switch 323- second
324- the second lifting drive 3241- the second sliding sleeve 325- the second sliding rail the second sliding driving device of 326- 3261-
Two drive sprocket 3262- the second driven sprocket 3263- the second chain the second motors of 3264-
The sliding of 4- carbon net volume roller 41- third lifting drive 411- third sliding sleeve 42- third sliding rail 43- third is driven
Dynamic device 431- third drive sprocket 432- third driven sprocket 433- third chain 434- third motor
5- pressure exerting arrangement 51- pressure level board 52- pressure driving device 53- pressure seat
6- carbon fiber screen cloth 7- raw material layer 71- first layer raw material 72- second layer raw material.
Specific embodiment
In order to further explain the technical solution of the present invention, being described in detail below by specific embodiment.
A kind of synthetic quartz plate of the invention includes quartz sand 39-41%, silica flour 23-24%, glass according to weight ratio
Glass slag 35-37%, titania powder 0.4-0.44%, dyeing powder 0.00054-0.00056%, unsaturated polyester (UP) 9-10%,
Methacryloxypropyl trimethoxy silane 0.086-0.088%, manganese naphthenate 0.055-0.057% and hexa-methylene two
Isocyanate trimer 0.063-0.065%.For the present invention in practical work process, quartz sand, silica flour and glass dregs are mutual
Filling forms the quartz plate of compacted mass, anti scuffing and wear-resistant strength height, and titanium dioxide under unsaturated polyester (UP) cementation
Titanium powder and dyeing powder are dyed as dyestuff, are modulated into suitable brightness and beautiful color, methacryloxypropyl
The binding performance between each raw material can be enhanced as coupling agent for trimethoxy silane, improve quartz plate intensity；Manganese naphthenate is made
For promotor, hexamethylene diisocyanate trimer can enhance processing performance of the invention as curing agent, convenient for improving stone
English sheet metal forming efficiency and quality.But also the industrial residues such as a large amount of glass dregs can be consumed, have to the utilization of resources and protection environment
Certain positive contribution.
It preferably, include quartz sand 39.9%, silica flour 23.86%, glass dregs 36.28%, dioxy according to weight ratio
Change titanium powder 0.42%, dyeing powder 0.00055%, unsaturated polyester (UP) 9.34%, methacryloxypropyl trimethoxy silicon
Alkane 0.087%, manganese naphthenate 0.056% and hexamethylene diisocyanate trimer 0.064%.
It is more beautiful, it is preferable that glass dregs ratio packet by weight in order to make the present invention that there is the flash of light of dirty-green jasper class
Include transparent glass slag 80-90% and green glass slag 10-20%.
Preferably, unsaturated polyester (UP) is sub- nation quartz resin 7938, and coloring agent is oxide yellow iron powder (Fe2O3·
H2O)。
A kind of production method of synthetic quartz plate includes the following steps: as shown in Figs 1-4
(1) it will be mixed originally, raw material includes quartz sand 39-41%, silica flour 23- according to weight ratio
24%, glass dregs 35-37%, titania powder 0.4-0.44%, dyeing powder 0.00054-0.00056%, unsaturated polyester (UP)
9-10%, methacryloxypropyl trimethoxy silane 0.086-0.088%, manganese naphthenate 0.055-0.057% and six
Methylene diisocyanate tripolymer 0.063-0.065%；
(2) tiling is carried out to raw material and raw material layer 7 is made, carbon fiber screen cloth 6 is embedded in raw material layer 7, then to raw material layer 7
It carries out evacuated die-casting process and slab is made；
Evacuated die-casting process is carried out to raw material layer 7 using evacuated die-casting process device；Evacuated die-casting process device includes mold, under mold
Side supports mechanism 2, and the laying device of stone is carried out above mold, and the carbon of carbon fiber screen cloth 6 is discharged above mold
Net volume roller 4, and the pressure exerting arrangement 5 to press above mold to raw material layer 7；Evacuated die-casting process device is equipped with controller；
Mold is equipped with vacuum evacuation device, and vacuum evacuation device includes the exhaust tube 11 connecting with mold；
Mold includes the first vertical side walls 12 being arranged successively, the second vertical side walls 13, third vertical side walls 14 and the 4th
Vertical side walls；Mold is formed with the aspirating hole 15 being connected to exhaust tube 11, and mold is equipped with pedestal 16；
Mechanism 2 is supported to include horizontally disposed and seal sliding set on the first vertical side walls 12, the second vertical side walls 13, third
Level board 21 is supported in vertical side walls 14 and the 4th vertical side walls, is connected to support 21 lower section of level board and drive and supports level
What plate 21 was gone up and down supports driving device 22, and support support driving device 22 support seat 23；
Laying device includes being in first paving stock mechanism in 12 outside of the first vertical side walls and in third vertical side walls 14
Second paving stock mechanism of side；First paving stock mechanism includes the first Article holding box 311 for containing raw material, is set to the first Article holding box 311
First discharging gate 312 of lower end and the first elastic material scraping plate 313 are connected to 311 top of the first Article holding box and drive first to contain
The first lifting drive 314 that case 311 is gone up and down carries the first sliding rail 315 of the first lifting drive 314, and driving
The first sliding driving device 316 that first lifting drive 314 is slided along the first sliding rail 315；First discharging gate, 312 level is prolonged
It stretches and perpendicular with the first sliding rail 315, the first discharging gate 312 is equipped with the first discharging switch 3121 by controller control；The
The elastic material scraping plate 313 of one discharging gate 312 to the first is closer to the first vertical side walls 12；First sliding rail 315 and the second vertical side walls
