CN109396049B - Automatic sorting method for vertically placing and conveying customized furniture plates - Google Patents
Automatic sorting method for vertically placing and conveying customized furniture plates Download PDFInfo
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- CN109396049B CN109396049B CN201811276864.0A CN201811276864A CN109396049B CN 109396049 B CN109396049 B CN 109396049B CN 201811276864 A CN201811276864 A CN 201811276864A CN 109396049 B CN109396049 B CN 109396049B
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- 238000007599 discharging Methods 0.000 claims abstract description 64
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- 238000004519 manufacturing process Methods 0.000 abstract description 19
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/06—Linear sorting machines in which articles are removed from a stream at selected points
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/02—Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
- B07C1/025—Devices for the temporary stacking of objects provided with a stacking and destacking device (interstack device)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/02—Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
- B07C1/04—Forming a stream from a bulk; Controlling the stream, e.g. spacing the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/02—Forming articles into a stream; Arranging articles in a stream, e.g. spacing, orientating
- B07C1/06—Orientating; Aligning ; Aligning to one edge
Abstract
The invention provides an automatic sorting method for vertically conveying customized furniture plates, which is characterized by comprising the following steps of: the method comprises a setting procedure, a loading procedure, a sorting procedure and a discharging procedure which are sequentially executed; the setting procedure is to set corresponding relations between each plate and the plate vertical space of the sorting device respectively; the feeding process refers to grouping each plate of the current batch to be sorted for information scanning, and vertically feeding the plates side by side; the sorting process means that the moving device bears the plate to move, so that the plate vertical placing space of the moving device where the plate is located is opposite to the corresponding plate vertical placing space of the sorting device one by one, the plate is conveyed into the sorting device from the moving device, and the plate is arranged in the set plate vertical placing space of the sorting device. The sorting method can realize automatic plate sorting, is convenient for subsequent workers to package plates, improves the production efficiency, prevents the plates from being placed in an overlooking and misplacing mode, and reduces the occupied area.
Description
Technical Field
The invention relates to the technical field of plate sorting, in particular to an automatic sorting method for vertically conveying customized furniture plates.
Background
At present, under the heavy tide of industrial 4.0, a customized furniture production enterprise massively establishes a highly automated customized furniture plate type production line which takes a numerical control cutting and processing center, an edge bonding machine and a numerical control gang drill processing center as core equipment.
In order to pursue material utilization rate and reduce production cost in the production of the customized furniture, a certain amount of orders based on the same raw materials are combined together for batch cutting; after cutting, bar codes are attached to each plate for distinguishing, and the plates in the whole batch are uniformly processed in the processes of edge sealing, drilling and the like. After the whole batch of plates has completed all the processing steps, all the plates in the batch need to be sorted, that is, all the plates in a single order are integrated and put together, and other parts in the order are added to be packaged, and finally, the packaged plates are shipped to a home of a manufacturer for installation. The existing sorting method basically adopts a manual sorting line mode, a shelf of each order needs to be preset and labeled, a batch of plates are distributed to relevant sorting personnel through a manual conveying device, the sorting personnel check the labels and the shelf notes on the plates, find the order shelf to which the plate belongs and place the plate in the shelf. When all the plate members are finished, the plate members of the whole batch are sorted.
Along with the continuous improvement of plate production line automation process, production efficiency is also higher and higher, and traditional manual sorting line has been unable and automation line phase-match in efficiency, and constitutes bigger manual sorting line through increasing the manpower and not only can cause the human cost to sharply increase to need to match bigger production area. And manual operation error can not be avoided, and the customization furniture plate has characteristics of a great variety, huge quantity again, and sorting personnel's working strength is high, causes the letter sorting error rate high. The existing automatic sorting system has the characteristics of large occupied area, complex transmission, high use cost and high manufacturing cost, and is not a good choice for sorting customized furniture plates; therefore, an automatic sorting mode which is reasonable in occupied area, safe and reliable is designed to match with an automatic plate type production line, so that the capacity of the automatic plate type production line is completely released, the problems of low efficiency, high labor cost, high sorting error rate and the like of the existing manual sorting line are solved, and the urgent need of large-scale production of customized furniture plates is met.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an automatic sorting method for vertically conveying customized furniture plates. The sorting method can realize automatic plate sorting, is convenient for subsequent workers to package plates, improves the production efficiency, prevents the plates from being placed in an overlooking and misplacing mode, and reduces the occupied area.
In order to achieve the purpose, the invention is realized by the following technical scheme: an automatic sorting method for vertically conveying customized furniture plates is characterized by comprising the following steps: the method comprises a setting procedure, a loading procedure, a sorting procedure and a discharging procedure which are sequentially executed;
the setting procedure is to acquire the information of all the plates of the current batch to be sorted; respectively setting corresponding relations between each plate and the plate vertical space of the sorting device;
the feeding process refers to grouping each plate of a current batch to be sorted for information scanning, and vertically and side-by-side feeding the plates into a vertical plate placing space of the feeding device; the plate is conveyed from the plate vertical placing space of the feeding device to the plate vertical placing space of the moving device;
the sorting process refers to that the moving device bears the plate to move, so that the plate vertical placing space of the moving device where the plate is located is opposite to the corresponding plate vertical placing space of the sorting device one by one, the plate is conveyed to the plate vertical placing space of the sorting device from the plate vertical placing space of the moving device, and the plate is arranged in the set plate vertical placing space of the sorting device;
the plate vertical placing space of the sorting device is used for conveying the plates to the plate vertical placing space of the discharging device.
The sorting method can realize automatic plate sorting, can replace a manual sorting method in a sorting link of customized furniture plate production, and can rearrange the sequence of the plates in the process of conveying the plates to the sorting device through the moving device; the follow-up workers can conveniently package the plate members with the order numbers and the package numbers, the production efficiency is improved, and plate members are prevented from being placed in an overlooking and misplacing mode; the plate is placed in an upright mode, and the large occupied area requirement and high construction cost caused by a traditional transverse conveying mode sorting line are avoided.
