CN113245609B - Pipe cutting processing machine with shaft tensioning device - Google Patents

Pipe cutting processing machine with shaft tensioning device Download PDF

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Publication number
CN113245609B
CN113245609B CN202110630875.XA CN202110630875A CN113245609B CN 113245609 B CN113245609 B CN 113245609B CN 202110630875 A CN202110630875 A CN 202110630875A CN 113245609 B CN113245609 B CN 113245609B
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China
Prior art keywords
shaft
sleeve
supporting shaft
clamp
flat
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CN202110630875.XA
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Chinese (zh)
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CN113245609A (en
Inventor
李景照
毛行标
李卫
黄锦浩
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Shunde Polytechnic
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Shunde Polytechnic
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Publication of CN113245609A publication Critical patent/CN113245609A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/06Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D19/00Shearing machines or shearing devices cutting by rotary discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a pipe cutting processing machine with a shaft tensioning device, which comprises a blanking device, a cutting end mechanism and a first rotary table, wherein N supporting shafts are uniformly arranged on the circumference of the first rotary table, the first rotary table is driven by intermittent rotation output of a divider, the blanking device comprises a first discharging groove, a second discharging groove and a pushing cylinder, and the supporting shafts are provided with the tensioning device so that the supporting shafts are tightly matched with the inner cavity of a workpiece to be processed; the disc changing device horizontally pushes the to-be-machined piece into the sleeve of the second rotary disc from the supporting shaft, the tensioning device comprises a pull rod, a clamping block and a reset spring, the clamping block Ding Kong is radially arranged on the circumference of the supporting shaft, the clamping block Ding Kong is communicated with the shaft cavity of the supporting shaft, the pull rod is arranged in the shaft cavity of the supporting shaft, the end part of the pull rod is connected with a conical clamping block head, one end of the reset spring is propped against an end ring of the pull rod, the other end of the reset spring is propped against a top step of the spring cavity, and the clamping block is propped against the conical surface of the conical clamping block head. According to the invention, the wool sleeve is tightly matched with the supporting shaft of the processing station through the tensioning device, so that necessary guarantee is provided for subsequent processing.

Description

Pipe cutting processing machine with shaft tensioning device
Technical Field
The invention relates to the technical field of automatic processing equipment, in particular to a pipe cutting processing machine with a shaft tensioning device.
Background
Along with the increasing demands of market users at present, the production efficiency of required automatic production equipment also needs to be correspondingly improved, but most of pipe cutting processing production equipment in the market at present is huge, wide in occupied area, unreasonable and compact in structure and incapable of meeting the requirements of the market at present on quality and quantity, so that an automatic pipe cutting processing machine which is simple and convenient to operate, small in error rate and high in production efficiency is urgently needed in the market at present. On the other hand, the turntable production machine tool has the advantages of compact and reliable structure and high production efficiency, and is widely applied to actual production and processing. However, most rotary table machine tools on the market today are not provided with a fixing device on a supporting shaft, so that the risk of falling off or position deviation exists in the production process of workpieces, the production precision of products is greatly affected, the rejection rate of the products is increased, the waste of materials is caused, and the production cost is increased.
Disclosure of Invention
The invention aims to provide a pipe cutting processing machine with a shaft tensioning device, and the wool sleeve is tightly matched with a supporting shaft of a processing station through the tensioning device, so that necessary guarantee is provided for subsequent processing, and the defects of the prior art are overcome.
The technical scheme for solving the technical problems is as follows: the utility model provides a cut tub processing machine with axle tensioning device, includes unloader, cut end mechanism, first carousel, and circumference evenly arranges N supporting axle on the first carousel, and first carousel is by the intermittent type rotary drive of decollator output, its characterized in that: the blanking device comprises a first discharging groove, a second discharging groove, a pushing cylinder, a first clamping needle and a second clamping needle driven by an electric mechanism, wherein the first clamping needle and the second clamping needle are used for conveying bar stocks to the bottom of the first discharging groove one by one; the end cutting mechanism cuts the bar at the bottom of the first discharging groove, and the pushing cylinder conveys the bar with the cut end from the first discharging groove to the second discharging groove; a second clamping pushing device is arranged in the second discharging groove, and the second clamping pushing device clamps and inserts the rod materials into a supporting shaft of the first turntable; the bar stock inserted into the supporting shaft is cut into a to-be-machined piece by a first cutting tool in a fixed length mode, and the supporting shaft is provided with a tensioning device to enable the supporting shaft to form tight fit with an inner cavity of the to-be-machined piece; the processing station of the first rotating disc is provided with a disc changing device, the disc changing device horizontally pushes a to-be-processed workpiece into a sleeve of the second rotating disc from the supporting shaft, the tensioning device comprises a pull rod, a clamp and a reset spring, the periphery of the supporting shaft is radially provided with a clamp Ding Kong, the clamp Ding Kong is communicated with an axial cavity of the supporting shaft, the clamp Ding Zaika Ding Kongna is arranged, the pull rod is arranged in the axial cavity of the supporting shaft, the end part of the pull rod is connected with a conical clamp head, a spring cavity is arranged in the axial cavity of the supporting shaft, one end of the reset spring is propped against an end ring of the pull rod, the other end of the reset spring is propped against a top step of the spring cavity, and the clamp is propped against a conical surface of the conical clamp head; a stop block is arranged between the first discharging groove and the second discharging groove; the first discharging groove is obliquely arranged, the stop block is provided with a first slope, and the moving direction of the pushing cylinder is parallel to the first slope of the stop block.