13 and the 4th vertical side walls it is parallel, and it is perpendicular with the first vertical side walls 12 and third vertical side walls 14；First elastic scraper
Plate 313 and the second vertical side walls 13 are perpendicular, and lower end is lower than the upper surface of mold；Second paving stock mechanism includes containing raw material
Second Article holding box 321 is connected to set on the second discharging gate 322 of 321 lower end of the second Article holding box and the second elastic material scraping plate 323
Second Article holding box, 321 top and the second lifting drive 324 for driving the lifting of the second Article holding box 321, the second lifting of carrying are driven
Second sliding rail 325 of dynamic device 324, and the second sliding that the second lifting drive 324 of driving is slided along the second sliding rail 325
Driving device 326；Second discharging gate, 322 horizontal extension is simultaneously perpendicular with the second sliding rail 325, the second discharging gate 322 be equipped with by
Second discharging switch 3221 of controller control；The elastic material scraping plate 323 of second discharging gate 322 to the second is closer to the vertical side of third
Wall 14；Second sliding rail 325 is parallel with the second vertical side walls 13 and the 4th vertical side walls, and with the first vertical side walls 12 and third
Vertical side walls 14 are perpendicular；Second elastic material scraping plate 323 and the second vertical side walls 13 are perpendicular, and lower end is lower than the upper end of mold
Face；
Carbon net volume roller 4 is between the first paving stock mechanism and the second paving stock mechanism；Carbon net volume roller 4, which is equipped, is connected to carbon net
The third lifting drive 41 winding up roller 4 top and carbon net volume roller 4 is driven to go up and down, carries the third of third lifting drive 41
Sliding rail 42, and the third sliding driving device 43 that driving third lifting drive 41 is slided along third sliding rail 42；Third is sliding
Rail 42 is parallel with the second vertical side walls 13 and the 4th vertical side walls, and with 14 phase of the first vertical side walls 12 and third vertical side walls
Vertically；
Pressure exerting arrangement 5 includes horizontal in the pressure level board 51 supported right above level board 21, is connected to pressure level
The pressure driving device 52 plate 51 top and pressure level board 51 is driven to go up and down, and the pressure seat of carrying pressure driving device 52
53；
In step (2), when initial, the first paving stock mechanism is in the outside of the first vertical side walls 12, carbon net volume roller 4 and
Two paving stock mechanisms are in the outside of third vertical side walls 14；
S1, the driving of driving device 22 is supported using controller control support level board 21 along the first vertical side walls 12, the
The inner surface upward sliding of two vertical side walls 13, third vertical side walls 14 and the 4th vertical side walls is to apart from mould upper surface first
Size, this first size are the thickness of first layer raw material 71；
S2, then in the case where the second paving stock mechanism is static, controller controls the first sliding driving device 316 driving the
One lifting drive 314 drives the first Article holding box 311, the first discharging gate 312 and the first elastic material scraping plate 313 sliding along first
Rail 315 is moved to above mold, and the first lifting drive 314 drives the first Article holding box 311 to drive the first discharging gate 312 and the
One elastic material scraping plate 313 drops to distance and supports 21 certain altitude of level board, and the first elastic material scraping plate 313 is still in first at this time
The outside and lower end of vertical side walls 12 are lower than the upper surface of mold, then control the first discharging switch 3121 and open the first discharging gate
312, raw material is flowed out to from the first discharging gate 312 and is supported on level board 21, while controller controls the first sliding driving device 316
Drive the first lifting drive 314 drive the first Article holding box 311, the first discharging gate 312 and the first elastic material scraping plate 313 along
First sliding rail 315 is mobile, makes the first Article holding box 311, the first discharging gate 312 and the first elastic material scraping plate 313 from the first vertical side
It is moved at wall 12 at third vertical side walls 14, raw material is layered on the upper surface for supporting level board 21, and raw material is made to be higher by mold
Upper surface, while the first elastic material scraping plate 313 makes the first elastic material scraping plate 313 by high depanning with the movement of the first Article holding box 311
The raw material of tool upper surface, which is wiped off, is made first layer raw material 71；Then the first paving stock mechanism is returned to initial position；
S3, then controller control third sliding driving device 43 drives third lifting drive 41 to drive carbon net volume roller
4 are moved to above mold along third sliding rail 42, controller control third lifting drive 41 drive carbon net volume roller 4 drop to away from
From mould upper surface certain altitude, then controller control third sliding driving device 43 drives 41 band of third lifting drive
Dynamic carbon net volume roller 4 is moved along third sliding rail 42, as carbon net volume roller 4 is moved to the first vertical side walls from third vertical side walls 14
During at 12, carbon net volume roller 4 discharges the upper surface that 6 level of carbon fiber screen cloth is laid on first layer raw material 71；Carbon net volume roller 4 is protected
It holds at the first vertical side walls 12；
S4, then using controller control support driving device 22 driving support level board 21 along the first vertical side walls
12, the inner surface slide downward of the second vertical side walls 13, third vertical side walls 14 and the 4th vertical side walls makes to support level board 21