Preferably, in the setting process, the obtaining of the information of all the plates of the current batch to be sorted refers to: acquiring information of all plates of a current batch to be sorted, wherein the information comprises weight size parameters of the plates, furniture to which the plates belong, order numbers, package numbers and stacking sequence numbers in packages;
respectively setting the corresponding relation between each plate and the plate vertical space of the sorting device, and the corresponding relation refers to that: according to the order number, the package number and the stacking sequence number in the package of the plate, the corresponding relation between the plate vertical placing spaces of the plate and the sorting device is set respectively, so that the plate vertical placing spaces of the sorting device corresponding to the plate with the same order number are arranged together, the plate vertical placing spaces of the sorting device corresponding to the plate with the same package number are arranged together, and the plate vertical placing spaces of the sorting device corresponding to the plate with the same package number are set according to the stacking sequence number in the package.
After the plate sorting is finished according to the set procedure, the plates with the same order number are arranged together, wherein the plates with the same order number are arranged together, for example, one order has a plurality of packages, all the plates of the order are arranged together, and the plates with the same packages are arranged together; and the plates are arranged according to the sequence of the stacking sequence numbers in the package, so that workers can discharge the plates stacked below first, and can pack the plates orderly.
Preferably, in the feeding procedure, each plate of the current batch to be sorted is grouped for information scanning, and is fed into the plate vertical space of the feeding device vertically and side by side; the plate is from the plate of loading attachment and is found the space transfer to the plate of mobile device and found the space, means: dividing the plates of the current batch to be sorted into a plurality of groups, scanning information of the plates in the same group one by one, vertically arranging the plates in the vertical plate placing spaces of the feeding device side by side, and recording and storing the corresponding relation between the plates and the vertical plate placing spaces of the feeding device; the mobile device is dispatched to move, so that the plate vertical placing space of the mobile device is opposite to the plate vertical placing space of the feeding device one by one; the plate is conveyed from the plate vertical space of the feeding device to the plate vertical space of the moving device; and converting the corresponding relation between the plate and the plate vertical space of the feeding device into the corresponding relation between the plate and the plate vertical space of the moving device, and recording and storing the corresponding relation.
The feeding devices are multiple, and after the feeding of any one feeding device is completed, the dispatching and moving device is in butt joint with the plate to transfer the plate to carry out the next procedure, so that the sorting speed can be further increased. In order to facilitate the operation, the loading process can be carried out without the need of loading according to the sequence of the vertical placing spaces of the plates of the loading device, and the plates do not need to be placed in all the vertical placing spaces of the plates of the loading device. In order to reduce the number of the moving devices and save cost, the moving devices can be dispatched to the position opposite to the feeding device again to continuously participate in the feeding and sorting of the following group of plates after the sorting of one group of plates is completed.
Preferably, in the process that the plate is subjected to information scanning one by one and is vertically arranged in the vertical plate placing space of the side-by-side feeding device, the condition of the plate is detected and analyzed, and the prompt is assisted through a language. Detecting and analyzing the plate condition, and prompting the condition through language assistance, wherein the condition comprises the following conditions: after scanning the plate to obtain information, judging whether the plate belongs to a type with a higher gravity center, and if so, prompting to pay attention to the length and width directions in which the plate is placed through voice; and (II) judging whether the plate is scanned or not when the plate enters a plate vertical placing space of the feeding device, and prompting an error through voice if the plate is not scanned.
Preferably, in the sorting process, the moving device carries the plate to move, so that the plate vertical placing space of the moving device where the plate is located is opposite to the corresponding plate vertical placing space of the sorting device one by one, and the plate is transferred from the plate vertical placing space of the moving device to the plate vertical placing space of the sorting device, and the arrangement of the plates in the set plate vertical placing space of the sorting device is realized, which means that: the method comprises the following steps:
step A1, converting the corresponding relation between the plate and the plate vertical space of the sorting device and the corresponding relation between the plate and the plate vertical space of the moving device into the corresponding relation between the plate vertical space of the moving device and the plate vertical space of the sorting device;
step A2, respectively calculating the path distance that the moving device needs to move when the vertical plate placing space of the moving device where each plate is located in the moving device is opposite to the vertical plate placing space of the corresponding plate of the sorting device;
step A3, finding out the shortest path distance through comparison, and taking the plate corresponding to the shortest path distance as the current sorting plate;
a4, moving the moving device until the vertical plate placing space of the moving device where the current plate to be sorted is located is opposite to the vertical plate placing space of the corresponding plate to be sorted; the current sorted plate is transferred from the plate vertical space of the moving device to the plate vertical space of the sorting device;
step A5, judging whether plates are left in the mobile device: if the plate is left, jumping to step A2; otherwise, all the plates in the moving device are judged to be arranged in the set plate vertical placing space of the sorting device, and sorting of all the plates in the moving device is completed.
The shortest path is adopted to move the moving device, so that the moving path of the moving device can be shortened, the plates can be quickly and accurately conveyed to the sorting device, and the sorting efficiency is further improved.
Preferably, during the moving process of the moving device, the distance between the moving device and the front moving device and the distance between the moving device and the rear moving device are detected; when the distance between the two mobile devices is detected to be too short, scheduling the rear mobile device to stop moving; and the mobile device stops moving when detecting that the distance between the mobile device and the front mobile device is too short. The mobile device has a dual interference prevention mechanism to avoid the occurrence of collision and improve the use safety of the mobile device.
Preferably, in the discharging process, the plate is transferred from the plate standing space of the sorting device to the plate standing space of the discharging device, and the plate standing space refers to: judging whether all the plate members with any packaging number all reach the sorting device: if so, all the plates of the package number are transferred from the plate standing space of the sorting device to the plate standing space of the discharging device. The plate conveys the ejection of compact to discharging device in batches, can avoid appearing the big circumstances of ejection of compact and leading to proruption work load in batches of plate.
Preferably, the discharging device is provided with an indicating platform, and the indicating platform is provided with indicating lamps which are in one-to-one correspondence with the plate vertical placing spaces of the discharging device; the indicating lamps correspond to different package numbers through different colors, so that the package division of the plate storage space corresponding to the vertical placement of the plate of the discharging device is carried out; and prompting the plate taking sequence by flashing an indicator light. The packing information of the plate is distinguished to the workman of being convenient for, improves the simple operation nature. The indicator lamps correspond to the stacking sequence of the plates in the same package through the flashing sequence, so that inexperienced operators can pack the plates smoothly according to the stacking sequence; the corresponding pilot lamp that the space was put immediately to the plate at lower floor's plate place in the packing can twinkle earlier suggestion operating personnel and get the board, gets the board back pilot lamp and becomes the bright light state, and operating personnel has got this layer of plate and has placed the plate in the packing after lower floor, and the corresponding pilot lamp that the space was put immediately to the plate at lower one deck plate place twinkles after that, and operating personnel gets this layer of plate again and places the packing second floor, so on and so on, the piling up of the plate of whole packing is accomplished to the successive layer. The indicator lights of the same plate in the same package are indicated by the continuous lighting status of the same color, and if the status of the non-lighting status is present, the plate is lost, or the plate is a special plate which does not enter the sorting.
