CN103624017B - Rotary scrubbing control device capable of cleaning bearings with different sizes - Google Patents

Rotary scrubbing control device capable of cleaning bearings with different sizes Download PDF

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Publication number
CN103624017B
CN103624017B CN201310539157.7A CN201310539157A CN103624017B CN 103624017 B CN103624017 B CN 103624017B CN 201310539157 A CN201310539157 A CN 201310539157A CN 103624017 B CN103624017 B CN 103624017B
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CN
China
Prior art keywords
slide block
cone pulley
fixed
pressing plate
cleaning
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Expired - Fee Related
Application number
CN201310539157.7A
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Chinese (zh)
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CN103624017A (en
Inventor
马雅丽
王续跃
廖宇轩
王连吉
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Dalian University of Technology
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Dalian University of Technology
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Publication date
Application filed by Dalian University of Technology filed Critical Dalian University of Technology
Priority to CN201310539157.7A priority Critical patent/CN103624017B/en
Publication of CN103624017A publication Critical patent/CN103624017A/en
Application granted granted Critical
Publication of CN103624017B publication Critical patent/CN103624017B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B08B1/20
    • B08B1/12

Abstract

The invention discloses a rotary scrubbing control device capable of cleaning bearings with different sizes, and belongs to the field of precision bearing manufacturing. The rotary scrubbing control device capable of cleaning the bearings with different sizes comprises a rack (1), a feeding driving belt (6), a discharging driving belt (26), a clamping carrying mechanism (2) and a rotary scrubbing control device body, wherein the rack (1) is of a truss structure, and is used for fixing various components, the feeding driving belt (6) and the discharging driving conveying belt (26) are horizontally fixed to the rack (1), the rotary scrubbing control device body is fixedly arranged between the feeding driving conveying belt (6) and the discharging driving conveying belt (26), and the clamping carrying mechanism (2) is fixed to the rack (1), and is used for placing cleaning bearings (19) on the feeding driving belt (6) into the rotary scrubbing control device body and placing the cleaning bearings (19) on the discharging driving conveying belt (26) after cleaning is accomplished. The rotary scrubbing control device capable of cleaning the bearings with different sizes can continuously cleaning the bearings with different heights and diameters, and using performance of the bearings is improved.