Distance to mould upper surface increases the second size, this second thickness having a size of second layer raw material 72；
S5, then in the case where the first paving stock mechanism is static, controller controls the second sliding driving device 326 driving the
Two lifting drives 324 drive the second Article holding box 321, the second discharging gate 322 and the second elastic material scraping plate 323 sliding along second
Rail 325 is moved to above mold, and the second lifting drive 324 drives the second Article holding box 321 to drive the second discharging gate 322 and the
Two elastic material scraping plates 323 are dropped to apart from 71 certain altitude of first layer raw material, and the second elastic material scraping plate 323 is still in third at this time
The outside and lower end of vertical side walls 14 are lower than the upper surface of mold, then control the second discharging switch 3221 and open the second discharging gate
322, raw material flows out on first layer raw material 71 and carbon fiber screen cloth 6 from the second discharging gate 322, while controller control second is sliding
Dynamic driving device 326 drives the second lifting drive 324 to drive the second Article holding box 321, the second discharging gate 322 and the second elasticity
Material scraping plate 323 is moved along the second sliding rail 325, makes the second Article holding box 321, the second discharging gate 322 and the second elastic material scraping plate 323
It is moved to from third vertical side walls 14 at first vertical side walls 12, raw material is layered on first layer raw material 71 and carbon fiber screen cloth 6
Upper surface, and raw material is made to be higher by the upper surface of mold, at the same the second elastic material scraping plate 323 with the second Article holding box 321 it is mobile, make
Second elastic material scraping plate 323, which wipes the raw material for being higher by mould upper surface off, is made second layer raw material 72；Then the second paving stock mechanism
It is returned to initial position；
S6, then controller control third sliding driving device 43 drives third lifting drive 41 to drive carbon net volume roller
4 are moved to above mold along third sliding rail 42, and then controller control third sliding driving device 43 drives third lifting driving
Device 41 drives carbon net volume roller 4 to move along third sliding rail 42, as carbon net volume roller 4 is moved to third from the first vertical side walls 12
During at vertical side walls 14, carbon net volume roller 4 discharges the upper surface that 6 level of carbon fiber screen cloth is laid on second layer raw material 72；Carbon
Net volume roller 4 is maintained at third vertical side walls 14；
Step S1-S6 is repeated according to actually required carbon fiber screen cloth 6 and the number of raw material layer 7, until top layer's raw material is spread
If raw material layer 7 is made in completion；
S7, then using controller control support driving device 22 driving support level board 21 along the first vertical side walls
12, the inner surface slide downward of the second vertical side walls 13, third vertical side walls 14 and the 4th vertical side walls keeps top layer's raw material low
In the height of aspirating hole 15；Then controller controls the pressure driving of driving device 52 pressure level board 51 decline and erects along first
To side wall 12, the inner surface sealing slide of the second vertical side walls 13, third vertical side walls 14 and the 4th vertical side walls, make the water that presses
Plate 51 is higher than the height of aspirating hole 15, is in raw material layer 7 in mold and supports between level board 21 and pressure level board 51
Sealing space；Then sealing of the controller control vacuum evacuation device to level board 21 is supported in mold between the level board 51 that presses
Space carries out vacuum pumping, after vacuum degree reaches requirement, the controller control pressure driving pressure level board of driving device 52
51 decline and along the interior table of the first vertical side walls 12, the second vertical side walls 13, third vertical side walls 14 and the 4th vertical side walls
Face sealing slide, the level board 51 that makes to press press to raw material layer 7 with supporting level board 21 and match, and slab is made；
(3) it takes out slab and carries out solidification and cured plate is made；
(4) cured plate is carried out being cut into cutting plate；
(5) cutting plate is polished.
The present invention in practical work process, fill mutually by quartz sand, silica flour and glass dregs, bonds in unsaturated polyester (UP)
The quartz plate of compacted mass, anti scuffing and wear-resistant strength height are formed under effect, and titania powder and dyeing powder are as dye
Material is dyed, and is modulated into suitable brightness and beautiful color, methacryloxypropyl trimethoxy silane is as coupling
The binding performance between each raw material can be enhanced in agent, improves quartz plate intensity；For manganese naphthenate as promotor, hexa-methylene two is different
Cyanate tripolymer can enhance processing performance of the invention as curing agent, convenient for improving quartz plate shaping efficiency and quality.It will
Raw material is mixed, and is uniformly mixed raw material, quartz sand, silica flour and glass dregs are uniformly mutually filled, and are not in office
The weak defect of portion's intensity；Be embedded in carbon fiber screen cloth 6 in raw material layer 7, carbon fiber screen cloth 6 can be improved the tension of quartz plate, antidetonation,
Resistance to compression equal strength, and it is non-breakable；It takes out slab and carries out solidification and cured plate is made, solidification sizing is carried out to slab；To solidification
Plate carries out being cut into cutting plate, and cured plate is cut into scheduled size and shape as required；Cutting plate is polished.?