Preferably, in the plate standing space of the plate feeding and feeding device, the plate is transferred from the plate standing space of the feeding device to the plate standing space of the moving device, the plate is transferred from the plate standing space of the moving device to the plate standing space of the sorting device, and the plate is transferred from the plate standing space of the sorting device to the plate standing space of the discharging device, the plate feeding and feeding device is characterized in that:
in the feeding device, the moving device, the sorting device and the discharging device, each plate vertical placing space is respectively provided with a sliding channel which is arranged from front to back by a plurality of rollers and inclines downwards from an inlet side to an outlet side; in the feeding device, the moving device and the sorting device, the outlet sides of the sliding channels are provided with lifting blocking mechanisms; in the discharging device, a discharging blocking structure is arranged on the outlet side of the sliding channel; the height of the outlet side of the sliding channel of the feeding device is more than or equal to the height of the inlet side of the sliding channel of the moving device; the height of the outlet side of the sliding channel of the moving device is more than or equal to the height of the inlet side of the sliding channel of the sorting device; the height of the outlet side of the sliding channel of the sorting device is more than or equal to the height of the inlet side of the sliding channel of the discharging device;
the plate slides on the sliding channel under the action of the gravity of the plate so as to realize the feeding of the feeding device and the transmission from the feeding device to the moving device, from the moving device to the sorting device and from the sorting device to the discharging device; the speed reducing mechanism intermittently brakes the roller to reduce the sliding speed of the plate during the sliding process of the plate.
The inlet sides and the outlet sides of the feeding device, the moving device, the sorting device and the discharging device are connected end to end in the height direction; the plate slides under the action of self gravity to enter the feeding device and slides and is conveyed to the moving device, the sorting device and the discharging device under the action of self gravity, so that the plate is convenient to convey and butt joint, manual pushing is not needed, the labor intensity of workers is reduced, a driving device is not needed, the structure is simplified, and the energy consumption is saved; the sliding speed of the plate is reduced, and the damage of corners caused by collision when the sliding speed of the plate is too high can be avoided.
Preferably, in the process of feeding the plate to the plate vertical placing space of the feeding device, the speed reducing mechanism intermittently brakes the roller according to the braking time to reduce the sliding speed of the plate; the braking time refers to the braking time set according to the weight and size parameters of the plate. Different brake time is adopted for different plates, so that damage to the plates during collision caused by the fact that the plates cannot effectively slow down sliding speed due to too short brake time can be avoided; on the other hand, the phenomenon that the plate slides too slowly due to too long braking time can be avoided, so that the transmission efficiency is low, the plate can have proper sliding speed by adjusting the braking time according to the weight and size parameters of the plate, and the transmission efficiency is improved.
The preferred scheme is as follows: the plate weight size parameters comprise plate mass and plate size; calculating the length-width ratio by using the plate size; and setting the braking time according to the plate quality, the plate size and the aspect ratio. The larger the mass of the plate is, the larger the kinetic energy is when the plate slides on the inclined sliding channel; therefore, the larger the plate mass is, the longer the braking time is required to reduce the sliding speed to avoid collision damage; the larger the plate size is and the closer the length-width ratio is, the more easy the plate is to roll, and the longer the braking time is needed, so that the sliding speed is reduced to avoid rolling; through comprehensive evaluation of the plate quality, the plate size and the length-width ratio, the sliding speed of each plate can be kept within a proper range, the phenomenon that the sliding speed is too high or too low is avoided, and the production efficiency can be improved while collision damage and rolling are prevented.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the sorting method can realize automatic plate sorting, is convenient for subsequent workers to package plates, improves the production efficiency, and prevents plate missing and misplacement; the occupied area is reduced, and the construction cost can be reduced;
2. the sorting method has good sorting efficiency, good safety and reliability, is convenient for workers to operate, can save energy consumption, and can avoid the corner damage caused by collision when the plate slides at an excessively high speed.
Drawings
FIG. 1 is a flow chart of the sorting method of the present invention;
FIG. 2 is a schematic diagram of one embodiment of the sortation system of the present invention;
FIG. 3 is a second schematic diagram of the sorting system of the present invention;
FIG. 4 is a schematic view of the loading mechanism of the sorting system of the present invention;
FIG. 5 is a second schematic view of the feeding device of the sorting system according to the present invention;
FIG. 6 is a schematic diagram of the structure of the moving device in the sorting system of the present invention;
FIG. 7 is an enlarged view of portion A of FIG. 5;
FIG. 8 is a schematic view of the sorting device of the sorting system of the present invention;
FIG. 9 is a schematic view of the discharge device of the sorting system of the present invention;
FIG. 10 is an enlarged view of portion B of FIG. 8;
FIG. 11 is a schematic view of the positioning and guiding mechanism of the sorting system of the present invention;
FIG. 12 is a schematic view of a slider configuration for the sortation system of the present invention;
FIG. 13 is a second schematic view of the structure of the slider in the sorting system of the present invention;
FIG. 14 is a schematic view of the deceleration mechanism of the sortation system of the present invention;
FIG. 15 is a schematic view of the lift stop mechanism of the sortation system of the present invention;
wherein, 1 is a feeding device, 2 is a moving device, 3 is a sorting device, 4 is a discharging device, 5 is a moving area, 5.1 is a moving track, 6 is an emergency fault area, 7 is a supporting frame, 8 is a clapboard, 9 is a sliding strip, 9.1 is a roller I, 9.2 is a brake hole, 10 is a speed reducing mechanism, 10.1 is a speed reducing mounting plate I, 10.2 is a speed reducing mounting frame I, 10.3 is a brake block, 10.4 is a speed reducing mounting plate II, 10.5 is a speed reducing mounting frame II, 10.6 is a speed reducing driving cylinder, 10.7 is a bulge, 11 is a lifting blocking mechanism, 11.1 is a blocking mounting frame, 11.2 is a lifting driver, 11.3 is a lifting stop block, 11.4 is a roller II, 12 is a discharging blocking structure, 13 is a positioning guide mechanism, 13.1 is a positioning guide, 13.2 is a guide port, 13.3 is a positioning guide rail, 13.4 is a moving driver, 13.5 is a feeding plate sensor, 14 is a moving platform, 14.1 is a distance measuring sensor, and 15.1 is a distance measuring instrument, 16 is a packing workbench, 17 is a light curtain protection device, and 18 is an indicating platform.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Example one
The present embodiment provides an automated sorting method for vertically placing and conveying customized furniture plates, the flow of which is shown in fig. 1, and the automated sorting method includes a setting process, a feeding process, a sorting process and a discharging process, which are sequentially executed;
the setting procedure is to acquire the information of all the plates of the current batch to be sorted; respectively setting corresponding relations between each plate and the plate vertical space of the sorting device;
the feeding process refers to grouping each plate of a current batch to be sorted for information scanning, and vertically and side-by-side feeding the plates into a vertical plate placing space of the feeding device; the plate is conveyed from the plate vertical placing space of the feeding device to the plate vertical placing space of the moving device;
the sorting process refers to that the moving device bears the plate to move, so that the plate vertical placing space of the moving device where the plate is located is opposite to the corresponding plate vertical placing space of the sorting device one by one, the plate is conveyed to the plate vertical placing space of the sorting device from the plate vertical placing space of the moving device, and the plate is arranged in the set plate vertical placing space of the sorting device;
the plate vertical placing space of the sorting device is used for conveying the plates to the plate vertical placing space of the discharging device.
