CN109380061A - A kind of edible fungi raw materials matrix automatic packer - Google Patents
A kind of edible fungi raw materials matrix automatic packer Download PDFInfo
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- CN109380061A CN109380061A CN201811445957.1A CN201811445957A CN109380061A CN 109380061 A CN109380061 A CN 109380061A CN 201811445957 A CN201811445957 A CN 201811445957A CN 109380061 A CN109380061 A CN 109380061A
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- China
- Prior art keywords
- bag
- template
- sucker
- driving
- edible fungi
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/60—Cultivation rooms; Equipment therefor
- A01G18/64—Cultivation containers; Lids therefor
- A01G18/66—Cultivation bags
Abstract
The present invention provides a kind of edible fungi raw materials matrix automatic packers, belong to agricultural automation technical field.It solves the problems such as existing edible fungi substrate the degree of automation is low.The present invention includes rack and bag delivering device, rotating device, wick device, feeding device, material pressing device, template circulator, template circulator includes the drive assembly of multiple template and driving template movement, template is equipped with several through-holes, each through hole is equipped with for by the distracted bag opening mechanism of sack, each template successively passes through wick device, feeding device, material pressing device under the action of drive assembly, charging detector is additionally provided at feeding device, whether charging detector is for having polybag on detection template.Bag, support bag, charging, binder work are sent the advantage of the invention is that can be carried out, and timely feedbacks job information with detection device, work efficiency is high, high degree of automation.
Description
Technical field
The invention belongs to agricultural automation technical fields, and in particular to a kind of edible fungi raw materials matrix automatic packer.
Background technique
Edible mushroom is that the high protein extremely praised highly of the whole world especially Europe, the United States, Deng developed country, low fat, dietotherapy are simultaneous
Green food.China is that edible mushroom big country accounts for 70% or more worldwide production, such as: oyster mushroom, mushroom, needle mushroom are made first-class
Dish；Ganoderma lucidum, tremella, tremella etc. have fabulous food therapy value, especially in recent years, with Edible Fungi science and technology
Development, produces the innovation of equipment, the kind that can manually produce has reached tens, and edible mushroom has been one particularly significant
, rapid development huge enterprise.Edible mushroom can also carry out intensive processing in addition to fresh food, i.e., frozen food, health food,
Beauty product, medical product etc., domestic and international market has a high potential, and development prospect is extremely wide.Planting edible mushroom industry is not only
It is rising industry, the industry of even more one sustainable development.
With the high speed development of mushroom industry, the positive experience of industry pack is developed from semi-automatic to fully-automatic production direction.
Edible fungi raw materials matrix is packed although having at present, these equipment periodics are long, but also operator is needed to carry out support bag et al.
Work industry, causes the working efficiency of equipment not high.
Summary of the invention
The purpose of the present invention is packing the low problem of the degree of automation for existing edible fungi substrate, and the one kind provided
It can complete to send bag, support bag, charging, binder work, and timely feedback job information with detection device, work efficiency is high, automatic
The high edible fungi raw materials matrix automatic packer of change degree.
Object of the invention can be realized by the following technical scheme:
A kind of edible fungi raw materials matrix automatic packer, sets gradually on the rack including rack and by job order
Bag delivering device, rotating device, wick device, feeding device, material pressing device, the automatic packer further include template circulation dress
It sets, which includes the drive assembly of multiple horizontally disposed templates and driving template movement, and template is equipped with upper
Run through several through-holes of template down, each through hole is equipped with for by the distracted bag opening mechanism of sack, each template to be in drive assembly
Under the action of successively pass through wick device, feeding device, material pressing device, the motion profile of template is a vertical straight-flanked ring.It send
Packed to set storage polybag and send bag, rotating mechanism, which is opened sack and rotated, makes sack upward, and wick device cooperates bag opening mechanism
By bag opening support on bag opening mechanism, matrix is compacted by feeding device filling edible fungi substrate, material pressing device into polybag, template
Circulation circulation；This equipment can recycle the work for completing pack entire series, and high degree of automation, work efficiency is high.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the bag opening mechanism includes a support bag sleeve, more
A spring leaf and spring hinge, multiple spring leafs are uniformly arranged along above-mentioned through-hole is circumferentially-spaced, spring leaf and spring hinge one
One is corresponding, and spring leaf upper end is fixed on the bottom surface of template by spring hinge, under the effect of spring hinge elastic force, under spring leaf
End tilts the axial line close to through-hole, and support bag sleeve can be inserted into one heart in through-hole and make spring leaf that spring be overcome to close in insertion process
Page elastic force and strut outward, the support bag sleeve and spring leaf are metal material.When support bag sleeve is not inserted into through-hole,
Spring leaf is enclosed similar cone, is inserted in sack convenient for rotating device, can push the spring by insertion support bag sleeve
Piece is turned out around the hinge joint of spring hinge, to strut and be tensioned sack, when support bag sleeve is sucked out, spring leaf is automatically multiple
Position.The bag opening mechanism bagging, support bag are convenient and efficient.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the drive assembly includes uplink mechanism, circulation
Mechanism, downlink mechanism, operating mechanism, rack are equipped with circulation station and operation station, and circulation mechanism is located at circulation station, fortune
Row mechanism is located at operation station, and uplink mechanism and downlink branch construction are in the two sides of circulation station, circulation station and operation work
The sliding slot for the sliding of above-mentioned template level is equipped on position, two sliding slots are arranged in parallel up and down, and template is located in sliding slot, the width of sliding slot
Degree is equipped with template width, and limitation template can only move length direction along the chute:
The uplink mechanism and downlink mechanism include supporting plate, guidance set, Power Component, and supporting plate is horizontal, guiding
Component includes the track being vertically arranged on the rack and is equipped with guide pad in orbit, and supporting plate and guide pad are connected,
Power Component includes decelerating motor and the belt group component for connecting decelerating motor and supporting plate；
The circulation mechanism includes pulling plate and cylinder of pulling back, pulling plate level be slidably arranged in rack and with cylinder of pulling back
Piston rod be connected, the piston rod of cylinder of pulling back is horizontally disposed；
The operating mechanism is one to release cylinder, releases the piston rod of cylinder horizontally toward template.
