CN109387526A - A kind of online universal detection device of horizontal moulding and its application method - Google Patents
A kind of online universal detection device of horizontal moulding and its application method Download PDFInfo
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- CN109387526A CN109387526A CN201811369157.6A CN201811369157A CN109387526A CN 109387526 A CN109387526 A CN 109387526A CN 201811369157 A CN201811369157 A CN 201811369157A CN 109387526 A CN109387526 A CN 109387526A
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- 238000001514 detection method Methods 0.000 title claims abstract description 67
- 238000000465 moulding Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims description 7
- 238000002347 injection Methods 0.000 claims description 11
- 239000007924 injection Substances 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical group [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000000007 visual effect Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 28
- 238000010586 diagram Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a kind of horizontal online universal detection devices of moulding, including board and the detection device and feeding device that are fixedly mounted on board, wherein the detection device is located at product of the board for the production of on-line checking board；The feeding device is located at board and detection device, and feeding device is fixedly connected with board and detects for grabbing board production product into detection device.The present invention is realized to moulding on-line checking, effectively improves the qualification rate of product；The visual information of shooting is transferred to by control unit using camera, control unit control control gas circuit work, and then control the running of grasping jig, automatically complete identification, the packing of injecting products, its is time saving and energy saving, not easy to make mistakes, it solves existing moulding sorting equipment to need manual identified and pick dress, bothersome laborious, the defect of easy error；Structure is simple, and design rationally, is suitble to promote the use of.
Description
Technical field
The present invention relates to injecting products production equipment fields, fill more particularly to a kind of online general detection of horizontal moulding
It sets.
Background technique
Currently, injecting products are being produced, need the appearance of testing product with the presence or absence of flaw, and to qualified product and not
Qualified product is exercised by stage, and whether existing injecting products use manual inspection injection-molded finished parts qualified or all by manual operation inspection
Instrument detects injection-molded finished parts, after having detected, then by manually carrying out go-no-go is separated pieces O.K. and unqualified part.This
Kind needs artificial eye to identify the flaw of product appearance, and is carried out picking dress by manpower, time-consuming and laborious, and personnel grasp for a long time
Make, is easy to happen fatigue, there is a situation where picking wrongly installed to miss, and also it is high to employee's oneself requirement.Therefore such production model for
The long term growth of enterprise causes the waste of biggish restriction and human cost, and the working method of artificial detection and go-no-go cannot
Meet production requirement instantly.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of horizontal online universal detection devices of moulding, are used for
Line detects moulding device that is whether qualified, and can sorting pieces O.K. and unqualified part, to improve moulding production
Detection efficiency reduces cost of labor.
In order to solve the above technical problems, the present invention provides a kind of horizontal online universal detection devices of moulding, including
Board and the detection device and feeding device being fixedly mounted on board；Wherein
Detection device is fixed on the left of board；The device includes front and back single shaft auto-translating manipulator, controller, upper assistant
Dynamic moving platform device, the manual translating device in left and right and the manual mobile device of CCD angle；The manual moving platform device up and down
It is arranged on the single shaft auto-translating manipulator of front and back and front and back can be done along front and back single shaft auto-translating manipulator and moves back and forth；Institute
The manual translating device in left and right is stated to be arranged on upper and lower manual moving platform device and can be along upper and lower manual moving platform device most
Vertical Square moves back and forth；The manual mobile device of CCD angle is hinged by the manual translating device of pin shaft and left and right, and can be around
Pin shaft do swing adjustment；The controller is arranged on the single shaft auto-translating manipulator of front and back, and is located at mobile manually up and down
On the right side of stage apparatus；
Feeding device is fixedly mounted on board, and between board and detection device；The dress includes grasping jig and machinery
Hand；The grasping jig is arranged in arm end.
Preferably, the front and back single shaft auto-translating manipulator includes pedestal, driving device, high-accuracy line slide rail and holds
Fishplate bar；The driving device is centrally positioned in base top；The high-accuracy line slide rail is symmetricly set on driving device two sides；
Between the bearing plate and the pedestal pass through high-accuracy line slide rail connection and can driving device act under along high-accuracy
Line slide rail is moved back and forth.