It is embedded in during carbon fiber screen cloth 6 in raw material layer 7, when initial, the first paving stock mechanism is in the outside of the first vertical side walls 12, carbon
Net volume roller 4 and the second paving stock mechanism are in the outside of third vertical side walls 14；S1, driving device 22 is supported using controller control
Driving supports level board 21 along the first vertical side walls 12, the second vertical side walls 13, third vertical side walls 14 and the 4th vertical side
For the inner surface upward sliding of wall to apart from mould upper surface first size, this first size is the thickness of first layer raw material 71；S2,
Then in the case where the second paving stock mechanism is static, controller controls the first sliding driving device 316 driving the first lifting driving
Device 314 drives the first Article holding box 311, the first discharging gate 312 and the first elastic material scraping plate 313 to move along the first sliding rail 315
Above to mold, the first lifting drive 314 drives the first Article holding box 311 that the first discharging gate 312 and the first elasticity is driven to scrape
Flitch 313 drops to distance and supports 21 certain altitude of level board, and the first elastic material scraping plate 313 is still in the first vertical side walls at this time
12 outside and lower end are lower than the upper surface of mold, then control the first discharging the first discharging gate 312 of opening of switch 3121, raw material
It flows out to and is supported on level board 21 from the first discharging gate 312, while controller controls the first sliding driving device 316 driving first
Lifting drive 314 drives the first Article holding box 311, the first discharging gate 312 and the first elastic material scraping plate 313 along the first sliding rail
315 is mobile, moves the first Article holding box 311, the first discharging gate 312 and the first elastic material scraping plate 313 from the first vertical side walls 12
It moves to third vertical side walls 14, raw material is layered on the upper surface for supporting level board 21, and raw material is made to be higher by the upper surface of mold, together
When the first elastic material scraping plate 313 with the first Article holding box 311 it is mobile, make the first elastic material scraping plate 313 that will be higher by mould upper surface
Raw material wipe off first layer raw material 71 be made；Then the first paving stock mechanism is returned to initial position；S3, then controller control the
Three sliding driving devices 43 driving third lifting drive 41 drives carbon net volume roller 4 to be moved on mold along third sliding rail 42
Side, controller control third lifting drive 41 drive carbon net volume roller 4 to drop to apart from mould upper surface certain altitude, then
Controller controls third sliding driving device 43 and drives third lifting drive 41 that carbon net volume roller 4 is driven to move along third sliding rail 42
Dynamic, during being moved at the first vertical side walls 12 from third vertical side walls 14 with carbon net volume roller 4, carbon net volume roller 4 discharges
6 level of carbon fiber screen cloth is laid on the upper surface of first layer raw material 71；Carbon net volume roller 4 is maintained at the first vertical side walls 12；S4,
Then the driving of driving device 22 is supported using controller control support level board 21 along the first vertical side walls 12, the second vertical side
The inner surface slide downward of wall 13, third vertical side walls 14 and the 4th vertical side walls makes to support level board 21 to mould upper surface
Distance increases the second size, this second thickness having a size of second layer raw material 72；S5 and then the feelings static in the first paving stock mechanism
Under condition, controller controls the second sliding driving device 326 and the second lifting drive 324 is driven to drive the second Article holding box 321, the
Two discharging gates 322 and the second elastic material scraping plate 323 are moved to above mold along the second sliding rail 325, the second lifting drive
324 the second Article holding boxs 321 of driving drive the second discharging gate 322 and the second elastic material scraping plate 323 to drop to apart from first layer raw material
71 certain altitudes, at this time the second elastic material scraping plate 323 still in third vertical side walls 14 outside and lower end it is upper lower than mold
Then end face controls the second discharging switch 3221 and opens the second discharging gate 322, raw material flows out to first from the second discharging gate 322
On layer raw material 71 and carbon fiber screen cloth 6, while controller controls the second sliding driving device 326 and drives the second lifting drive
324 the second Article holding boxs 321 of drive, the second discharging gate 322 and the second elastic material scraping plate 323 are moved along the second sliding rail 325, make the
It is vertical that two Article holding boxs 321, the second discharging gate 322 and the second elastic material scraping plate 323 are moved to first from third vertical side walls 14
At side wall 12, raw material is layered on the upper surface of first layer raw material 71 and carbon fiber screen cloth 6, and raw material is made to be higher by the upper surface of mold,
The second elastic material scraping plate 323 makes the second elastic material scraping plate 323 that will be higher by mold upper end with the movement of the second Article holding box 321 simultaneously
The raw material in face, which is wiped off, is made second layer raw material 72；Then the second paving stock mechanism is returned to initial position；S6, then controller control
Third sliding driving device 43 drives third lifting drive 41 that carbon net volume roller 4 is driven to be moved on mold along third sliding rail 42
Side, then controller control third sliding driving device 43 drives third lifting drive 41 to drive carbon net volume roller 4 along third
Sliding rail 42 is mobile, during being moved at third vertical side walls 14 from the first vertical side walls 12 with carbon net volume roller 4, carbon net volume
Roller 4 discharges the upper surface that 6 level of carbon fiber screen cloth is laid on second layer raw material 72；Carbon net volume roller 4 is maintained at third vertical side walls
At 14；Step S1-S6 is repeated according to actually required carbon fiber screen cloth 6 and the number of raw material layer 7, until top layer's raw material has been laid with
At raw material layer 7 is made；S7, then using controller control supporting the driving of driving device 22, to support level board 21 vertical along first
Side wall 12, the second vertical side walls 13, the inner surface slide downward of third vertical side walls 14 and the 4th vertical side walls keep top layer former
Material is lower than the height of aspirating hole 15；Then controller control pressure driving device 52 driving pressure level board 51 decline and along the
The inner surface sealing slide of one vertical side walls 12, the second vertical side walls 13, third vertical side walls 14 and the 4th vertical side walls, makes to apply
Voltage levels plate 51 be higher than aspirating hole 15 height, make raw material layer 7 be in mold support level board 21 and press level board 51 it
Between sealing space；Then controller control vacuum evacuation device to supported in mold level board 21 pressure level board 51 between
Sealing space carries out vacuum pumping, after vacuum degree reaches requirement, the controller control pressure driving pressure water of driving device 52
Plate 51 declines and along the first vertical side walls 12, the second vertical side walls 13, third vertical side walls 14 and the 4th vertical side walls
Inner surface sealing slide, the level board 51 that makes to press press to raw material layer 7 with supporting level board 21 and match, and slab is made.
