CN114535719A - Wind power generation equipment drive assembly forming device - Google Patents
Wind power generation equipment drive assembly forming device Download PDFInfo
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- CN114535719A CN114535719A CN202210152715.3A CN202210152715A CN114535719A CN 114535719 A CN114535719 A CN 114535719A CN 202210152715 A CN202210152715 A CN 202210152715A CN 114535719 A CN114535719 A CN 114535719A
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- fixedly connected
- face
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- column
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F17/00—Special methods or machines for making gear teeth, not covered by the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/12—Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth
- B23F23/1237—Tool holders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Abstract
The invention discloses a forming device for a driving assembly of wind power generation equipment, and relates to the technical field of part processing of the wind power generation equipment. The wind power generation equipment driving assembly forming device comprises a supporting plate seat, wherein a first mounting ring is fixedly connected to the upper end face of the supporting plate seat through a vertical rod, a plurality of clamping mechanisms used for clamping and limiting gear blanks are equidistantly arranged on the circumference of the upper end face of an annular mounting disc, an n-shaped frame is fixedly connected to the upper end face of the supporting plate seat, the upper portion of an extrusion column is in a conical shape, the rod ends of two cross rod frames adjacent to each other in the front and at the back are jointly and rotatably connected with cutting cutter shafts, and the diameter size of each cutting cutter shaft is different.
Description
Technical Field
The invention relates to the technical field of part processing of wind power generation equipment, in particular to a forming device for a driving assembly of wind power generation equipment.
Background
Wind power generation equipment is electric power equipment which converts wind energy into mechanical work, the mechanical work drives a rotor to rotate, and finally outputs alternating current.
The gear is a core component in the movement of the driving assembly of the wind power generation equipment, and a turning mode is generally adopted in the machining and forming process, but the traditional turning equipment can only turn the gear with a single size at a time, and when the gears with different sizes need to be turned, turning tools with different specifications need to be replaced, so that the operation is complicated, and the forming efficiency is influenced; and traditional turning equipment single can only process a gear blank, and production efficiency is low.
Disclosure of Invention
The technical problem to be solved is as follows: the forming device for the driving component of the wind power generation equipment can solve the problems pointed out in the background technology.
The technical scheme is as follows: in order to achieve the above purposes, the invention adopts the following technical scheme that the forming device of the driving component of the wind power generation equipment comprises a supporting plate seat, wherein the upper end surface of the supporting plate seat is fixedly connected with a first installation ring through a vertical rod, the upper end surface of the first installation ring is rotatably connected with a second installation ring, the upper end surface of the second installation ring is fixedly connected with an annular installation plate through a connecting rod, a plurality of clamping mechanisms used for clamping and limiting a gear blank are arranged on the circumference of the upper end surface of the annular installation plate at equal intervals, the upper end surface of the supporting plate seat is fixedly connected with an n-shaped frame, the lower end surface of the transverse section of the n-shaped frame is fixedly connected with a bidirectional electric expansion plate through an electric expansion rod, the lower end surface of the bidirectional electric expansion plate is fixedly connected with two adjustable cutting mechanisms through vertical columns in a bilateral symmetry manner, and the clamping mechanisms comprise a cylinder, a spring expansion top column, an arc-shaped top plate, a reset spring and an extrusion column, the circular mounting disc is characterized in that a plurality of cylinders are rotatably connected to the upper end face of the circular mounting disc in an equidistance manner, through grooves communicated with the cylinders are formed in the upper end face of the circular mounting disc and are positioned below inner cavities of the cylinders, a plurality of spring telescopic jacks are slidably connected to the outer surface wall of the cylinders in an equidistance manner, and a plurality of rows of the spring telescopic jacks are arranged along the axial direction of the cylinders, one ends of the spring telescopic jacks, far away from the cylinders, are fixedly connected with arc-shaped top plates, the inner surface wall of each arc-shaped top plate and the outer surface wall of the cylinders are fixedly connected with reset springs together, the reset springs are sleeved outside the spring telescopic jacks, the inner cavities of the cylinders are slidably connected with extrusion columns for extruding the spring telescopic jacks to extend out, the upper parts of the extrusion columns are in a conical shape, a plurality of positioning grooves are formed in the inner surface wall of the cylinders in an equidistance manner, and a plurality of positioning slide bars matched with the positioning grooves are fixedly connected to the outer surface wall of the extrusion columns in an equidistance manner, drive assembly is installed to extrusion column lower extreme, adjustable cutting mechanism includes sector disc, installation axle, cross rod frame and cutting arbor, two diaphragms of vertical column bilateral symmetry fixedly connected with of terminal surface under the two-way electric expansion plate, the preceding terminal surface and the equal fixedly connected with sector disc of rear end face of diaphragm rotate jointly around between two adjacent sector discs and are connected with the installation axle, install two cross rod frames of outer table wall edge its axis direction fixedly connected with of axle, adjacent two around the installation axle the rod end of cross rod frame all rotates jointly and is connected with the cutting arbor, and the diameter size of every cutting arbor is all inequality.
