CN109371512B - Multistage opener for long-staple seed cotton - Google Patents

Multistage opener for long-staple seed cotton Download PDF

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Publication number
CN109371512B
CN109371512B CN201811537142.6A CN201811537142A CN109371512B CN 109371512 B CN109371512 B CN 109371512B CN 201811537142 A CN201811537142 A CN 201811537142A CN 109371512 B CN109371512 B CN 109371512B
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China
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conveyor belt
cotton
row
feeding box
carding
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CN201811537142.6A
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CN109371512A (en
Inventor
谢铁文
刘�英
倪超
陈灵佳
王锦亚
季琰
刘阳
杨雨图
缑斌丽
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Nanjing Forestry University
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Nanjing Forestry University
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/04Carding machines with worker and stripper or like rollers operating in association with a main cylinder
    • D01G15/06Garnett machines
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/26Arrangements or disposition of carding elements
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/40Feeding apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The technology provides a multi-stage opener for long-staple seed cotton, which has high cotton carding efficiency, can effectively prevent blockage, and can ensure that the opened long-staple seed cotton can be distributed in a single layer as much as possible and the fibers are not damaged. The device comprises a first feeding box, a first conveyor belt, a second feeding box and a second conveyor belt; comb teeth are arranged on the first conveyor belt and the second conveyor belt; a first cotton carding needle is arranged at the lower part of the first feeding box, and a second cotton carding needle is arranged at the lower part of the second feeding box; an opening device is arranged between the lower part of the outlet of the second feeding box and the second conveyor belt, and comprises an inner roller which is driven by a driving device to rotate around an axis, the surface of which is provided with a plurality of outer comb needles, and an arc-shaped outer roller which is coaxial with the inner roller and the inner surface of which is provided with a plurality of inner comb needles, wherein the outer comb needles and the inner comb needles are staggered in the axial direction of the inner roller, and when the inner roller rotates, the outer comb needles pass through the space between the inner comb needles; the outer roller is connected with an up-down vibration mechanism which drives the outer roller to vibrate up and down in a reciprocating manner.

Description

Multistage opener for long-staple seed cotton
Technical Field
The patent relates to the textile field, and mainly relates to a multi-stage cotton opener.
Background
Most of the existing cotton openers are used for recycling hardened old cotton or cotton, and the damage degree to cotton fibers is high in the processing process. The conventional opener is not satisfactory because long staple seed cotton needs to maintain longer fibers during processing.
Disclosure of Invention
The technical aim is to provide a multi-stage opener for long-staple seed cotton, which has high cotton carding efficiency, can effectively prevent blockage, can ensure that the opened long-staple seed cotton can be distributed in a single layer as far as possible and the fibers are not damaged, and is convenient for the subsequent detection and removal of the foreign fibers of the long-staple seed cotton.
The long-staple seed cotton multistage opener comprises a first feeding box 1, a first conveying belt 2, a second feeding box 4 and a second conveying belt 6, wherein one end of the first conveying belt 2 is positioned below an outlet at the lower part of the first feeding box 1, the second feeding box 4 is positioned below the other end of the first conveying belt 2, and the other end of the second conveying belt 6 is positioned below an outlet at the lower part of the second feeding box 4; comb teeth 12 are arranged on the first conveyor belt 2 and the second conveyor belt 6;
a plurality of first cotton carding needles 101 extending below the outlet of the first feeding box are arranged at the lower part of the first feeding box 1, and a plurality of second cotton carding needles 401 extending below the outlet of the second feeding box are arranged at the lower part of the second feeding box 4;
an opening device is arranged between the lower part of the outlet of the second feeding box and the second conveyor belt 6, and comprises an inner roller 7 which is driven by a driving device to rotate around an axis and is provided with a plurality of outer comb needles 701 on the surface, and an arc-shaped outer roller 8 which is coaxial with the inner roller and is provided with a plurality of inner comb needles 801 on the inner surface, wherein the outer comb needles 701 and the inner comb needles 801 are staggered in the axial direction of the inner roller, and the outer comb needles pass through the space between the inner comb needles when the inner roller rotates; the outer roller 8 is connected with an up-and-down vibration mechanism 3 which drives the outer roller to vibrate up and down in a reciprocating manner.