The sorting method can realize automatic plate sorting, can replace a manual sorting method in a sorting link of customized furniture plate production, and can rearrange the sequence of the plates in the process of conveying the plates to the sorting device through the moving device; the follow-up workers can conveniently package the plate members with the order numbers and the package numbers, the production efficiency is improved, and plate members are prevented from being placed in an overlooking and misplacing mode; the plate is placed in an upright mode, and the large occupied area requirement and high construction cost caused by a traditional transverse conveying mode sorting line are avoided.
Specifically, in the setting step, the obtaining of the information of all the plates of the current batch to be sorted refers to: acquiring information of all plates of a current batch to be sorted, wherein the information comprises plate weight size parameters, furniture to which the plates belong, order numbers, package numbers and stacking sequence numbers in packages;
respectively setting the corresponding relation between each plate and the plate vertical space of the sorting device, and the corresponding relation refers to that: according to the order number, the package number and the stacking sequence number in the package of the plate, the corresponding relation between the plate vertical placing spaces of the plate and the sorting device is set respectively, so that the plate vertical placing spaces of the sorting device corresponding to the plate with the same order number are arranged together, the plate vertical placing spaces of the sorting device corresponding to the plate with the same package number are arranged together, and the plate vertical placing spaces of the sorting device corresponding to the plate with the same package number are set according to the stacking sequence number in the package.
After the plate sorting is finished according to the set procedure, the plates with the same order number are arranged together, wherein the plates with the same order number are arranged together, for example, one order has a plurality of packages, all the plates of the order are arranged together, and the plates with the same packages are arranged together; and the plates are arranged according to the sequence of the stacking sequence numbers in the package, so that workers can discharge the plates stacked below first, and can pack the plates orderly.
In the feeding process, all the plates of the current batch to be sorted are grouped for information scanning, and are vertically and side by side fed into a plate vertical placing space of a feeding device; the plate is from the plate of loading attachment and is found the space transfer to the plate of mobile device and found the space, means: dividing the plates of the current batch to be sorted into a plurality of groups, scanning information of the plates in the same group one by one, vertically arranging the plates in the vertical plate placing spaces of the feeding device side by side, and recording and storing the corresponding relation between the plates and the vertical plate placing spaces of the feeding device; the mobile device is dispatched to move, so that the plate vertical placing space of the mobile device is opposite to the plate vertical placing space of the feeding device one by one; the plate is conveyed from the plate vertical space of the feeding device to the plate vertical space of the moving device; and converting the corresponding relation between the plate and the plate vertical space of the feeding device into the corresponding relation between the plate and the plate vertical space of the moving device, and recording and storing the corresponding relation.
The feeding devices are multiple, and after the feeding of any one feeding device is completed, the dispatching and moving device is in butt joint with the plate to transfer the plate to carry out the next procedure, so that the sorting speed can be further increased. In order to facilitate the operation, the loading process can be carried out without the need of loading according to the sequence of the vertical placing spaces of the plates of the loading device, and the plates do not need to be placed in all the vertical placing spaces of the plates of the loading device. In order to reduce the number of the moving devices and save cost, the moving devices can be dispatched to the position opposite to the feeding device again to continuously participate in the feeding and sorting of the following group of plates after the sorting of one group of plates is completed.
The plate condition is detected and analyzed in the process that the plates are subjected to information scanning one by one and vertically arranged in the vertical plate placing space of the side-by-side feeding device, and the prompt is assisted through language. Detecting and analyzing the plate condition, and prompting the condition through language assistance, wherein the condition comprises the following conditions: after scanning the plate to obtain information, judging whether the plate belongs to a type with a higher gravity center, and if so, prompting to pay attention to the length and width directions in which the plate is placed through voice; and (II) judging whether the plate is scanned or not when the plate enters a plate vertical placing space of the feeding device, and prompting an error through voice if the plate is not scanned.
In the sorting process, the moving device bears the plate to move, so that the plate vertical placing space of the moving device where the plate is located is opposite to the corresponding plate vertical placing space of the sorting device one by one, and the plate is conveyed to the plate vertical placing space of the sorting device from the plate vertical placing space of the moving device, and each plate is arranged in the set plate vertical placing space of the sorting device, namely: the method comprises the following steps:
step A1, converting the corresponding relation between the plate and the plate vertical space of the sorting device and the corresponding relation between the plate and the plate vertical space of the moving device into the corresponding relation between the plate vertical space of the moving device and the plate vertical space of the sorting device;
step A2, respectively calculating the path distance that the moving device needs to move when the vertical plate placing space of the moving device where each plate is located in the moving device is opposite to the vertical plate placing space of the corresponding plate of the sorting device;
step A3, finding out the shortest path distance through comparison, and taking the plate corresponding to the shortest path distance as the current sorting plate;
a4, moving the moving device until the vertical plate placing space of the moving device where the current plate to be sorted is located is opposite to the vertical plate placing space of the corresponding plate to be sorted; the current sorted plate is transferred from the plate vertical space of the moving device to the plate vertical space of the sorting device;
step A5, judging whether plates are left in the mobile device: if the plate is left, jumping to step A2; otherwise, all the plates in the moving device are judged to be arranged in the set plate vertical placing space of the sorting device, and sorting of all the plates in the moving device is completed.
