CN109396675A - A kind of kitchen ventilator shell automatic welding polishing production line - Google Patents
A kind of kitchen ventilator shell automatic welding polishing production line Download PDFInfo
- Publication number
- CN109396675A CN109396675A CN201811179665.8A CN201811179665A CN109396675A CN 109396675 A CN109396675 A CN 109396675A CN 201811179665 A CN201811179665 A CN 201811179665A CN 109396675 A CN109396675 A CN 109396675A
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- China
- Prior art keywords
- pipeline
- robot
- kitchen ventilator
- station
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
- B23K28/02—Combined welding or cutting procedures or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/042—Balancing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The present invention provides a kind of kitchen ventilator shell automatic welding polishing production line, bending pipeline, numerical control bender, shaping cut film station, drum conveying line, baking oven, tear glue station, double-deck pipeline, weld assembly, postwelding sanding component;Bending pipeline side is equipped with numerical control bender, and end is equipped with shaping and cuts film station;The side that film station is cut in shaping is equipped with drum conveying line, and the middle section of drum conveying line is equipped with baking oven;The end of drum conveying line is equipped with the double-deck pipeline, and the front side or rear side of the drum conveying line is equipped with weld assembly;The end of weld assembly is equipped with postwelding sanding component, and the postwelding sanding component includes corase grinding robot, pallet pipeline, Jing Pao wire drawing robot.It collects the integrated automatic production line such as metal plate, welding, sanding and polishing, and especially flexible sanding and polishing component can allow bistrique to take floating along processing with constant force for required polishing region, carries out the damage that flexible sanding and polishing effectively avoids bistrique and workpiece.
Description
Technical field
The invention belongs to weld sanding and polishing equipment technical field, it is related to a kind of kitchen ventilator shell automatic welding polishing production
Line.
Background technique
Currently, the production line for producing kitchen ventilator shell, automatization level is low, and solder yield is not high enough, postwelding
Commissure Ricoh cleanliness is not high, and using manually polishing product, since polishing work technical ability has differences, to cause
Homogeneity of product is poor, and worker is in dust atmosphere while equipment automatization processing is poor, is susceptible to suffer from dust occupational disease.
Summary of the invention
The object of the present invention is to provide a kind of kitchen ventilator shell automatic welding polishing production line, collection metal plate, welding, polishing are thrown
The integration automatic production line such as light, it is floating that especially flexible sanding and polishing component can allow bistrique to be taken for required polishing region
It moves and carries out the damage that flexible sanding and polishing effectively avoids bistrique and workpiece along processing with constant force.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is that:
A kind of kitchen ventilator shell automatic welding is polished production line, including bending pipeline, numerical control bender, shaping cut film work
Glue station, the double-deck pipeline, weld assembly, postwelding sanding component, pressing machine, automatic spraying, baking oven, are torn at drum conveying line in position
Robot;
The bending pipeline is raw material workpiece pipeline, and one side is equipped with numerical control bender, and numerical control bender is from bending
Feeding on pipeline, flitch material bending forming, was then invested in bending pipeline back segment for the plate after bending, made plate future
It is conveyed to subsequent work stations;
The end of bending pipeline is equipped with shaping and cuts film station, and supplied materials is delivered to after shaping cuts film station, by smoke exhaust ventilator cover
The overlay film at shell place to be welded removes, and the unqualified place of bending and molding of manual synchronizing kitchen ventilator housing, to realize shaping;
The side that film station is cut in shaping is equipped with drum conveying line, and the middle section of drum conveying line is equipped with baking oven, and workpiece is by drying
After case, dyestripping process is carried out;
The end of drum conveying line is equipped with the double-deck pipeline, and the double-deck pipeline includes the useless film pipeline of bottom setting and upper
The workpiece pipeline of layer setting;
The front side or rear side of the drum conveying line is equipped with weld assembly, and the weld assembly includes laser welding machine
People, cold arc welding robot, four station turnplates, single-point half cycles electric resistance welding, argon arc welding work table, the laser welding robot,
The welding table top of cold arc welding robot is all made of four station turnplates;
The end of weld assembly is equipped with postwelding sanding component, and the postwelding sanding component is defeated including corase grinding robot, pallet
Line sending, Jing Pao wire drawing robot;The end connecting trays pipeline of the double-deck pipeline, the side that pallet conveys line front end are equipped with thick
Grind robot;The other side of pipeline is equipped with transfer mechanism, and one end of transfer mechanism is equipped with Jing Pao wire drawing robot;Pass through transfer
Workpiece on the pallet pipeline is transported to the station and the polishing wire drawing robot of the corase grinding robot by mechanism
Station.