As a further improvement of the long-staple seed cotton multi-stage opener, the cotton carding machine also comprises a cotton carding trolley 5, wherein the cotton carding trolley 5 comprises a shell 51 and track upper travelling wheels 52 which travel on two sides of a second conveyor belt 6; an arc-shaped groove 53 is formed in the shell, and a sliding frame 54 is arranged in the arc-shaped groove in a sliding manner; the first row of vertical comb pins 55 and the second row of vertical comb pins 56 which are positioned in the shell and above the second conveyor belt and are perpendicular to the second conveyor belt 6 are arranged on the sliding frame, and the third row of vertical comb pins 57 which are positioned above the second conveyor belt and are perpendicular to the second conveyor belt 6 are fixed in the shell; both ends of the connecting rod 58 are respectively hinged with the travelling wheel 52 and the sliding frame 54; the first row of vertical comb pins 55, the second row of vertical comb pins 56 and the third row of vertical comb pins 57 are sequentially arranged along the feeding direction of the second conveyor belt, and the third row of vertical comb pins 57 is close to the discharging hole direction of the second conveyor belt; the travelling wheel rotates to drive the cotton carding trolley to move; when the moving direction of the moving alighting is the same as the direction of the material conveyed by the second conveyor belt, the moving speed of the moving alighting is smaller than that of the second conveyor belt, and the sliding frame is driven by the connecting rod to move along the arc-shaped groove, so that the distances from the first row of vertical comb pins and the second row of vertical comb pins to the second conveyor belt are gradually reduced; no matter where the movable lower carriage is, the distance from the first row of vertical comb pins to the second conveyor belt is greater than the distance from the second row of vertical comb pins to the second conveyor belt is greater than the distance from the third row of vertical comb pins to the second conveyor belt.
As a further improvement of the long-staple seed cotton multi-stage opener, a cotton carding roller 9 with cotton carding needles on the surface is arranged at the upper part of the second conveyor belt and at the two sides of the movable lower carriage.
As a further improvement of the above-described multi-stage opener for long-staple seed cotton, the comb teeth 12 are formed into a triangle with a low front and a high rear in the feeding direction of the conveyor belt.
As a further improvement of the long-staple seed cotton multi-stage opener, the up-down vibration mechanism 3 comprises a guide rail 301 and a slide block 302 connected with the guide rail in a sliding pair, and a crank connecting rod mechanism 303 for driving the slide block to move up and down along the guide rail; the slide 302 is fixedly connected to the outer roller 8.
The beneficial effect of this patent: the first carding wire 101 below the first feeding box outlet and the second carding wire 401 below the second feeding box outlet are capable of loosening cotton coming out of the feeding box outlet. The inner and outer carding wires of the inner and outer rollers in the opening device are staggered, so that the utilization rate of the inner and outer carding wires is higher and the carding efficiency is higher at the same time; when the outer roller works, the vertical vibration can be generated under the drive of the up-down vibration mechanism 3, so that cotton is hung on the inner comb needle and the outer comb needle as little as possible, and on the other hand, the cotton is prevented from being blocked at the position.
The movable doffer is also a cotton carding device. Referring to the figure, when the moving direction of the moving lower carriage (moving leftwards in the figure) is opposite to the direction of the material conveyed by the second conveying belt, the distance from the first row of vertical carding pins to the second conveying belt is gradually reduced, so that cotton masses entering the first row of vertical carding pins and the second row of vertical carding pins are gradually loosened and thinned leftwards (opposite to the direction of the material conveyed by the second conveying belt) by the two rows of dynamic vertical carding pins, the two rows of dynamic loosening of the first row of vertical carding pins and the first row of fixed vertical carding pins of the third row of vertical carding pins are loosened, more cotton can be loosened through the action of the first row of dynamic vertical carding pins and the second row of dynamic vertical carding pins, and because the first row of fixed vertical carding pins (namely the third row of vertical carding pins) are arranged at the cotton outlet of the cotton carding carriage, the fixed vertical carding pins are smaller than the minimum distance from the conveying belt, the cotton carding device formed by the moving lower carriage is enabled to have a large amount of cotton to enter leftwards when the cotton is loosened and still good cotton masses after three-stage cotton carding of the cotton carding carriage is performed.
