Background
The prior art provides a method for absorbing solar energy by adopting a heat collecting shuttle, the method wraps the heat collecting shuttle in a small round ball, the heat collecting shuttle is in a round shuttle shape with a large middle part and small two ends, as shown in FIG. 10, the heat collecting shuttle is a quartz convex lens, and a certain number of small spheres are packaged in one heat collecting sphere, the water inlet and the water outlet are arranged in the heat collecting ball, water continuously exchanges heat through flowing according to the change of the heat focused by the heat collecting shuttle, the small ball can roll in the flowing of the water, so that the angle of the heat collecting shuttle can be changed randomly, and the whole sphere has heat collecting shuttles which can rotate at any angle in the axial direction and the radial direction, so that the sunlight with three dimensions and multiple angles can be focused, each heat collecting shuttle can freely change the angle, therefore, the phenomenon that most of solar energy collecting materials on the energy collecting device cannot be fully utilized in the same time period is reduced, and the waste of solar energy collecting material resources is reduced.
However, at present, no production equipment for wrapping the heat collecting shuttle in the small ball exists.
Disclosure of Invention
The invention aims to overcome the defects and provide a robot for packaging a solar heat collecting shuttle.
In order to achieve the purpose, the invention adopts the following specific scheme: a robot for packaging a solar heat collecting shuttle comprises a rack, a bottom plate, a rotary material discharging device and a mold forming device, wherein the bottom plate is arranged on the rack, and the rotary material discharging device and the mold forming device are both arranged on the bottom plate;
the rotary discharging device comprises a rotary driving motor, a cam indexer and a rotary disc, the cam indexer is fixed on the bottom plate, the rotary driving motor is fixed on the cam indexer through a motor support, the output end of the rotary driving motor is connected with the input shaft of the cam indexer through a coupler, the rotary disc is connected with the output shaft of the cam indexer, a sucker support, a hot melting support and a mould connecting handle are arranged on the rotary disc at intervals, the other ends of the sucker support, the hot melting support and the mould connecting handle extend out along the radial direction, a material sucking motor is installed at the other end of the sucker support, the output end of the material sucking motor penetrates downwards the support and then is connected with a vacuum sucker, the other end of the hot melting support is provided with a circular first bulge, and the inner wall of the first bulge is provided with a heating ring, the other end of the die connecting handle is provided with a circular second bulge, a convex die body is fixed in the second bulge, the convex die body comprises a cylindrical body, a hemispherical upper convex die and a hemispherical lower convex die, the upper convex die and the lower convex die are relatively fixed on the top surface and the bottom surface of the body, and the radiuses of the upper convex die and the lower convex die are equal and smaller than the radius of the body;
the die forming device comprises four supporting columns, a top plate, an adhesive material hot melting component, an upper sliding component and a lower sliding component, wherein one ends of the four supporting columns are fixed on the bottom plate, the top plate is fixed at the other ends of the four supporting columns, and the adhesive material hot melting component is fixed on the top plate; the upper sliding component comprises an upper driving cylinder and an upper sliding plate, the upper driving cylinder is fixed on the top plate, the output end of the upper driving cylinder penetrates through the top plate downwards and then is connected with one side face of the upper sliding plate, and the other side face, opposite to the upper sliding plate, of the upper sliding plate is provided with an upper female die; the lower sliding component comprises a lower driving cylinder and a lower sliding plate, the lower driving cylinder is fixed on the bottom surface of the bottom plate, the output end of the lower driving cylinder penetrates through the bottom plate upwards and then is connected with one side surface of the lower sliding plate, and a lower female die is fixed on the other side surface of the lower sliding plate, which is opposite to the lower sliding plate; the rubber hot-melting component is connected with a main feeding pipe, one end of the main feeding pipe penetrates through the top plate and then is connected with the rubber hot-melting component, and the other end of the main feeding pipe is connected with an upper hose and a lower hose; the upper female die and the lower female die are respectively provided with a groove matched with the upper male die and the lower female die and a feeding channel communicated with the groove, the upper hose is communicated with the feeding channel in the upper female die through a feeding head, and the lower hose is communicated with the feeding channel in the lower female die through the feeding head.