Description

A kind of rotary scrubbing control device of different size bearing capable of washing
Technical field
The invention belongs to precision bearing and manufacture field, particularly raceway inside and outside rotary scrubbing is carried out to precision bearing, remove the new cleaning method of the left each pollutant of multiple working procedure and new cleaning device.
Background technology
Known precision bearing, in matting, adopt the immersion cleaning in cleaning basket, what there is bearing enumerates problem, causes bearing completed products cleaning performance in batch poor, also there is problems such as colliding with between bearing, causes the generation of substandard products; And for cleaning one by one, the bearing of different model needs to carry out for bearing shaft to the adjustment with radial dimension, affect production efficiency and cleaning performance.
Summary of the invention
The problem to be solved in the present invention overcomes in process that known precision bearing cleans one by one, and cleaning performance is poor, and efficiency of remodeling is low, high in cost of production problem, scrubbing technique, providing a kind of precision bearing cleaning method and automatic bearing positioning device for improving.Improve cleaning performance and cleaning efficiency, save manpower, reduce cleaning cost, improve serviceability and the market competitiveness of precision bearing finished product.
The technical solution used in the present invention there is provided a kind of rotary scrubbing control device of different size bearing capable of washing, is made up of support, material loading driving-belt, discharging driving-belt, clamping carrying mechanism and rotary scrubbing control device.Support is truss structure, for fixing various parts; Material loading driving and conveying belt and discharging driving and conveying belt separated, and be horizontally fixed on support; Rotary scrubbing control device is fixed between material loading driving and conveying belt and discharging driving and conveying belt; Clamping carrying mechanism to be fixed on support for being placed in rotary scrubbing control device by the bearing cleaning on material loading driving-belt, cleans complete being placed into by bearing cleaning again on discharging driving and conveying belt; Motor drives conveyer belt running.
Rotary scrubbing control device by motor, liquid bath, vertical guide, lower air cylinder, vertical guide rod, pressing plate, cross slide way, releases cylinder, release slide block, release slide block support body, retract cylinder, retract slide block, retract slide block support body, cone pulley frame, location cone pulley, outside hairbrush, inner side hairbrush, outside CD-ROM drive motor, inner side CD-ROM drive motor, locating wheel and rotating disk composition.
Liquid bath is fixed on the support of below between two conveyer belts, and position is in the below of rotating disk, for the discharge of rotary scrubbing control device liquid; Horizontal rotating disc between material loading driving and conveying belt and discharging driving and conveying belt, and is positioned at same plane with conveyer belt, and rotating disk is fixed on support by bearing; Rotating disk is driven by motor and sways; Bearing cleaning is placed in rotating disc central authorities as cleaning target level.
Two vertical guide upper ends are fixedly connected with support, and vertical slide block is arranged in two vertical guide; Pressing plate is fixedly connected with vertical slide block; Cone pulley frame is the hollow cylinder structure perpendicular to ground, and between pressing plate and rotating disk; The incomplete fixing lid in cone pulley frame top is used for fixing vertical guide rod; Two vertical guide rod bottom symmetries are fixed on the radial line of cone pulley frame top lid, and upper end is through pressing plate, and vertical guide rod is connected with pressing plate by linear bearing; Lower air cylinder is fixed on support, and lower air cylinder and pressing plate flexibly connect; On guide rod between pressing plate and cone pulley frame, cover has spring; In the lower end of cone pulley frame, fix the location cone pulley of three comparable size along cone pulley frame inwall horizontal homogeneous; Location cone pulley length is less than cone pulley frame inside radius; The unpowered roller that location cone pulley can rotate around the axis; The hollow cylinder that location cone pulley is in cone pulley frame is completely inner;
Two cross slide waies, perpendicular to conveyer belt, are parallel to each other and are fixed on the upper surface of pressing plate, and the inner of two cross slide waies is near center of turntable position, and outer end is near the edge of rotating disk; Two cross slide way outer ends are installed respectively and are retracted slide block, and the inner installs release slide block respectively; Two retract slide block and are fixed together by retracting slide block support body, equally, release slide block support body and are fixed together by two release slide blocks; Be transmission groove between two cross slide waies, make to retract slide block support body with release slide block support body along with slide block can move along transmission groove; Release the upper surface that cylinder is fixed on pressing plate, movable end flexibly connects with release slide block support body; Retract the lower surface that cylinder is fixed on pressing plate, movable end with retract slide block support body and flexibly connect;