The inner end chamfering device is arranged on the processing station of the first rotating disc and comprises a chamfering cutter assembly, a first adjusting frame, a second adjusting frame, a first adjusting plate and a second adjusting plate, the first adjusting plate slides relative to the first adjusting frame, the second adjusting plate slides relative to the second adjusting frame, the second adjusting frame is fixed on the first adjusting plate, and the moving directions of the first adjusting plate and the second adjusting plate are mutually perpendicular.
The chamfering tool assembly comprises an optical axis motor and a tool apron, a spiral tool and a fixed blade are arranged in the tool apron, and the optical axis motor drives the spiral tool to rotate.
The end cutting mechanism comprises an end cutting blade, a flat head rotating shaft, a waste discharging ring and a waste discharging cylinder, wherein the tensioning device is arranged in the flat head rotating shaft, a bar is inserted from the front end of the flat head rotating shaft and clamped on the flat head rotating shaft through the tensioning device on the flat head rotating shaft, the end cutting blade is located below the rear end of the flat head rotating shaft, the waste discharging ring is arranged at the rear end of the flat head rotating shaft, and the waste discharging cylinder pushes the waste discharging ring to reciprocate on the flat head rotating shaft.
The rear end of the flat-head rotating shaft is provided with a nylon rubber sleeve allowing a cutting end blade to cut in, the outer diameter of the nylon rubber sleeve is equal to the front end of the flat-head rotating shaft, and the waste discharging ring is positioned behind the nylon rubber sleeve.
The waste discharging ring is clamped and fixed by the ring clamp, and the waste discharging cylinder pushes the ring clamp to enable the waste discharging ring to reciprocate on the shaft.
The flat head rotating shaft is arranged in the bearing seat, a top shaft cylinder is arranged at the rear of the bearing seat and used for pushing the pull rod, so that the clamp Ding Suhui is clamped Ding Kong.
The beneficial effects of the invention are as follows:
1. the tensioning device is arranged at the supporting shaft of the first rotating disc, so that the wool sleeve can be tensioned and fixed on the supporting shaft, slipping of the wool sleeve is prevented, smooth processing of subsequent procedures is ensured, position deviation or falling of the wool sleeve in the production process is prevented, production precision of the wool sleeve can be ensured, and the product percent of pass is improved.
2. According to the feeding mechanism of the machine, the cutting end cutting device is arranged, and the nylon rubber sleeve is arranged at the tail end of the flat-head rotating shaft, so that the diameter of the nylon rubber sleeve is equal to that of the flat-head rotating shaft, the nylon rubber sleeve can support the inner wall of the wool sleeve to enable the wool sleeve not to deform easily and receive the cutting end blade to cut in, the cutting end blade is enabled to cut in the nylon rubber sleeve, the cutting is more stable and reliable, and the cutting end blade is not easy to damage. The cutting end cutting device is provided with a waste discharging ring, the waste discharging ring can push out waste materials cut out of the flat-head rotating shaft after the end cutting processing is completed, the structure can prevent the waste materials from accumulating for a long time, the processing precision is damaged, the waste material rate is increased, the equipment is kept clean, and the equipment fault is prevented.
3. According to the end cutting and cutting device, the tensioning device is arranged in the flat-head rotating shaft, so that the wool sleeve can be tensioned and fixed on the flat-head rotating shaft, slipping of the wool sleeve is prevented, smooth processing of subsequent procedures is guaranteed, position deviation or falling of the wool sleeve in the production process is prevented, production precision of the wool sleeve can be guaranteed, and the product percent of pass is improved.
4. The machine of the invention continuously and automatically completes feeding to discharging, sequentially arranges the wool sheath bars through the discharging frame and then sends the wool sheath bars to the wool sheath processing area one by one, and after the integrated mechanical production is adopted, the finished product is automatically pushed out. The processing mode that the existing similar equipment needs to adopt separate procedures and separate control is abandoned, the occupied space of the equipment is small, and manpower and material resources are saved.
5. The rotary driving device for the shaft is designed at the back of the turntable, and the belt drives each processing shaft to rotate, so that the efficiency is high and the rhythm is synchronous. The bottom is provided with two auxiliary sheaves to prop up the belt, so that the station which does not need shaft rotation is separated from the limitation of the belt. The intermittent divider is connected with the gearbox, the power of the motor is intermittently driven and output by the divider, and the intermittent driving and output provides fixed-frequency pause type rotation for the turntable, so that a step-by-step circulation action mode of turntable rotation positioning and workpiece inserting is formed.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic structural diagram of a blanking mechanism of the present invention.