When the moving direction (rightward in the figure) of the moving trolley is the same as the direction of the second conveyor belt for conveying the materials, the distance from the first row of vertical comb needles to the second conveyor belt is gradually reduced; when the two-stage dynamic vertical carding wire moves rightwards (the carding wire is always vertical to the conveying belt in the ascending and descending process of the dynamic vertical carding wire), and the absolute speed of the carding trolley is smaller than that of the second conveying belt, so that when the two rows of the carding wire move oppositely, the first, second and third rows of the carding wire can generate a leftward loosening effect, so that cotton on the second conveying belt is gradually loosened and thinned by the three rows of the vertical carding wire when moving rightwards, and three-stage loosening is formed. The three rows of vertical carding wires are always in a cotton carding state, and the outlet of the cotton carding device has a certain height difference with the surface of the conveying belt, so that the stacking degree of cotton masses after three-stage treatment of the cotton carding trolley is further reduced, and the cotton masses are further opened.
Drawings
FIG. 1 is a front view of a multi-stage opener for long staple seed cotton;
FIG. 2 is a perspective view of the multi-stage opener for long staple seed cotton (with the comb carriage housing removed, etc.);
FIG. 3 is a perspective view of the cotton carding trolley;
FIG. 4 is a schematic view of the card carriage on the left side of the second conveyor belt;
FIG. 5 is a schematic view of the card carriage on the right side of the second conveyor belt;
FIG. 6 is a schematic view of the card carriage on the left side of the second conveyor belt (with the card carriage housing removed, etc.);
FIG. 7 is a schematic view of the card carriage in the middle of the second conveyor belt (with the card carriage housing removed, etc.);
fig. 8 is a schematic view of the card carriage on the right side of the second conveyor belt (with the card carriage housing removed, etc.);
FIG. 9 is a perspective view of a first feed tank, first conveyor belt, etc.;
FIG. 10 is a perspective view of a second feed tank, upper and lower vibratory mechanisms, outer rollers, etc.;
fig. 11 is a perspective view of the first conveyor belt, carriage, etc.
In the figure, a first feeding box 1, a first carding wire 101, a first conveyor belt 2, an up-down vibration mechanism 3, a guide rail 301, a slider 302, a crank link mechanism 303, a crank 3031, a link 3032, a second feeding box 4, a second carding wire 401, a carding car 5, a housing 51, a travelling wheel 52, an arc groove 53, a carriage 54, a first row of vertical carding wires 55, a second row of vertical carding wires 56, a third row of vertical carding wires 57, a link 58, a second conveyor belt 6, an inner roller 7, an outer carding wire 701, an outer roller 8, an inner carding wire 801, a carding roller 9, and a comb teeth 12.
Detailed Description
Referring to fig. 1 and 9, after passing through the first carding wire 101 below the outlet of the first feeding box 1, cotton masses fall on the first conveyor belt 2 at a relatively uniform speed, and are primarily opened by the first conveyor belt having a special shape of the comb teeth 12. The comb teeth 12 are triangular with a lower front and a higher rear in the feeding direction of the first and second conveyor belts (rightward direction in fig. 1 and 3-7). The comb tooth inclined plane forms 150 degrees with the advancing direction of the second conveyor belt, so that when the first row of vertical comb needles 55, the second row of vertical comb needles 56 and the third row of vertical comb needles 57 produce leftward loosening action, cotton can be continuously conveyed rightward along the second conveyor belt under the action of the comb teeth 12, and the blockage of the cotton is reduced. The teeth 12 on the first conveyor belt provide a previous pushing force on the cotton passing through the first card 101 below the outlet of the first feed box, reducing cotton accumulation. The inclined planes of the comb teeth and the advancing direction of the first conveyor belt and the second conveyor belt form 150 degrees, so that cotton fibers are effectively prevented from being torn.
Referring to fig. 2, cotton masses which have undergone primary opening of the first stage fall into the second feed box 4, and a second carding wire 401 which forms an angle with the wedge-shaped opening is arranged at the wedge-shaped outlet of the second feed box 4.
Referring to fig. 1, 3, 10 and 11, an inner roller 7 with a plurality of outer carding wires 701 distributed on the surface is arranged below the wedge-shaped outlet of the second feeding box 4, an outer roller 8 with a central angle of about 120 degrees and coaxial with the inner roller is arranged on the inner surface of the outer roller 8, the inner carding wires 801 with a certain angle are distributed on the inner surface of the outer roller 8, and the outer carding wires 701, the inner carding wires 801 and the second carding wires 401 cross each other during working to further open cotton masses. Meanwhile, a crank block mechanism 3 is arranged on the outer roller. Crank link mechanism 303 that crank 3031, connecting rod 3032 etc. constitute, crank link mechanism 303 and guide rail 301, slider 302 etc. constitute slider crank mechanism 3, through the rotation of crank 3031, drive slider 302 through connecting rod 3032 and slide along guide rail 301 up and down for the outer roller vibrates with certain frequency, does not have cotton ball to catch on the interior broach, and makes cotton obtain opening to a certain extent through the vibration.