Preferably, the manual moving platform device up and down includes bracket, slide-bar, joystick and erecting bed；It is described hand
Bar is centrally positioned on bracket, and the slide-bar is symmetricly set on joystick two sides；The erecting bed slips on slide-bar, and passes through
Screw rod bushing is connected with joystick.
Preferably, the manual translating device in the left and right includes moving left and right platform connecting plate, moving left and right platform reinforcement
Muscle moves left and right platform board and slider bar；It is described to move left and right platform connecting plate, move left and right platform reinforcing rib and left and right shifting
The manual mobile device support slide unit of composition connection CCD angle is fixedly connected between moving platform plate is adjacent；The fixed peace of the slider bar
Mounted in platform front end is moved left and right, the slider bar is chrome rod.
Preferably, the manual mobile device of CCD angle includes CCD detection components, angle adjustment device and high-accuracy straight
Line sliding rail I；The CCD detection components are hinged with angle adjustment device, and can rotate around articulated shaft；Angle adjustment device is solid
Dingan County can move back and forth on high-accuracy line slide rail I along sliding rail.
Preferably, the front and back single shaft auto-translating manipulator, upper and lower manual moving platform device and left and right manual translation
A location mark ruler is equipped on device, for positioning location information in the ban.
Preferably, the driving device includes that stepper motor, yielding coupling, high-precision drive lead screw and screw rod are fixed
Seat；It is made up of and is sequentially connected yielding coupling between stepper motor and high-precision drive lead screw, screw rod fixing seat is socketed in height
Precision drive lead screw both ends；The high-precision drive lead screw is equipped with for limiting to the polyurethane locating part of displacement；The pedestal
There are also be equipped with for limiting the mobile induction limit switch of front and back single-shaft mechanical arm.
Preferably, the CCD detection components include light source fixing part, light source and camera lens；The light source and camera lens are coaxially set
It sets, and is connected by light source fixing part.
Preferably, the feeding device is equipped with grating scale component admittedly and detects position detection by CCD with induction product.
A kind of horizontal online universal detection device application method of moulding of the present invention, comprising the following steps:
1) feeding device takes out product inside injection molding machine, and product is steadily moved to the online general detection of horizontal moulding and is set
Standby front preset distance；
2) feeding device quickly pull-up from the bottom up allows each product to pass through detection, CCD detection system immediately ahead of CCD and passes through
Grating scale induction is pin-pointed to each product and just arrives the quickly detection of CCD detection front；
3) in the result to manipulator of injection machine for providing OK or NG after whole detection, manipulator of injection machine will produce after receiving signal
Product are placed in OK NG product collection frame.
Compared with prior art, the present invention the present invention has the advantages that:
1) present invention is realized to moulding on-line checking, effectively improves the qualification rate of product；
2) visual information of shooting is transferred to control unit using camera by the present invention, and control unit control control gas circuit works,
And then the running of grasping jig is controlled, and identification, the packing of injecting products are automatically completed, it is time saving and energy saving, not easy to make mistakes, it solves
Existing moulding sorting equipment needs manual identified and picks dress, bothersome laborious, is easy the defect of error；
3) the configuration of the present invention is simple, design rationally, are suitble to promote the use of.
Detailed description of the invention
Fig. 1 is three dimensional structure diagram of the embodiment of the present invention；
Fig. 2 is partial enlarged view of the embodiment of the present invention；
Fig. 3 is the manual mobile device structural schematic diagram of CCD of embodiment of the present invention angle.
Specific embodiment
In order to enable those skilled in the art to better understand the solution of the present invention, below in conjunction in the embodiment of the present invention
Attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is only
The embodiment of a part of the invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
The model that the present invention protects all should belong in member's every other embodiment obtained without making creative work
It encloses.
It should be noted that description and claims of this specification and term " first " in above-mentioned attached drawing, "
Two " etc. be to be used to distinguish similar objects, without being used to describe a particular order or precedence order.