Fig. 3 is a schematic structural view of the shaft rotation mechanism of the present invention.
Fig. 4 is a schematic structural view of the support shaft of the present invention.
Fig. 5 is a sectional view of the structure of the support shaft of the present invention.
Fig. 6 is a schematic view of the structure of the sleeve processing area of the present invention.
Fig. 7 is a schematic structural view of the inner chamfering device according to the present invention.
Fig. 8 is a schematic structural diagram of an external electric heating device according to the present invention.
Fig. 9 is a schematic structural view of the carding mechanism of the present invention.
Fig. 10 is a schematic structural view of the disc changer of the present invention.
Fig. 11 is a schematic view of a second turntable mounting structure according to the present invention.
Fig. 12 is a schematic structural view of the core clamping device of the present invention.
Fig. 13 is a schematic view showing the structure of the core according to the present invention pushed into the second core groove from the first core groove.
Fig. 14 is a schematic structural view of a screw knife and a stationary blade according to the present invention.
Fig. 15 is a schematic view of the structure of the tail sealing plate of the present invention.
Fig. 16 is a schematic structural diagram of a blanking device of the present invention.
FIG. 17 is a schematic view of a tip cutting mechanism according to the present invention.
Fig. 18 is a schematic structural view of the clamping and pushing device of the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center," "lateral," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that the terms "mounted," "connected," and "coupled" are to be construed broadly, as well as fixedly coupled, for example, unless explicitly stated or limited otherwise. Or can be detachably connected or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. It will be understood by those of ordinary skill in the art that the terms described above are in the specific sense of the present invention.
Referring to fig. 16-18, the invention discloses a feeding mechanism of a pipe cutting machine, which comprises a blanking device 1, a cutting end mechanism 29 and a first rotary disc, wherein N supporting shafts are uniformly arranged on the circumference of the first rotary disc, the first rotary disc is driven by intermittent rotation output of a divider, the first rotary disc is provided with N machining stations, and the position of the blanking mechanism is close to the installation position of the wool sleeve cutting end mechanism 29. The blanking device 1 comprises a first discharging groove 11 and a second discharging groove 12, wherein the first discharging groove 11 is inclined at an angle of 45 degrees, is composed of a pair of parallel supporting plates and limiting grooves on two sides, a stop block is arranged between the first discharging groove 11 and the second discharging groove 12, and a wool sleeve rod at the bottom of the first discharging groove 11 spans across the stop block and falls into the second discharging groove 12 through a pushing cylinder 13. The bottom of the first discharging groove 11 is also provided with a first clamping pushing device 7, and one end of the long rod is cut into a material so that the rod enters a state to be processed. The stop may be provided in the shape of a triangular ramp. The pushing cylinder 13 is further provided with two clamping needles along the bottom of the first discharging groove, the two clamping needles are of telescopic structures, namely a first clamping needle 111 and a second clamping needle 112 driven by an electric mechanism, the first clamping needle 111 is arranged above the second clamping needle 112, a blank hair sleeve distance is reserved between the two clamping needles, the blank hair sleeve is placed into the first discharging groove 11, the hair sleeve rolls to the first clamping needle 111, the first clamping needle 111 clamps the hair sleeve to prevent the hair sleeve from continuously rolling downwards, after the first clamping needle 111 is retracted inwards, the hair sleeve rolls to the second clamping needle 112 in a homeopathic manner, the second clamping needle 112 clamps the hair sleeve, then the first clamping needle 111 stretches out to clamp the subsequent hair sleeve, the second clamping needle 112 is retracted inwards, the hair sleeve falls to the bottom, and the structure aims to control the rolling frequency of the hair sleeve, only one hair sleeve falls at a time, so that the hair sleeve is prevented from continuously rolling downwards, and the structure is more reliable in the processing process. A second clamping pushing device 121 is arranged in the second discharging groove 12 and is used for clamping the wool sleeve and pushing the wool sleeve into the wool sleeve processing area 2 to be sleeved on the supporting shaft 31.
The bottom end of the first discharging groove 11 is a cutting end station, the first clamping pushing device 7 arranged at the cutting end station of the first discharging groove 11 and the pushing cylinder 13 cannot work simultaneously, and after the cutting end opening action of the first clamping pushing device 7 is finished, the pushing cylinder 13 pushes the wool sleeve rod out of the cutting end station of the first discharging groove 11. The motion direction of the pushing cylinder 13 is parallel to the first slope of the stop block, and when the pushing rod of the pushing cylinder 13 is started, the wool sleeve rod rises along the first slope of the stop block and slides down into the second discharging groove 12 after passing over the second slope of the stop block. When the first clamping needle and the second clamping needle are released from the restriction of the hair sleeve rod and fall to the cutting end station, the first clamping pushing device 7 clamps the hair sleeve and conveys the hair sleeve to the hair sleeve cutting end mechanism 29 for cutting end processing, the hair sleeve is pushed out to the second discharging groove 12 by the pushing cylinder 13 after the cutting end processing is finished, the second clamping pushing device 121 is arranged on the second discharging groove 12, and then the hair sleeve is conveyed to a hair sleeve processing area for processing by the second clamping pushing device 121.