The corase grinding robot, Jing Pao wire drawing robot further include automatic constantforce floating grinding head;The automatic constantforce is floating
Dynamic grinding head is connected to the head of robot swinging arm.
The automatic constantforce floating grinding head includes ring flange, torque servo motor, angle detection absolute encoder, connects
Bar, drum type brake straight line constant force motor, universal joint, Pneumatic rotary motor, bistrique, swing arm, base assembly;
Three torque servo motors are peripherally equipped with outside the ring flange;The torque servo motor is horizontally disposed,
Output the tip of the axis is arranged angled detection absolute encoder, and middle section is arranged with swing arm;
The top of the lower end articulated connection connecting rod of the swing arm;
The bottom end articulated base component of the connecting rod;
It is hung down by universal joint articulated cylindrical linear constant force motor, the cylindrical linear constant force motor bottom of the ring flange
Straight setting, bottom end connects base assembly by universal joint articulated;
The bottom of the base assembly is vertically arranged Pneumatic rotary motor;
The output axis connection bistrique of the Pneumatic rotary motor, Pneumatic rotary motor band rotary bistrique rotate.
Each component function of the application and corresponding process are as follows:
The numerical control bender: bending and molding is carried out to the kitchen ventilator housing after drawing and forming;
The bending pipeline: the kitchen ventilator housing for completing bending and molding is transported at shaping station, then manually will
The overlay film of kitchen ventilator housing weld removes, and the unqualified place of bending and molding of manual synchronizing kitchen ventilator housing, to realize whole
Shape;
The drum conveying line: the kitchen ventilator housing for completing shaping is transported at one end of the double-deck pipeline;
The bilayer pipeline: kitchen ventilator housing is transported at the welding robot;
The pallet pipeline: the kitchen ventilator housing after welding is transported to corase grinding robot and polishing wire drawing robot
Place;
The corase grinding robot: the weld of kitchen ventilator housing is roughly ground;
The polishing wire drawing robot: fine grinding polishing is carried out to the weld of kitchen ventilator housing, and to kitchen ventilator housing
Weld is polished, and the weld of kitchen ventilator housing and periphery lines are seamlessly transitted.
Preferably, the quantity of the numerical control bender is three, and every numerical control bender is equipped with a worker.
Preferably, the welding robot includes the cold arc-welding machine of robotic laser welding machine and robot, first uses the machine
Device people laser welder carries out laser welding to the bending and molding corner of kitchen ventilator housing, then uses the cold arc-welding machine pair of the robot
The bending and molding corner of kitchen ventilator housing carries out cold arc welding.
Preferably, the workpiece on the pallet pipeline is transported to the station of the corase grinding robot by transfer mechanism
With the station of the polishing wire drawing robot.
Preferably, the surrounding of the kitchen ventilator shell automatic welding polishing production line is provided with protective fence.
It preferably, further include automatic spraying robot and pressing machine, the automatic spraying robot is for smearing glue
In on the kitchen ventilator housing for completing polishing and wire drawing, the pressing machine is used to glass panel being pressed on workpiece (kitchen ventilator housing)
Glue at, so that glass panel is adhered on workpiece.
Preferably, the periphery of the automatic spraying robot is equipped with ventilating and exhausting device.
The invention has the benefit that
Kitchen ventilator shell automatic welding polishing production line of the invention, realizes automatic welding and automatically grinding, saves
It is artificial, labor intensity of workers is alleviated, and improve solder yield;Integrated automation is horizontal high, remodels fast;Using machine
People's automatically grinding has prevented to cause the problem of homogeneity of product difference due to polishing work technical ability difference, and worker is far from dust ring
Border protects the health of worker.
Its postwelding sanding component can allow bistrique to take floating along processing with constant force for required polishing region, carry out flexible welding
Connect the damage that sanding and polishing effectively avoids bistrique and workpiece;Good dynamic balance, which runs at high speed, will not shake disfiguring workpiece surface;It absorbs
The error of the various aspects such as workpiece and positioning fixture greatly improves machining accuracy and efficiency;It, can after connecting robot and simulation software
According to generation track automatic welding sanding and polishing.