Uplink mechanism, circulation mechanism, downlink mechanism, operating mechanism combine the template circulatory system to form a closed loop, mention
High the degree of automation.
The stroke both ends of the uplink mechanism are respectively equipped with a uplink detection device, the stroke both ends of the downlink mechanism
It is respectively equipped with a downlink detection device, uplink detection device and downlink detection device are one stroke switch.It is detected by setting
Device can accurately and timely feed back the work of template shuttling movement.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the bag delivering device includes depositing bag mechanism, putting bag
Slot send a bag sucker, the first translation mechanism and the first elevating mechanism, deposit bag mechanism include multiple hoppers, first conveyer belt and
Bag driving is deposited in driving first conveyer belt movement, and multiple hoppers send along first and are sequentially arranged at intervals with defeated conveying direction, puts a bag slot
It is fixed on the rack and is located at and deposit between bag mechanism and above-mentioned rotating device, send bag sucker can be under the action of the first translation mechanism
In hopper and horizontal rectilinear motion between bag slot is put, send bag sucker that can move up and down under the action of the first elevating mechanism.
It is described to put bag slot position and offered at the end in sack in a kind of above-mentioned edible fungi raw materials matrix automatic packer
Under perforative notch, polybag sack is sucked by the notch in the sucker in rotating device.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, blowing detection dress is additionally provided at the bag delivering device
It sets, blowing detection device is for detecting put in bag slot whether have polybag.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the rotating device include upper sucker, lower sucker,
Bag openning body and rotation angle mechanism, upper sucker and lower sucker are oppositely arranged and can transport relatively or in opposite directions under the action of bag openning body
Dynamic, upper sucker, lower sucker can rotate synchronously 90 degree under the driving of rotation angle mechanism.Sack and opposite is sucked in upper sucker, lower sucker
Movement, to open sack, rotation angle mechanism, which rotates 90 degree, makes sack upward.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the rotation angle mechanism is a swing clamp cylinder.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the wick device includes wick sucker and drive
The second elevating mechanism that dynamic wick sucker moves up and down, wick sucker is for being sucked above-mentioned support bag sleeve.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, jacking detection dress is additionally provided at the wick device
It sets, whether the jacking detection device is for having polybag on detection template.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the feeding device includes storage hopper, feeder
Structure, blanking tube and discharge mechanism, storage hopper is fixed on the rack, storage hopper upper end opening, and feeding mechanism is arranged in storage hopper
Lower part, feeding mechanism include the feeding motor of the auger being rotatably arranged in rack and driving auger rotation, and blanking tube is vertical
Be arranged and upper end be located at the discharge end of auger, discharge mechanism is arranged in the lower end of blanking tube, discharge mechanism include feeding plate and
Blowing driving, feeding plate horizontal movement can seal or open the lower end of blanking tube under the driving that blowing drives.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, charging detection dress is additionally provided at the feeding device
Device, whether charging detector is for having polybag on detection template.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the material pressing device includes lifter plate, third liter
Descending mechanism, binder component and armful bag mechanism, lifter plate plate are movably arranged in above-mentioned rack and in the drive of third elevating mechanism
Up and down under dynamic, binder component includes connected with one heart pressure mud rotary shaft and pressure mud rotating seat, the rotation of pressure mud rotary shaft upper end
It is arranged on lifter plate, lower end extends downwardly, and the material pressing device further includes the rotation driving of driving pressure mud rotary shaft rotation, institute
Armful bag mechanism is stated to include two in half tubular shape and armful bag module being oppositely arranged and drive two armfuls of bag modules opposite or move toward one another
Embrace bag driving, the material pressing device further includes hold-fast body, and hold-fast body includes the two holding blocks being oppositely arranged and holding
It drives, offers arc groove on two holding blocks, two holding blocks energy are opposite under the driving for holding driving tightly or move toward one another, and hold block tightly
Positioned at the top for embracing bag module.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the third elevating mechanism packet connecting rod, connection
Block, connecting shaft and lifting motor, connecting rod is vertically arranged, and the upper end of connecting rod and lifter plate are hinged, and lower end is hinged on connection
The lower end of the upper end of block, link block is fixed in connecting shaft, and connecting shaft is rotatably arranged in rack, and connecting shaft is in lifting motor
It is rotated by.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, binder detection dress is additionally provided at the material pressing device
It sets, whether the binder detection device is for having polybag on detection template.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the automatic packer further includes discharging device,
The discharging device includes the discharging driving of the second conveyer belt and driving the second conveyer belt conveying movement, the input of the second conveyer belt
End be located at above-mentioned feeding device lower section, charging, binder when, the second conveyer belt holds polybag.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the automatic packer further includes positioning device,
Positioning device includes the Locating driver that taper locating piece and driving taper locating piece move up and down, and taper locating piece is in cone
And small end is downward, cooperation is equipped with location hole in above-mentioned template, and above-mentioned wick device, feeding device are equipped with this at material pressing device
Positioning device.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the automatic packer further includes controller, control
Device processed includes electric cabinet, the control system being arranged in electric cabinet and the display screen being arranged on electric cabinet, control system with
Display screen, above-mentioned each device circuit connection.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the blowing detection device, jacking detection device,
Charging detector, binder detection device are a current vortex sensor.