The first clamping pushing device 7 and the second clamping pushing device 121 have the same structure, and comprise a clamping cylinder 70 and an electric push rod 72, wherein a sliding rail 73 is arranged on the surface of the feeding table, a square sliding block 71 is arranged at the bottom of the clamping cylinder 70, the square sliding block 71 is connected with the sliding rail 73, the clamping cylinder 70 can move within the range of the sliding rail 73, the electric push rod 72 is arranged opposite to a corresponding processing mechanism of the clamping cylinder 70, the electric push rod 72 can push the clamping cylinder 70 to move back and forth, and when the clamping cylinder 70 clamps a hair sleeve, the electric push rod 72 pushes the clamping cylinder 70 to a processing area and pulls the hair sleeve back after processing is finished.
Further, the hair sleeve end cutting mechanism 29 comprises an end cutting blade 291, a flat head rotating shaft 292, a waste discharging ring 293 and a waste discharging air cylinder 294, wherein the tail end of the flat head rotating shaft 292 is provided with a nylon rubber sleeve 2921, the diameter of the nylon rubber sleeve 2921 is equal to that of the front section of the flat head rotating shaft 292, the nylon rubber sleeve 2921 is used for supporting the inner wall of the hair sleeve to enable the hair sleeve to be difficult to deform and receive the end cutting blade to cut in, the end cutting blade is enabled to cut in the nylon rubber sleeve 2921, the cutting is enabled to be more stable and reliable, the end cutting blade is not easy to damage, and cut tail pipe waste is left on the nylon rubber sleeve 2921.
The reject ring 293 is disposed at the end of the nylon webbing 2921. The wool sheath rod is pushed in and sleeved on the flat head rotating shaft 292 by the first clamping pushing device 7, the wool sheath rod is clamped on the flat head rotating shaft 292 by the tensioning device and synchronously rotates with the flat head rotating shaft 292, and then the end cutting blade 291 is lifted to cut ends of Mao Taojin rows. The waste ring is connected with the waste discharging cylinder 294, when the bottom of the first discharging groove 1 is pulled back by the first clamping pushing device 7 after the end cutting operation is finished, the waste discharging cylinder 294 pushes the waste discharging ring 293 out and drives the waste cut out on the flat-head rotating shaft 292 to be pushed out together, the structure can prevent the long-term accumulation of the waste, the processing precision is damaged, the waste rate is increased, the equipment is kept clean, and the equipment fault is prevented. The flat head rotating shaft 292 is driven by a belt mechanism 295, the waste discharging ring 293 is clamped and fixed by a ring clamp 296, and the waste discharging cylinder 294 pushes the ring clamp 296 to enable the waste discharging ring 293 to reciprocate on the shaft. The flat head rotating shaft 292 is installed in a bearing seat, and a top shaft cylinder 297 is arranged at the rear of the bearing seat and used for pushing a tension device pull rod in the flat head rotating shaft 292 to enable the tension device clamp Ding Suhui to be clamped Ding Kong.
Referring to fig. 1-15, the front surface of a first rotary table of the pipe cutting machine is a wool sleeve processing area 2, a first rotary table 3 vertically arranged in the wool sleeve processing area 2 is provided with a plurality of supporting shafts uniformly distributed on the circumference of the first rotary table, the rotary table rotates intermittently in uniform steps, a first motor is connected with a divider, the divider outputs rotary power in regular intermittent mode, a plurality of processing devices such as a cutter, a inner chamfering device 23, an outer electric heating device 24, dust collection, wool suction and the like are arranged on the periphery of the first rotary table, each device is arranged at the intermittent stop position of the supporting shaft, and when the first rotary table 3 drives a workpiece to be processed to the intermittent stop positions, the wool sleeves on the supporting shafts are processed in different procedures by each device in the intermittent stop time, so that continuous and automatic production of roller wool sleeve processing is realized. Based on the characteristics of the rotary product, the workpiece is required to be continuously rotated during the machining process, and therefore, the device is required to install a shaft rotating mechanism 30 for driving the supporting shaft to rotate and a shaft tensioning device for tensioning the workpiece sleeve on the supporting shaft.
The shaft rotating mechanism 30 is installed at the back of the first rotating disc 3 and comprises a second motor, a supporting shaft rotating driving end, a belt 32 and an auxiliary sheave 33, the belt 32 is sleeved on a single sheave of the supporting shaft rotating driving end and the auxiliary sheave 33 and forms tight fit connection, the supporting shaft is installed on the first rotating disc through a bearing, one end of the supporting shaft is used for supporting each hair bush cut by fixed length, the other end of the supporting shaft penetrates through the first rotating disc to reach the back of the rotating disc to form a rotating driving end, and the single sheave is fixedly installed on the rotating driving end. The station requiring rotation during processing is arranged above the bottom of the first turntable, the station requiring no rotation is arranged at the bottom of the turntable, and the rotary driving end of the support shaft requiring no rotation is separated from the belt through two auxiliary sheaves 33 arranged below the turntable. The shaft rotation mechanism 30 is also provided with a belt tensioner 34 to allow the shaft rotation mechanism to operate efficiently.