Preferably, carbon fiber screen cloth 6 is continuous and is back and forth laid in raw material layer 7.Preferably, carbon net volume roller 4 is equipped with driving carbon net volume
The rotational drive motor of the rotation release carbon fiber screen cloth 6 of roller 4, keeps carbon net volume roller 4 synchronous with horizontal movement velocity.Preferably, exist
Release agent is coated in the surface of mold especially upper surface and medial surface first before carrying out evacuated die-casting process, raw material is prevented to be sticked to mould
Hinder pressure level board 51 mobile on tool, and convenient for solidification sheet metal forming and demoulding.Preferably, press seat 53 and the arranging of each sliding rail
There is support frame.
Preferably, in step (2), the mesh aperture of carbon fiber screen cloth 6 is greater than 20 mesh.The present invention is in practical work process
In, the aperture of carbon fiber screen cloth 6 is greater than 20 mesh, it can be ensured that aperture is in 0.85mm or more, quartz sand, silica flour and glass dregs
Across the mesh of carbon fiber screen cloth 6, it is embedded carbon fiber screen cloth 6 sufficiently mutually with raw material layer 7, is not in carbon fiber screen cloth 6
The case where raw material layer 7 is layered, it is ensured that the abundant bond strength of carbon fiber screen cloth 6 and raw material layer 7.
Preferably, in step (2), in step (2), the upper end of the first lifting drive 314 passes through the first sliding sleeve
3141 is in mating connection with the first sliding rail 315, and the upper end of the second lifting drive 324 is sliding by the second sliding sleeve 3241 and second
Rail 325 is in mating connection, and the upper end of third lifting drive 41 passes through third sliding sleeve 411 and 42 company of matching of third sliding rail
It connects, this structure can make sliding more smooth；
Preferably, the first sliding driving device 316 includes the first drive sprocket 3161 and the along the setting of the first sliding rail 315
One driven sprocket 3162, the first chain 3163 being connected between the first drive sprocket 3161 and the first driven sprocket 3162, with
And the first motor 3164 of driving the first drive sprocket 3161 rotation；First chain 3163 and the first sliding sleeve 3141 are connected to one
It rises；Second sliding driving device 326 includes the second drive sprocket 3261 and the second driven sprocket along the setting of the second sliding rail 325
3262, the second chain 3263 being connected between the second drive sprocket 3261 and the second driven sprocket 3262, and driving second
The second motor 3264 that drive sprocket 3261 rotates；Second chain 3263 links together with the second sliding sleeve 3241；Third sliding
Driving device 43 includes the third drive sprocket 431 and third driven sprocket 432 being arranged along third sliding rail 42, is connected to third master
Third chain 433 between movable sprocket 431 and third driven sprocket 432, and the third that driving third drive sprocket 431 rotates
Motor 434；Third chain 433 links together with third sliding sleeve 411.Motor driven drive sprocket rotation, in driven sprocket
Under cooperation, chain operating is driven, the corresponding lifting drive of chain-driving is mobile.
Preferably, in step (2), the first sliding rail 315 includes two and is parallel to each other and respectively at 52 liang of driving device of pressure
First single track of side, the second sliding rail 325 include two and are parallel to each other and respectively in the second single track of pressure 52 two sides of driving device, and the
Three sliding rails 42 include two and are parallel to each other and respectively in the third single track of pressure 52 two sides of driving device.This structure can enhance stone dress
Set the stationarity mobile with carbon net volume roller 4.
In order to allow mechanical action complementation interference, it is more smooth, it is preferable that in step (2), third single track be in two first
Between single track.