It please refers to shown in Fig. 1 to Fig. 2, the embodiment of the invention discloses a kind of horizontal online universal detection device of moulding,
Including board 1 and the detection device being fixedly mounted on board 12 and feeding device 3；Wherein
Detection device 2 is fixed on the left of board；The device include front and back single shaft auto-translating manipulator 21, controller 22,
Upper and lower manual moving platform device 23, the manual translating device 24 in left and right and the manual mobile device 25 of CCD angle；It is mobile manually up and down
Stage apparatus 23 is arranged on front and back single shaft auto-translating manipulator 21 and can do along front and back single shaft auto-translating manipulator 21
Front and back moves back and forth；Left and right manual translating device setting 24 is on upper and lower manual moving platform device 23 and can be along manual up and down
Mobile platform fills 23 and sets the round-trip of most Vertical Square；The manual mobile device of CCD angle logical 25 crosses pin shaft and left and right manual translation dress
It sets and is hinged, and swing adjustment can be done around pin shaft；Controller 22 is arranged on front and back single shaft auto-translating manipulator 21, and position
In upper and lower 24 right side of manual moving platform device；
Feeding device 3 is fixedly mounted on board 1, and between board 1 and detection device 2；The device includes grasping jig
31 and manipulator 32；The grasping jig 31 is arranged in 32 end of manipulator.
Specifically, manipulator 32 is started to work after 1 injection formed finished product of horizontal injection press platform, above mobile band finished product, and
It is promoted after pushing grasping jig 31 to accommodate finished product, grasping jig 31 turns over turn 90 degrees simultaneously, then moves in detection device 2
25 front of the manual mobile device of CCD angle, later again by product one by one by maintenance, detection data passes through conducting wire conveying
To the processing of controller 22, in the result to manipulator of injection machine 32 that OK or NG is provided after detecting later further according to controller 22,
Manipulator 32 receives to be placed on product after signal and completes to detect in OK NG product collection frame on injection molding machine.
Further, the front and back single shaft auto-translating manipulator 21 include pedestal 211, it is driving device 212, high-accuracy straight
Line sliding rail 213 and bearing plate 214；Driving device logical 212 crosses motor fixture and is centrally positioned in 211 top of pedestal, mainly will be electric
Machine is fixed on the base when preventing work and moves；High-accuracy line slide rail 213 is symmetricly set on 212 two sides of driving device,
And side is fixedly connected with pedestal 211, for doing mobile guide；It is sliding by high-accuracy straight line between bearing plate 214 and pedestal 211
Rail 213 connects, and can be moved back and forth under the effect of driving device 212 along high-accuracy line slide rail 213.Wherein drive
The positive and negative rotation of device 212 realizes position tune to push bearing plate 214 to do to move back and forth along high-accuracy line slide rail 213 in turn
It is whole.
Further, the manual moving platform device 23 up and down includes bracket 231, slide-bar 232, joystick 233 and peace
Fill platform 234；Joystick 233 is centrally positioned on the bracket 231 being used to support, and slide-bar 232 is symmetricly set on 233 liang of joystick
Side；Erecting bed 234 slips on slide-bar 232, and is connected by screw rod bushing and joystick joystick 233.Specifically carrying out height
Degree when adjusting it is logical manually come shake the screw rod bushing being screwed on joystick 233 when joystick 233 rotates can occur it is corresponding
It moves up and down, thus drives erecting bed 234 to do linear movement up and down along slide-bar 232, and then realize the adjustment to height.
Further, the manual translating device 24 in the left and right include move left and right platform connecting plate 241, move left and right it is flat
Platform reinforcing rib 242 moves left and right platform board 243 and slider bar 244；It moves left and right platform connecting plate 241, move left and right platform
Reinforcing rib 242 and move left and right platform board 243 this three it is adjacent between be fixedly connected with composition and moved manually for connecting CCD angle
Device supports slide unit；And slider bar 244 is fixedly mounted on and moves left and right 243 front end of platform, wherein slider bar 244 uses chromium plating
Stick is so that it is convenient to adjust specific position.