The top surface of the body of the die body is symmetrically provided with first convex columns, the bottom surface of the body of the die body is symmetrically provided with first round holes, the upper female die is provided with second round holes matched with the convex columns, and the lower female die is provided with second convex columns matched with the first round holes.
The upper sliding component further comprises two upper guide shafts which are symmetrically arranged, one ends of the two upper guide shafts are fixed on the upper sliding plate, and the other ends of the two upper guide shafts extend upwards after being connected with the top plate in a sliding mode through linear bearings.
The lower sliding component further comprises two lower guide shafts which are symmetrically arranged, one ends of the two lower guide shafts are connected with the bottom plate in a sliding mode through linear bearings, extend upwards and are fixedly connected with the lower sliding plate, and the other ends of the two lower guide shafts extend downwards.
The feeding device is arranged on the bottom plate and located on one side of the rotary discharging device, the feeding device comprises a conveying belt and two power rollers, the conveying belt is wound on the two power rollers and is connected end to end, two ends of each power roller are respectively connected to a bearing seat in a shaft mode, and the bearing seats are fixed on the bottom plate.
The discharging device comprises a rotary discharging device, a bottom plate and a discharging groove, wherein the discharging groove is fixed on the bottom plate and is positioned on the other side opposite to the rotary discharging device.
The invention has the beneficial effects that: the invention arranges a heating ring, a vacuum chuck and a convex mould body on a turntable at intervals, the heating ring, the vacuum chuck and the convex mould body are orderly matched with an upper female mould and a lower female mould through the rotation of the turntable, firstly, the convex mould body is rotated to be matched with the upper female mould and the lower female mould to form a hemispherical spherical shell, then, a heat collection shuttle is placed into the spherical shell formed in the lower female mould through the vacuum chuck, then, the heating ring is heated and melted, the spherical shells in the upper female mould and the lower female mould are combined into a sphere, the packaging of the heat collection shuttle is realized, the manufacture of the heat collection shuttle is completed, and then, the manufactured heat collection shuttle is transferred out of a working area through the vacuum chuck; the invention has the advantages of mechanical operation, simple structure and high efficiency.
Detailed Description
The invention will be described in further detail with reference to the following figures and specific examples, without limiting the scope of the invention.
As shown in fig. 1 to 10, the robot for encapsulating a solar heat collecting shuttle in the present embodiment includes a frame 1, a bottom plate 2, a rotary material feeding device and a mold forming device, wherein the bottom plate 2 is installed on the frame 1, and the rotary material feeding device and the mold forming device are both installed on the bottom plate 2;
the rotary discharging device comprises a rotary driving motor 31, a cam indexer 32 and a rotary disc 33, the cam indexer 32 is fixed on the bottom plate 2, the rotary driving motor 31 is fixed on the cam indexer 32 through a motor support, the output end of the rotary driving motor 31 is connected with the input shaft of the cam indexer 32 through a coupler, the rotary disc 33 is connected with the output shaft of the cam indexer 32, a suction cup support 34, a hot melting support 35 and a mold connecting handle 36 are arranged on the rotary disc 33 at equal intervals, the other ends of the suction cup support 34, the hot melting support 35 and the mold connecting handle 36 are arranged in a radially extending mode, a suction motor 37 is installed at the other end of the suction cup support 34, the output end of the suction motor 37 downwards penetrates through the support and then is connected with a vacuum suction cup 38, and a circular first bulge is arranged at the other end of the hot melting support 35, the inner wall of the first bulge is provided with a heating ring 39, the other end of the mold connecting handle 36 is provided with a circular second bulge, a convex mold body 30 is fixed in the second bulge, the convex mold body 30 comprises a cylindrical body 301, a hemispherical upper convex mold 302 and a hemispherical lower convex mold 303, the upper convex mold 302 and the lower convex mold 303 are relatively fixed on the top surface and the bottom surface of the body 301, the radiuses of the upper convex mold 302 and the lower convex mold 303 are equal and smaller than the radius of the body 301, and the body 301, the upper convex mold 302 and the lower convex mold 303 are integrally formed;
