CN1093749A - Tunnel-type white spirits yeast-making technology and equipment thereof - Google Patents
Tunnel-type white spirits yeast-making technology and equipment thereof Download PDFInfo
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- CN1093749A CN1093749A CN 94105040 CN94105040A CN1093749A CN 1093749 A CN1093749 A CN 1093749A CN 94105040 CN94105040 CN 94105040 CN 94105040 A CN94105040 A CN 94105040A CN 1093749 A CN1093749 A CN 1093749A
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- koji
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Abstract
The present invention relates to the Brewing industry of drinks.The present invention has designed microscler enclosed, successional, mechanize koji tunnel---a koji streamline, this tunnel is a kind of structures of brick mix structure, be that two ends have door, middle windowless closed elongate channel, interior causeway rail (the koji car is arranged on the track), both sides and top are provided with the air channel of all pipelines of energy heating, humidification, oxygenation, whole koji tunnel is separated into 18 sections, and all the koji flow process all is to finish in same koji tunnel.Adopt this koji tunnel can reduce the knee-piece loss, produce the high quality knee-piece, and labor strength is little, production efficiency is high, little, the less investment of tunnel floor space.
Description
The present invention relates to the Brewing industry of drinks, especially starter making method and the specific equipment of all in a tunnel mechanize, enclosed, finishing for a kind of koji work of liquor thereof.
Supporting bent technology is one of gordian technique in the liquor industry.Good song has been arranged, just can spawn wine, so popularly have " bent for first of the wine." saying.
The present situation of bent technology is supported by China
The existing foster bent technology of China has: song is supported on artificial ground, manually posture is supported bent and supported the foster song of bent room microcomputer.The above two can be referred to as manually supports song, and both can be referred to as the fixedly foster song of posture the back.Wherein prevailing foster Qu Fangfa is that song is supported on traditional artificial ground, is that " spontaneous fermentation, rice (wheat) grass are incubated, turn over by hand cold." be the backward industry of ancient and time-honored handicraft workshop formula.Along with science and technology development, though progressively used mechanical means such as ventilation, heating, lifting and foster bent frame, it remains unchanged its technological process, finally becomes Qu Zhiliang limited by artificial traditional experience, also be subjected to season and climate change effect, produce incompatible with modern chemical industry sparetime university.The foster bent room microcomputer that progressively grows up over past ten years is supported bent technology, be that the temperature and humidity of supporting in the bent room is monitored at any time, controlled and regulates, needs according to each growth and development stage of beneficial microbe colony, simulate corresponding ecotope, make that flora is better bred, g and D, thereby improve the knee-piece quality, reduce artificial influence of supporting bent empirical restriction and season, climate change.
But above-mentioned all foster Qu Fangfa are the foster bent rooms between adopting generally speaking,, independently support in the bent room separately at these, recirculation the foster Quzhou phase of corresponding length one by one discontinuously, and (the foster Quzhou phase of microcomputer was generally 15～20 days, and the manually foster Quzhou phase was generally 30 days.) its method all is workshop-based, carries out intermittently, production efficiency is low, and labor intensity of operating staff is big.
The objective of the invention is to overcome the weak point in the above prior art, and a kind of continuous koji, production efficiency method and the specific equipment thereof that can finish koji work in same closed tunnel high, that labour intensity is little are provided.