Preferably, in step (2), the first elastic material scraping plate 313 and the second elastic material scraping plate 323 for steel plate or have bullet
The resin plate of property.This structure can ensure that the first elastic material scraping plate 313 and the second elastic lower end of material scraping plate 323 and the upper end of mold
Be in close contact, by raw material shave and not with mold hard contact and damage mold.Preferably, collection is surrounded by mold to be scraped
The collecting tank of the raw material fallen, collecting tank are set to the outer surface of mold.
Preferably, in step (2), the first sliding rail 315 and the second sliding rail 325 are same sliding rail.This structure can make entirety
Structure is more succinct and at low cost.
Preferably, in step (2), the first lifting drive 314, the second lifting drive 324, third lifting are driven
Dynamic device 41, to support driving device 22 and pressure driving device 52 be fluid-pressure cylinder, concretely cylinder or oil cylinder.
Product form of the invention is not limited to this case diagram and embodiment, anyone carries out the appropriate of similar thinking to it
Changes or modifications all should be regarded as not departing from patent category of the invention.
Claims (7)
1. a kind of synthetic quartz plate, it is characterised in that: it according to weight ratio include quartz sand 39-41%, silica flour 23-24%,
Glass dregs 35-37%, titania powder 0.4-0.44%, dyeing powder 0.00054-0.00056%, unsaturated polyester (UP) 9-
10%, methacryloxypropyl trimethoxy silane 0.086-0.088%, manganese naphthenate 0.055-0.057% and six Asias
Methyl diisocyanate tripolymer 0.063-0.065%.
2. a kind of synthetic quartz plate according to claim 1, it is characterised in that: according to weight ratio include quartz sand
39.9%, silica flour 23.86%, glass dregs 36.28%, titania powder 0.42%, dyeing powder 0.00055%, unsaturation
Polyester 9.34%, methacryloxypropyl trimethoxy silane 0.087%, manganese naphthenate 0.056% and hexa-methylene two
Isocyanate trimer 0.064%.
3. a kind of production method based on the synthetic quartz plate in claims 1 or 2, characterized by the following steps:
(1) it will be mixed originally, the raw material includes quartz sand 39-41%, silica flour 23- according to weight ratio
24%, glass dregs 35-37%, titania powder 0.4-0.44%, dyeing powder 0.00054-0.00056%, unsaturated polyester (UP)
9-10%, methacryloxypropyl trimethoxy silane 0.086-0.088%, manganese naphthenate 0.055-0.057% and six
Methylene diisocyanate tripolymer 0.063-0.065%；
(2) tiling is carried out to raw material and raw material layer is made, carbon fiber screen cloth is embedded in raw material layer, vacuum then is carried out to raw material layer
Slab is made in die casting；
Evacuated die-casting process is carried out to raw material layer using evacuated die-casting process device；The evacuated die-casting process device includes mold, under mold
Side supports mechanism, and the laying device of stone is carried out above mold, and the carbon net of carbon fiber screen cloth is discharged above mold
Winding up roller, and the pressure exerting arrangement to press above mold to raw material layer；The evacuated die-casting process device is equipped with controller；Institute
It states mold and is equipped with vacuum evacuation device, the vacuum evacuation device includes the exhaust tube connecting with the mold；
The mold includes the first vertical side walls being arranged successively, the second vertical side walls, third vertical side walls and the 4th vertical side
Wall；The mold is formed with the aspirating hole being connected to the exhaust tube, and the mold is equipped with pedestal；
The mechanism that supports includes horizontally disposed and seals sliding set on first vertical side walls, the second vertical side walls, third
Level board is supported in vertical side walls and the 4th vertical side walls, is connected to support below level board and drive and supports level board lifting
Support driving device, and support support driving device support seat；
The laying device includes the first paving stock mechanism on the outside of first vertical side walls and vertical in the third
Second paving stock mechanism of side wall side；First paving stock mechanism includes the first Article holding box for containing raw material, is set to first and contains
First discharging gate of case lower end and the first elastic material scraping plate, are connected to above the first Article holding box and drive the lifting of the first Article holding box
First lifting drive carries the first sliding rail of the first lifting drive, and the first lifting drive of driving along the
First sliding driving device of one sliding rail sliding；The first discharging gate horizontal extension simultaneously, institute perpendicular with first sliding rail
It states the first discharging gate and is equipped with the first discharging switch controlled by the controller；First discharging gate is than first elasticity
Material scraping plate is closer to first vertical side walls；First sliding rail is equal with second vertical side walls and the 4th vertical side walls
Row, and it is perpendicular with first vertical side walls and third vertical side walls；Described first elastic material scraping plate and described second is vertically
Side wall is perpendicular, and lower end is lower than the upper surface of the mold；Second paving stock mechanism includes containing the second of raw material to contain
Case is connected to above the second Article holding box and drives set on the second discharging gate of the second Article holding box lower end and the second elastic material scraping plate
Second lifting drive of the second Article holding box lifting carries the second sliding rail of the second lifting drive, and driving second
The second sliding driving device that lifting drive is slided along the second sliding rail；The second discharging gate horizontal extension and with described
Two sliding rails are perpendicular, and second discharging gate is equipped with the second discharging switch controlled by the controller；Second discharging
Mouth material scraping plate more elastic than described second is closer to the third vertical side walls；Second sliding rail and second vertical side walls and
4th vertical side walls are parallel, and perpendicular with first vertical side walls and third vertical side walls；Described second elastic scraper
Plate and second vertical side walls are perpendicular, and lower end is lower than the upper surface of the mold；
The carbon net volume roller is between first paving stock mechanism and the second paving stock mechanism；The carbon net volume roller is equipped with connection
Above carbon net volume roller and drive carbon net volume roller go up and down third lifting drive, carry third lifting drive third
Sliding rail, and the third sliding driving device that driving third lifting drive is slided along third sliding rail；The third sliding rail with
Second vertical side walls and the 4th vertical side walls are parallel, and mutually hang down with first vertical side walls and third vertical side walls
Directly；
The pressure exerting arrangement includes horizontal in the pressure level board supported right above level board, is connected to pressure level board
Top and the pressure driving device for driving pressure level board lifting, and the pressure seat of carrying pressure driving device；
In the step (2), when initial, the first paving stock mechanism is in the outside of the first vertical side walls, carbon net volume roller and second