The bottom releasing slide block support body is fixed in upper end perpendicular to the inner side hairbrush on ground, and the bottom of lower end and cone pulley frame maintains an equal level; Be fixed on perpendicular to the outside hairbrush on ground and the upper end of two locating wheels the bottom retracting slide block support body, the bottom of lower end and cone pulley frame maintains an equal level; Two locating wheels press close to the both sides of outside hairbrush, and two locating wheel axis are slightly near the center of rotating disk; The top lid of cone pulley frame leaves the transmission groove run for inner side hairbrush, outside hairbrush and locating wheel; The unpowered roller that locating wheel can rotate around the axis; Bearing cleaning internal diameter size need be greater than inner side hairbrush diameter, and height need be less than inner side hairbrush height; Inner side hairbrush is by inner side drive motor; Outside hairbrush is by outside drive motor; Inner side CD-ROM drive motor and outside CD-ROM drive motor are all fixed on pressing plate.
Controller controls the operation of motor, inner side CD-ROM drive motor, outside CD-ROM drive motor and all cylinders.
Location cone pulley can be made with rubber.
Beneficial effect of the present invention is: overcome in plain bearing cleaning process efficiency of remodeling low, remodels at every turn and regulates the problems such as complicated, can continuous wash differing heights, diameter bearing, save manpower, reduce cleaning cost, improve bearing serviceability.
Accompanying drawing explanation
Fig. 1 front view of the present invention.
Fig. 2 top cross-sectional view of the present invention.
Fig. 3 rotary scrubbing control device left view.
Fig. 4 rotary scrubbing control device top cross-sectional view.
Fig. 5 locating effect figure.
In figure: 1 support, 2 clamping carrying mechanisms, 3. vertical guide, 4. descend air cylinder, 5. motor, 6. material loading conveyer belt, 7. rotating disk, 8. liquid bath, 9. retract cylinder, 10. pressing plate, 11. release cylinder, 12. release slide block, CD-ROM drive motor inside 13., 14. vertical guide rods, 15. cross slide waies, 16. retract slide block, 17. cone pulley framves, 18. location cone pulleys, 19. bearing cleanings, hairbrush outside 20., 21. locating wheels, 22. controllers, hairbrush inside 23., 24. retract slide block support body, 25. release slide block support body, 26. discharge belt, air motor outside 27., 28. vertical slide blocks, 29. springs.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further
A rotary scrubbing control device for different size bearing capable of washing, is made up of support 1, material loading driving-belt 6, discharging driving-belt 26, clamping carrying mechanism 2 and rotary scrubbing control device.Support 1 is truss structure, for fixing various parts; Material loading driving and conveying belt 6 and discharging driving and conveying belt 26 separated, and be horizontally fixed on support 1; Rotary scrubbing control device is fixed between material loading driving and conveying belt 6 and discharging driving and conveying belt 26; Clamping carrying mechanism 2 to be fixed on support 1 for being placed in rotary scrubbing control device by the bearing cleaning 19 on material loading driving-belt 6, cleans completely to be placed on discharging driving and conveying belt 26 by bearing cleaning 19 again; Motor 5 drives conveyer belt to operate.
Rotary scrubbing control device by motor 5, liquid bath 8, vertical guide 3, lower air cylinder 4, vertical guide rod 14, pressing plate 10, cross slide way 15, releases cylinder 11, release slide block 12, release slide block support body 25, retract cylinder 9, retract slide block 16, retract slide block support body 24, cone pulley frame 17, location cone pulley 18, outside hairbrush 20, inner side hairbrush 23, outside CD-ROM drive motor 27, inner side CD-ROM drive motor 13, locating wheel 21 and rotating disk 7 form.
Liquid bath 8 is fixed on the support 1 of below between two conveyer belts, and position is in the below of rotating disk 7, for the discharge of rotary scrubbing controlling organization liquid; Horizontal rotating disc 7 between material loading driving and conveying belt 6 and discharging driving and conveying belt 26, and is positioned at same plane with conveyer belt, and rotating disk 7 is fixed on support 1 by bearing; Rotating disk 7 is driven by motor 5 and sways; Bearing cleaning 19 is placed in rotating disc central authorities as cleaning target level.