The object of the present invention is achieved like this:
" the continuous yeast-making technology of tunnel-type white spirits " also claims " portable koji technology continuously " also to can be described as " the continuous starter making method of mobile posture ", this is a kind of according to foster bent arts demand, and multiple sophisticated engineering is carried out the foster bent technology of new type of continuous that organic assembling forms.Adopt this technology to carry out koji, the special facilities, the equipment that need have:
1, koji tunnel
The koji tunnel is that structures, the two ends of a brick mix structure have door, middle windowless closed elongate channel, interior causeway rail, and both sides and top also are provided with pipelines such as heating, humidification, oxygenation with the air channel of ventilation usefulness in the air channel.Whole koji tunnel is separated into 18 sections, the correspondence of ecotope in each section order whole yeast making process in the cycle from the 1st day to the 18 day corresponding ecotope.All yeast making process all is to finish in the koji tunnel.So the koji tunnel has been arranged, has not just needed the foster bent room between.Ecotope technical feature parameter value is in each ecological section:
Ecological temperature temperature koji heat is relative
0 ℃ of incremental stages of segment number requires humidity
℃
Mould phase heat absorption 98% on 1-3 33-35+1
4-8 36-45+1-+3 tide fire phase self-heating 95%
9-14 49-55+4-+2 big fire phase heat release 90%
-52 --1
Fire phase waste heat 85-70% behind 15-18 48-30-4--7
Insulation
2, koji car
The car body of this koji car is to be connected by polylith shaped steel to form, and mainly is made of the top headstock on crossbeam, column, baffle plate, running wheel, the door curtain made of cloth and the baffle plate, and the koji car can enter along the track in the koji tunnel and be pushed out.
Following is general-purpose equipment:
3, kiln car pusher
Kiln car pusher is used for bent unwheeling is headed in the tunnel, and its maximum top spacing is 5 meters, and high-roof car speed is 1m/min.(the also available windlass mode of pulling a cart replaces.）
4, holder car
The holder car is exactly very short flat-bed trailer, laterally is covered with track, can connect with the tunnel track, and the koji car can run on the holder car and be consigned away by the holder car, to solve the vertical turn problem of bent unwheeling." holder car " adopts electronic or manually all can.
5, windlass
Be used for a koji car move to the holder car on.Also can replace kiln car pusher, the koji car team that spurs in the tunnel with the mode of pulling a cart moves forward speed≤2m/min lentamente.
6, ventilation system
Ventilation system comprises in air intake, air draft and each the section internal recycle, need be configured according to the specific requirement of each ecotope.
7, supervisory system
The environmental parameter of each ecological section all should be sent to master control room at any time and shows on supervisory control desk by means of reliable sensors, so that the ecotope of some sections is regulated control when undesirable at any time, to satisfy the yeast-making technology requirement.As long as transmitter is reliable and stable, regulates control and adopt manual mode or microcomputer automatic control mode all can.But its parameter all must have manual record or computer printing record.
8, other device
Electric heater unit can make the intensification of section environment fall wet;
It is wet that the spray steam device can make the section environment heat up;
It is wet that waterworks can make the section cooling rise;
Air jet system can improve the air content of section air inlet.
Possess after above-mentioned major equipment and the facility, just can carry out movable type and support bent production continuously.The main processes of producing is: (referring to technological process of production figure)
At first with kiln car pusher a bent unwheeling of filling knee-piece is headed into and make it rest on the 1st section in the koji tunnel, the knee-piece on the car is just accepted cultivation in the 1st ecotope; After 24 hours, kiln car pusher is gone into another koji roof of filling knee-piece in the 1st section in tunnel again, and the koji car that then is introduced into the tunnel just is pushed into the 2nd section from the 1st section simultaneously accepts cultivation; Again after 24 hours, kiln car pusher heads into again in the 3rd koji car to the 1 section, the koji car that then enters the tunnel is the earliest accepted cultivation with regard to being pushed into the 3rd section simultaneously ... the rest may be inferred, kiln car pusher just headed into the koji car that a car is filled knee-piece every 24 hours, each the koji car that then is introduced into the tunnel is with regard to the section that all sequentially moves forward synchronously, make knee-piece on the car every 24 hours all new ecotope of conversion accept cultivation ... when kiln car pusher when the koji tunnel heads into the 19th koji car, the koji car that enters the tunnel the earliest will synchronously be ejected tunnel tail-end, and the living knee-piece above the car had been deposited owing to sequentially accepting the cultured ripe song of 18 ecological sections each cultivation of 24 hours the becoming warehouse-in of can unloading.The koji tunnel comes to this and accepts the living knee-piece of a car every day, sends the cultured ripe knee-piece of a car every day, has formed koji production line mechanize, successional, enclosed, worthy of the name.The knee-piece amount of every chassis is exactly the day output of production line.