the die forming device comprises four supporting columns 41, a top plate 42, adhesive hot-melting components 43, an upper sliding component and a lower sliding component, wherein one ends of the four supporting columns 41 are fixed on the bottom plate 2, the top plate 42 is fixed at the other ends of the four supporting columns 41, and the adhesive hot-melting components 43 are fixed on the top plate 42; the upper sliding component comprises an upper driving cylinder 461 and an upper sliding plate 462, the upper driving cylinder 461 is fixed on the top plate 42, the output end of the upper driving cylinder 461 downwards penetrates through the top plate 42 and then is connected with one side surface of the upper sliding plate 462, and the other side surface opposite to the upper sliding plate 462 is provided with an upper female die 44; the lower sliding member comprises a lower driving cylinder 471 and a lower sliding plate 472, the lower driving cylinder 471 is fixed on the bottom surface of the bottom plate 2, the output end of the lower driving cylinder 471 penetrates the bottom plate 2 upwards and then is connected with one side surface of the lower sliding plate 472, and the other side surface opposite to the lower sliding plate 472 is fixed with a lower female die 45; the rubber hot-melting component 43 is connected with a main feeding pipe, one end of the main feeding pipe penetrates through the top plate 42 and then is connected with the rubber hot-melting component 43, and the other end of the main feeding pipe is connected with an upper hose and a lower hose; go up die 44, die 45 down and be equipped with respectively with last die 302, the lower die 303 complex recess and with the feedstock channel of recess intercommunication, go up the hose and pass through the feedstock channel intercommunication in feed head and the last die 44, the hose passes through the feed channel intercommunication in feed head and the lower die 45 down.
Specifically, the motor bracket is arranged in a frame shape, the coupler is arranged in the motor bracket, when the motor bracket is used, the rotary driving motor 31 is driven to drive the cam indexer 32 to work, the cam indexer 32 drives the turntable 33 to rotate, the turntable 33 rotates to drive the die connecting handle 36 to rotate to be aligned with the upper female die 44 and the lower female die 45, the male die body 30 is positioned between the upper female die 44 and the lower female die 45, then the upper driving cylinder 461 and the lower driving cylinder 471 work to drive the upper female die 44 and the lower female die 45 to move oppositely to carry out die assembly, the upper female die 44 is matched with the upper male die 302, the lower female die 45 is matched with the lower male die 303, then the rubber material hot-melting component 43 injects rubber material into grooves on the upper female die 44 and the lower female die 45, and hemispherical spherical shells are injected into the upper; then the upper female die 44 and the lower female die 45 are retracted, meanwhile, the heat collection shuttle is placed below the vacuum chuck 38, then the material suction cylinder drives the vacuum chuck 38 to downwards probe and suck the heat collection shuttle, after the vacuum chuck 38 sucks the heat collection shuttle, the material suction cylinder drives the vacuum chuck 38 to retract, then the turntable 33 rotates, so that the vacuum chuck 38 is positioned between the upper female die 44 and the lower female die 45, then the material suction cylinder is driven again, so that the vacuum chuck 38 downwards probes into the lower female die 45, meanwhile, the vacuum chuck 38 loosens the heat collection shuttle, and the heat collection shuttle is placed in a hemispherical spherical shell formed in the lower female die 45; then the turntable 33 rotates again to enable the heating ring 39 to be located between the upper female die 44 and the lower female die 45, then the upper female die 44 and the lower female die 45 move oppositely again to carry out die assembly, the joint of the spherical shell in the upper female die 44 and the spherical shell in the lower female die 45 melts the edges of the spherical shell and the lower female die under the action of the heating ring 39, spherical packaging is realized, namely the heat collecting shuttle is packaged in spherical rubber, and the process of manufacturing the heat collecting ball is completed; then the lower concave die 45 is retracted to drive the packaged heat collecting ball to move downwards, then the upper concave die 44 is retracted upwards, meanwhile, the turntable 33 drives the heating ring 39 to move away, the vacuum chuck 38 is positioned above the lower concave die 45, then the vacuum chuck 38 probes downwards and sucks the packaged heat collecting ball, and the packaged heat collecting ball is transferred out of the working area under the drive of the turntable 33; the steps are repeated, and the heat collecting shuttle can be continuously packaged.