In a kind of above-mentioned edible fungi raw materials matrix automatic packer, the blowing detection device, jacking detection device,
Charging detector, binder detection device include a sense base and the positive contact being arranged on sense base and cathode touching
Head, positive contact and negative contact terminal pass through conducting wire respectively and connect above-mentioned control system, have between cathode contact and cathode contact
Potential difference.
Compared with prior art, the present invention can be automatically performed the whole process for sending bag, support bag, charging, binder, automate journey
Degree is high, the period is short, work efficiency is high；By the way that detection device is arranged, job information is timely feedbacked, guarantees having for each work step
Effect property；Working between each device, it is compact, reasonable to accept；Template position is accurately positioned by positioning device, work precision is good；Mould
Plate recycles closed loop circulation, and circulation process is performed fully automatic, and participates in without artificial.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of bag delivering device；
Fig. 3 is the structural schematic diagram of rotating device；
Fig. 4 is the structural schematic diagram of wick device；
Fig. 5 is the structural schematic diagram of feeding device；
Fig. 6 is the structural schematic diagram of material pressing device；
Fig. 7 is the structural schematic diagram of template circulator；
Fig. 8 is the structural schematic diagram of uplink mechanism and downlink mechanism；
Fig. 9 is the structural schematic diagram of template；
Figure 10 is the structural schematic diagram of controller.
In figure, 1, rack；2, template；3, bag sleeve is supportted；4, spring leaf；5, spring hinge；6, position-limited edge；7, electric cabinet；
8, display screen；9, emergency stop switch；10, it is automatically switched；11, manual switch；12, manual switch；13, a bag slot is put；14, the first gas
Cylinder；15, the one or three bar cylinder；16, a bag plate is sent；17, a bag sucker is sent；18, hopper；19, first conveyer belt；20, bag driving is deposited；21,
Hopper locating piece；22, blowing detection device；23, upper sucker；24, lower sucker；25, corner cylinder；26, the two or three bar cylinder；27,
Two cylinders；28, upper sucker disk seat；29, lower sucker disk seat；30, wick sucker；31, the second elevating mechanism；32, connecting plate；33, storing
Bucket；34, blanking tube；35, feeding motor；36, feeding plate；37, blowing drives；38, lifter plate；39, mud rotary shaft is pressed；40, it presses
Mud rotating seat；41, rotating electric machine；42, the first synchronous pulley；43, the first synchronous belt；44, connecting rod, 45, link block；46, it rises
Motor drops；47, sprocket wheel；48, bag driving is embraced；49, bag module is embraced；50, attachment base；51, block is held tightly；52, driving is held tightly；53, it flows
Switching stations；54, station is run；55, supporting plate；56, guide pad；57, decelerating motor；58, the second synchronous pulley；59, second is synchronous
Band；60, pulling plate；61, it pulls back cylinder；62, cylinder is released；63, taper locating piece；64, Locating driver；65, the second conveyer belt；
66, discharging driving.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
As shown in Figure 1, a kind of edible fungi raw materials matrix automatic packer provided by the invention, including rack 1 and according to
Job order is successively set on bag delivering device, rotating device, wick device, feeding device, material pressing device in rack 1；Rack 1
On be additionally provided with template circulator, template circulator includes the driving that multiple horizontally disposed templates 2 and driving template 2 move
Assembly is set in template 2 there are two the through-hole for running through template 2 up and down, through-hole is step as shown in figure 9, template 2 is in cuboid-type
Hole, the macropore and aperture of stepped hole are setting up and down, and two stepped holes are alternatively arranged along 2 length direction of template, equal at each stepped hole
It is correspondingly provided with a bag opening mechanism, bag opening mechanism includes support bag sleeve 3, multiple spring leafs 4 and spring hinge 5, spring leaf 4 and bullet
Spring hinge 5 is corresponded and is arranged on the bottom surface of template 2, and multiple spring leafs 4 are circumferentially-spaced uniformly along stepped hole, spring leaf
4 one end are connected on 2 bottom surface of template by spring hinge 5, and the other end extends downwardly, under the elastic force effect of spring hinge 5, respectively
The axial line that spring leaf 4 is tilted towards stepped hole is drawn close, and support bag sleeve 3 is inserted into stepped hole from the top down, and is being moved downward
Spring leaf 4 can be strutted in the process outward, support and be equipped with a circle position-limited edge 6 at the top of bag sleeve 3, the outer diameter of position-limited edge 6 is slightly less than platform
The macropore internal diameter in rank hole, position-limited edge 6 are used to limit the extreme position that support bag sleeve 3 moves downward.
Each template 2 successively passes through wick device, feeding device, material pressing device: bag delivering device under the action of drive assembly
Polybag is stored, and is successively individually taken out polybag by work rhythm, the plastics that rotating device individually takes out feed device
The sack of bag struts and 90 degree of rotary plastic bags are set to its sack upward in template 2, the bag forming machine on wick device and template 2
Structure cooperation struts polybag sack, and feeding device is used for filling edible fungi substrate, material pressing device into the distracted polybag of sack
For the matrix in polybag to be compacted；The motion track of each template 2 is a vertical straight-flanked ring.As shown in Figure 10, this is automatic
Sack filling machine further includes controller, and controller includes electric cabinet 7, the control system being arranged in electric cabinet 7 and is arranged automatically controlled
Display screen 8 on case 7, control system are PLC system, and emergency stop switch 9 is additionally provided at display screen 8, automatic switch 10, semi-automatic is opened
11, manual switch 12 are closed, control system is connect with display screen 8, each switch, above-mentioned each device circuit, and controller control is above-mentioned each
Device co-ordination.