Detailed description of the invention
Fig. 1 is the schematic diagram of kitchen ventilator shell automatic welding polishing production line of the invention;
Fig. 2 is the setting schematic diagram of pressing machine and automatic spraying robot of the invention;
Fig. 3 is the structural scheme of mechanism of automatic constantforce floating grinding head of the invention.
Specific embodiment
Specific embodiments of the present invention will be further explained with reference to the accompanying drawing.It should be noted that for
The explanation of these embodiments is used to help understand the present invention, but and does not constitute a limitation of the invention.In addition, disclosed below
The each embodiment of the present invention involved in technical characteristic can be combined with each other as long as they do not conflict with each other.
As shown in Figure 1-Figure 3, a kind of kitchen ventilator shell automatic welding polishing production line, including bending pipeline 1, numerical control folding
Bender 2, shaping cut film station 3, drum conveying line 4, baking oven 5, tear glue station 6, the double-deck pipeline 7, weld assembly 8, postwelding and beat
Grind component 9, pressing machine 10, automatic spraying robot 11;
The bending pipeline 1 is raw material workpiece pipeline, and one side is equipped with numerical control bender 2, and numerical control bender 2 is from folding
Feeding on curved pipeline 1, flitch material bending forming, was then invested in 1 back segment of bending pipeline for the plate after bending, made future
Plate is conveyed to subsequent work stations;
The end of bending pipeline 1 is equipped with shaping and cuts film station 3, and workpiece is delivered to after shaping cuts film station 3, by workpiece
The overlay film at (kitchen ventilator housing) place to be welded removes, and the unqualified place of bending and molding of manual synchronizing workpiece, to realize shaping;
The side that film station 3 is cut in shaping is equipped with drum conveying line 4, and the middle section of drum conveying line 4 is equipped with baking oven 5, workpiece warp
After crossing baking oven 5, dyestripping process is carried out;
The end of drum conveying line 4 is equipped with the double-deck pipeline 7, and the double-deck pipeline 7 includes the useless film pipeline of bottom setting
With the workpiece pipeline of upper layer setting;
The front side or rear side of the drum conveying line 4 is equipped with weld assembly 8, and the weld assembly 8 includes laser-beam welding machine
Device people 81, cold arc welding robot 82, four station turnplates 83, single-point half cycles electric resistance welding 84, argon arc welding work table 85, the laser
Welding robot 81, cold arc welding robot 82 welding table top be all made of four station turnplates 83;
The end of weld assembly 8 is equipped with postwelding sanding component 9, and the postwelding sanding component 9 includes corase grinding robot 91, support
Disk pipeline 92, Jing Pao wire drawing robot 93;The end connecting trays pipeline 92 of the double-deck pipeline 7, before pallet pipeline 92
The side at end is equipped with corase grinding robot 91;The other side of pipeline is equipped with transfer mechanism, and one end of transfer mechanism is equipped with essence and throws drawing
Silk robot 93;Workpiece on the pallet pipeline 92 is transported to the station of the corase grinding robot 91 by transfer mechanism
With the station of the polishing wire drawing robot.
The corase grinding robot 91, Jing Pao wire drawing robot 93 further include automatic constantforce floating grinding head 93;It is described automatic
Constant force floating grinding head 93 is connected to the head of robot swinging arm.
The automatic constantforce floating grinding head 93 includes ring flange 1c, torque servo motor 2c, angle detection absolute coding
Device 3c, connecting rod 4c, drum type brake straight line constant force motor 5c, universal joint 6c, Pneumatic rotary motor 7c, bistrique 8c, swing arm 9c, pedestal group
Part 10c;
Three torque servo motor 2c are peripherally equipped with outside the ring flange 1c;The torque servo motor 2c level is set
It sets, output the tip of the axis is arranged angled detection absolute encoder 3c, and middle section is arranged with swing arm 9c;
The top of the lower end articulated connection connecting rod 4c of the swing arm 9c;
The bottom end articulated base component 10c of the connecting rod 4c;
The bottom of the ring flange 1c passes through the hinged cylindrical linear constant force motor of universal joint 6c, the cylindrical linear constant force electricity
Machine is vertically arranged, and bottom end passes through universal joint 6c articulated connection base assembly 10c;
The bottom of the base assembly 10c is vertically arranged Pneumatic rotary motor 7c;
The output axis connection bistrique 8c of the Pneumatic rotary motor 7c, Pneumatic rotary motor 7c band rotary bistrique 8c rotate.