The first cutter 21 is arranged in the wool sheath processing area 2 corresponding to the second discharge groove 12, the carding mechanism 22, the inner end chamfering device 23, the outer end electric heating device 24, the tail sealing device 25, the air draft device 26 and the like are arranged above the first cutter station around the rotary disc Zhou Shunxu, and the shaft rotating mechanism 30 acts on the supporting shafts of the stations above the wool sheath processing area 2.
The inside of the supporting shaft 31 is provided with a tensioning device, when the hair sleeve is sleeved on the supporting shaft 31, the tensioning device in the supporting shaft 31 can be opened to prop against the inner wall of the hair sleeve, so that the fixing effect is achieved. The tensioning device comprises a pull rod 314, a clamp 311 and a return spring, wherein the pull rod 314 is arranged in a shaft cavity of a supporting shaft, the end part of the pull rod 314 is connected with a conical clamp head 313, four to six clamps Ding Kong are radially arranged on the circumference of the supporting shaft, the clamp Ding Kong is communicated with the shaft cavity 312, the clamp 311 is arranged on the clamp Ding Kongna, the clamp 311 is provided with a wedge surface, and the wedge surface of the wedge surface is propped against the conical surface of the conical clamp head 313. A spring cavity is arranged at the tail end of the shaft cavity, a reset spring (not shown) is arranged in the spring cavity, one end of the reset spring is propped against the tail end of the pull rod 314, the other end of the reset spring is propped against a top step of the spring cavity, a first groove 315 is arranged on the outer circle of a supporting shaft provided with a clamp Ding Kong, and a second groove 316 with the same depth and the same width as the first groove 315 is also arranged on the periphery of the clamp 311. A spring ring is sleeved in the second groove 316 of each clamping block 311, and when the pull rod is pressed towards the free end of the supporting shaft by the cylinder push rod, the spring ring clamps each clamp Ding Shoujin on the clamp Ding Kongna, so that the tensioning assembly relation between the supporting shaft and the inner cylinder of the hair sleeve is released. When the external force of the cylinder push rod disappears, the return spring pulls the pull rod 314 to the bearing end of the supporting shaft, the tapered clamp head 313 enables the clamp 311 to extend out of the clamp Ding Kongna against the elastic pressure of the spring ring and to be tightly pressed on the inner cylinder wall of the hair sleeve, so that the supporting shaft is in tensioning connection with the inner cylinder of the hair sleeve. The top shaft cylinder is arranged at the back of the first rotary table and corresponds to the supporting shaft of the feeding station, before the wool sleeve rod of the second discharging groove 12 is pushed into the supporting shaft of the first rotary table from the feeding station, the top shaft cylinder acts to push the pull rod 314 of the tensioning device to the wool sleeve rod, so that the clamping block 311 is retracted into the clamp Ding Kong, after the wool sleeve rod is easily sleeved into the supporting shaft, the top shaft cylinder is powered off and retracted, and the clamping block 311 extends out of the clamp Ding Kong to tightly support the wall of the wool sleeve cavity.
After the wool sheath is fixed, a first cutter 21 positioned at the lower part of the wool sheath processing area 2 cuts the wool sheath rod, and the motor drives the first rotary disc 3 to rotate clockwise, so that the wool sheath sequentially passes through a carding mechanism 22, an inner end chamfering device 23, an outer end electric heating device 24, a tail sealing device 25 and an exhaust device 26 in the wool sheath processing area 2 for processing. The supporting shaft 31 is provided with fixed-length limiting grooves 313, and after limiting plates are arranged on different fixed-length limiting grooves, the wool sleeve rod can be cut according to different lengths to meet the requirements of wool sleeves of different specifications.
The carding mechanism 22 plays roles of fluffing and promoting the fluff of the wool sheath to be smooth in the processing process, so that the fluff on the surface of the wool sheath is soft, fine and glossy, the carding mechanism 22 comprises a fluffing roller 221, a plurality of needle rollers are arranged on the fluffing roller 221, the fluffing roller is used for fluffing, the fluffing force is strong, the fluffing force is relatively straight, and the fluff finishing effect is good. When the wool sleeve is stopped at the carding station, the needle roller touches the wool sleeve, the wool sleeve rotates clockwise or anticlockwise, and the needle roller straightens the wool.