Two vertical guide 3 upper ends are fixedly connected with support 1, and vertical slide block 28 is arranged in two vertical guide 3; Pressing plate 10 is fixedly connected with vertical slide block 28; Cone pulley frame 17 is the hollow cylinder structure perpendicular to ground, and between pressing plate 10 and rotating disk 7; The incomplete fixing lid in cone pulley frame 17 top is used for fixing vertical guide rod 14; Two vertical guide rod 14 bottom symmetries are fixed on the radial line of cone pulley frame 17 top lid, and upper end is through pressing plate 10, and vertical guide rod 14 is connected with pressing plate 10 by linear bearing; Lower air cylinder 4 is fixed on support 1, and lower air cylinder 4 flexibly connects with pressing plate 10; On guide rod 14 between pressing plate 10 and cone pulley frame 17, cover has spring 29; In the lower end of cone pulley frame 17, fix the location cone pulley 18 of three comparable size along cone pulley frame 17 inwall horizontal homogeneous; Location cone pulley 18 length is less than cone pulley frame 17 inside radius; The unpowered roller that location cone pulley 18 can rotate around the axis; The hollow cylinder that location cone pulley 18 is in cone pulley frame 17 is completely inner; Lower air cylinder 4 is driven by motor 5.
Two cross slide waies 15, perpendicular to conveyer belt, are parallel to each other and are fixed on the upper surface of pressing plate 10, and the inner of two cross slide waies 15 is near rotating disk 7 centre, and outer end is near the edge of rotating disk 7; Two cross slide way 15 outer ends are installed respectively and are retracted slide block 16, and the inner is installed respectively and released slide block 12; Two retract slide block 16 and are fixed together by retracting slide block support body 24, equally, release slide block support body 25 and are fixed together by two release slide blocks 12; Be transmission groove between two cross slide waies 15, make to retract slide block support body 24 with release slide block support body 25 along with slide block can move along transmission groove; Release the upper surface that cylinder 11 is fixed on pressing plate 10, movable end flexibly connects with release slide block support body 25; Retract the lower surface that cylinder 9 is fixed on pressing plate 10, movable end with retract slide block support body 24 and flexibly connect;
The bottom releasing slide block support body 25 is fixed in upper end perpendicular to the inner side hairbrush 23 on ground, and the bottom of lower end and cone pulley frame 17 maintains an equal level; Be fixed on perpendicular to the outside hairbrush 20 on ground and the upper end of two locating wheels 21 bottom retracting slide block support body 24, the bottom of lower end and cone pulley frame 17 maintains an equal level; Two locating wheels 21 press close to the both sides of outside hairbrush 20, and two locating wheel 21 axis are slightly near the center of rotating disk 7; The top lid of cone pulley frame 17 leaves the transmission groove run for inner side hairbrush 23, outside hairbrush 20 and locating wheel 21; The unpowered roller that locating wheel 21 can rotate around the axis; Bearing cleaning 19 internal diameter size need be greater than inner side hairbrush 23 diameter, and height need be less than inner side hairbrush 23 height; Inner side hairbrush 23 is driven by inner side CD-ROM drive motor 13; Outside hairbrush 20 is driven by outside CD-ROM drive motor 27; Inner side CD-ROM drive motor 13 and outside CD-ROM drive motor 27 are all fixing with on pressing plate 10.
Controller 22 controls the operation of motor 5, inner side CD-ROM drive motor 13, outside CD-ROM drive motor 27 and all cylinders.
Location cone pulley 18 can be made with rubber.
Concrete operations mode is as follows:
First bearing cleaning 19 is placed on the rotating disk 7 immediately below three location cone pulleys 18 by clamping carrying mechanism 2, dynamic pressure plate 10 is with to press down by lower air cylinder 4 afterwards, contact bearing cleaning 19 upper surface to location cone pulley 18, bearing cleaning 19 is being pressed the centralized positioning of rotating disk 7 and compressed; Start and retract cylinder 9, drive retracts slide block 16 and inwardly moves until locating wheel 21 contacts with bearing cleaning 19 lateral surface, now outside hairbrush 20 with bearing cleaning 19 exterior surface and have necessarily eat dark, start and release cylinder 11, drive and release slide block 12 and move laterally until releases slide block 12 and retract slide block 16 and collide, now, hairbrush 20 contacts with bearing cleaning 19 inner surface and has and necessarily eats deeply.
Starter motor 5, drives rotating disk 7 to rotate, and frictionally drives bearing cleaning 19 to rotate, and starts inner side air motor 13 and outside air motor 27, and drive inner side hairbrush 23, outside hairbrush 20 rotate, and cleaning starts.
After cleaning, close air motor, start afterwards and release cylinder 11 and drive and release slide block 12 and return to initial position, start and retract cylinder 9 and drive and retract slide block 16 and return to initial position, lower air cylinder 4 is with on dynamic pressure plate 10 and is lifted, until recover initial position.Start clamping carrying mechanism 2, clamping cleans complete bearing to assigned address.A wash cycle.