The shortest path is adopted to move the moving device, so that the moving path of the moving device can be shortened, the plates can be quickly and accurately conveyed to the sorting device, and the sorting efficiency is further improved.
Detecting the distance between the mobile device and the front mobile device and the distance between the mobile device and the rear mobile device in the moving process of the mobile device; when the distance between the two mobile devices is detected to be too short, scheduling the rear mobile device to stop moving; and the mobile device stops moving when detecting that the distance between the mobile device and the front mobile device is too short. The mobile device has a dual interference prevention mechanism to avoid the occurrence of collision and improve the use safety of the mobile device.
The preferred scheme is as follows: in the discharging process, the plate is conveyed from the plate vertical placing space of the sorting device to the plate vertical placing space of the discharging device, and the plate vertical placing space refers to that: judging whether all the plate members with any packaging number all reach the sorting device: if so, all the plates of the package number are transferred from the plate standing space of the sorting device to the plate standing space of the discharging device. The plate conveys the ejection of compact to discharging device in batches, can avoid appearing the big circumstances of ejection of compact and leading to proruption work load in batches of plate.
The discharging device is provided with an indicating platform, and the indicating platform is provided with indicating lamps which are in one-to-one correspondence with the plate vertical placing spaces of the discharging device; the indicating lamps correspond to different package numbers through different colors, so that the package division of the plate storage space corresponding to the vertical placement of the plate of the discharging device is carried out; the packing information of the plate is distinguished to the workman of being convenient for, improves the simple operation nature. The indicator lamps correspond to the stacking sequence of the plates in the same package through the flashing sequence, so that inexperienced operators can pack the plates smoothly according to the stacking sequence; the corresponding pilot lamp that the space was put immediately to the plate at lower floor's plate place in the packing can twinkle earlier suggestion operating personnel and get the board, gets the board back pilot lamp and becomes the bright light state, and operating personnel has got this layer of plate and has placed the plate in the packing after lower floor, and the corresponding pilot lamp that the space was put immediately to the plate at lower one deck plate place twinkles after that, and operating personnel gets this layer of plate again and places the packing second floor, so on and so on, the piling up of the plate of whole packing is accomplished to the successive layer. The indicator lights of the same plate in the same package are indicated by the continuous lighting status of the same color, and if the status of the non-lighting status is present, the plate is lost, or the plate is a special plate which does not enter the sorting.
During the space is put immediately to loading attachment's plate to plate material loading, the plate is put the space conveying immediately to the plate of mobile device from loading attachment's plate and is put the space, and the plate is put the space conveying immediately to the plate of sorting device from the plate of mobile device and is put the space immediately to and the plate is put the space conveying immediately to the plate of discharging device from the plate of sorting device, indicates:
in the feeding device, the moving device, the sorting device and the discharging device, each plate vertical placing space is respectively provided with a sliding channel which is arranged from front to back by a plurality of rollers and inclines downwards from an inlet side to an outlet side; in the feeding device, the moving device and the sorting device, the outlet sides of the sliding channels are provided with lifting blocking mechanisms; in the discharging device, a discharging blocking structure is arranged on the outlet side of the sliding channel; the height of the outlet side of the sliding channel of the feeding device is more than or equal to the height of the inlet side of the sliding channel of the moving device; the height of the outlet side of the sliding channel of the moving device is more than or equal to the height of the inlet side of the sliding channel of the sorting device; the height of the outlet side of the sliding channel of the sorting device is more than or equal to the height of the inlet side of the sliding channel of the discharging device;
the plate slides on the sliding channel under the action of the gravity of the plate so as to realize the feeding of the feeding device and the transmission from the feeding device to the moving device, from the moving device to the sorting device and from the sorting device to the discharging device; the speed reducing mechanism intermittently brakes the roller to reduce the sliding speed of the plate during the sliding process of the plate.
The inlet sides and the outlet sides of the feeding device, the moving device, the sorting device and the discharging device are connected end to end in the height direction; the plate slides under the action of self gravity to enter the feeding device and slides and is conveyed to the moving device, the sorting device and the discharging device under the action of self gravity, so that the plate is convenient to convey and butt joint, manual pushing is not needed, the labor intensity of workers is reduced, a driving device is not needed, the structure is simplified, and the energy consumption is saved; the sliding speed of the plate is reduced, and the damage of corners caused by collision when the sliding speed of the plate is too high can be avoided.
To implement the sorting method of the present embodiment, the present embodiment provides an automated sorting system, which is structurally illustrated in fig. 2 to 15; the method comprises the following steps:
a feeding device 1 for standing, side-by-side and independently storing the plate members and conveying the plate members to an outlet side;
a moving device 2 for receiving the plate delivered by the feeding device 1, storing the plate vertically, side by side and independently, carrying the plate to move, moving the plate one by one to the space position opposite to the entering space position and delivering the plate to the outlet side;
a sorting device 3 for receiving the plate members transferred from the moving device 2, storing the plate members upright, side by side, and independently, and transferring the plate members to an outlet side;
and a discharging device 4 for receiving the plate members delivered from the sorting device 3 and storing the plate members upright, side by side and independently.
The feeding device 1, the sorting device 3 and the discharging device 4 are respectively arranged from the rear side to the front side; a distance is reserved between the feeding device 1 and the sorting device 3 to be used as a moving area 5; the moving device 2 is movably arranged in the moving area 5; the sorting device 3 corresponds to the discharging device 4.
Sliding strips 9 which are inclined downwards from the inlet side to the outlet side are arranged between the adjacent partition plates 8, and a plurality of rotatable rollers one 9.1 are arranged on each sliding strip 9 in parallel to form a sliding channel; a speed reducing mechanism 10 is arranged below the sliding strip 9, and the speed reducing mechanism 10 intermittently contacts with the first roller 9.1 to realize intermittent braking of the first roller 9.1.
The height of the outlet side of the sliding channel of the feeding device 1 is more than or equal to the height of the inlet side of the sliding channel of the moving device 2; the height of the outlet side of the sliding channel of the moving device 2 is more than or equal to the height of the inlet side of the sliding channel of the sorting device 3; the height of the outlet side of the sliding channel of the sorting device 3 is more than or equal to the height of the inlet side of the sliding channel of the discharging device 4.
