CN109396555A - A kind of full-automatic magnet ring chamfering grinding apparatus persistently conveying magnet ring - Google Patents
A kind of full-automatic magnet ring chamfering grinding apparatus persistently conveying magnet ring Download PDFInfo
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- CN109396555A CN109396555A CN201811085330.XA CN201811085330A CN109396555A CN 109396555 A CN109396555 A CN 109396555A CN 201811085330 A CN201811085330 A CN 201811085330A CN 109396555 A CN109396555 A CN 109396555A
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- magnet ring
- chamfering
- workpiece polishing
- polishing mechanism
- ring
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- 230000007246 mechanism Effects 0.000 claims abstract description 120
- 238000005498 polishing Methods 0.000 claims abstract description 119
- 230000007306 turnover Effects 0.000 claims abstract description 61
- 238000002347 injection Methods 0.000 claims abstract description 12
- 239000007924 injection Substances 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims description 33
- 238000007599 discharging Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
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- 230000005484 gravity Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
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- 230000015556 catabolic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
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- 206010057855 Hypotelorism of orbit Diseases 0.000 description 1
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- 239000011248 coating agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
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- 238000006731 degradation reaction Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
Abstract
The invention discloses a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring, including base, feed mechanism, first workpiece polishing mechanism, turnover mechanism, second workpiece polishing mechanism and cutting agency, first workpiece polishing mechanism and the second workpiece polishing mechanism include chamfering head assembly and release component, chamfering head assembly includes spindle motor, spindle carrier, power head and chamfering disk, spindle motor is connect by power head with chamfering disk, chamfering disk is set there are two chamfering tool mounting blocks, two chamfering tool mounting blocks offer through-hole, chamfering disk offers cross-drilled hole, two chamfering tool mounting blocks are corresponding with the position of the inner ring of magnet ring and outer ring respectively, and it is fixed by screw；The lower section of chamfering head assembly is equipped with limited block, and the depth of section of the limited block is lower than magnet ring；Releasing component includes releasing cylinder and injection block.The present invention has the following advantages and effects: can inner ring to two end faces of magnet ring and outer ring carry out chamfering polishing, even more saving labour improves production efficiency.
Description
Technical field
The present invention relates to magnet ring technical field of processing equipment, in particular to a kind of full-automatic magnet ring for persistently conveying magnet ring falls
Angle grinding apparatus.
Background technique
Magnet ring is widely used in transformer, sensor and power communication equipment etc..In order in magnet ring coating process
Coating quality do not influenced by magnet ring burr and magnet ring wound around coil is closer, therefore magnet ring needs chamfering to polish.
Usual magnet ring is after molding machine suppresses, and the inside and outside circle of two end faces can all have flash, and the flash of inner circle is always
It is all the method removal of manually chamfering, the method for this artificial chamfering is to install a motor on the table, then in electricity
One conical grinding wheel is installed, magnet ring is placed on the conical grinding wheel of rotation by worker completes inner bore chamfering, adds on machine
Magnet ring tune is come to process another end face behind the complete end face of work.The processing of the flash of outer circle is same as mentioned above, worker
Grinding wheel need to be placed in the outer ring repetitive operation of magnet ring, the mode of this artificial chamfering needs worker's substantial length of operation, and not only speed is slow,
Low efficiency, and large labor intensity, safety is poor, most important the disadvantage is that the quality and consistency of product are difficult to ensure.
In addition, magnet ring is easy in feeding one by one, worker is easy to stack two magnet rings as a magnet ring and feeding, easily
Influence subsequent chamfering polishing operation；And magnet ring is easy offset in feeding, and subsequent chamfering is caused to cause contraposition deviation when polishing,
Influence the chamfering polishing quality of magnet ring.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring, can be to magnet ring two
The inner ring and outer ring of a end face carry out chamfering polishing, and full automatic process is even more to save labour, improve production efficiency.
Above-mentioned technical purpose of the invention have the technical scheme that it is a kind of persistently convey magnet ring it is complete
Automatic magnet ring chamfering grinding apparatus, including the base as bearing structure, the base includes a workbench, and the work is flat
Platform has feeding end and discharging end；Feed mechanism is set to the feeding end of the workbench, for persistently conveying wait polish
Magnet ring, the feed mechanism includes the cradle and feeding table being sequentially connected, and the feeding table is equipped with conveyor belt,
The cradle includes feeding group position-limited rack, the feeding group position-limited rack be equipped with flat belt, the flat belt it is upper
There are two the corresponding guide assembly in position for side's setting, and each guide assembly includes several directing plates, wherein described in one
Guide assembly on directing plate successively connect in continuous Z-shaped, the directing plate on another guide assembly connects two-by-two, so that two
Constitute the feeding channel for conveying magnet ring between a guide assembly, the feeding channel along flat belt direction of transfer one
End is connected with feeding table, and one end of feeding channel back to the flat belt direction of transfer is provided with above guide assembly
Upper limit plate, the upper limit plate are equal to the height of magnet ring, the feeding group limit relative to the distance between flat belt
Frame is obliquely installed, and the feeding group position-limited rack is higher than it backwards to one end of feeding table towards one end of feeding table；First sander
Structure is set to the top of the workbench and is connected with feed mechanism, for persistently receiving what feed mechanism was conveyed
Magnet ring, and inner ring to one end face of magnet ring and outer ring are carried out while being polished；Turnover mechanism is set to the upper of the workbench
The first workpiece polishing mechanism of Fang Bingyu is connected, the magnet ring conveyed for persistently receiving the first workpiece polishing mechanism, and magnet ring is overturn；The
Two workpiece polishing mechanisms are set to the top of the workbench and are connected with turnover mechanism, for continuing received from tipper
Magnet ring after structure overturning, and the inner ring for the end face that do not polish to magnet ring and outer ring are carried out while being polished；Cutting agency is set to
The discharging end of the workbench is simultaneously connected with the second workpiece polishing mechanism, is conveyed for persistently receiving the second workpiece polishing mechanism
The magnet ring polished；Wherein first workpiece polishing mechanism and the second workpiece polishing mechanism include chamfering head assembly and release group
Part, the chamfering head assembly include spindle motor, spindle carrier, power head and chamfering disk, and the spindle carrier is installed on
Workbench, the spindle carrier are equipped with Fixing clamp-seat to install spindle motor, the output end of the spindle motor and dynamic
Power head interlocks, and the power head is fixedly connected with chamfering disk, and one end of chamfering disk towards the workbench offers peace
It behave affectedly, is set in the installation cavity there are two chamfering tool mounting blocks, chamfering tool mounting blocks described in two offer through-hole, described
Chamfering disk correspond to the position of through-hole and offer cross-drilled hole, chamfering tool mounting blocks described in two respectively with the inner ring of magnet ring and outer
The position of ring is corresponding, and two chamfering tool mounting blocks are fixed on peace by way of screw is inserted into cross-drilled hole and through-hole simultaneously
In behaveing affectedly；The limited block for limiting magnet ring position is fixedly installed below the chamfering head assembly, which cuts
Face height is lower than magnet ring；The release component is located at the lower section of chamfering head assembly, which includes releasing cylinder and pushing away
Block out, the release cylinder are fixedly connected to drive injection block that will be located at the first workpiece polishing mechanism or the second sander with injection block
The magnet ring polished in structure is released.