Further, the manual mobile device 25 of the CCD angle includes CCD detection components 251, angle adjustment device 252
With high-accuracy line slide rail I 253；CCD detection group 251 are hinged with angle adjustment device 252, and can turn around articulated shaft
It is dynamic；Angle adjustment device 252 is fixedly mounted on high-accuracy line slide rail I 253, and can be along high-accuracy line slide rail I 253
Return is dynamic.
Further, the front and back single shaft auto-translating manipulator 21, upper and lower manual moving platform device 23 and right-hand man
It is equipped with a location mark ruler 4 on dynamic translating device 24, for positioning location information in the ban.
Further, the driving device 212 includes stepper motor 5, yielding coupling 6,7 and of high-precision drive lead screw
Screw rod fixing seat 8；It is made up of and is sequentially connected yielding coupling between stepper motor 5 and high-precision drive lead screw 7, screw rod is fixed
Seat 8 is socketed in 7 both ends of high-precision drive lead screw；High-precision drive lead screw 7 is equipped with for limiting to the polyurethane locating part of displacement
11；There are also be equipped with for limiting the mobile induction limit switch 12 of front and back single-shaft mechanical arm for the pedestal 211.
Further, the CCD detection components 215 include light source fixing part, light source and camera lens；The light source and camera lens are same
Axis setting, and connected by light source fixing part.
Further, the feeding device 2 is equipped with 9 component of grating scale with induction product by CCD detection position inspection admittedly
It surveys.
Further, controller 22 of the invention is using PLC controller so that it is convenient to carry out program editing and operation.
The horizontal online general detection device structure of moulding, being moved forward and backward device is by 2 sets of high-accuracy line rail limits, power
It is driven to stepper motor by high-accuracy screw rod using two and is moved forward and backward device movement；Manual mobile device uses 2 height up and down
Precision guide rod and linear slide block guiding, screw rod move up and down drive, move left and right device using high-accuracy line rail and chrome rod
Cooperation manually adjusts.
The invention also discloses the application methods of the online general detection device of horizontal moulding, specially manipulator of injection machine
Product is taken out inside from injection molding machine, product is steadily being moved to the online general detection device of horizontal moulding just by manipulator of injection machine
Front preset distance, quickly pull-up from the bottom up allow each product to pass through detection, CCD detection system immediately ahead of CCD and pass through light
The induction of grid ruler is pin-pointed to each product and just arrives the quickly detection of CCD detection front, provides OK or NG after whole detection
Result to manipulator of injection machine on, manipulator of injection machine receives and product is placed on OK NG product collection frame after signal
On.
Finally it should be noted that the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof, to the greatest extent
Invention is explained in detail referring to above-described embodiment for pipe, it should be understood by a person of ordinary skill in the art that technology
Personnel read present specification after still can with modifications or equivalent substitutions are made to specific embodiments of the invention, but this
A little modifications are changed within all without departing from the present patent application accompanying claims protection scope.
Claims (10)
1. a kind of online universal detection device of horizontal moulding, which is characterized in that including board and be fixedly mounted on board
Detection device and feeding device；Wherein
Detection device is fixed on the left of board；The device includes front and back single shaft auto-translating manipulator, controller, upper assistant
Dynamic moving platform device, the manual translating device in left and right and the manual mobile device of CCD angle；The manual moving platform device up and down
It is arranged on the single shaft auto-translating manipulator of front and back and front and back can be done along front and back single shaft auto-translating manipulator and moves back and forth；Institute
The manual translating device in left and right is stated to be arranged on upper and lower manual moving platform device and can be along upper and lower manual moving platform device most
Vertical Square moves back and forth；The manual mobile device of CCD angle is hinged by the manual translating device of pin shaft and left and right, and can be around
Pin shaft do swing adjustment；The controller is arranged on the single shaft auto-translating manipulator of front and back, and is located at mobile manually up and down
On the right side of stage apparatus；
Feeding device is fixedly mounted on board, and between board and detection device；The dress includes grasping jig and machinery
Hand；The grasping jig is arranged in arm end.