The present invention further specifies middle in conjunction with the accompanying drawings embodiment:
Fig. 1 is the overall arrangement mansion TV structure figure in " tunnel-type white spirits yeast-making technology and equipment thereof ",
Fig. 2 is the B-B sectional view in yeast-making technology and the equipment thereof,
Fig. 3 is the structure diagram of the koji car in yeast-making technology and the equipment thereof,
Fig. 4 is the A-A sectional view in yeast-making technology and the equipment thereof.
In the diagram zero, parts and position sequence number thereof:
1, koji tunnel, 1-1, exterior wall, 1-2, interior wall, 1-3, air channel, 1-4, air outlet, 1-5, blast inlet, 1-6, reinforced concrete cover plate, 1-7, shutter door, 1-8, air curtain, 1-9, track, 2, the koji car, 2-1, angle steel crossbeam, 2-2, angle steel column, 2-3, baffle plate, 2-4, along the wheel of track walking, 2-5, the door curtain made of cloth, 2-6, top headstock.
This tunnel-type white spirits yeast-making technology and equipment thereof is characterized in that: realize the successional specific equipment of white spirits yeast-making technology:
A, koji tunnel
Koji tunnel 1 is that two ends, a left and right sides have shutter door 1-7, air curtain 1-8, middle windowless closed elongate channel, to be exterior wall 1-1, interior wall 1-2, top blind flange 1-6, both sides and top also be provided with heating, humidification, all pipelines of oxygenation with air channel 1-3, air outlet 1-4, blast inlet 1-5, the inside, air channel of ventilation usefulness in the both sides of passage, and its closed elongate channel inside also is covered with the track 1-9 that passes through for koji car 2.
B, koji car
Koji car 2 is walked on track 1-9, and this car is by angle steel crossbeam 2-1, angle steel column 2-2, baffle plate 2-3, constitute along wheel 2-4, the door curtain made of cloth 2-5 of track walking and the top headstock 2-6 on the baffle plate.
Good effect of the present invention:
Realize the successional special equipment of white spirits yeast-making-koji tunnel and koji car, simple in structure, easy manufacturing and stable and reliable working performance; Can produce high-quality knee-piece, can reduce the loss late of knee-piece, labor strength is little, the production efficiency height, koji tunnel floor space is little, small investment and whole yeast making process be Methodistic, continuous, enclosed, be a white spirits yeast-making production line worthy of the name.
Bibliography:
1, " brief talks microcomputer control posture koji new technology ", the author: pay formal peace, the 6-8 page or leaf of " China brewages " magazine on 1993 the 5th phases.The phase number of the edition of this magazine: CN11-1818/TS
Claims (2)
1, a kind of tunnel-type white spirits yeast-making technology and equipment thereof is characterized in that: realize the successional specific equipment of white spirits yeast-making:
A, koji tunnel
Koji tunnel 1 is the structures of a brick mix structure, there are shutter door 1--7, air curtain 1--8, middle windowless closed elongate channel in its two ends, left and right sides, the both sides of passage are exterior wall 1--1, interior wall 1--2, top blind flange 1--6, both sides and top are with air channel 1--3, air outlet 1--4, the blast inlet 1--5 of ventilation usefulness, heating, humidification, all pipelines of oxygenation also are set in the air channel, its closed elongate channel inside also is covered with the track 1--9 that passes through for koji car 2
B, koji car
Koji car 2 is walked on track 1--9, and this car is by angle steel crossbeam 2--1, angle steel column 2--2, baffle plate 2--3, constitute along wheel 2--4, the door curtain made of cloth 2--5 of track walking and the top headstock 2--6 on the baffle plate.