Paving stock mechanism is in the outside of third vertical side walls；
S1, using controller control support driving device driving support level board along the first vertical side walls, the second vertical side walls,
The inner surface upward sliding of third vertical side walls and the 4th vertical side walls is to apart from mould upper surface first size, this first size
For the thickness of first layer raw material；
S2, then in the case where the second paving stock mechanism is static, controller control the first sliding driving device driving first lifting
Driving device drives the first Article holding box, the first discharging gate and the first elastic material scraping plate to be moved to above mold along the first sliding rail,
First lifting drive drives the first Article holding box that the first discharging gate and the first elastic material scraping plate is driven to drop to distance and support water
Plate certain altitude, at this time the first elastic material scraping plate still in the first vertical side walls outside and lower end be lower than the upper end of mold
Then face controls the first discharging switch and opens the first discharging gate, raw material is flowed out to from the first discharging gate and supported on level board, simultaneously
Controller controls the first sliding driving device and the first lifting drive is driven to drive the first Article holding box, the first discharging gate and first
Elastic material scraping plate is moved along the first sliding rail, keeps the first Article holding box, the first discharging gate and the first elastic material scraping plate vertical from first
Side-walls are moved at third vertical side walls, and raw material is layered on the upper surface for supporting level board, and raw material is made to be higher by the upper end of mold
Face, while the first elastic material scraping plate makes the first elastic material scraping plate that will be higher by the original of mould upper surface with the movement of the first Article holding box
Material, which is wiped off, is made first layer raw material；Then the first paving stock mechanism is returned to initial position；
S3, then controller control third sliding driving device driving third lifting drive drives carbon net volume roller sliding along third
Rail is moved to above mold, and controller control third lifting drive driving carbon net volume roller is dropped to apart from mould upper surface one
Fixed height, then controller control third sliding driving device driving third lifting drive drives carbon net volume roller sliding along third
Rail is mobile, and during being moved at the first vertical side walls from third vertical side walls with carbon net volume roller, carbon net volume roller discharges carbon
Fiber mesh cloth level is laid on the upper surface of first layer raw material；Carbon net volume roller is maintained at the first vertical side walls；
S4, driving device driving then is supported using controller control support level board along the first vertical side walls, second vertical
The inner surface slide downward of side wall, third vertical side walls and the 4th vertical side walls makes the distance for supporting level board to mould upper surface
Increase by the second size, this second thickness having a size of second layer raw material；
S5, then in the case where the first paving stock mechanism is static, controller control the second sliding driving device driving second lifting
Driving device drives the second Article holding box, the second discharging gate and the second elastic material scraping plate to be moved to above mold along the second sliding rail,
Second lifting drive drives the second Article holding box that the second discharging gate and the second elastic material scraping plate is driven to drop to apart from first layer
Raw material certain altitude, at this time the second elastic material scraping plate still in third vertical side walls outside and lower end be lower than the upper end of mold
Then face controls the second discharging switch and opens the second discharging gate, raw material flows out to first layer raw material and carbon fiber from the second discharging gate
It ties up on screen cloth, while controller controls the second sliding driving device and the second lifting drive is driven to drive the second Article holding box, the
Two discharging gates and the second elastic material scraping plate are moved along the second sliding rail, scrape the second Article holding box, the second discharging gate and the second elasticity
Flitch is moved at the first vertical side walls from third vertical side walls, and raw material is layered on the upper table of first layer raw material and carbon fiber screen cloth
Face, and raw material is made to be higher by the upper surface of mold, at the same the second elastic material scraping plate with the second Article holding box it is mobile, scrape the second elasticity
The raw material for being higher by mould upper surface is wiped off and second layer raw material is made by flitch；Then the second paving stock mechanism is returned to initial position；
S6, then controller control third sliding driving device driving third lifting drive drives carbon net volume roller sliding along third
Rail is moved to above mold, and then controller control third sliding driving device driving third lifting drive drives carbon net volume
Roller is moved along third sliding rail, during being moved at third vertical side walls from the first vertical side walls with carbon net volume roller, carbon net
Winding up roller release carbon fiber screen cloth level is laid on the upper surface of second layer raw material；Carbon net volume roller is maintained at third vertical side walls；
Step S1-S6 is repeated according to actually required carbon fiber screen cloth and the raw material number of plies, is completed until top layer's raw material is laid with
Raw material layer is made；
S7, driving device driving then is supported using controller control support level board along the first vertical side walls, second vertical
The inner surface slide downward of side wall, third vertical side walls and the 4th vertical side walls makes height of top layer's raw material lower than aspirating hole；
Then controller control pressure driving device driving pressure level board decline and along the first vertical side walls, the second vertical side walls,
The inner surface sealing slide of third vertical side walls and the 4th vertical side walls makes height of the level board higher than aspirating hole that press, makes original
The bed of material is in mold the sealing space for supporting level board between the level board that presses；Then controller controls vacuum evacuation device pair
The sealing space that level board is supported in mold between the level board that presses carries out vacuum pumping, after vacuum degree reaches requirement,
Controller control pressure driving device driving pressure level board declines and along the first vertical side walls, the second vertical side walls, third
The inner surface sealing slide of vertical side walls and the 4th vertical side walls matches pressure level board to raw material layer with level board is supported
It presses, slab is made；
(3) it takes out slab and carries out solidification and cured plate is made；
(4) cured plate is carried out being cut into cutting plate；
(5) cutting plate is polished.