Each component function of the application and corresponding process are as follows:
The numerical control bender 2: bending and molding is carried out to the workpiece after drawing and forming;
The bending pipeline 1: the workpiece for completing bending and molding is transported at shaping station, is then manually welded workpiece
The overlay film removal at place, and the unqualified place of bending and molding of manual synchronizing workpiece are met, to realize shaping;
The drum conveying line 4: the workpiece for completing shaping is transported at one end of the double-deck pipeline 7;
The bilayer pipeline 7: workpiece is transported at the welding robot;
The pallet pipeline 92: the workpiece after welding is transported at corase grinding robot 91 and polishing wire drawing robot;
The corase grinding robot 91: the weld of workpiece is roughly ground;
The polishing wire drawing robot: fine grinding polishing is carried out to the weld of workpiece, and the weld of workpiece is thrown
Light seamlessly transits the weld of workpiece and periphery lines.
Preferably, the quantity of the numerical control bender 2 is three, and every numerical control bender 2 is equipped with a worker.
Preferably, the welding robot includes the cold arc-welding machine of robotic laser welding machine and robot, first uses the machine
Device people laser welder carries out laser welding to the bending and molding corner of workpiece, then using the cold arc-welding machine of the robot to workpiece
Bending and molding corner carries out cold arc welding.
Preferably, the workpiece on the pallet pipeline 92 is transported to by the corase grinding robot 91 by transfer mechanism
The station of station and the polishing wire drawing robot.
Preferably, the surrounding of the kitchen ventilator shell automatic welding polishing production line is provided with protective fence.
It preferably, further include automatic spraying robot 11 and pressing machine 10, the automatic spraying robot 11 is used for glue
Water is applied on the workpiece for completing polishing and wire drawing, and the pressing machine 10 is used to for glass panel being pressed at the glue of workpiece,
To which glass panel is adhered to workpiece.
Preferably, the periphery of the automatic spraying robot 11 is equipped with ventilating and exhausting device.
In conjunction with attached drawing, the embodiments of the present invention are described in detail above, but the present invention is not limited to described implementations
Mode.For a person skilled in the art, in the case where not departing from the principle of the invention and spirit, to these embodiments
A variety of change, modification, replacement and modification are carried out, are still fallen in protection scope of the present invention.
Claims (6)
- The production line 1. a kind of kitchen ventilator shell automatic welding is polished, including bending pipeline, numerical control bender, shaping cut film work Glue station, double-deck pipeline, weld assembly, postwelding sanding component, baking oven, are torn at drum conveying line in position;It is characterized by:The bending pipeline is raw material workpiece pipeline, and one side is equipped with numerical control bender, and numerical control bender is conveyed from bending Feeding on line, flitch material bending forming, was then invested in bending pipeline back segment for the plate after bending, made plate backward future Continuous station conveying;The end of bending pipeline is equipped with shaping and cuts film station, and workpiece is delivered to after shaping cuts film station, by workpiece place to be welded Overlay film removal, and the unqualified place of bending and molding of manual synchronizing workpiece, to realize shaping;The side that film station is cut in shaping is equipped with drum conveying line, and the middle section of drum conveying line is equipped with baking oven, workpiece after baking oven, Carry out dyestripping process;The end of drum conveying line is equipped with the double-deck pipeline, and the double-deck pipeline includes that the useless film pipeline of bottom setting and upper layer are set The workpiece pipeline set;The front side or rear side of the drum conveying line is equipped with weld assembly, and the weld assembly includes laser welding robot, cold Arc welding robot, four station turnplates, single-point half cycles electric resistance welding, argon arc welding work table, the laser welding robot, cold arc-welding The welding table top of robot is all made of four station turnplates;The end of weld assembly be equipped with postwelding sanding component, the postwelding sanding component include corase grinding robot, pallet pipeline, Jing Pao wire drawing robot;The end connecting trays pipeline of the double-deck pipeline, the side that pallet conveys line front end are equipped with kibbling mill Device people;The other side of pipeline is equipped with transfer mechanism, and one end of transfer mechanism is equipped with Jing Pao wire drawing robot;Pass through transfer mechanism Workpiece on the pallet pipeline is transported to the station of the corase grinding robot and the station of the polishing wire drawing robot.