In the embodiment, the heating ring 39, the vacuum chuck 38 and the male mold body 30 are arranged on the turntable 33 at intervals, the heating ring 39, the vacuum chuck 38 and the male mold body 30 are sequentially matched with the upper female mold 44 and the lower female mold 45 through the rotation of the turntable 33, the male mold body 30 is firstly rotated to be matched with the upper female mold 44 and the lower female mold 45 to form a hemispherical spherical shell, then the heat collection shuttle is placed into the spherical shell formed in the lower female mold 45 through the vacuum chuck 38, then the heating ring 39 is heated and melted, the spherical shells in the upper female mold 44 and the lower female mold 45 are combined into a sphere, the packaging of the heat collection shuttle is realized, the manufacturing of the heat collection sphere is completed, and then the manufactured heat collection sphere is transferred out of a working area through the vacuum chuck 38; the embodiment has the advantages of mechanical operation, simple structure and high efficiency.
Based on the above embodiment, further, a first convex column is symmetrically arranged on the top surface of the body 301 of the die body 30, a first round hole is symmetrically arranged on the bottom surface of the body 301 of the die body 30, the upper concave die 44 is provided with a second round hole matched with the first convex column, and the lower concave die 45 is provided with a second convex column matched with the first round hole; specifically, go up die 44, die 45 and die body 30 during cooperation work, first projection inserts in the second round hole, and the second projection inserts in the first round hole, it is more firm to make the cooperation of going up die 44 and die body 30, and die 45 and die body 30 are more firm down, do benefit to the sizing material and form hemispherical spherical shell in last die 44 and die 45 down.
Based on the above embodiment, further, the upper sliding member further includes two upper guiding shafts symmetrically disposed, one end of each of the two upper guiding shafts is fixed on the upper sliding plate 462, and the other end of each of the two upper guiding shafts is connected with the top plate 42 through a linear bearing in a sliding manner and then extends upward; specifically, go up drive cylinder 461 and drive when going up die 44 and reciprocating, two go up the guiding axle and also can follow and reciprocate, make go up die 44 is more stable when reciprocating, make go up die 44 more accurate with die body 30 or lower die 45 cooperation.
Based on the above embodiment, further, the lower sliding member further includes two lower guide shafts symmetrically disposed, one end of each of the two lower guide shafts is slidably connected to the bottom plate 2 through a linear bearing and extends upward to be fixedly connected to the lower sliding plate 472, and the other end of each of the two lower guide shafts extends downward; specifically, when the lower driving cylinder 471 drives the lower concave die 45 to move up and down, the two lower guide shafts can also move up and down, so that the lower concave die 45 is more stable when moving up and down, and the lower concave die 45 is more accurately matched with the die body 30 or the upper concave die 44.
Based on the above embodiment, further, the material feeding device is further included, the material feeding device is arranged on the bottom plate 2 and located on one side of the rotary material discharging device, the material feeding device includes a conveyor belt 51 and two power rollers, the conveyor belt 51 is wound on the two power rollers and is connected end to end, two ends of the power rollers are respectively coupled to a bearing seat, and the bearing seats are fixed on the bottom plate 2; specifically, the heat collecting shuttle is sequentially placed on the conveying belt 51, then the power roller rotates to enable the conveying belt 51 to rotate, the heat collecting shuttle is driven to move to the position below the vacuum chuck 38, the vacuum chuck 38 can conveniently grab the heat collecting shuttle, mechanical transmission feeding is achieved, and the efficiency is higher and more convenient.
Based on the above embodiment, further, the die casting machine further comprises a discharge chute 6, the discharge chute 6 is fixed on the bottom plate 2 and is located at the other side opposite to the rotary discharging device, and the rotary discharging device and the die forming device are both located between the feeding device and the discharge chute 6; specifically, when the heat collecting shuttle is packaged, the manufactured heat collecting balls are driven by the vacuum chuck 38 to move to the upper part of the discharge chute 6, then the vacuum chuck 38 downwards probes and places the heat collecting balls in the discharge chute 6, and the heat collecting balls are transferred out of the working area from the discharge chute 6, so that the structure is more reasonable.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present patent application are included in the protection scope of the present patent application.