The vertical placing spaces of the plates of the feeding device 1 correspond to the vertical placing spaces of the plates of the moving device 2 one by one; the vertical placing spaces of the plates of the sorting device 3 correspond to the vertical placing spaces of the plates of the discharging device 4 one by one.
An in-place sensor is preferably arranged between the adjacent partition plates to detect whether the plate is stored in the vertical placing space of each plate. The position sensor may be a known sensor, such as an infrared sensor.
The speed reducing mechanism 10 comprises a speed reducing mounting plate I10.1, a rotary driving assembly and a brake block 10.3 hinged with the speed reducing mounting plate I10.1. The rotation driving assembly comprises a second speed reducing mounting plate 10.4, a second speed reducing mounting frame 10.5 arranged below the second speed reducing mounting plate 10.4 and a speed reducing driving cylinder 10.6; the cylinder barrel of the speed reduction driving cylinder 10.6 is hinged with a second speed reduction mounting frame 10.5, and one end of the brake block 10.3 is hinged with a first speed reduction mounting plate 10.1 through a first speed reduction mounting frame 10.2; the other end of the brake block 10.3 is hinged with a rod body of the speed reduction driving cylinder 10.6, so that the brake block 10.3 rotates, and the brake block 10.3 is intermittently contacted with the first roller 9.1. The benefits of this design are: the brake block 10.3 is flexible to rotate and large in rotation angle, so that the effective braking area of the brake block 10.3 contacting the first roller 9.1 is increased, the brake block 10.3 can brake the first roller 9.1 with more brake numbers, and the plate sliding speed is effectively and quickly reduced. The structure of the rotary driving component is an optimal scheme, other existing rotary driving components can be adopted in practical application, and only the brake block needs to be rotated.
In the feeding device 1, the moving device 2, the sorting device 3 and the discharging device 4, the number of the speed reducing mechanisms 10 can be one, and the speed reducing mechanisms correspond to all the sliding strips; the number of the speed reducing mechanisms can be a plurality, any speed reducing mechanism corresponds to the plurality of sliding strips, namely, any speed reducing mechanism can brake the first roller on the plurality of sliding strips; the number of the speed reducing mechanisms is the same as that of the sliding strips, and each speed reducing mechanism corresponds to the sliding strip one by one.
The sliding strip 9 is provided with a groove with an upward opening, and a plurality of rotatable rollers I9.1 are arranged in the groove in parallel; a plurality of brake holes 9.2 are arranged at the bottom of the groove; the upper end face of the brake block 10.3 is provided with a plurality of protrusions 10.7, and the protrusions 10.7 extend into the grooves through the brake holes 9.2 to intermittently contact with the first rollers 9.1. The benefits of this design are: the mechanical strength of the sliding strip 9 can be improved, the sliding strip 9 has enough mechanical strength to support the plate without deformation, and the service life is effectively prolonged.
In the feeding device 1, a positioning guide mechanism 13 is arranged at the inlet side of the sliding channel; the positioning guide mechanism 13 comprises a positioning guide rail 13.3, a positioning guide piece 13.1 movably arranged on the positioning guide rail 13.3 and a moving driver 13.4 for driving the positioning guide piece 13.1 to move; the positioning guide 13.1 forms a guide opening 13.2, and the guide opening 13.2 corresponds to the vertical placing space position of the plate. When the plate needs to be loaded, the positioning guide piece 13.1 is driven by the moving driver 13.4 to move so that the guide opening 13.2 is opposite to the vertical plate placing space position where the plate is to be placed; the workman can aim at the plate with the plate and aim at guiding opening 13.2 and put into so that the plate gets into the space of putting immediately of correct plate, improves the simple operation degree, still can prevent that workman misoperation from putting the plate by mistake. The movement drive 13.4 can be of the known art, for example an electric motor.
The positioning guide 13.1 is provided with a board inlet sensor 13.5 for detecting whether a board enters, and the board inlet sensor 13.5 can adopt the prior art, such as an infrared sensor.
In the feeding device 1, the moving device 2 and the sorting device 3, the outlet sides of the sliding channels are all provided with a lifting blocking mechanism 11. The lifting blocking mechanism 11 comprises a blocking mounting frame 11.1, a lifting stop block 11.3 and a lifting driver 11.2 arranged on the blocking mounting frame 11.1, wherein the lifting stop block 11.3 is obliquely arranged to enable the lifting stop block 11.3 to be perpendicular to the plane of the sliding channel; the lifting stop block 11.3 is connected with the lifting driver 11.2 to realize the lifting movement of the stop block vertical to the plane of the sliding channel; the lifting stop 11.3 is located on the outlet side of the slide channel.
When the lifting stop block 11.3 is positioned at the high position, the lifting stop mechanism 11 stops the plate piece to slide out of the plate vertical placing space, so that the plate piece is stored in the plate vertical placing space; when the lifting stop block 11.3 is located at the low position, the plate slides forwards on the sliding strip 9 under the self gravity to move out the plate and vertically place the space, and the plate does not need to be pushed by manpower in the moving-out process, and does not need a driving device, so that the manpower consumption and the energy consumption are further saved. The lifting drive 11.2 can be of the prior art, for example a pneumatic cylinder.
The lifting stop block 11.3 is obliquely arranged and is lifted vertically to the plane of the sliding channel, and the plate is obliquely arranged on the sliding channel; on one hand, when the plate slides to be in contact with the lifting stop block 11.3, the contact area of the lifting stop block 11.3 and the plate can be enlarged to reduce impact; on the other hand, when the plate needs to be moved out of the plate standing space, the lifting stop 11.3 descends along the edge direction of the plate, so that the plate does not move back and forth, and the plate can be stably stored in the device in the descending process of the lifting stop 11.3, thereby reducing unnecessary vibration and impact.
The lifting stop block 11.3 is a soft rubber stop block; the lifting stop block 11.3 is provided with a plurality of rollers 11.4 which are arranged side by side; the second rollers 11.4 protrude out of the upper end face of the lifting stop block 11.3 respectively. The second roller 11.4 can assist the plate to slide, and friction between the plate and the upper end face of the lifting stop block 8.3 when the plate moves out of the vertical placing space of the plate is reduced.