- The production line 2. kitchen ventilator shell automatic welding according to claim 1 is polished, it is characterised in that: the corase grinding machine People, Jing Pao wire drawing robot further include automatic constantforce floating grinding head;The automatic constantforce floating grinding head is connected to robot The head of swing arm.
- The production line 3. kitchen ventilator shell automatic welding according to claim 2 is polished, it is characterised in that: the automatic constantforce Floating grinding head include ring flange, torque servo motor, angle detection absolute encoder, connecting rod, drum type brake straight line constant force motor, Universal joint, Pneumatic rotary motor, bistrique, swing arm, base assembly;Three torque servo motors are peripherally equipped with outside the ring flange;The torque servo motor is horizontally disposed, output The tip of the axis is arranged angled detection absolute encoder, and middle section is arranged with swing arm;The top of the lower end articulated connection connecting rod of the swing arm;The bottom end articulated base component of the connecting rod;The bottom of the ring flange is vertically set by universal joint articulated cylindrical linear constant force motor, the cylindrical linear constant force motor It sets, bottom end connects base assembly by universal joint articulated;The bottom of the base assembly is vertically arranged Pneumatic rotary motor;The output axis connection bistrique of the Pneumatic rotary motor, Pneumatic rotary motor band rotary bistrique rotate.
- The production line 4. kitchen ventilator shell automatic welding according to claim 1 to 3 is polished, it is characterised in that: it is also Including pressing machine, automatic spraying robot, the automatic spraying robot, which is used to for glue being applied to, completes polishing and wire drawing On kitchen ventilator housing, glass panel for being pressed at the glue of kitchen ventilator housing by the pressing machine, thus by glass panel It is adhered to kitchen ventilator housing.
- The production line 5. kitchen ventilator shell automatic welding according to claim 4 is polished, it is characterised in that: its surrounding is provided with Protective fence.
- The production line 6. kitchen ventilator shell automatic welding according to claim 5 is polished, it is characterised in that: the automatic spraying The periphery of robot is equipped with ventilating and exhausting device.
Priority Applications (1)
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CN201811179665.8A CN109396675A (en) | 2018-10-10 | 2018-10-10 | A kind of kitchen ventilator shell automatic welding polishing production line |
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CN201811179665.8A CN109396675A (en) | 2018-10-10 | 2018-10-10 | A kind of kitchen ventilator shell automatic welding polishing production line |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109693038A (en) * | 2019-03-13 | 2019-04-30 | 佛山市诺尔贝机器人技术有限公司 | A kind of robot automatic welding technique of flue production line |
CN110193730A (en) * | 2019-05-05 | 2019-09-03 | 广东精一智能制造有限公司 | A kind of kitchen ventilator robot automatic welding sanding and polishing line |
CN110340783A (en) * | 2019-07-15 | 2019-10-18 | 武汉数字化设计与制造创新中心有限公司 | A kind of more grinding head passive compliance grinding devices and method |
CN111482851A (en) * | 2020-03-31 | 2020-08-04 | 绍兴汉立工业自动化科技有限公司 | Intelligent grinding and polishing process for kitchen ware |
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CN106964980A (en) * | 2017-04-13 | 2017-07-21 | 得力集团有限公司 | Safety box automatic welding polishing system |
CN107598765A (en) * | 2017-10-17 | 2018-01-19 | 华中科技大学 | A kind of full electricity digitlization two-freedom degree force control grinding head device |
CN207223366U (en) * | 2017-07-26 | 2018-04-13 | 佛山市精一自动化设备有限公司 | Kitchen ventilator case intelligence production line |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109693038A (en) * | 2019-03-13 | 2019-04-30 | 佛山市诺尔贝机器人技术有限公司 | A kind of robot automatic welding technique of flue production line |
CN110193730A (en) * | 2019-05-05 | 2019-09-03 | 广东精一智能制造有限公司 | A kind of kitchen ventilator robot automatic welding sanding and polishing line |
CN110340783A (en) * | 2019-07-15 | 2019-10-18 | 武汉数字化设计与制造创新中心有限公司 | A kind of more grinding head passive compliance grinding devices and method |
CN110340783B (en) * | 2019-07-15 | 2024-06-11 | 武汉数字化设计与制造创新中心有限公司 | Passive compliant polishing device and method with multiple polishing heads |
CN111482851A (en) * | 2020-03-31 | 2020-08-04 | 绍兴汉立工业自动化科技有限公司 | Intelligent grinding and polishing process for kitchen ware |
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Application publication date: 20190301 |