By using above-mentioned technical proposal, the setting of feed mechanism, for persistently conveying magnet ring to be polished；Cutting agency
Setting facilitate worker to the whole of magnet ring by feed mechanism and cutting agency for persistently receiving the magnet ring for completion of having polished
Reason improves production efficiency.The setting of first workpiece polishing mechanism, can upper surface to magnet ring carry out inner ring simultaneously and the chamfering of outer ring is beaten
Mill；The setting of turnover mechanism, for overturning magnet ring, the end face that magnet ring is not polished is overturn to upper end；Second workpiece polishing mechanism is set
It sets, can polish the end face that magnet ring is not polished, the thorough polishing of two end faces of magnet ring is realized, without manually being beaten again
Mill saves labour.In addition, the feeding, one end chamfer of magnet ring in the present invention are polished, magnet ring is overturn, magnet ring other end is fallen
Angle polishing and discharging whole process are automation control, save manpower, reduce production cost, and the processing continuity automated is more
By force, the consistency of magnet ring production is improved.Wherein, the first workpiece polishing mechanism and the second workpiece polishing mechanism include chamfering head assembly and push away
Component out, chamfering head assembly inner main axis motor can drive power head to rotate, and drive the rotation of chamfering disk, chamfering disk by power head
On set there are two chamfering tool mounting blocks, by the assembly chamfer knife on chamfering tool mounting blocks, come by the rotation of rose reamer
Realize the polishing to magnet ring, the advantage is that: there are two the chamfering tool mounting blocks on each chamfering disk, it can be simultaneously to magnet ring one end
The inner ring and outer ring in face carry out chamfering polishing, can only carry out chamfering to the outer ring of magnet ring by way of grinding wheel compared to traditional
It polishes or using manually chamfering polishing is carried out to magnet ring, undoubtedly makes great strategic structural, it can be real under the rotation of rose reamer
The thorough polishing of one end face of existing magnet ring, it is more efficient.In addition, the present invention is beaten compared to while to magnet ring both ends progress chamfering
The mode of mill, chamfering polishing is more accurate, when avoiding while carrying out chamfering polishing to magnet ring both ends, the grinding wheel phase at magnet ring both ends
Mutually pushing may cause magnet ring positional shift, cause the quality of magnet ring both ends polishing Asymmetric ef- fect magnet ring, or even influence magnet ring
Yields.In addition, the position of two chamfering tool mounting blocks can be fixed by screw, the range of rotation is definite value,
Chamfering grinding accuracy is high, in addition, the rotation of two chamfering tool mounting blocks is not interfere with each other, can respectively carry out chamfering polishing, respectively
One way circuit reliability it is higher.Furthermore, it is contemplated that the size of magnet ring and the difference of specification, the present invention is by long felt and grinds
The process studied carefully, offers through-hole on two chamfering tool mounting blocks and chamfering disk corresponds to the position of through-hole and offers cross-drilled hole, leads to
The position for moving each chamfering tool mounting blocks and corresponding cross-drilled hole is crossed, the change of the position of two chamfering tool mounting blocks is realized,
The magnet ring size of chamfering polishing as needed rationally to change the position of chamfering tool mounting blocks, and then is adapted to different magnet ring rulers
It is very little, the effect of dynamic adaptation is realized, it is versatile, in the line that can put into production immediately, structurally reasonable and great creativeness.Separately
Outside, the depth of section of limited block is below magnet ring, when can avoid the rose reamer on chamfering tool mounting blocks to the polishing of magnet ring chamfering
Touching occurs so that rose reamer damage, can limit magnet ring, even more be protected to rose reamer.In addition, feeding group
The setting of position-limited rack can be used for installing flat belt, and flat belt is for magnet ring feeding and is delivered to feeding table, two on flat belt
Feeding channel is constituted between guide assembly, feeding channel for guiding magnet ring, magnet ring can along feeding channel flat rubber belting drive
Under slowly advance towards feeding table, due to the limit in feeding channel, can prevent magnet ring appearance position from deviating, ensure that magnet ring can continue
Be delivered to feeding table, simultaneously because the presence in feeding channel, may make the transport of magnet ring in good order, avoid the occurrence of each magnet ring
Between distance difference it is small caused by congestion status.In addition, the setting of upper limit plate, plays the role of the magnet ring that separation stacks, keeps away
Exempt to cause for two magnet rings to be placed on flat belt as a magnet ring due to the fault of worker, limit of the upper limit portion due to height
System can only allow a magnet ring to pass through, therefore magnet ring can be avoided to stack phenomenon well, and structure simply implements very convenient, tool
There is extensive adaptability.Furthermore, it is contemplated that magnet ring, there are self gravity, one end of feeding group position-limited rack towards the feeding table is higher than
Backwards to one end of feeding table, if feeding group position-limited rack is higher backwards to one end of feeding table, can be driven in the self gravity of magnet ring
It is moved to feeding table faster down, be easy to cause on feeding table hypotelorism between adjacent magnet ring, congestion phenomenon is generated, after influencing
The continuous polishing chamfering process to magnet ring, influences continuity, so in the present invention feeding group position-limited rack towards one end of feeding table compared with
Height can avoid problem brought by magnet ring self gravity well.Be further arranged to: each chamfering disk is covered with anti-
Dust hood, the dust cover offer feed inlet and discharge port, and charging dust-break door is hingedly provided at the feed inlet, described
Discharge outlet be hingedly provided with discharging dust-break door, the workbench, which corresponds to, offers several dust discharges below chamfering disk
Hole.