As shown in Fig. 2, bag delivering device includes depositing bag mechanism, putting bag slot 13, send bag sucker 17, the first translation mechanism and the
One elevating mechanism: the first translation mechanism includes sliding rail, sliding block and the first cylinder 14, and cylinder body, the sliding rail of the first cylinder 14 are fixed
In rack 1, sliding rail is horizontally disposed, and sliding block is slidably arranged on sliding rail, and the piston rod and sliding block of the first cylinder 14 are connected, and first
Elevating mechanism is one the 1st bar cylinder 15, and the cylinder body of the one or three bar cylinder 15 is fixed on sliding block, the piston rod of the one or three bar cylinder 15
Be equipped with one it is horizontally disposed send bag plate 16, send bag plate 16 in " I " fonts, send and be equipped with one on the quadrangle of bag plate 16 bag is sent to inhale
Disk 17, four are sent bag sucker 17 in pairs, are sent bag sucker 17 for inhaling the same polybag with group, are sent bag sucker 17 to be located at and deposit
Bag mechanism and the top for putting bag slot 13.
Bag mechanism is deposited to include multiple hoppers 18, first conveyer belt 19, the bag of depositing of the movement conveying of first conveyer belt 19 is driven to drive
20 and hopper locating piece 21 are moved, multiple hoppers 18 are sequentially arranged at intervals along conveying tape feeding direction, and multiple hoppers 18 are covered with whole
Conveyer belt, hopper 18 are in open-topped rectangular box shape, and the side of hopper 18 is equipped with opening and is used for taking and placing polybag, hopper 18
Length direction it is consistent with the moving direction of sliding block, depositing bag driving 20 is a motor, and hopper locating piece 21 is for positioning hopper 18
The opposite position for putting bag slot 13, it is ensured that after each first conveyer belt 19 moves, specified bag taking position is all located at there are two hopper 18
It sets.
It puts there are two bag slot 13 sets, puts bag slot 13 for two and be arranged in parallel, put 13 one end of bag slot close to depositing bag mechanism, the other end
Along sending 17 moving direction of bag sucker to extend close to rotating device, and open up that there are two be arranged side by side and up and down through putting bag on the end
The notch of slot 13.
Bag sucker 17 is sent in hopper 18 and to put horizontal rectilinear motion between bag slot 13 under the action of the first translation mechanism,
It moves up and down under the action of first elevating mechanism, send the polybag in hopper 18 to the process for putting bag slot 13 to realize.
Bag delivering device further includes blowing detection device 22, and blowing detection device 22 is for detecting put in bag slot 13 whether have modeling
Material bag.
Bag delivering device further includes and send bag sucker 17 one-to-one first elastic mechanism, and the first elastic mechanism, which is located at, to be sent
Bag and is sent between bag plate 16 sucker 17, and the first elastic mechanism includes the first screw and the first spring: can be passed through when a bag taking high position
Compressing the first spring makes to send bag sucker 17 to rise, and when bag taking low level can pass through the first spring of compression and supplement gap.
As shown in figure 3, rotating device includes rotation angle mechanism and the upper sucker 23 being arranged on rotation angle mechanism, lower sucker
24, bag openning body, rotation angle mechanism are a corner cylinder 25, and the cylinder body of corner cylinder 25 is fixed in rack 1, the piston rod of corner cylinder 25
It can be carried out 90 degree of rotations, bag openning body includes one the 2nd 3 bar cylinder 26 and the second cylinder 27, and the two is arranged at corner cylinder 25
Piston rod on, upper sucker 23 is fixed on the piston rod of the two or three bar cylinder 26 by sucker disk seat 28 on one, and lower sucker 24 passes through
Once sucker disk seat 29 is fixed on the piston rod of the second cylinder 27, and upper sucker 23 and lower sucker 24 are oppositely arranged, and passes through the two or three
The driving of bar cylinder 26 and the second cylinder 27, sucker 23 and lower sucker 24 move toward one another in realization, to open sack.
There are four upper sucker 23 and lower sucker 24 are all provided with, the notch one-to-one correspondence that position spacing is put with two on bag slot 13 is set
It sets, polybag covers notch, and polybag is sucked for upper sucker 23, lower sucker 24 in notch.
As shown in figure 4, wick device includes the second lifting that wick sucker 30 and driving wick sucker 30 move up and down
Mechanism 31, the second elevating mechanism 31 are the three or three bar cylinder, and the cylinder body of the three or three bar cylinder is fixed in rack 1, the three or three bar cylinder
Piston rod extends straight down, and end is fixed with a connecting plate 32, and wick sucker 30 is fixed on the bottom surface of connecting plate 32, inhales
Wicking disk 30 corresponds there are two setting with the support bag sleeve 3 in template 2, and wick sucker 30 is electric sucker, when corresponding templates 2
On support bag sleeve 3 when being located at below electric sucker, the three or three bar cylinder drives electric sucker to move downward and support bag sleeve 3 is sucked, and energy
Support bag sleeve 3 is driven to move upwards.