The cotton masses fall on a second conveyor belt 6 directly below, and a cotton carding roller 9 is arranged on the left side above the second conveyor belt and used for opening the cotton masses falling on the conveyor belt. The second conveyor is provided with a comb trolley 5 which can move linearly along rails (not shown) on both sides of the conveyor.
Referring to fig. 11, the cotton carding trolley 5 comprises a shell 51 and track upper travelling wheels 52 which travel on both sides of the second conveyor belt 6; an arc-shaped groove 53 is formed in the shell, and a sliding frame 54 is arranged in the arc-shaped groove in a sliding manner; the first row of vertical comb pins 55 and the second row of vertical comb pins 56 which are positioned in the shell and above the second conveyor belt and are perpendicular to the second conveyor belt 6 are arranged on the sliding frame, and the third row of vertical comb pins 57 which are positioned above the second conveyor belt and are perpendicular to the second conveyor belt 6 are fixed in the shell; both ends of the connecting rod 58 are respectively hinged with the travelling wheel 52 and the sliding frame 54; the first row of vertical comb pins 55, the second row of vertical comb pins 56 and the third row of vertical comb pins 57 are sequentially arranged along the feeding direction of the second conveyor belt; the travelling wheel rotates to drive the cotton carding trolley to move, and meanwhile, the sliding frame 54 is driven to move along the arc-shaped groove 53 through the connecting rod 58, the distance between the first row of vertical comb pins 55 and the second row of vertical comb pins 56 on the fixed sliding frame 54 relative to the second conveying belt is changed, that is, the first row of vertical comb pins 55 and the second row of vertical comb pins 56 are two-stage vertical comb pins with dynamically adjustable heights. The third row of vertical carding wires 57 is fixed on the housing, and the distance between the carding cars and the second conveyor belt is unchanged when the carding cars move, that is, the third row of vertical carding wires 57 are vertical carding wires with a first-stage fixed height.
Referring to fig. 4-8, in operation, the absolute speed of movement of the card carriage is less than the absolute speed of the second conveyor belt. When the cotton carding trolley moves leftwards, the two-stage dynamic vertical carding needle gradually rises, and as the cotton carding trolley and the second transmission belt move in opposite directions, cotton masses entering the two-stage dynamic vertical carding needle are gradually loosened and thinned leftwards by the two-stage dynamic vertical carding needle, more cotton can be loosened through the two-stage dynamic loosening and the one-stage fixed vertical carding needle loosening, the one-stage fixed vertical carding needle (the distance between the vertical carding needle and the second transmission belt is smaller than the minimum distance between the two-stage dynamic vertical carding needle and the second transmission belt) arranged at the cotton outlet of the cotton carding trolley (i.e. the cotton carding device) can still enable the cotton masses after three-stage cotton carding to be well loosened when the cotton carding device moves leftwards. When the two-stage dynamic vertical carding wire moves rightwards (the vertical carding wire is always vertical to the second conveying belt in the ascending and descending process of the first-row vertical carding wire 55 and the second-row vertical carding wire 56), and the absolute speed of the cotton carding device is smaller than that of the second conveying belt, so that when the two vertical carding wires move towards each other, the three-row vertical carding wire can generate a leftward loosening effect, so that cotton on the second conveying belt is gradually loosened and thinned by the three-row vertical carding wire when moving rightwards, and three-stage loosening is formed. The three rows of vertical carding wires are always in a cotton carding state, and the outlet of the cotton carding device has a certain height difference with the surface of the conveying belt, so that the stacking degree of cotton masses after three-stage treatment of the cotton carding trolley is further reduced, and the cotton masses are further opened.
After the carding unit formed by the travelling trolley, there is also a carding roll 9 for opening the cotton masses again on the second conveyor belt.
Through the multi-stage treatment, the cotton masses are sufficiently loosened before the subsequent treatment.