By using above-mentioned technical proposal, dustproof effect is played in the setting of dust cover, avoids the chamfering tool on chamfering disk
When mounting blocks install rose reamer and carry out chamfering polishing to magnet ring, the dust recycling of generation influences environmental sanitation to the external world.Charging
Mouthful and discharge port setting, facilitate magnet ring to enter in dust cover leaving after the completion of carrying out chamfering polishing and chamfering polishing, simultaneously
In order to avoid dust caused by chamfering polishing is spread out from feed inlet and discharge port, the present invention is in feed inlet and discharge outlet
It is respectively articulated with setting charging dust-break door and discharging dust-break door.In addition, workbench, which corresponds to, offers several rows below chamfering disk
Dirt hole, the setting of dust exhausting hole, the dust for avoiding the polishing of magnet ring chamfering from generating constantly are accumulated, and the external world or even dust mistake are easily diffused to
Normal chamfering sanding operation may mostly be will affect.
Be further arranged to: the conveyor belt passes through the first monitor station and described first along one end of conveying direction
Workpiece polishing mechanism is connected, and first monitor station is equipped with the first cylinder, the second cylinder, distance measuring sensor, distance measuring sensor
The side of supporting block, gap regulating block and upper station material blocking block, the distance measuring sensor supporting block is arranged towards conveyor belt,
The distance measuring sensor is set to the distance in distance measuring sensor supporting block and for detecting magnet ring, when distance measuring sensor detects
Distance value when being less than or equal to setting value, the first cylinder pushes magnet ring to abutting against with the upper station material blocking block, and the
Magnet ring is pushed to the first workpiece polishing mechanism by two cylinders.
By using above-mentioned technical proposal, conveyor belt conveys magnet ring to be polished for steady and sustained, on monitor station
The setting of distance measuring sensor, for detecting the position of magnet ring, due to the interval gap of magnet ring adjacent in conveyor belt,
The movement of the first cylinder and the second cylinder can not be controlled by fixed time interval, so need that distance measuring sensor is arranged,
To detect the position of corresponding magnet ring.Specifically, distance measuring sensor is installed on distance measuring sensor supporting block and detects the phase with magnet ring
It adjusts the distance, will continue to sliding one end distance under the action of inertia when magnet ring leaves conveyor belt, if magnet ring slides onto ranging
When the distance of sensor support block is equal to or less than setting value, distance measuring sensor feedback signal simultaneously controls the first cylinder promotion magnet ring
Mobile, since the rate of the first cylinder is definite value, the time that magnet ring is pushed into upper station material blocking block by the first cylinder is also definite value, therefore
This second cylinder after the triggering of the first cylinder triggers on time, and the magnet ring being located at upper station material blocking block is pushed into the first workpiece polishing mechanism
It is interior.The advantage is that: there is continuity for the motion process of magnet ring, and each magnet ring is individually handled by monitor station,
The magnet ring of the position in conveyor belt process tomography problem as brought by position difference is avoided, there is the processing of stronger dynamic
Ability also can be planned and be integrated in monitor station, make each magnetic even if the interval of adjacent magnet ring is different in conveyor belt
The spacing of interannular is identical, is convenient for subsequent chamfering sanding operation.It is more that of avoiding worker by monitor station and needs accurate place
Magnet ring saves labour so that the identical step of adjacent magnet ring spacing, more convenient.
Be further arranged to: the turnover mechanism includes first motor, drive rod, turnover disc and anticreep baffle, described
First motor be set to workbench on, described drive rod one end is fixedly connected with the output end of first motor, the other end is worn
It crosses the axle center of turnover disc and is firmly connected with it, the turnover disc offers groove several equidistant and for magnet ring placement, institute
The anticreep baffle stated along turnover disc rotation direction periphery be arranged and corresponding groove is closed, first workpiece polishing mechanism and
Second workpiece polishing mechanism is located at the turnover disc two sides opposite along its rotation direction.
By using above-mentioned technical proposal, the setting of turnover mechanism, for overturning magnet ring, an end face that magnet ring is not polished
It overturns to upper end；First motor can drive turnover disc to rotate, and for placing magnet ring, the setting of anticreep baffle can be prevented for the setting of groove
Only magnet ring drops out in the rotation process of turnover disc, and then guarantees the continuity of process；In addition, the first workpiece polishing mechanism and second dozen
Grinding machine structure is located at the turnover disc two sides opposite along its rotation direction, in this way when the magnet ring released in the first workpiece polishing mechanism can be into
Enter to the side of turnover disc and deviate from the other side of turnover disc, so magnet ring is just turned over when magnet ring emerges in turnover disc
Turn, have been subjected to the first workpiece polishing mechanism chamfering polishing upper surface overturn to lower end surface, non-chamfering polishing lower end surface overturn to
Upper surface, realizes the overturning of magnet ring.The advantage is that: structure novel is simple, and the mesh for overturning magnet ring can be reached well
, the rotation process of turnover disc is made full use of, and it is combined with the overturning of magnet ring, with greatly creativeness, and according to
First motor drives the slewing rate of turnover disc, and the magnet ring that the first workpiece polishing mechanism can be cooperated very well to be released is overturn, compared
Magnet ring is overturn using gripper or other parts in direct, it is undoubtedly more laborsaving, and easily implement, in addition also there is not rapid wear
Bad advantage is few there is no other complicated operational loads so that the service life is long, even if occurring since turnover disc need to only rotate
Breakdown maintenance is also very easy, can reduce the maintenance cost in later period.In addition, flexible material can be used to avoid in the inner wall of groove
Magnet ring collides with, to magnet ring energy further protection, to improve yields.