The inner end chamfering device 23 comprises a chamfering cutter assembly 232 for chamfering two ends of a hair sleeve, a hand wheel 231 is arranged on the inner end chamfering device 23, the angle of a specific chamfer and the length of the hair sleeve can be changed by adjusting the hand wheel 231 (the top of the machine body extends downwards to form a mounting bracket, a chamfering device fixing plate 237 is fixed on the mounting bracket, a first adjusting frame 236 is fixed on the chamfering device fixing plate 237, a first adjusting plate 234 is arranged in the first adjusting frame 236 and is in threaded connection with a first adjusting screw, the first adjusting plate is driven to slide relative to the first adjusting frame 236 by the hand wheel 231, a second adjusting frame 235 is fixed on the first adjusting plate 234, the second adjusting plate 233 is driven to slide relative to the second adjusting frame 235 by the hand wheel 231, the moving directions of the first adjusting plate 234 and the second adjusting plate 233 are mutually perpendicular, the chamfering tool assembly 232 includes an optical axis motor and a tool holder to which an optical axis motor mounting plate is fixed, the optical axis motor is mounted on the optical axis motor mounting plate, the tool holder is mounted on the second adjusting plate 233, a mounting auxiliary scale is engraved on the second adjusting plate 233 to help adjust the tool holder to be mounted at different working angles to ensure the size of the processed chamfer of the fur sleeve, a screw blade 2321 and a fixed blade 2322 are arranged in the tool holder, fig. 14 shows the matching positions of the two tools, as shown, a feed port 2324 is formed by the cooperation of the screw blade 2321 and the fixed blade 2322, a dust suction cylinder 23 is arranged at the side part of the screw blade 2321, fur on the fur sleeve enters the screw blade 2321 from the feed port 2324 and is sheared, the waste is taken away by the dust suction cylinder 2323 and rotated by the optical axis motor, the chamfering tool assembly completes chamfering and chamfering processing of the inner end of the wool sleeve at an angle of 45 degrees. When the adjusting tool apron is arranged at the installation angle of the second adjusting plate, chamfering processing of different corresponding angles can be completed.
The outer end electric heating device 24 comprises a heating cylinder mounting plate 241 fixed on the front beam of the machine body, a first displacement mechanism 246, a heating head fixing plate 242, two heating pipes 244 and two heating heads 243, wherein the two heating heads are respectively arranged on the left side and the right side of the heating head fixing plate 242, and the heating pipes 244 are respectively arranged in the heating heads 243. The electric heating stations are two, namely, the wool sleeve enters the nest tail procedure of the next step after being heated twice, so that the distance between the two heating heads is equal to the distance between the two adjacent heating stations. When heating is needed, the first displacement mechanism 246 is pushed towards the direction of the hair sleeve, so that the two heating heads sink into the rod cavity at the outer end of the hair sleeve, the electric heating tube raises the temperature of the heating heads, and heat is transferred to the outer end of the hair sleeve, so that the hair sleeve is softened, and preparation is made for the next procedure. The displacement mechanism can be a cylinder, an oil cylinder or an electric push rod which can promote linear motion.
A thermal insulation plate 245 is provided between the first displacement mechanism 246 and the heating head fixing plate 242 to prevent heat of the heating head from being transferred to the first displacement mechanism 246.
The tail sealing device 25 comprises a tail sealing plate 252, a second displacement mechanism 251 and a fixed plate arranged on a side beam of the machine body, wherein the tail sealing plate 252 is connected with the second displacement mechanism 251, when a hair sleeve reaches the tail sealing device 25, the second displacement mechanism 251 pushes the tail sealing plate 252 towards the hair sleeve, the moving direction of the tail sealing plate 252 is perpendicular to the central axis of the hair sleeve, the tail end of the tail sealing plate 252 is provided with an obtuse angle notch, so that a protrusion for leading the tail of the hair sleeve to be nest is formed, when the protrusion moves forwards and touches the hot soft end of the hair sleeve and continues to move forwards to the axial lead of the hair sleeve, the tail end of the hair sleeve is pressed and deformed towards the axial lead while rotating, and finally the outer end opening of the hair sleeve is completely closed. Referring to fig. 15, a notch 2511 is provided on one side of the outer end of the tail sealing plate, so that the protrusion 2513 is formed on the other side of the outer end of the tail sealing plate, the included angle of the notch is 120 °, and the support shaft close to the tail sealing plate rotates clockwise. The outer end of the thermally soft sleeve is pressed against the protrusion 2512 from the mouth 2511 and folded by the protrusion 2512 toward the central axis, the outer end of the sleeve is continuously curled toward the central axis during rotation, so that a nest tail is formed, and at the same time, the tail sealing plate is pushed from the periphery of the sleeve toward the central axis of the end part of the sleeve, so that the nest tail of the end part of the sleeve is flush. The median line 2513 of the tailstock intersects the bearing axis near the tailstock.
The suction device 26 comprises a suction tube which serves to suck out the cylindrical hair which is removed during the processing of the hair sleeve.