2. a kind of horizontal online universal detection device of moulding according to claim 1, which is characterized in that the front and back is single
Axis auto-translating manipulator includes pedestal, driving device, high-accuracy line slide rail and bearing plate；The driving device is centrally located
In base top；The high-accuracy line slide rail is symmetricly set on driving device two sides；Between the bearing plate and the pedestal
Pass through the connection of high-accuracy line slide rail and can be moved back and forth under driving device effect along high-accuracy line slide rail.
3. a kind of horizontal online universal detection device of moulding according to claim 1, which is characterized in that the upper assistant
Dynamic moving platform device includes bracket, slide-bar, joystick and erecting bed；The joystick is centrally positioned on bracket, the cunning
Axial symmetry is arranged in joystick two sides；The erecting bed slips on slide-bar, and is connected by screw rod bushing with joystick.
4. a kind of horizontal online universal detection device of moulding according to claim 1, which is characterized in that the right-hand man
Dynamic translating device includes moving left and right platform connecting plate, moving left and right platform reinforcing rib, move left and right platform board and slider bar；
It is described move left and right platform connecting plate, move left and right platform reinforcing rib and move left and right platform board it is adjacent between be fixedly connected with structure
Slide unit is supported at the manual mobile device of connection CCD angle；The slider bar, which is fixedly mounted on, moves left and right platform front end, the cunning
Dynamic stick is chrome rod.
5. a kind of horizontal online universal detection device of moulding according to claim 1, which is characterized in that the angle CCD
Spending manual mobile device includes CCD detection components, angle adjustment device and high-accuracy line slide rail I；The CCD detection components with
Angle adjustment device is hinged, and can rotate around articulated shaft；Angle adjustment device is fixedly mounted on high-accuracy line slide rail I
On, and can move back and forth along sliding rail.
6. a kind of horizontal online universal detection device of moulding according to claim 1, which is characterized in that the front and back is single
A location mark is equipped on axis auto-translating manipulator, the manual translating device of upper and lower manual moving platform device and left and right
Ruler, for positioning location information in the ban.
7. a kind of horizontal online universal detection device of moulding according to claim 2, which is characterized in that the driving dress
It sets including stepper motor, yielding coupling, high-precision drive lead screw and screw rod fixing seat；Stepper motor and high-precision drive lead screw
Between be made up of and be sequentially connected yielding coupling, screw rod fixing seat is socketed in high-precision drive lead screw both ends；The high-precision
Drive lead screw is equipped with for limiting to the polyurethane locating part of displacement；The pedestal is also equipped with uniaxial mechanical for limiting front and back
The mobile induction limit switch of hand.
8. a kind of horizontal online universal detection device of moulding according to claim 5, which is characterized in that the CCD inspection
Surveying component includes light source fixing part, light source and camera lens；The light source and camera lens coaxial arrangement, and connected by light source fixing part.
9. a kind of horizontal online universal detection device of moulding according to claim 1, which is characterized in that the feeding dress
It sets and is equipped with grating scale component induction product admittedly by CCD detection position detection.
10. a kind of online universal detection device application method of horizontal moulding, which comprises the following steps:
1) feeding device takes out product inside injection molding machine, and product is steadily moved to the online general detection of horizontal moulding and is set
Standby front preset distance；
2) feeding device quickly pull-up from the bottom up allows each product to pass through detection, CCD detection system immediately ahead of CCD and passes through
Grating scale induction is pin-pointed to each product and just arrives the quickly detection of CCD detection front；
3) in the result to manipulator of injection machine for providing OK or NG after whole detection, manipulator of injection machine will produce after receiving signal
Product are placed in OK NG product collection frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811369157.6A CN109387526A (en) | 2018-11-16 | 2018-11-16 | A kind of online universal detection device of horizontal moulding and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811369157.6A CN109387526A (en) | 2018-11-16 | 2018-11-16 | A kind of online universal detection device of horizontal moulding and its application method |
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| CN201811369157.6A Pending CN109387526A (en) | 2018-11-16 | 2018-11-16 | A kind of online universal detection device of horizontal moulding and its application method |
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