Be further arranged to: first workpiece polishing mechanism is equipped with the first blanking groove tilted down, first blanking groove
Positioned at the upper end of turnover disc, second workpiece polishing mechanism is connected with the second monitor station, and second monitor station is equipped with upward
Inclined second blanking groove, second blanking groove are located at the lower end of turnover disc, and the anticreep baffle respectively corresponds the first blanking
The position of slot and the second blanking groove is equipped with gap.
By using above-mentioned technical proposal, the setting of the first blanking groove and the second blanking groove, due to the first blanking groove and
Two blanking grooves all have inclined-plane, can play the role of guiding magnet ring, magnet ring is avoided to occur in moving process due to frictional force
Stucking phenomena stop motion, in turn resulting in the present invention can not normal operation.Meanwhile first blanking groove be located at the upper end of turnover disc,
Second blanking groove is located at the lower end of turnover disc, and the self gravity of magnet ring is utilized, and drops down onto and turns over convenient for the magnet ring in the first blanking groove
Turntable, while being also convenient for magnet ring and being dropped down onto out of turnover disc in the second blanking groove, it is structurally reasonable reliable.
Be further arranged to: the workbench is fixedly installed below turnover disc connects dirt funnel, the machine
Seat offers and the disposal box that connects dirt funnel and be connected to.
By using above-mentioned technical proposal, the setting of dirt funnel is connect, the dust for falling received from turnover disc, due to magnetic
Ring can be attached with dust, when magnet ring falls to turnover disc and in turnover disc after the polishing of the chamfering of the first workpiece polishing mechanism all over the body
Rotation process in, the dust with magnet ring can gradually be fallen unavoidably, influence environmental sanitation.So the present invention, which is provided with, connects dirt leakage
The dust for struggling against to fall received from turnover disc, keeps the cleaning of workbench.In addition, base offers and connects what dirt funnel was connected to
Disposal box, the dust for facilitating processing to collect, worker can be taken off disposal box and handle, avoid the dust in dust-collecting cavity and be not easy to locate
It manages and generates packing phenomenon.
Be further arranged to: second monitor station be equipped with third cylinder, the second conveyor belt, lower station baffle and
One end of proximity sensor, second conveyor belt is connected with the second blanking groove, and the lower station baffle is located at second
The other end of conveyor belt, the proximity sensor are located at lower station baffle, and the proximity sensor is based on reaction magnetic ring
Close to the movement close to induction zone of the proximity sensor, and signal control third cylinder is generated so that magnet ring is pushed into the second polishing
Mechanism.
By using above-mentioned technical proposal, the setting of the second monitor station is main by close for detecting the position of magnet ring
Sensor detects, and when magnet ring is mobile by second conveyor belt and when close to proximity sensor at the second blanking groove, approaches
Sensor sensing is to magnet ring and generates signal to drive third driving that magnet ring is pushed into the second workpiece polishing mechanism, and lower station baffle is set
It sets, for installing proximity sensor, while also functioning to position-limiting action, when avoiding proximity to sensor degradation, magnet ring is conveyed from second
Belt directly falls to ground.It the advantage is that, whether magnet ring can be detected close to proximity sensor by proximity sensor, and
Magnet ring is pushed into the second workpiece polishing mechanism by third cylinder, automatic processing is realized, the touching of third cylinder is controlled without manually
The time is sent out, structure is simple and has stability.
Be further arranged to: each dust cover offers the observation area using transparent material.
By using above-mentioned technical proposal, the setting of observation area observes dust cover inner chamfer disk to magnet ring convenient for worker
Chamfering polish operating condition, when chamfering disk break down when worker can be found in time by observation area, provide worker by observe come
There is shake, are installed on chamfering tool in the failure factor that timely discovery system can not detected, such as chamfering tool mounting blocks
The problems such as rose reamer on mounting blocks loosens, it is more humanized, convenient for the top overhaul of worker.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment；
Fig. 2 is the structural schematic diagram of feed mechanism in embodiment；
Fig. 3 is the partial structural diagram of feed mechanism, the first monitor station and the first workpiece polishing mechanism in embodiment；
Fig. 4 is the structural representation of the first workpiece polishing mechanism, turnover mechanism and the second monitor station installed on the machine seat in embodiment
Figure；
Fig. 5 is the structural schematic diagram of the second monitor station and the second workpiece polishing mechanism in embodiment；
Fig. 6 is the partial structural diagram of the second monitor station and the second workpiece polishing mechanism in embodiment；
Fig. 7 is the enlarged drawing in the portion A in Fig. 6；
Fig. 8 is the structural schematic diagram of chamfering disk in embodiment.