The disc replacing device 27 is arranged at the next working procedure position of the air exhausting device 26, the second rotary disc 41 is arranged in front of the disc replacing device 27, the wool cover of the first rotary disc 3 is pushed out of the supporting shaft through the disc replacing device 27 and sleeved in the sleeve 411 of the second rotary disc 41, and the intermittent rotation rhythm of the second rotary disc 41 is matched with the rhythm of the first rotary disc 3, so that the position replacement of the wool cover from the rotary disc 3 to the sleeve 411 can be completed in each intermittent pause period of the rotary disc 3. And finishing the procedures of feeding, inner core discharging and finished product discharging on the second rotary table. The motor drives the second rotary table 41 to rotate anticlockwise, and after the assembly of the inner core of the wool sleeve is completed, the ejection and blanking of the finished product of the wool sleeve are completed.
The disc changer 27 is composed of a slide carriage, a 180-degree clamping jaw cylinder and a pair of clamping jaws, wherein the pair of clamping jaws are respectively arranged on two support arms of the 180-degree clamping jaw cylinder, the pair of clamping jaws are provided with symmetrical semicircular notches, and the diameter of each semicircular notch is matched with the outer diameter of the supporting shaft. The clamping jaw cylinder is arranged on the sliding seat, the sliding seat axially slides along the supporting shaft of the disc changing station, and when the disc changing station works, the clamping jaw cylinder acts, the clamping jaw is clamped on the supporting shaft position at the rear end of the hair sleeve, the sliding seat moves forwards, and the hair sleeve is pushed away from the supporting shaft. During disc changing, a top shaft cylinder arranged at the back of the first rotary disc corresponding to the disc changing station pushes a pull rod 314 in the supporting shaft, so that the supporting shaft is in tensioning connection with the hair sleeve, and the hair sleeve is easily pushed away from the first rotary disc and is fed into the second rotary disc. And then the second turntable rotates to enable the wool sleeve to enter the inner core clamping station, and the wool sleeve enters the insertion of the inner core through the inner core clamping device.
The outside of the sleeve processing area 2 is also provided with a vibrating disc 4, and the vibrating disc 4 can directionally and orderly provide the inner core of the sleeve. The second rotary table 41 is used for completing the actions of inserting the inner core at the inner end of the wool sleeve and discharging the finished product. The second turntable 41 is driven by a servo motor 405, the inner cores are fed by a vibrating disc 4, the vibrating disc uniformly and directionally outputs the inner cores in the basket, the inner cores are sequentially conveyed into a first clamping groove 43, a third displacement mechanism 401 is parallel to the second clamping groove 42, the second clamping groove 42 is lower than the first clamping groove 43, a movable push plate and a third displacement mechanism 401 are arranged on one side of the first clamping groove 43, the third displacement mechanism 401 acts to enable the movable push plate to push one inner core conveyed to the tail end to the direction of the second clamping groove 42, the inner cores fall into the second clamping groove 42, the front end of the second clamping groove 42 is forward to a sleeve of a second turntable clamping station, a fourth displacement mechanism 402 is arranged at the rear end of the sleeve, the fourth displacement mechanism acts to push the inner cores into a wool sleeve in the sleeve 411, a positioning plate 403 is arranged on one side of the second turntable clamping station, the positioning plate 403 covers the disc changing station and the clamping station, and is close to the wool sleeve end, and the wool sleeve is axially positioned, and accordingly assembly and machining of the inner cores is completed smoothly. The movable push plate is provided with an anti-falling upper cover which spans the inner core, so that the inner core cannot leave the first sandwich groove from the upper side.
After the inner core is clamped, the second rotary table rotates to rotate the wool sleeve to a lower line station, a fifth displacement mechanism pushes a lower line push rod to push a wool sleeve finished product out of the sleeve, the wool sleeve is shoveled off from the blanking, and the processing of the roller wool sleeve is completed.
Referring to fig. 13, in order to accommodate the clamping of cores of different specifications, when assembling cores of small specifications, the length of which is approximately the same as that of the movable push plate and the anti-drop cover, a baffle 45 needs to be provided at the end of the first core slot 43 to prevent the penultimate core from falling from the notch.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.