Wick device further include with one-to-one second elastic mechanism of wick sucker 30, the second elastic mechanism, which is located at, to be inhaled
It wicks between disk 30 and connecting plate 32, the second elastic mechanism includes the second screw and second spring: can be with when support bag sleeve 3 is high-order
Increase wick sucker 30 by compressing second spring, gap can be supplemented by compression second spring when supportting 3 low level of bag sleeve.
Jacking detection device is additionally provided at wick device, whether the jacking detection device on detection template 2 for having covered
Upper polybag.
Wick device further includes inflatable body, and inflatable body includes gas nozzle, and gas nozzle is arranged on above-mentioned connecting plate 32, when upper
It states jacking detection device and detects and do not put on polybag in template 2, gas nozzle will not be for will cover the plastics in template 2 smoothly
Bag is blown away.
As shown in figure 5, feeding device includes storage hopper 33, feeding mechanism, blanking tube 34 and discharge mechanism, storage hopper 33
It is fixed in rack 1,33 upper end opening of storage hopper, lower end closure, there are two feeding mechanism, blanking tube 34, discharge mechanism are all provided with,
Three corresponds, and feeding mechanism includes auger and feeding motor 35, and auger crosses 33 lower part of storage hopper, and the both ends of auger are pierced by
Storage hopper 33, auger one end are connected with feeding motor 35 by shaft coupling, and the other end is located at the top of blanking tube 34, blanking tube 34
It is fixed in rack 1 vertically, the lower end of blanking tube 34 is arranged in discharge mechanism, and the upper and lower ends of blanking tube 34 are open, blowing
Mechanism includes feeding plate 36 and blowing driving 37, and 36 level of feeding plate is slidably arranged in rack 1, and blowing driving 37 is put for one
Expect cylinder, on the cylinder body fixed frame 1 of blowing cylinder, the piston rod and feeding plate 36 of blowing cylinder are fixed, and piston rod can be horizontal
Flexible driving feeding plate 36 seals or opens the opening of 34 lower end of blanking tube, and is controlled by the position of control feeding plate 36
34 lower ending opening of blanking tube opens size.
Charging detector is additionally provided at feeding device, charging testing agency is used to detect the template being located at feeding device
Whether there is polybag on 2.
As shown in fig. 6, material pressing device includes 38, three groups of binder components of lifter plate, rotation driving, third elevating mechanism, embraces
Bag mechanism, hold-fast body, lifter plate 38, which slides up and down, to be arranged in rack 1 and upper under the driving of third elevating mechanism can glide
Dynamic, binder component includes a pressure mud rotary shaft 39 and is concentrically mounted to press the pressure mud rotating seat 40 in mud rotary shaft 39, presses mud
The upper end of rotary shaft 39 is rotated on setting lifter plate 38 by bearing, and lower end is in tip-like, facilitates insertion into matrix, rotation driving packet
It includes rotating electric machine 41, the first synchronous pulley 42 set up separately on rotating electric machine 41 and each pressure mud rotary shaft 39, connect each first together
The first synchronous belt 43 for walking belt wheel 42 passes through the driving of rotating electric machine 41 and the first synchronous pulley 42, the first synchronous belt 43
Transmission drives each pressure mud rotary shaft 39 to rotate；
Third elevating mechanism packet connecting rod 44, link block 45, connecting shaft and lifting motor 46, connecting rod 44 are vertically set
It sets, the upper end of connecting rod 44 and lifter plate 38 are hinged, and lower end is hinged on the upper end of link block 45, and the lower end of link block 45 is fixed on
In connecting shaft, connecting shaft is rotatably arranged in rack 1, and connecting shaft is rotated by lifting motor 46, connecting shaft and lifting
Be connected between motor 46 by 47 component of sprocket wheel, even wheel assembly include set up separately sprocket wheel 47 in connecting shaft and lifting motor 46 with
And the chain of two sprocket wheels 47 of connection, lifting motor 46 are stepper motor.
Embracing bag mechanism includes that two groups armfuls of bag groups and two embrace bags driving 48, two groups of bag forming machines embraced in bag group and template 2
Structure correspond, embrace bag group include two be oppositely arranged embrace bag modules 49, embrace bag module 49 be in half tubular shape, two armfuls of same group
Bag module 49 horizontal relative motions split can form a complete tubular under the driving for embracing bag driving 48, embrace bag driving 48 and be
One the 4th 3 bar cylinder, two the 4th 3 bar cylinders set up separately in the two sides for embracing bag group, and the piston rod of the four or three bar cylinder is connected by attachment base 50
It connects and is located at two armfuls of bag modules 49 that the same side adheres to two groups armfuls of bag groups separately.
Hold-fast body includes that the two holding blocks 51 being oppositely arranged and two hold driving 52 tightly, holds block 51 tightly and is located at an armful bag module
49 top holds tightly and offers arc groove on block 51, and two arc grooves are oppositely arranged energy split and form a complete circle, holds tightly
Driving 52 is one the 5th 3 bar cylinder, and the piston rod of two the 5th 3 bar cylinders is separately connected a holding block 51, in two the 5th 3 bar cylinders
The lower two holding block 51 of driving can be opposite or moves toward one another.It holds block 51 tightly to be located at plastic bag mouth, be used for polybag and bag forming machine
Structure banding prevents sack during binder to be detached from bag opening mechanism.
Binder detection device is additionally provided at material pressing device, the binder detection device is for confirming in template 2 whether there are plastics
Bag.