In figure: 1, base；2, workbench；3, feed mechanism；4, the first workpiece polishing mechanism；5, turnover mechanism；6, second dozen
Grinding machine structure；7, cutting agency；8, the first monitor station；9, the second monitor station；11, dirt funnel is connect；12, disposal box；31, cradle；
310, feeding group position-limited rack；3101, flat belt；3102, guide assembly；3103, directing plate；3104, feeding channel；3105, on
Limit plate；32, feeding table；320, conveyor belt；40, the first blanking groove；51, first motor；52, drive rod；53, turnover disc；
54, anticreep baffle；55, groove；60, dust cover；601, feed inlet；602, discharge port；603, dust-break door is fed；604, discharging gear
Dirt door；605, observation area；606, dust exhausting hole；61, spindle motor；62, spindle carrier；63, power head；64, chamfering disk；640, pacify
It behave affectedly；641, transverse slat；642, cross-drilled hole；643, screw；65, chamfering tool mounting blocks；66, cylinder is released；67, injection block；68, it limits
Position block；81, the first cylinder；82, the second cylinder；83, distance measuring sensor；84, distance measuring sensor supporting block；85, gap regulating block；
86, upper station material blocking block；90, the second blanking groove；91, third cylinder；92, the second conveyor belt；93, lower station baffle；94, it connects
Nearly sensor；910, third limited block.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
With reference to Fig. 1, a kind of full-automatic magnet ring chamfering grinding apparatus persistently conveying magnet ring, including successively base 1, feeder
Structure 3, the first workpiece polishing mechanism 4, turnover mechanism 5, the second workpiece polishing mechanism 6 and cutting agency 7.Wherein, base 1 is used as bearing structure,
Including a workbench 2, which has feeding end and discharging end；Feed mechanism 3 is set to the feeding of workbench 2
End, for persistently conveying magnet ring to be polished；First workpiece polishing mechanism 4, be set to workbench 2 top and with feed mechanism 3
It is fixedly connected, the magnet ring conveyed for persistently receiving feed mechanism 3, and inner ring to one end face of magnet ring and outer ring carry out simultaneously
Polishing；Turnover mechanism 5 is set to the top of workbench 2 and is fixedly connected with the first workpiece polishing mechanism 4, for persistently receiving the
The magnet ring that one workpiece polishing mechanism 4 is conveyed, and magnet ring is overturn；Second workpiece polishing mechanism 6, be set to workbench 2 top and with
Turnover mechanism 5 is fixedly connected, for continuing the magnet ring after overturning received from turnover mechanism 5, and to the end face that magnet ring is not polished
Inner ring and outer ring carry out and meanwhile polish；Cutting agency 7 is set to the discharging end of workbench 2 and consolidates with the second workpiece polishing mechanism 6
Fixed connection, the magnet ring polished conveyed for persistently receiving the second workpiece polishing mechanism 6.
With reference to Fig. 2, feed mechanism 3 includes the cradle 31 and feeding table 32 being sequentially connected, and feeding table 32 is equipped with conveying
Belt 320, cradle 31 include feeding group position-limited rack 310, and feeding group position-limited rack 310 is equipped with flat belt 3101, flat belt
There are two the corresponding guide assembly 3102 in position, each guide assembly 3102 includes several directing plates for 3101 top setting
3103, wherein the directing plate 3103 on guide assembly 3102 described in one successively connects in continuous Z-shaped, another guide assembly
Directing plate 3103 on 3102 connects two-by-two, so that constituting the feeding channel for conveying magnet ring between two guide assembly 3102
3104, feeding channel 3104 is connected along one end of the direction of transfer of flat belt 3101 with feeding table 32, and feeding channel 3104 is carried on the back
Upper limit plate 3105, upper limit plate 3105 are provided in the top of guide assembly 3102 to one end of 3101 direction of transfer of flat belt
It is equal to the height of magnet ring relative to the distance between flat belt 3101, feeding group position-limited rack 310 is obliquely installed, and the feeding group limits
Position frame 310 is higher than it backwards to one end of feeding table 32 towards one end of feeding table 32.
With reference to Fig. 3, conveyor belt 320 is fixedly connected with the first monitor station 8 along one end of conveying direction, and by this first
Monitor station 8 is fixedly connected with the first workpiece polishing mechanism 4, and the first monitor station 8 is equipped with the first cylinder 81, the second cylinder 82, ranging biography
Sensor 83, distance measuring sensor supporting block 84, gap regulating block 85 and upper station material blocking block 86, distance measuring sensor supporting block 84 compared with
Long side is arranged towards conveyor belt 320, and distance measuring sensor 83 is fixedly installed in distance measuring sensor supporting block 84 and for examining
Survey the relative distance with magnet ring.Magnet ring is after being detached from conveyor belt 320 since inertia will continue to slide one towards distance measuring sensor 83
Distance is held, when the distance value that distance measuring sensor 83 detects is less than or equal to setting value, which can be according to the ruler of magnet ring
Very little specification setting, the first cylinder 81 pushes magnet ring to abutting against with upper station material blocking block 86 at this time, due to the driving velocity of cylinder
It is definite value, therefore designs 81 triggered time of the first cylinder again, triggers the second cylinder 82, the time value by certain time
It can be equally arranged according to the dimensions of magnet ring, technical staff can obtain by test, be the simple technology in this field, technology people
Member can be achieved.In addition, by the second cylinder 82 can magnet ring be pushed to the first workpiece polishing mechanism 4, and it is right by the first workpiece polishing mechanism 4
Magnet ring carries out the chamfering polishing of first time.Distance measuring sensor 83, the first cylinder 81 and the second cylinder 82 pass through in the present embodiment
PLC is controlled, and those skilled in the art can normally grasp.
With reference to Fig. 4, turnover mechanism 5 includes first motor 51, drive rod 52, turnover disc 53 and anticreep baffle 54, the first electricity
Machine 51 is fixedly installed on workbench 2, and 52 one end of drive rod is fixedly connected with the output end of first motor 51, the other end passes through
The axle center of turnover disc 53 is simultaneously firmly connected with it, and drive rod 52 can be driven to rotate synchronously when first motor 51 works, and then band
The rotation of dynamic turnover disc 53, turnover disc 53 offer groove 55 several equidistant and for magnet ring placement, and anticreep baffle 54 is along overturning
The periphery of 53 rotation direction of disk is arranged and closes corresponding groove 55, and the first workpiece polishing mechanism 4 and the second workpiece polishing mechanism 6 distinguish position
In the two sides opposite along its rotation direction of turnover disc 53.Wherein, flexible material can be used to avoid magnetic in the inner wall of groove 55
Ring collides with, to magnet ring energy further protection, to improve yields.