Furthermore, the driving assembly comprises a conical column, a spring telescopic slide rod, an arc-shaped extrusion block, a fan-shaped convex block and a fan-shaped extrusion block, the lower end of the extrusion column is fixedly connected with the conical column, the conical column is in an inverted cone shape, the lower end surface of the annular mounting disc and the lower part of each through groove are fixedly connected with a U-shaped frame, the upper end surface of the transverse section of the U-shaped frame and the lower end of the conical column are fixedly connected with a spring telescopic rod together, the lower end surface of the annular mounting plate is connected with a plurality of spring telescopic slide rods corresponding to the conical column in an equidistant sliding manner through the circumference of a circular ring, and one end of the spring telescopic slide rod close to the conical column is fixedly connected with an arc-shaped extrusion block matched with the conical column, the spring telescopic slide rod is fixedly connected with a fan-shaped convex block at one end far away from the arc-shaped extrusion block, and the upper end surface of the supporting plate seat is fixedly connected with two fan-shaped extrusion blocks used for extruding the fan-shaped convex block to move through a support column in a bilateral symmetry mode.
Furthermore, the upper part of the outer surface wall of the cylinder is fixedly connected with an adjusting gear ring, the lower end face of the transverse section of the n-shaped frame is symmetrically and fixedly connected with two first driving motors through a fixing rod, and output shafts of the first driving motors are fixedly connected with adjusting gears meshed with the adjusting gear ring.
Furthermore, the upper end face of the annular mounting disc and the outer part of the cylinder are fixedly connected with annular supporting plates.
Further, be located two-way electric expansion plate rear fan-shaped disc side end face fixedly connected with second driving motor, second driving motor's output shaft passes through spring telescopic column fixedly connected with prism cover, cutting arbor rear end fixedly connected with and prism cover complex prism round pin, installation axle front end fixedly connected with commentaries on classics piece, the anterior fixedly connected with rectangular block of installation axle exterior surface wall, the spacing hole of the equal fixedly connected with of side end face of rectangular block is located two-way electric expansion plate is anterior the square piece of fan-shaped disc front end face fixedly connected with, the terminal surface passes through spring telescopic ejector pin fixedly connected with and spacing hole matched with spacing post under the square piece.
Furthermore, the upper end face of the supporting plate seat is fixedly connected with a collecting box below the circle center of the annular mounting plate, the upper end face of the collecting box is fixedly connected with a collecting hopper, a plurality of baffles are fixedly connected between the front cavity wall and the rear cavity wall of the inner cavity of the collecting box at equal intervals, the baffles are arranged in two rows and distributed in a staggered state, and the lower end face of the transverse section of the n-shaped frame is fixedly connected with two hair dryers through inclined rods in a bilateral symmetry mode.
Further, two transport mechanisms are installed to the symmetry around the layer board seat up end, two transport mechanism is located the dead ahead and the dead behind of annular mounting disc respectively, transport mechanism includes Y shape frame, dwang, C shape frame, L shaped plate and electric chuck, the equal fixed connection of Y shape frame is at layer board seat up end, Y shape frame upper portion rotates and is connected with the dwang, the one end fixedly connected with C shape frame of Y shape frame is kept away from to the dwang, C shape frame inside wall bilateral symmetry rotates and is connected with two L shaped plates, the equal fixedly connected with electric chuck of terminal surface under the horizontal section of L shaped plate, Y shape frame side end face upper portion fixedly connected with third driving motor, the output shaft of third driving motor and the rotation department fixed connection of dwang.
Further, two placing mechanisms are symmetrically installed around the upper end face of the supporting plate seat, each placing mechanism comprises a placing plate, a sliding rod, a placing rod and an electric telescopic push rod, the upper end face of the supporting plate seat is located at two mounting plates of bilateral symmetry fixedly connected with in the front and the back of the annular mounting plate, and is transversely adjacent to the two mounting plates, the sliding rod is fixedly connected between the mounting plates, the sliding rod is connected with the placing plate in an external sliding mode, the two placing rods are fixedly connected with in the bilateral symmetry of the upper end face of the placing plate, the convex plate is fixedly connected with at the right part of the lower end face of the placing plate, and the electric telescopic push rod is fixedly connected with at the side end face of the convex plate and the side end face of the mounting plate.
Furthermore, the outer surface wall of the second mounting ring is fixedly connected with a driving gear ring, the outer surface wall of the first mounting ring is fixedly connected with a driving motor, and an output shaft of the driving motor is fixedly connected with a driving gear which is meshed with the driving gear ring.
The gear cutting machine has the beneficial effects that (1) the fan-shaped disc, the mounting shaft, the cross bar frame and the cutting cutter shafts mounted outside the cross bar frame and having different diameters are matched with each other, the mounting shaft is rotated according to requirements to select the cutting cutter shafts with proper specifications to be exposed out of the fan-shaped disc, so that gears with different specifications can be cut, the application range is wide, the adjusting and replacing operation is simple, and the turning forming efficiency is improved.
(2) Through the mutual cooperation of the two adjustable cutting mechanisms, the two gear blanks can be cut simultaneously, and the gear forming efficiency is improved.