In this embodiment, in the feeding device 1 and the sorting device 3, the lifting blocking mechanisms 11 are respectively a plurality of, and any lifting blocking mechanism 11 corresponds to a plurality of plate vertical placement spaces, that is, any lifting blocking mechanism 11 can block a plurality of plates or release a plurality of plates. In practical application, one lifting blocking mechanism can be adopted, and the lifting blocking mechanism corresponds to the vertical placement space of all the plates to realize the simultaneous blocking or releasing of all the plates; the lifting blocking mechanisms can also be a plurality of lifting blocking mechanisms, the number of the lifting blocking mechanisms is the same as that of the vertical placing spaces of the plates, and the lifting blocking mechanisms are in one-to-one correspondence with the vertical placing spaces of the plates to realize the one-by-one blocking or releasing of the plates.
In the moving device 2, the number of the lifting blocking mechanisms is a plurality, the number of the lifting blocking mechanisms is the same as that of the vertical placing spaces of the plates, and each lifting blocking mechanism corresponds to the vertical placing space of the plates one by one.
In the discharge device 4, a discharge barrier 12 is provided on the outlet side of the sliding channel. The discharge blocking structure 12 is a fixed stop block; the fixed stop block is vertical to the plane of the sliding channel; the fixed stop is arranged at the outlet side of the sliding channel. When the plate slides to contact with the fixed stop block, the contact area between the fixed stop block and the plate can be enlarged to reduce impact.
The mobile device 2 further comprises a mobile platform 14; the mobile platform 14 preferably employs an AGV; the bin body is arranged on the moving platform 14; the front side and the rear side of the mobile platform 14 are respectively provided with a distance measuring sensor 14.1; the distance between the mobile device and the front mobile device and the distance between the mobile device and the rear mobile device can be detected. When the distance between the two mobile devices is detected to be too short, the rear mobile device can be scheduled to stop moving; when the mobile device detects that the distance between the mobile device and the front mobile device is too short, stopping moving; the anti-interference device has a dual anti-interference mechanism to avoid the occurrence of collision and improve the use safety of the mobile device.
The moving area 5 is provided with a moving track 5.1; the moving platform 14 is movably arranged on the moving track 5.1; an emergency fault area 6 is arranged outside the moving area 5; the moving track 5.1 extends into the emergency fault area 6. An emergency fault zone 6 is provided to temporarily park the faulty mobile device 2 to ensure that the system remains operating properly.
In the discharging device 4, an indicating platform 18 is also arranged at the outlet side of the sliding channel; the indicating platform 18 is provided with a plurality of indicating lamps; each indicator light corresponds to the plate vertical space one by one.
In this embodiment, the number of the feeding devices 1, the moving devices 2, the sorting devices 3 and the discharging devices 4 is several, which belongs to an optimal scheme and is beneficial to further improving the sorting efficiency; the number of the sorting devices 3 and the number of the discharging devices 4 are the same, the number of the vertical placing spaces of the plates of the sorting devices 3 and the discharging devices 4 is the same, and the number of the vertical placing spaces of the plates of the sorting devices 3 and the discharging devices 4 is not less than the number of the plates of the batches to be sorted. In practical application, the number of the feeding devices, the moving devices, the sorting devices and the discharging devices is more than one, and the basic sorting function can be realized.
Example two
The automated sorting method for the vertical conveying of the customized furniture plates in the embodiment is different from the first embodiment in that: in the embodiment, in the process of vertically placing the plate on the feeding device, the speed reducing mechanism intermittently brakes the roller according to the braking time to reduce the sliding speed of the plate; the braking time refers to the braking time set according to the weight size parameter. Different brake time is adopted for different plates, so that damage to the plates during collision caused by the fact that the plates cannot effectively slow down sliding speed due to too short brake time can be avoided; on the other hand, the phenomenon that the plate slides too slowly due to too long braking time can be avoided, so that the transmission efficiency is low, the plate can have proper sliding speed by adjusting the braking time according to the weight and size parameters of the plate, and the transmission efficiency is improved.
The preferred scheme is as follows: the plate weight size parameters comprise plate mass and plate size; calculating the length-width ratio by using the plate size; and setting the braking time according to the plate quality, the plate size and the aspect ratio. The larger the mass of the plate is, the larger the kinetic energy is when the plate slides on the inclined sliding channel; therefore, the larger the plate mass is, the longer the braking time is required to reduce the sliding speed to avoid collision damage; the larger the plate size is and the closer the length-width ratio is, the more easy the plate is to roll, and the longer the braking time is needed, so that the sliding speed is reduced to avoid rolling; through comprehensive evaluation of the plate quality, the plate size and the length-width ratio, the sliding speed of each plate can be kept within a proper range, the phenomenon that the sliding speed is too high or too low is avoided, and the production efficiency can be improved while collision damage and rolling are prevented.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.
Claims (10)
1. An automatic sorting method for vertically conveying customized furniture plates is characterized by comprising the following steps: the method comprises a setting procedure, a loading procedure, a sorting procedure and a discharging procedure which are sequentially executed;
the setting procedure is to acquire the information of all the plates of the current batch to be sorted; respectively setting corresponding relations between each plate and the plate vertical space of the sorting device;
the feeding process refers to grouping each plate of a current batch to be sorted for information scanning, and vertically and side-by-side feeding the plates into a vertical plate placing space of the feeding device; the plate is conveyed from the plate vertical placing space of the feeding device to the plate vertical placing space of the moving device;
the sorting process refers to that the moving device bears the plate to move, so that the plate vertical placing space of the moving device where the plate is located is opposite to the corresponding plate vertical placing space of the sorting device one by one, the plate is conveyed to the plate vertical placing space of the sorting device from the plate vertical placing space of the moving device, and the plate is arranged in the set plate vertical placing space of the sorting device;
the plate vertical placing space of the sorting device is used for conveying the plates to the plate vertical placing space of the discharging device.
2. The automated method of custom furniture piece standing transport of claim 1, wherein: in the setting process, obtaining information of all the plates of the current batch to be sorted refers to: acquiring information of all plates of a current batch to be sorted, wherein the information comprises plate weight size parameters, furniture to which the plates belong, order numbers, package numbers and stacking sequence numbers in packages;
respectively setting the corresponding relation between each plate and the plate vertical space of the sorting device, and the corresponding relation refers to that: according to the order number, the package number and the stacking sequence number in the package of the plate, the corresponding relation between the plate vertical placing spaces of the plate and the sorting device is set respectively, so that the plate vertical placing spaces of the sorting device corresponding to the plate with the same order number are arranged together, the plate vertical placing spaces of the sorting device corresponding to the plate with the same package number are arranged together, and the plate vertical placing spaces of the sorting device corresponding to the plate with the same package number are set according to the stacking sequence number in the package.