Claims (2)

1. the rotary scrubbing control device of a different size bearing capable of washing, be made up of support (1), material loading conveyer belt (6), discharge belt (26), clamping carrying mechanism (2) and rotary scrubbing controlling organization, it is characterized in that support (1) is truss structure, for fixing various parts; Material loading conveyer belt (6) and discharge belt (26) separated, and be horizontally fixed on support (1); Rotary scrubbing controlling organization is fixed between material loading conveyer belt (6) and discharge belt (26); Clamping carrying mechanism (2) to be fixed on support (1) for being placed in rotary scrubbing controlling organization by the bearing cleaning (19) on material loading conveyer belt (6), cleans completely to be placed on discharge belt (26) by bearing cleaning (19) again; Motor (5) drives conveyer belt running;
Rotary scrubbing controlling organization is by motor (5), liquid bath (8), vertical guide (3), lower air cylinder (4), vertical guide rod (14), pressing plate (10), cross slide way (15), release cylinder (11), release slide block (12), release slide block support body (25), retract cylinder (9), retract slide block (16), retract slide block support body (24), cone pulley frame (17), location cone pulley (18), outside hairbrush (20), inner side hairbrush (23), outside CD-ROM drive motor (27), inner side CD-ROM drive motor (13), locating wheel (21) and rotating disk (7) composition,
Liquid bath (8) is fixed on the support (1) of below between two conveyer belts, and position is in the below of rotating disk (7), for the discharge of rotary scrubbing controlling organization liquid; Horizontal rotating disc (7) between material loading conveyer belt (6) and discharge belt (26), and is positioned at same plane with conveyer belt, and rotating disk (7) is fixed on support (1) by bearing; Rotating disk (7) is driven by motor (5) and sways; Bearing cleaning (19) is placed in rotating disk central authorities as cleaning target level;
Two vertical guide (3) upper ends are fixedly connected with support (1), and vertical slide block (28) is arranged on two vertical guide (3); Pressing plate (10) is fixedly connected with vertical slide block (28); Cone pulley frame (17) is the hollow cylinder structure perpendicular to ground, and is positioned between pressing plate (10) and rotating disk (7); The incomplete fixing lid in cone pulley frame (17) top is used for fixing vertical guide rod (14); Two vertical guide rod (14) bottom symmetries are fixed on the radial line of cone pulley frame (17) top lid, and upper end is through pressing plate (10), and vertical guide rod (14) is connected with pressing plate (10) by linear bearing; Lower air cylinder (4) is fixed on support (1), and lower air cylinder (4) and pressing plate (10) flexibly connect; The upper cover of guide rod (14) between pressing plate (10) and cone pulley frame (17) has spring (29); In the lower end of cone pulley frame (17), fix the location cone pulley (18) of three comparable size along cone pulley frame (17) inwall horizontal homogeneous; Location cone pulley (18) length is less than cone pulley frame (17) inside radius; The unpowered roller that location cone pulley (18) can rotate around the axis; The hollow cylinder that location cone pulley (18) is in cone pulley frame (17) is completely inner;
Two cross slide waies (15) are perpendicular to conveyer belt, be parallel to each other and be fixed on the upper surface of pressing plate (10), the inner of two cross slide waies (15) is near rotating disk (7) centre, and outer end is near the edge of rotating disk (7); Two cross slide way (15) outer ends are installed respectively and are retracted slide block (16), and the inner is installed respectively and released slide block (12); Two retract slide block (16) and are fixed together by retracting slide block support body (24), equally, release slide block support body (25) and two releases slide block (12) are fixed together; Be transmission groove between two cross slide waies (15), make to retract slide block support body (24) and release slide block support body (25) and can move along transmission groove along with slide block; Release the upper surface that cylinder (11) is fixed on pressing plate (10), movable end flexibly connects with release slide block support body (25); Retract the lower surface that cylinder (9) is fixed on pressing plate (10), movable end with retract slide block support body (24) and flexibly connect;
The bottom releasing slide block support body (25) is fixed in upper end perpendicular to the inner side hairbrush (23) on ground, and the bottom of lower end and cone pulley frame (17) maintains an equal level; Be fixed on perpendicular to the outside hairbrush (20) on ground and the upper end of two locating wheels (21) bottom retracting slide block support body (24), the bottom of lower end and cone pulley frame (17) maintains an equal level; Two locating wheels (21) press close to the both sides in outside hairbrush (20), and two locating wheel (21) axis are slightly near the center of rotating disk (7); The top lid of cone pulley frame (17) leave for inner side hairbrush (23), the transmission groove that outside hairbrush (20) and locating wheel (21) run; The unpowered roller that locating wheel (21) can rotate around the axis; Inner side hairbrush (23) diameter is less than the internal diameter size of bearing cleaning (19), is highly greater than the height of bearing cleaning (19); Inner side hairbrush (23) is driven by inner side CD-ROM drive motor (13); Outside hairbrush (20) is driven by outside CD-ROM drive motor (27); Inner side CD-ROM drive motor (13) and outside CD-ROM drive motor (27) are all fixed on pressing plate (10);
Controller (22) controls the operation of motor (5), inner side CD-ROM drive motor (13), outside CD-ROM drive motor (27) and all cylinders.
2. the rotary scrubbing control device of a kind of different size bearing capable of washing according to claim 1, is characterized in that location cone pulley (18) is made with rubber.
CN201310539157.7A 2013-11-01 2013-11-01 Rotary scrubbing control device capable of cleaning bearings with different sizes Expired - Fee Related CN103624017B (en)

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Application Number Priority Date Filing Date Title
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CN103624017B true CN103624017B (en) 2015-04-29

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CN107952711A (en) * 2017-11-09 2018-04-24 大连理工大学 A kind of large and medium-sized bearing inside/outside circle part automatic cleaning equipment
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