2, tunnel-type white spirits yeast-making technology according to claim 1 and equipment thereof is characterized in that adopting the continuity white spirits yeast-making technology of specific equipment koji tunnel 1, koji car 2 to be:
Whole koji tunnel 1 is separated into 18 sections, ecotope in each section sequentially corresponding whole koji in the cycle from the 1st day to the 18th day corresponding ecotope, all yeast making process all is to finish in enclosed koji tunnel, ecotope technical feature parameter value in its ecological section:
Ecological temperature temperature koji heat is relative
0 ℃ of incremental stages of segment number requires humidity
℃
Mould phase heat absorption 98% on 1-3 33-35+1
4-8 36-45+1-+3 tide fire phase self-heating 95%
9-14 49-55+4-+2 big fire phase heat release 90%
-52 --1
Fire phase waste heat 85-70% behind 15-18 48-30-4--7
Insulation
Mechanize, continuity, enclosed white spirits yeast-making technology flow process:
Kiln car pusher goes into first koji roof of filling living knee-piece to make in the koji tunnel it to rest on the 1st section reception cultivation, after 24 hours, kiln car pusher is gone into another koji roof of filling living knee-piece in the 1st district in tunnel again, the koji car that then is introduced into the tunnel just is pushed into second section from the 1st section simultaneously and receives cultivation, again through 24 hours, kiln car pusher heads into again in the 3rd koji car to the 1 section, the koji car that then enters the tunnel the earliest just is pushed into the 3rd section simultaneously and receives cultivation ... the rest may be inferred, kiln car pusher just headed into a koji car of filling living knee-piece every 24 hours, each the koji car that then is introduced into the tunnel is with regard to the section that all sequentially moves forward synchronously, make the living knee-piece all new ecotope reception cultivations of conversion on the koji car every 24 hours, when kiln car pusher when the koji tunnel heads into the 19th koji car, the koji car that enters the tunnel the earliest will synchronously be ejected tunnel tail-end, living knee-piece on the car just has been trained the ripe knee-piece → warehouse-in of unloading at this moment, the koji tunnel received a car every 24 hours and gives birth to knee-piece, and sent the ripe knee-piece of a car simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94105040 CN1093749A (en) | 1994-05-13 | 1994-05-13 | Tunnel-type white spirits yeast-making technology and equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94105040 CN1093749A (en) | 1994-05-13 | 1994-05-13 | Tunnel-type white spirits yeast-making technology and equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1093749A true CN1093749A (en) | 1994-10-19 |
Family
ID=5031851
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 94105040 Pending CN1093749A (en) | 1994-05-13 | 1994-05-13 | Tunnel-type white spirits yeast-making technology and equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1093749A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7183074B2 (en) | 2002-01-22 | 2007-02-27 | Institute Of Process Engineering, Chinese Academy Of Sciences | Gas dual-dynamic solid state fermentation technique and apparatus |
| CN101027386B (en) * | 2004-09-27 | 2011-08-31 | 龟甲万株式会社 | Humidity control air feeder of ventilation koji producing apparatus |
| CN103305373A (en) * | 2013-06-28 | 2013-09-18 | 河南省傅潭酒业有限公司 | Bed specially used for making wine yeast |
| CN103911256A (en) * | 2014-04-09 | 2014-07-09 | 广灵县壶泉酿酒厂 | Tartary buckwheat liquor brewing device |
-
1994
- 1994-05-13 CN CN 94105040 patent/CN1093749A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7183074B2 (en) | 2002-01-22 | 2007-02-27 | Institute Of Process Engineering, Chinese Academy Of Sciences | Gas dual-dynamic solid state fermentation technique and apparatus |
| CN101027386B (en) * | 2004-09-27 | 2011-08-31 | 龟甲万株式会社 | Humidity control air feeder of ventilation koji producing apparatus |
| CN103305373A (en) * | 2013-06-28 | 2013-09-18 | 河南省傅潭酒业有限公司 | Bed specially used for making wine yeast |
| CN103911256A (en) * | 2014-04-09 | 2014-07-09 | 广灵县壶泉酿酒厂 | Tartary buckwheat liquor brewing device |
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