As shown in Figure 7 and Figure 8, drive assembly includes uplink mechanism, circulation mechanism, downlink mechanism, operating mechanism: rack 1
It is equipped with circulation station 53 and operation station 54 setting up and down, circulation mechanism is located at circulation station 53, and operating mechanism is located at
It runs at station 54, uplink mechanism and downlink branch construction are in the two sides of circulation station 53, circulation station 53 and operation station 54
On be equipped with sliding slot for the horizontal sliding of template 2, two sliding slots are arranged in parallel up and down, and template 2 is located in sliding slot, the width of sliding slot and
The setting of 2 width fits of template, limitation template 2 can only length direction movements along the chute；Template 2 is under the drive of uplink mechanism from fortune
54 left end of row station rises to circulation 53 left end of station, then moves under the drive of circulation mechanism from circulation 53 left end of station
Circulate 53 right end of station, then comes downwards to the right end of operation station 54 from circulation 53 right end of station under the drive of downlink mechanism, so
Afterwards operating mechanism drive under from operation 54 right end of station move to operation 54 left end of station, and in this process complete bagging,
Charging, binder work, restart above-mentioned circulation after unloading bag.
Uplink mechanism and downlink mechanism include supporting plate 55, guidance set, Power Component, and supporting plate 55 is horizontal, guiding
Component includes the track being vertically arranged in rack 1 and is equipped with guide pad 56 in orbit, supporting plate 55 and guide pad
56 are connected, and Power Component includes decelerating motor 57 and the belt group component for connecting decelerating motor 57 and supporting plate 55, belt group structure
Part includes two second synchronous pulleys 58 setting up and down and the second synchronous belt 59 for being wound around on two second synchronous pulleys 58, is subtracted
Speed motor 57 is fixed on the top of rack 1, and the second synchronous pulley 58 being located above is concentrically mounted on motor shaft, supporting plate 55 1
End is connected with the second synchronous belt 59, and the other end is transported towards template 2, supporting plate 55 by support in 2 bottom surface of template come about 2 moving template of band
It is dynamic；
Circulation mechanism includes pulling plate 60 and cylinder 61 of pulling back, and the cylinder body for cylinder 61 of pulling back is fixed on 1 top of rack, draws
60 level of plate is slidably arranged in 1 top of rack and is connected with the piston rod for cylinder 61 of pulling back, and the piston rod for cylinder 61 of pulling back is horizontal
It is flexible, move back and forth in 60 level of driving lower pulling plate for cylinder 61 of pulling back, the left side of the template 2 of left end is leaned on the station 53 that circulates
It on pulling plate 60, is moved right by the pulling of pulling plate 60, so that other templates 2 to circulate on station 53 synchronize past move right；Fortune
Row mechanism is a release cylinder 62, and the piston rod for releasing cylinder 62 towards template 2 and can prolong 2 moving direction horizontal extension of template,
It releases cylinder 62 and is moved downward by piston rod by withstanding on the template 2 of right end on operation station 54, to push operation work
Other templates 2 on position 54 synchronize past move left.
The stroke both ends of uplink mechanism are respectively equipped with a uplink detection device, and the stroke both ends of downlink mechanism are respectively equipped with
One downlink detection device, uplink detection device and downlink detection device are one stroke switch.
The automatic packer further includes multiple positioning devices, as shown in figure 4, positioning device include taper locating piece 63 and
The Locating driver 64 for driving taper locating piece 63 to move up and down, 64 1 positioning cylinder of Locating driver, taper locating piece 63 are in circular cone
Shape and small end is downward, above-mentioned template 2 are equipped with location hole, and positioning cylinder drives taper locating piece 63 gradually to go deep into the mistake of location hole
The position of template 2 is finely adjusted in journey.Positioning dress is equipped at above-mentioned wick device, feeding device and material pressing device
It sets.
As shown in Figure 1, the automatic packer further includes discharging device, which includes the second conveyer belt 65 and drives
The discharging driving 66 of dynamic second conveyer belt 65 conveying movement, the input terminal of the second conveyer belt 65 is located under above-mentioned feeding device
Side, when charging, binder, the second conveyer belt 65 holds polybag, and after the completion of binder, the second conveyer belt 65 transports polybag, modeling
Material bag and template 2 are detached from.
Embodiment one: blowing detection device 22, jacking detection device, charging detector, binder detection device are one
Current vortex sensor, the current vortex sensor are connect with control system circuit.Since spring leaf 4 and support bag sleeve 3 are metal
Part, can be conductive, and polybag is insulator, using whether conductivity principle to confirm puts on polybag in template 2；Electric whirlpool
Flow sensor by close to bag opening mechanism, put the current vortex signal that bag slot 13 detects and determine there is current vortex signal, explanation is
Metalwork does not have current vortex signal then without polybag, and explanation is insulator, then has polybag.
Embodiment two: blowing detection device 22, jacking detection device, charging detector, binder detection device include
One sense base and the positive contact and negative contact terminal being arranged on sense base, positive contact and negative contact terminal pass through conducting wire respectively
It is connected on the signaling point of control system, control system connects power supply, has potential difference between cathode contact and cathode contact, just
When pole contact and negative contact terminal encounter metal, positive and negative anodes are connected, and are generated current signal, are illustrated no polybag, when not having electric current
When signal, illustrate that positive contact and negative contact terminal encounter is polybag.
The course of work:
Send bag: the first elevating mechanism drops at hopper 18, and unlatching send bag sucker 17 to pick up polybag, the first elevating mechanism
It resets, then runs the first translation mechanism and send polybag to the top for putting bag slot 13, then declined by the first elevating mechanism
It send bag sucker 17 close to bag slot 13 is put, send bag sucker 17 to close and inhale, open the function of blowing, drop down onto polybag and put on bag slot 13.