Further, the first workpiece polishing mechanism 4 is equipped with the first blanking groove 40 tilted down, which, which is located at, turns over
The upper end of turntable 53, the second workpiece polishing mechanism 6 are connected with the second monitor station 9, and the second monitor station 9 is equipped with acclivitous second blanking
Slot 90, second blanking groove 90 are located at the lower end of turnover disc 53, and anticreep baffle 54 respectively corresponds under the first blanking groove 40 and second
The position of hopper 90 is equipped with gap.After magnet ring is carried out chamfering polishing by the first workpiece polishing mechanism 4, entered to by the first blanking groove 40
It in the groove 55 of turnover disc 53, and is dropped out from the second blanking groove 90 under the rotation of turnover disc 53, during which due to anticreep baffle
54 closing is avoided that magnet ring is fallen on the way in rotation.
In addition, workbench 2 is fixedly installed in the lower section of turnover disc 53 connects dirt funnel 11, base 1 offers and connects dirt
The disposal box 12 that funnel 11 is connected to can keep cleaning convenient for cleaning as connecing dust collected by dirt funnel 11 by disposal box 12.
With reference to Fig. 5, the second monitor station 9 is equipped with third cylinder 91, the second conveyor belt 92, lower station baffle 93 and approaches
Sensor 94, one end of the second conveyor belt 92 is connected with the second blanking groove 90, the other end and lower 93 phase of station baffle
Even, the magnet ring fallen at the second blanking groove 90 can be delivered at lower station baffle 93 by the second conveyor belt 92, proximity sensor
94 are located at lower station baffle 93, and the proximity sensor 94 based on reaction magnetic ring close to the proximity sensor 94 close to induction zone
Movement, and generate signal control third cylinder 91 the magnet ring being located at lower station baffle 93 is pushed into the second workpiece polishing mechanism 6.
Proximity sensor 94 and third cylinder 91 are connect with PLC, and proximity sensor 94 senses the position of magnet ring, and sends a signal to
PLC, PLC receive the signal and control the movement of third cylinder 91, this is the technology that those skilled in the art can understand and realize,
The present embodiment simplifies structure and response and feedback procedure is exactly accurate timely, there is utilization by using proximity sensor 94
Improve practicability of the invention.
In addition, identical dust cover 60 is covered with outside the first workpiece polishing mechanism 4 and the second workpiece polishing mechanism 6, in the present embodiment
The structure of dust cover 60 is stated by Fig. 5, which offers feed inlet 601 and discharge port 602, at feed inlet 601
It is hingedly provided with charging dust-break door 603, discharging dust-break door 604, the corresponding chamfering of workbench 2 are hingedly provided at discharge port 602
The lower section of disk 64 offers several dust exhausting hole 606(with reference to Fig. 7).The setting of dust cover 60, for avoiding polishing magnet ring from generating
Dust recycling is collected to the external world, and by dust exhausting hole 606, avoids the accumulation of dust.In addition, each dust cover 60 offers
Using the observation area 605 of transparent material.
With reference to Fig. 6 and Fig. 7, the first workpiece polishing mechanism 4 is identical as the structure of the second workpiece polishing mechanism 6, and the first workpiece polishing mechanism 4 is to magnetic
After one end face of ring is polished, magnet ring passes through after turnover mechanism 5 is overturn by the second workpiece polishing mechanism 6 to the other end of magnet ring
It polishes, by the cooperation of the first workpiece polishing mechanism 4 and the second workpiece polishing mechanism 6, thorough lead angle polishing can be carried out to magnet ring.First
Workpiece polishing mechanism 4 is identical with the structure of the second workpiece polishing mechanism 6, includes chamfering head assembly and release component, passes through in this implementation
The structure of second workpiece polishing mechanism 6 is stated.
Wherein, chamfering head assembly includes spindle motor 61, spindle carrier 62, power head 63 and chamfering disk 64, spindle carrier
62 are installed on workbench 2.Spindle carrier 62 is equipped with Fixing clamp-seat to install spindle motor 61, the output end of spindle motor 61 with
Power head 63 interlocks, and power head 63 is fixedly connected with chamfering disk 64, and one end of chamfering disk 64 towards workbench 2 offers installation
Chamber 640, sets that there are two chamfering tool mounting blocks 65 in the installation cavity 640, by installing chamfering on chamfering tool mounting blocks 65
Knife to carry out magnet ring chamfering polishing, and spindle motor 61 can drive chamfering disk 64 to rotate, and then drive chamfering tool mounting blocks 65
And the rotation of rose reamer, the quantity of chamfering tool mounting blocks 65 are two, can be polished simultaneously the inner ring and outer ring chamfering of magnet ring,
Chamfering polishing it is more thorough, realize one end face of magnet ring thorough polishing, and by turnover mechanism 5 overturn magnet ring after, it is another to magnet ring
One end face is thoroughly polished, and the chamfering polishing work of magnet ring is finally completed.Releasing component includes releasing cylinder 66 and injection block
67, it releases cylinder 66 and is fixedly connected with injection block 67 and drives injection block 67 by having polished in the second workpiece polishing mechanism 6
Magnet ring is released.In addition, being provided with limited block 68 in the first workpiece polishing mechanism 4 and the second workpiece polishing mechanism 6, the second cylinder 82 is provided with
Second limited block, third cylinder 91 are provided with third limited block 910.This example passes through to limited block 68 and third limited block 910
Cooperation stated, when proximity sensor 94 detects that magnet ring is close, control third cylinder 91 push magnet ring to second dozen
It in grinding machine structure 6, and is abutted against with limited block 68, third cylinder 91 is not withdrawn, and passes through matching for limited block 68 and third limited block 910
Conjunction limits magnet ring.At this point, chamfering disk 64 carries out chamfering polishing to magnet ring, after, third cylinder 91 is withdrawn, and releases gas
Cylinder 66 and injection block 67 release magnet ring, and the end face of injection block 67 is arc, convenient for releasing magnet ring.In addition, limited block 68 and
The depth of section of three limited blocks 910 is below magnet ring, avoids colliding with the rose reamer on chamfering disk 64.