3. The automated method of custom furniture piece standing transport of claim 1, wherein: in the feeding process, all the plates of the current batch to be sorted are grouped for information scanning, and are vertically and side by side fed into a plate vertical placing space of a feeding device; the plate is from the plate of loading attachment and is found the space transfer to the plate of mobile device and found the space, means: dividing the plates of the current batch to be sorted into a plurality of groups, scanning information of the plates in the same group one by one, vertically arranging the plates in the vertical plate placing spaces of the feeding device side by side, and recording and storing the corresponding relation between the plates and the vertical plate placing spaces of the feeding device; the mobile device is dispatched to move, so that the plate vertical placing space of the mobile device is opposite to the plate vertical placing space of the feeding device one by one; the plate is conveyed from the plate vertical space of the feeding device to the plate vertical space of the moving device; and converting the corresponding relation between the plate and the plate vertical space of the feeding device into the corresponding relation between the plate and the plate vertical space of the moving device, and recording and storing the corresponding relation.
4. The automated method of custom furniture piece standing transport of claim 3, wherein: the plate condition is detected and analyzed in the process that the plates are subjected to information scanning one by one and vertically arranged in the vertical plate placing space of the side-by-side feeding device, and the prompt is assisted through language.
5. The automated method of custom furniture piece standing transport of claim 3, wherein: in the sorting process, the moving device bears the plate to move, so that the plate vertical placing space of the moving device where the plate is located is opposite to the corresponding plate vertical placing space of the sorting device one by one, and the plate is conveyed to the plate vertical placing space of the sorting device from the plate vertical placing space of the moving device, and each plate is arranged in the set plate vertical placing space of the sorting device, namely: the method comprises the following steps:
step A1, converting the corresponding relation between the plate and the plate vertical space of the sorting device and the corresponding relation between the plate and the plate vertical space of the moving device into the corresponding relation between the plate vertical space of the moving device and the plate vertical space of the sorting device;
step A2, respectively calculating the path distance that the moving device needs to move when the vertical plate placing space of the moving device where each plate is located in the moving device is opposite to the vertical plate placing space of the corresponding plate of the sorting device;
step A3, finding out the shortest path distance through comparison, and taking the plate corresponding to the shortest path distance as the current sorting plate;
a4, moving the moving device until the vertical plate placing space of the moving device where the current plate to be sorted is located is opposite to the vertical plate placing space of the corresponding plate to be sorted; the current sorted plate is transferred from the plate vertical space of the moving device to the plate vertical space of the sorting device;
step A5, judging whether plates are left in the mobile device: if the plate is left, jumping to step A2; otherwise, all the plates in the moving device are judged to be arranged in the set plate vertical placing space of the sorting device, and sorting of all the plates in the moving device is completed.
6. The automated method of sorting custom furniture pieces for upright transport of claim 5, wherein: detecting the distance between the mobile device and the front mobile device and the distance between the mobile device and the rear mobile device in the moving process of the mobile device; when the distance between the two mobile devices is detected to be too short, scheduling the rear mobile device to stop moving; and the mobile device stops moving when detecting that the distance between the mobile device and the front mobile device is too short.
7. The automated method of custom furniture piece standing transport of claim 1, wherein: in the discharging process, the plate is conveyed from the plate vertical placing space of the sorting device to the plate vertical placing space of the discharging device, and the plate vertical placing space refers to that: judging whether all the plate members with any packaging number all reach the sorting device: if so, all the plates of the package number are transferred from the plate standing space of the sorting device to the plate standing space of the discharging device.
8. The automated method of custom furniture piece standing transport of claim 7, wherein: the discharging device is provided with an indicating platform, and the indicating platform is provided with indicating lamps which are in one-to-one correspondence with the plate vertical placing spaces of the discharging device; the indicating lamps correspond to different package numbers through different colors, so that the package division of the plate storage space corresponding to the vertical placement of the plate of the discharging device is carried out; and prompting the plate taking sequence by flashing an indicator light.
9. The automated method of custom furniture piece standing transport of claim 1, wherein: during the space is put immediately to loading attachment's plate to plate material loading, the plate is put the space conveying immediately to the plate of mobile device from loading attachment's plate and is put the space, and the plate is put the space conveying immediately to the plate of sorting device from the plate of mobile device and is put the space immediately to and the plate is put the space conveying immediately to the plate of discharging device from the plate of sorting device, indicates:
in the feeding device, the moving device, the sorting device and the discharging device, each plate vertical placing space is respectively provided with a sliding channel which is arranged from front to back by a plurality of rollers and inclines downwards from an inlet side to an outlet side; in the feeding device, the moving device and the sorting device, the outlet sides of the sliding channels are provided with lifting blocking mechanisms; in the discharging device, a discharging blocking structure is arranged on the outlet side of the sliding channel; the height of the outlet side of the sliding channel of the feeding device is more than or equal to the height of the inlet side of the sliding channel of the moving device; the height of the outlet side of the sliding channel of the moving device is more than or equal to the height of the inlet side of the sliding channel of the sorting device; the height of the outlet side of the sliding channel of the sorting device is more than or equal to the height of the inlet side of the sliding channel of the discharging device;
the plate slides on the sliding channel under the action of the gravity of the plate so as to realize the feeding of the feeding device and the transmission from the feeding device to the moving device, from the moving device to the sorting device and from the sorting device to the discharging device; the speed reducing mechanism intermittently brakes the roller to reduce the sliding speed of the plate during the sliding process of the plate.
10. The automated method of sorting custom furniture pieces for upright transport of claim 9, wherein: in the process of feeding the plate to the vertical plate placing space of the feeding device, the speed reducing mechanism intermittently brakes the roller according to the braking time to reduce the sliding speed of the plate; the braking time refers to the braking time set according to the weight and size parameters of the plate.
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| CN110155428A (en) * | 2019-06-20 | 2019-08-23 | 惠州好莱客集成家居有限公司 | A method of realizing wood-based panel product plate sorting caching |
| CN111126897A (en) * | 2019-11-25 | 2020-05-08 | 中国建设银行股份有限公司 | Method and device for managing storeroom of article |
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| CN109396049A (en) | 2019-03-01 |
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