Whether put in bag slot 13 has polybag that need to be confirmed by blowing detection device 22: if there is polybag, then into
Row further work；If moved without polybag by first conveyer belt 19, transport the adjacent hopper 18 for having polybag
Feeding position is moved, is positioned by hopper locating piece 21, then re-starts and above-mentioned bag is sent to work.
Open bag: upper sucker 23, lower sucker 24 are gone to and are put at bag slot 13 by rotation by rotation angle mechanism, at this time upper sucker 23,
Lower sucker 24, which sets up separately, is putting 13 notch of bag slot or more two sides, and then polybag is sucked in upper 23 downlink of sucker, 24 uplink of lower sucker, so
Rotation angle mechanism rotates 90 degree of resets afterwards, and upper sucker 23, lower sucker 24 move toward one another opening sack in reseting procedure.
Support bag: it first passes through after corresponding templates 2 are located in designated position by positioning device, a bag process is opened in rotation angle mechanism reset
In, the support bag sleeve 3 in corresponding templates 2 is sucked in the second elevating mechanism 31 driving wick sucker 30, then uplink, then polybag
Spring leaf 4 is entangled, then bagging situation is confirmed by jacking checking device, if it is confirmed that there is polybag, then the second elevating mechanism 31 drives
Dynamic support 3 downlink of bag sleeve, struts spring leaf 4, if it is confirmed that the polybag that then starting inflatable body will fall off is blown without polybag
It walks.
Support bag sleeve 3 is gone downwards to after designated position struts spring leaf 4, closes wick sucker 30, the second elevating mechanism 31 is multiple
Position.
Charging: the lower section that corresponding template 2 is located in blanking tube 34 by positioning device is first passed through, then passes through charging detection dress
Whether have polybag, when there is polybag, sent the edible fungi substrate in material storage tube to blanking by auger if setting in confirmation template 2
In cylinder 34,37 driving feeding plate 36 of blowing driving opens 34 bottom of blanking tube, and edible fungi substrate is poured into polybag；If not yet
There is polybag, then needs to reopen and begin to send bag, open bag, support bag work.
Binder: rotation driving remains operation, i.e. binder rotary shaft and pressure mud rotating seat 40 remains rotation, first lead to
It crosses positioning device and corresponding template 2 is located in designated position, then confirm in template 2 whether there is plastics by binder detection device
Bag is held tightly sack by holding 52 liang of holding 51 relative motions of block of driving tightly, while armful bag module 49 will be moulded when there is polybag
Material bag is embraced, and then running third elevating mechanism makes to press 40 downlink of mud rotating seat pressure mud.
It should be understood that in claims of the present invention, specification, all " including ... " should be understood as open
Meaning, that is, its meaning is equal to " at least containing ... ", but should not be understood as enclosed meaning, i.e., its meaning is not answered
This is interpreted as " only including ... ".
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of edible fungi raw materials matrix automatic packer, which is characterized in that successively set including rack (1) and by job order
Bag delivering device, rotating device, wick device, feeding device, material pressing device on rack (1) are set, the automatic packer is also
Drive assembly including multiple horizontally disposed templates (2) and driving template (2) movement, template (2) is equipped with runs through mould up and down
Several through-holes of plate (2), each through hole is equipped with can be by the distracted bag opening mechanism of sack, work of each template (2) in drive assembly
Successively pass through wick device, feeding device, material pressing device under, is additionally provided with charging detector at the feeding device, it should be into
Whether material detection device is for having polybag on detection template (2).
2. a kind of edible fungi raw materials matrix automatic packer according to claim 1, which is characterized in that the bag opening mechanism
Including support bag sleeve (3), multiple spring leafs (4) and spring hinge (5), multiple spring leafs (4) are between above-mentioned through-hole circumferential direction
Every being uniformly arranged, spring leaf (4) and spring hinge (5) are corresponded, and spring leaf (4) upper end is fixed on by spring hinge (5)
On the bottom surface of template (2), under the effect of spring hinge (5) elastic force, spring leaf (4) lower end tilts the axial line close to through-hole, support
Bag sleeve (3) can be inserted into through-hole with one heart and so that spring leaf (4) is overcome the elastic force of spring hinge (5) in insertion process and support outward
It opens, the support bag sleeve (3) and spring leaf (4) are metal material.
3. a kind of edible fungi raw materials matrix automatic packer according to claim 2, which is characterized in that the blowing detection
Device (22), jacking detection device, charging detector, binder detection device are a current vortex sensor.
4. a kind of edible fungi raw materials matrix automatic packer according to claim 2, which is characterized in that the blowing detection
Device (22), jacking detection device, charging detector, binder detection device include a sense base and are arranged in sense base
On positive contact and negative contact terminal, positive contact and negative contact terminal pass through wire connecting power, cathode contact and cathode respectively
There is potential difference between contact.
5. a kind of edible fungi raw materials matrix automatic packer according to claim 3 or 4, which is characterized in that described to send bag
Device includes depositing bag mechanism, putting a bag slot (13), send a bag sucker (17), the first translation mechanism and the first elevating mechanism, deposits a bag machine
Structure includes that multiple hoppers (18), first conveyer belt (19) and the bag of depositing of driving first conveyer belt (19) movement drive (20), more
A hopper (18) is sent along first to be sequentially arranged at intervals with defeated conveying direction, put a bag slot (13) be fixed on rack (1) and be located at deposit
Between bag mechanism and above-mentioned rotating device, a bag sucker (17) is sent in hopper (18) and bag to be put under the action of the first translation mechanism
Horizontal rectilinear motion between slot (13) send a bag sucker (17) that can move up and down under the action of the first elevating mechanism.