It with reference to Fig. 8, is opened up in the installation cavity 640 of chamfering disk 64 there are two opposite transverse slat 641, two transverse slats 641 are by two
A chamfering tool mounting blocks 65 clamp and constitute damping cooperation, offer cross-drilled hole 642, two rose reamers on two transverse slats 641
The position of the corresponding cross-drilled hole 642 of tool mounting blocks 65 offers through-hole, and is inserted into the shape of cross-drilled hole 642 and through-hole simultaneously by screw 643
Two chamfering tool mounting blocks 65 are fixed in installation cavity 640 by formula.According to the size of magnet ring, two chamfering tools can be installed
The position of block 65 be separately adjusted to angularly magnet ring inner ring and outer ring position it is corresponding.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (8)
1. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring, it is characterised in that: including
As the base (1) of bearing structure, the base (1) includes a workbench (2), which has upper
Expect end and discharging end；
Feed mechanism (3) is set to the feeding end of the workbench (2), described for persistently conveying magnet ring to be polished
Feed mechanism (3) include the cradle (31) and feeding table (32) being sequentially connected, the feeding table (32) is equipped with conveying
Belt (320), the cradle (31) include feeding group position-limited rack (310), and the feeding group position-limited rack (310) is equipped with
Flat belt (3101), there are two the corresponding guide assembly in position (3102) for the top setting of the flat belt (3101), respectively
The guide assembly (3102) includes several directing plates (3103), wherein the guidance on guide assembly described in one (3102)
Plate (3103) successively connects in continuous Z-shaped, and the directing plate (3103) on another guide assembly (3102) connects two-by-two, so that two
The feeding channel (3104) for conveying magnet ring is constituted between a guide assembly (3102), the feeding channel (3104) is along flat
One end of the direction of transfer of belt (3101) is connected with feeding table (32), and the feeding channel (3104) is back to flat belt
(3101) one end of direction of transfer is provided with upper limit plate (3105) above guide assembly (3102), the upper limit plate
(3105) it is equal to the height of magnet ring, feeding group position-limited rack (310) inclination relative to the distance between flat belt (3101)
Setting, and the feeding group position-limited rack (310) is higher than it backwards to one end of feeding table (32) towards one end of feeding table (32)；
First workpiece polishing mechanism (4) is set to the top of the workbench (2) and is connected with feed mechanism (3), for holding
Feed mechanism (3) magnet ring for being conveyed is received in continued access, and inner ring to one end face of magnet ring and outer ring are carried out while being polished；
Turnover mechanism (5) is set to the top of the workbench (2) and is connected with the first workpiece polishing mechanism (4), for holding
The magnet ring that the first workpiece polishing mechanism (4) are conveyed is received in continued access, and magnet ring is overturn；
Second workpiece polishing mechanism (6) is set to the top of the workbench (2) and is connected with turnover mechanism (5), for holding
The continuous magnet ring received from after turnover mechanism (5) overturning, and the inner ring for the end face that do not polish to magnet ring and outer ring are carried out while being beaten
Mill；
Cutting agency (7) is set to the discharging end of the workbench (2) and is connected with the second workpiece polishing mechanism (6), is used for
Persistently receive the magnet ring polished that the second workpiece polishing mechanism (6) is conveyed；Wherein
First workpiece polishing mechanism (4) and the second workpiece polishing mechanism (6) includes chamfering head assembly and releases component, described
Chamfering head assembly includes spindle motor (61), spindle carrier (62), power head (63) and chamfering disk (64), the spindle carrier
(62) be installed on workbench (2), the spindle carrier (62) be equipped with Fixing clamp-seat to install spindle motor (61), it is described
The output end of spindle motor (61) and power head (63) interlock, and the power head (63) is fixedly connected with chamfering disk (64), institute
One end of chamfering disk (64) towards the workbench (2) stated offers installation cavity (640), set in the installation cavity (640) there are two
Chamfering tool mounting blocks (65), chamfering tool mounting blocks (65) described in two offer through-hole, and the chamfering disk (64) is right
Answer the position of through-hole to offer cross-drilled hole (642), chamfering tool mounting blocks (65) described in two respectively with the inner ring of magnet ring and outer
The position of ring is corresponding, and installs two chamfering tools by way of screw (643) is inserted into cross-drilled hole (642) and through-hole simultaneously
Block (65) is fixed in installation cavity (640)；It is fixedly installed below the chamfering head assembly for limiting magnet ring position
The depth of section of limited block (68), the limited block (68) is lower than magnet ring；The release component is located at the lower section of chamfering head assembly,
The release component includes that release cylinder (66) and injection block (67), the release cylinder (66) are fixedly connected with injection block (67)
It is released with the magnet ring polished for driving injection block (67) that will be located in the first workpiece polishing mechanism (4) or the second workpiece polishing mechanism (6).
2. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring according to claim 1, it is characterised in that:
Each chamfering disk (64) is covered with dust cover (60), and the dust cover (60) offers feed inlet (601) and discharging
Mouthful (602), are hingedly provided with charging dust-break door (603) at the feed inlet (601), hinged at the discharge port (602)
It is provided with discharging dust-break door (604), the workbench (2) offers several dust exhausting holes below corresponding chamfering disk (64)
(606)。
3. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring according to claim 1, it is characterised in that:
Conveyor belt described in 0 (320) passes through the first monitor station (8) and first workpiece polishing mechanism (4) along one end of conveying direction
It is connected, first monitor station (8) is equipped with the first cylinder (81), the second cylinder (82), distance measuring sensor (83), ranging
Sensor support block (84), gap regulating block (85) and upper station material blocking block (86), the distance measuring sensor supporting block (84)
Side towards conveyor belt (320) be arranged, the distance measuring sensor (83) be set to distance measuring sensor supporting block (84) on simultaneously
For detecting the distance of magnet ring, when the distance value that distance measuring sensor (83) detects is less than or equal to setting value, the first cylinder
(81) magnet ring is pushed extremely to abut against with the upper station material blocking block (86), and magnet ring is pushed to first dozen by the second cylinder (82)
Grinding machine structure (4).
4. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring according to claim 1, it is characterised in that:
The turnover mechanism (5) includes first motor (51), drive rod (52), turnover disc (53) and anticreep baffle (54), described
First motor (51) is set on workbench (2), and the drive rod (52) one end and the output end of first motor (51) are fixed
Connection, the other end pass through the axle center of turnover disc (53) and are firmly connected with it, and the turnover disc (53) offers several equidistant
And for the groove (55) that magnet ring is placed, the anticreep baffle (54) is along the setting of the periphery of turnover disc (53) rotation direction and by phase
Groove (55) closing answered, first workpiece polishing mechanism (4) and the second workpiece polishing mechanism (6) are located at turnover disc (53) along it
The opposite two sides of rotation direction.
5. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring according to claim 4, it is characterised in that:
First workpiece polishing mechanism (4) is equipped with the first blanking groove (40) tilted down, which is located at turnover disc
(53) upper end, second workpiece polishing mechanism (6) are connected with the second monitor station (9), second monitor station (9) be equipped with to
Upper inclined second blanking groove (90), second blanking groove (90) are located at the lower end of turnover disc (53), the anticreep baffle
(54) position for respectively corresponding the first blanking groove (40) and the second blanking groove (90) is equipped with gap.
6. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring according to claim 4, it is characterised in that:
The workbench (2) is fixedly installed below turnover disc (53) to be connect dirt funnel (11), and the base (1) offers
With the disposal box (12) for connecing dirt funnel (11) and being connected to.
7. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring according to claim 5, it is characterised in that:
Second monitor station (9) is equipped with third cylinder (91), the second conveyor belt (92), lower station baffle (93) and close biography
One end of sensor (94), second conveyor belt (92) is connected with the second blanking groove (90), the lower station baffle
(93) it is located at the second conveyor belt (92) other end, the proximity sensor (94) is located at lower station baffle (93), described
Proximity sensor (94) is based on the movement close to induction zone of reaction magnetic ring close to the proximity sensor (94), and generates signal control
Third cylinder (91) processed is to be pushed into the second workpiece polishing mechanism (6) for magnet ring.
8. a kind of full-automatic magnet ring chamfering grinding apparatus for persistently conveying magnet ring according to claim 1, it is characterised in that:
Each dust cover (60) offers the observation area (605) using transparent material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811085330.XA CN109396555B (en) | 2018-09-18 | 2018-09-18 | Fully-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811085330.XA CN109396555B (en) | 2018-09-18 | 2018-09-18 | Fully-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic ring |
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| Publication Number | Publication Date |
|---|---|
| CN109396555A true CN109396555A (en) | 2019-03-01 |
| CN109396555B CN109396555B (en) | 2020-12-01 |
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| CN201811085330.XA Active CN109396555B (en) | 2018-09-18 | 2018-09-18 | Fully-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic ring |
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| CN109227129A (en) * | 2018-10-11 | 2019-01-18 | 李仲鸣 | A kind of automation cutting apparatus of precision multistation |
| CN110548933A (en) * | 2019-09-23 | 2019-12-10 | 横店集团东磁股份有限公司 | Automatic equipment suitable for chamfering front and back surfaces of circular workpiece and implementation method thereof |
| CN114604880A (en) * | 2022-04-21 | 2022-06-10 | 江西金辉锂业有限公司 | Preparation and purification device for battery-grade lithium hydroxide |
| CN114799349A (en) * | 2020-06-19 | 2022-07-29 | 芜湖仅一机械有限公司 | Automatic cooling and degating production line operation method for battery fixing support |
| CN115139177A (en) * | 2022-05-30 | 2022-10-04 | 宁波可可磁业股份有限公司 | A chamfer processing agency for neodymium iron boron magnetism body processing |
| CN117020815A (en) * | 2023-10-09 | 2023-11-10 | 常州市武进红东电子有限公司 | Batch chamfering device for neodymium iron boron magnetic rings |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110548933A (en) * | 2019-09-23 | 2019-12-10 | 横店集团东磁股份有限公司 | Automatic equipment suitable for chamfering front and back surfaces of circular workpiece and implementation method thereof |
| CN114799349A (en) * | 2020-06-19 | 2022-07-29 | 芜湖仅一机械有限公司 | Automatic cooling and degating production line operation method for battery fixing support |
| CN114799349B (en) * | 2020-06-19 | 2023-12-12 | 芜湖仅一机械有限公司 | Operation method of automatic cooling and degating production line of battery fixing support |
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| CN115139177A (en) * | 2022-05-30 | 2022-10-04 | 宁波可可磁业股份有限公司 | A chamfer processing agency for neodymium iron boron magnetism body processing |
| CN115139177B (en) * | 2022-05-30 | 2024-02-09 | 宁波可可磁业股份有限公司 | Chamfering mechanism for processing neodymium iron boron magnet |
| CN117020815A (en) * | 2023-10-09 | 2023-11-10 | 常州市武进红东电子有限公司 | Batch chamfering device for neodymium iron boron magnetic rings |
| CN117020815B (en) * | 2023-10-09 | 2023-12-05 | 常州市武进红东电子有限公司 | Batch chamfering device for neodymium iron boron magnetic rings |
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