The invention is characterized in that:
(1) The inner and outer carding wires of the inner and outer rollers are staggered, so that the utilization rate of the inner and outer carding wires on the inner and outer rollers is higher at the same time, and the carding efficiency is higher;
(2) When the outer roller works, the outer roller can vibrate in the vertical direction, so that cotton is hung on the cotton carding needle as little as possible, and on the other hand, the cotton is prevented from being blocked at the position;
(3) The two-stage dynamic vertical carding wire capable of dynamically adjusting the height along with the movement of the cotton carding trolley can form a movable cotton carding device, so that the stacking height of cotton can be effectively reduced while the cotton is opened, and the subsequent foreign fiber detection is convenient;
(4) When the movable cotton carding device moves leftwards (opposite to the feeding direction of the second conveyor belt), the accumulation degree of cotton on the second conveyor belt can be effectively improved, and the cotton carding effect is improved.

Claims (3)

1. A multi-stage opener for long-staple seed cotton comprises a first feeding box (1), a first conveyor belt (2) with one end positioned below an outlet at the lower part of the first feeding box (1), a second feeding box (4) positioned below the other end of the first conveyor belt (2), and a second conveyor belt (6) with one end positioned below an outlet at the lower part of the second feeding box (4); comb teeth (12) are arranged on the first conveyor belt (2) and the second conveyor belt (6);
the method is characterized in that: a plurality of first cotton carding needles (101) extending below the outlet of the first feeding box are arranged at the lower part of the first feeding box (1), and a plurality of second cotton carding needles (401) extending below the outlet of the second feeding box are arranged at the lower part of the second feeding box (4);
an opening device is arranged between the lower part of the outlet of the second feeding box and the second conveyor belt (6), and comprises an inner roller (7) which is driven by a driving device to rotate around an axis and is provided with a plurality of outer comb pins (701) on the surface, and an arc-shaped outer roller (8) which is coaxial with the inner roller and is provided with a plurality of inner comb pins (801) on the inner surface, wherein the outer comb pins (701) and the inner comb pins (801) are staggered in the axial direction of the inner roller, and the outer comb pins pass through the space between the inner comb pins when the inner roller rotates; the outer roller (8) is connected with an up-down vibration mechanism (3) which drives the outer roller to vibrate up and down in a reciprocating way;
the comb teeth (12) form a triangle with lower front and higher rear in the feeding direction of the conveyor belt;
the up-and-down vibration mechanism (3) comprises a guide rail (301), a sliding block (302) connected with the guide rail in a sliding pair, and a crank connecting rod mechanism (303) for driving the sliding block to move up and down along the guide rail; the sliding block (302) is fixedly connected with the outer roller (8).
2. The multi-stage opener for long staple seed cotton of claim 1, wherein: the cotton carding trolley (5) comprises a shell (51) and upper track travelling wheels (52) which travel on two sides of the second conveyor belt (6); the shell is provided with an arc-shaped groove (53), and the sliding frame (54) is arranged in the arc-shaped groove in a sliding way; the sliding frame is provided with a first row of vertical comb pins (55) and a second row of vertical comb pins (56) which are positioned in the shell and above the second conveyor belt and are perpendicular to the second conveyor belt (6), and a third row of vertical comb pins (57) which are positioned above the second conveyor belt and are perpendicular to the second conveyor belt (6) are fixed in the shell; two ends of the connecting rod (58) are respectively hinged with the travelling wheel (52) and the sliding frame (54); the first row of vertical comb pins (55), the second row of vertical comb pins (56) and the third row of vertical comb pins (57) are sequentially arranged along the feeding direction of the second conveyor belt; the travelling wheel rotates to drive the cotton carding trolley to move; when the moving direction of the moving alighting is the same as the direction of the material conveyed by the second conveyor belt, the moving speed of the moving alighting is smaller than that of the second conveyor belt, and the sliding frame is driven by the connecting rod to move along the arc-shaped groove, so that the distances from the first row of vertical comb pins and the second row of vertical comb pins to the second conveyor belt are gradually reduced; no matter where the movable lower carriage is, the distance from the first row of vertical comb pins to the second conveyor belt is greater than the distance from the second row of vertical comb pins to the second conveyor belt is greater than the distance from the third row of vertical comb pins to the second conveyor belt.
3. The multi-stage opener for long staple seed cotton of claim 2, wherein: at the upper part of the second conveyor belt, at both sides of the moving carriage, there is a cotton carding roller (9) with cotton carding needles on the surface.
CN201811537142.6A 2018-12-14 2018-12-14 Multistage opener for long-staple seed cotton Active CN109371512B (en)

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CN109371512B true CN109371512B (en) 2023-04-25

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