6. a kind of edible fungi raw materials matrix automatic packer according to claim 5, which is characterized in that the rotating device
Including upper sucker (23), lower sucker (24), bag openning body and rotation angle mechanism, upper sucker (23) and lower sucker (24) are oppositely arranged
And relatively or can be moved toward one another under the action of bag openning body, upper sucker (23), lower sucker (24) can be in the drivings of rotation angle mechanism
It is lower to rotate synchronously 90 degree.
7. a kind of edible fungi raw materials matrix automatic packer according to claim 6, which is characterized in that the wick device
The second elevating mechanism (31) to move up and down including wick sucker (30) and driving wick sucker (30).
8. a kind of edible fungi raw materials matrix automatic packer according to claim 7, which is characterized in that the feeding device
Including storage hopper (33), feeding mechanism, blanking tube (34) and discharge mechanism, storage hopper (33) is installed on rack (1), storing
Struggle against (33) upper end opening, and in storage hopper (33) lower part, feeding mechanism includes being rotatably arranged on rack (1) for feeding mechanism setting
Auger and the feeding motor (35) of driving auger rotation, blanking tube (34) is vertically arranged and upper end is located at the discharge end of auger,
Discharge mechanism is arranged in the lower end of blanking tube (34), and discharge mechanism includes feeding plate (36) and blowing driving (37), feeding plate
(36) horizontal movement the lower ends of blanking tube (34) can be sealed or opened under the driving that blowing drives (37).
9. a kind of edible fungi raw materials matrix automatic packer according to claim 8, which is characterized in that the material pressing device
Including lifter plate (38), third elevating mechanism, binder component and bag mechanism is embraced, lifter plate (38) plate is movably arranged on above-mentioned machine
On frame (1) and up and down under the driving of third elevating mechanism, binder component includes pressure mud rotary shaft (39) connected with one heart
And pressure mud rotating seat (40), pressure mud rotary shaft (39) upper end are rotatably arranged on lifter plate (38), lower end extends downwardly, the pressure
Material device further includes the rotation driving of driving pressure mud rotary shaft (39) rotation, and described armful of bag mechanism includes two in half tubular shape and opposite
The bag of embracing for embracing bag module (49) and driving two armfuls of bag modules (49) opposite or moving toward one another being arranged drives (48), the binder
Device further includes hold-fast body, and hold-fast body includes the two holding blocks (51) being oppositely arranged and holds driving (52) tightly, and two hold tightly
Block offers arc groove on (51), and two hold block (51) energy tightly relatively or move toward one another under the driving for holding driving (52) tightly, holds tightly
Block (51) is located at the top for embracing bag module (49).
10. a kind of edible fungi raw materials matrix automatic packer according to claim 2 or 9, which is characterized in that the feeding
Blowing detection device (22) are equipped at device, jacking detection device is equipped at wick device, binder is equipped at material pressing device and detects
Device；The blowing detection device (22), jacking detection device, charging detector, binder detection device are a current vortex
Sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811445957.1A CN109380061B (en) | 2018-11-29 | 2018-11-29 | Automatic sack filling machine of domestic fungus raw materials matrix |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811445957.1A CN109380061B (en) | 2018-11-29 | 2018-11-29 | Automatic sack filling machine of domestic fungus raw materials matrix |
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| CN109380061A true CN109380061A (en) | 2019-02-26 |
| CN109380061B CN109380061B (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
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|---|---|---|---|---|
| CN202178984U (en) * | 2011-07-15 | 2012-04-04 | 徐寿海 | Full-automatic sack filling machine for edible fungi |
| CN103931422A (en) * | 2014-04-08 | 2014-07-23 | 哈尔滨理工大学 | Automatic bag taking, bag sleeving, bagging, bag opening bending and rod insertion all-in-one machine for edible fungi and method |
| CN107580975A (en) * | 2017-08-11 | 2018-01-16 | 龙泉市菇源自动化设备有限公司 | A kind of bacteria stick automatic bag sheathing bundling machine |
| CN107821011A (en) * | 2017-12-27 | 2018-03-23 | 河南应用技术职业学院 | A kind of new automatic edible fungus-packaging machine |
| CN108887093A (en) * | 2018-09-20 | 2018-11-27 | 漳州金黑宝食用菌机械有限公司 | A kind of edible mushroom culture bag automatic bag feeding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202178984U (en) * | 2011-07-15 | 2012-04-04 | 徐寿海 | Full-automatic sack filling machine for edible fungi |
| CN103931422A (en) * | 2014-04-08 | 2014-07-23 | 哈尔滨理工大学 | Automatic bag taking, bag sleeving, bagging, bag opening bending and rod insertion all-in-one machine for edible fungi and method |
| CN107580975A (en) * | 2017-08-11 | 2018-01-16 | 龙泉市菇源自动化设备有限公司 | A kind of bacteria stick automatic bag sheathing bundling machine |
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Effective date of registration: 20210426 Address after: No. 1158, Zhihe Road, Sumeng Township, Wucheng District, Jinhua City, Zhejiang Province Applicant after: Jinhua Academy of Agricultural Sciences (Zhejiang Academy of agricultural machinery) Applicant after: JINHUA BOYANG TECHNOLOGY Co.,Ltd. Address before: 828, 7 floor, agricultural science and education building, Shuanglong South Street, Wucheng District, Jinhua, Zhejiang, China 321017 Applicant before: JINHUA AGRICULTURAL MACHINERY Research Institute Applicant before: JINHUA BOYANG TECHNOLOGY Co.,Ltd. |
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