4. a kind of production method of synthetic quartz plate according to claim 3, it is characterised in that: in the step (2),
The mesh aperture of the carbon fiber screen cloth is greater than 20 mesh.
5. a kind of production method of synthetic quartz plate according to claim 4, it is characterised in that: in the step (2),
In step (2), the upper end of the first lifting drive is in mating connection by the first sliding sleeve and the first sliding rail, and the second lifting is driven
The upper end of dynamic device is in mating connection by the second sliding sleeve and the second sliding rail, and the upper end of third lifting drive is sliding by third
It covers in mating connection with third sliding rail；
First sliding driving device includes the first drive sprocket and the first driven sprocket along the setting of the first sliding rail, is connected to first
The first chain between drive sprocket and the first driven sprocket, and the first motor of driving the first drive sprocket rotation；First
Chain links together with the first sliding sleeve；Second sliding driving device includes the second drive sprocket and the along the setting of the second sliding rail
Two driven sprockets, the second chain being connected between the second drive sprocket and the second driven sprocket, and the second drive chain of driving
Take turns the second motor of rotation；Second chain links together with the second sliding sleeve；Third sliding driving device includes along third sliding rail
The third drive sprocket and third driven sprocket of setting, the third chain being connected between third drive sprocket and third driven sprocket
Item, and the third motor of driving third drive sprocket rotation；Third chain links together with third sliding sleeve.
6. a kind of production method of synthetic quartz plate according to claim 5, it is characterised in that: in the step (2),
First sliding rail include two be parallel to each other and point place it is described press driving device two sides the first single track, second sliding rail
It is parallel to each other including two and the second single track of point place pressure driving device two sides, the third sliding rail includes two mutual
The third single track of the parallel and point place driving device two sides that press.
7. a kind of production method of synthetic quartz plate according to claim 6, it is characterised in that: in the step (2),
The third single track is between two first single tracks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298737.0A CN109400007A (en) | 2018-11-02 | 2018-11-02 | A kind of synthetic quartz plate and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298737.0A CN109400007A (en) | 2018-11-02 | 2018-11-02 | A kind of synthetic quartz plate and its production method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111362621A (en) * | 2020-04-13 | 2020-07-03 | 广东富盛新材料股份有限公司 | Modified unsaturated polyester artificial quartz stone shaped product and manufacturing method thereof |
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| JPH02199050A (en) * | 1989-01-26 | 1990-08-07 | Matsushita Electric Works Ltd | Artificial stone and production thereof |
| CN104929338A (en) * | 2015-05-26 | 2015-09-23 | 南京上登工贸有限公司 | High-performance quartzite board and production method |
| CN106892591A (en) * | 2017-03-27 | 2017-06-27 | 湖北赛典新材料科技有限公司 | A kind of preparation method of artificial quartz in lump secondary color plate |
| CN108643500A (en) * | 2018-05-17 | 2018-10-12 | 福建欧诺创能新材料科技股份有限公司 | A kind of external wall light thermal insulation decoration integrated board |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02199050A (en) * | 1989-01-26 | 1990-08-07 | Matsushita Electric Works Ltd | Artificial stone and production thereof |
| CN104929338A (en) * | 2015-05-26 | 2015-09-23 | 南京上登工贸有限公司 | High-performance quartzite board and production method |
| CN106892591A (en) * | 2017-03-27 | 2017-06-27 | 湖北赛典新材料科技有限公司 | A kind of preparation method of artificial quartz in lump secondary color plate |
| CN108643500A (en) * | 2018-05-17 | 2018-10-12 | 福建欧诺创能新材料科技股份有限公司 | A kind of external wall light thermal insulation decoration integrated board |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111362621A (en) * | 2020-04-13 | 2020-07-03 | 广东富盛新材料股份有限公司 | Modified unsaturated polyester artificial quartz stone shaped product and manufacturing method thereof |
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