Claims (3)

1. The utility model provides a cut tub processing machine with axle tensioning device, includes unloader, cut end mechanism, first carousel, and circumference evenly arranges N supporting axle on the first carousel, and first carousel is by the intermittent type rotary drive of decollator output, its characterized in that: the blanking device comprises a first discharging groove, a second discharging groove, a pushing cylinder, a first clamping needle and a second clamping needle driven by an electric mechanism, wherein the first clamping needle and the second clamping needle are used for conveying bar stocks to the bottom of the first discharging groove one by one; the end cutting mechanism cuts the bar at the bottom of the first discharging groove, and the pushing cylinder conveys the bar with the cut end from the first discharging groove to the second discharging groove; a second clamping pushing device is arranged in the second discharging groove, and the second clamping pushing device clamps and inserts the rod materials into a supporting shaft of the first turntable; the bar stock inserted into the supporting shaft is cut into a to-be-machined piece by a first cutting tool in a fixed length mode, and the supporting shaft is provided with a tensioning device to enable the supporting shaft to form tight fit with an inner cavity of the to-be-machined piece; the processing station of the first rotating disc is provided with a disc changing device, the disc changing device horizontally pushes a to-be-processed workpiece into a sleeve of the second rotating disc from the supporting shaft, the tensioning device comprises a pull rod, a clamp and a reset spring, the periphery of the supporting shaft is radially provided with a clamp Ding Kong, the clamp Ding Kong is communicated with an axial cavity of the supporting shaft, the clamp Ding Zaika Ding Kongna is arranged, the pull rod is arranged in the axial cavity of the supporting shaft, the end part of the pull rod is connected with a conical clamp head, a spring cavity is arranged in the axial cavity of the supporting shaft, one end of the reset spring is propped against an end ring of the pull rod, the other end of the reset spring is propped against a top step of the spring cavity, and the clamp is propped against a conical surface of the conical clamp head; a stop block is arranged between the first discharging groove and the second discharging groove; the first discharging groove is obliquely arranged, the stop block is provided with a first slope, and the moving direction of the pushing cylinder is parallel to the first slope of the stop block; the machining station of the first rotating disc is provided with an inner end chamfering device, the inner end chamfering device comprises a chamfering cutter assembly, a first adjusting frame, a second adjusting frame, a first adjusting plate and a second adjusting plate, the first adjusting plate slides relative to the first adjusting frame, the second adjusting plate slides relative to the second adjusting frame, the second adjusting frame is fixed on the first adjusting plate, and the moving directions of the first adjusting plate and the second adjusting plate are mutually perpendicular; the chamfering tool assembly comprises an optical axis motor and a tool apron, a spiral tool and a fixed blade are arranged in the tool apron, and the optical axis motor drives the spiral tool to rotate; the end cutting mechanism comprises an end cutting blade, a flat-head rotating shaft, a waste discharging ring and a waste discharging cylinder, wherein the tensioning device is arranged in the flat-head rotating shaft, the bar is inserted from the front end of the flat-head rotating shaft and is clamped on the flat-head rotating shaft through the tensioning device on the flat-head rotating shaft, the end cutting blade is positioned below the rear end of the flat-head rotating shaft, the waste discharging ring is arranged at the rear end of the flat-head rotating shaft, and the waste discharging cylinder pushes the waste discharging ring to reciprocate on the flat-head rotating shaft; the rear end of the flat-head rotating shaft is provided with a nylon rubber sleeve allowing a cutting end blade to cut in, the outer diameter of the nylon rubber sleeve is equal to the outer diameter of the front end of the flat-head rotating shaft, and the waste discharging ring is positioned behind the nylon rubber sleeve.
2. A pipe cutting machine with shaft tensioning device as defined in claim 1, wherein: the waste discharging ring is clamped and fixed by the ring clamp, and the waste discharging cylinder pushes the ring clamp to enable the waste discharging ring to reciprocate on the shaft.
3. A pipe cutting machine with shaft tensioning device as defined in claim 2, wherein: the flat head rotating shaft is arranged in the bearing seat, and a top shaft cylinder is arranged at the rear of the bearing seat and used for pushing the pull rod, so that the clamp Ding Suhui is clamped Ding Kong.
CN202110630875.XA 2021-06-07 2021-06-07 Pipe cutting processing machine with shaft tensioning device Active CN113245609B (en)

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CN113825628B (en) * 2021-08-16 2023-02-28 深圳创怡兴实业有限公司 Transfer roller assembly integrated machine

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Publication number Priority date Publication date Assignee Title
US5755546A (en) * 1995-05-27 1998-05-26 Sms Schloemann Gmbh Apparatus for loading billets and, if necessary, pressing discs into horizontal metal extrusion presses
JPH10180537A (en) * 1996-12-25 1998-07-07 Tsune Seiki Kk Cutting method of pipe material and device therefor
CN108818672A (en) * 2018-05-29 2018-11-16 李卫 A kind of roller cutting processing equipment
CN112372314A (en) * 2020-10-10 2021-02-19 湖北工业大学 Full-automatic processing device for viscoelastic bar-shaped material
CN112372313A (en) * 2020-10-10 2021-02-19 湖北工业大学 Viscoelastic bar processing device capable of automatically feeding and discharging

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5755546A (en) * 1995-05-27 1998-05-26 Sms Schloemann Gmbh Apparatus for loading billets and, if necessary, pressing discs into horizontal metal extrusion presses
JPH10180537A (en) * 1996-12-25 1998-07-07 Tsune Seiki Kk Cutting method of pipe material and device therefor
CN108818672A (en) * 2018-05-29 2018-11-16 李卫 A kind of roller cutting processing equipment
CN112372314A (en) * 2020-10-10 2021-02-19 湖北工业大学 Full-automatic processing device for viscoelastic bar-shaped material
CN112372313A (en) * 2020-10-10 2021-02-19 湖北工业大学 Viscoelastic bar processing device capable of automatically feeding and discharging

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