(3) The cylinder, the flexible fore-set of spring, the arc roof, reset spring, the extrusion post and the drive assembly through among the fixture mutually support, establish when fixture outside is driven by fixture and remove to adjustable cutting mechanism below when the gear blank is overlapped, the drive assembly pushes up and moves the extrusion post and removes, and the flexible fore-set of extrusion post reextrusion spring removes and makes the arc roof expand to the outside to can realize fixed to the automatic centre gripping of gear blank.
(4) Through transport mechanism and placement machine structure mutually supporting, can remove to transport mechanism's position when fixture, transport mechanism will process the gear after the completion and take off and automatic movement to placement machine structure on from fixture, perhaps will treat that the gear blank of processing takes off and places on fixture automatically from placement machine structure to realize that the automation of gear blank is got and is put, improve machining efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the annular mounting plate in a bottom view.
FIG. 3 is a schematic view of the mounting structure of the clamping mechanism of the present invention.
Fig. 4 is a schematic diagram of a disassembled structure of the clamping mechanism of the invention.
Fig. 5 is a schematic view of the installation structure of the transfer mechanism of the present invention.
FIG. 6 is a schematic view of an adjustable cutting mechanism mounting structure according to the present invention.
FIG. 7 is a schematic view of an adjustable cutting mechanism according to the present invention.
FIG. 8 is a schematic view of a rear view angle of the adjustable cutting mechanism of the present invention.
FIG. 9 is a schematic sectional view of the collecting box of the present invention.
In the figure: 1. a pallet base; 2. a first mounting ring; 3. a second mounting ring; 4. an annular mounting disc; 5. a clamping mechanism; 51. a cylinder; 52. a spring telescopic top column; 53. an arc-shaped top plate; 54. a return spring; 55. extruding the column; 56. a drive assembly; 561. a tapered post; 562. the spring extends and retracts the slide bar; 563. an arc-shaped extrusion block; 564. a fan-shaped bump; 565. a sector extrusion block; 6. an n-shaped frame; 7. an electric telescopic rod; 8. a bidirectional electric expansion plate; 9. an adjustable cutting mechanism; 91. a sector disc; 92. installing a shaft; 93. a cross-bar frame; 94. cutting the cutter shaft; 10. a U-shaped frame; 11. a spring telescopic rod; 12. adjusting the gear ring; 13. a first drive motor; 14. an adjusting gear; 15. a second drive motor; 16. a spring telescopic column; 17. a prismatic sleeve; 18. a prismatic pin; 19. a rectangular block; 20. a limiting hole; 21. a spring telescopic ejector rod; 22. a limiting column; 23. a collection box; 24. a collecting hopper; 25. a baffle plate; 26. a blower; 27. a transfer mechanism; 271. a Y-shaped frame; 272. rotating the rod; 273. a C-shaped frame; 274. an L-shaped plate; 275. an electric suction cup; 276. a third drive motor; 28. a placement mechanism; 281. placing the plate; 282. a slide bar; 283. placing a rod; 284. an electric telescopic push rod; 29. a drive gear ring; 30. the motor is driven.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a wind power generation equipment driving component forming device comprises a supporting plate seat 1, wherein the upper end face of the supporting plate seat 1 is fixedly connected with a first mounting ring 2 through a vertical rod, the upper end face of the first mounting ring 2 is rotatably connected with a second mounting ring 3, the outer wall of the second mounting ring 3 is fixedly connected with a driving gear ring 29, the outer wall of the first mounting ring 2 is fixedly connected with a driving motor 30, an output shaft of the driving motor 30 is fixedly connected with a driving gear meshed with the driving gear ring 29, the upper end face of the second mounting ring 3 is fixedly connected with an annular mounting plate 4 through a connecting rod, a plurality of clamping mechanisms 5 used for clamping and limiting gear blanks are arranged on the circumference of the upper end face of the annular mounting plate 4 at equal intervals, an n-shaped frame 6 is fixedly connected with the upper end face of the supporting plate seat 1, the lower end face of the transverse section of the n-shaped frame 6 is fixedly connected with a bidirectional electric expansion plate 8 through an electric expansion link 7, the lower end face of the bidirectional electric expansion plate 8 is fixedly connected with two adjustable cutting mechanisms 9 through vertical columns in a bilateral symmetry manner, two transfer mechanisms 27 are symmetrically installed in the front and back of the upper end face of the pallet seat 1, and two placement mechanisms 28 are symmetrically installed in the front and back of the upper end face of the pallet seat 1.
Referring to fig. 2, 3 and 4, in this embodiment, the clamping mechanism 5 includes a cylinder 51, a plurality of spring retractable studs 52, an arc-shaped top plate 53, a return spring 54 and an extruding stud 55, the upper end surface of the annular mounting plate 4 is connected with the cylinders 51 in a circumferential equidistant manner, a through slot communicated with the cylinder 51 is formed below the inner cavity of the cylinder 51 and on the upper end surface of the annular mounting plate 4, the outer surface wall of the cylinder 51 is connected with the plurality of spring retractable studs 52 in a circumferential equidistant sliding manner, the plurality of rows of spring retractable studs 52 are arranged along the axial direction of the cylinder 51, one end of the spring retractable stud 52 away from the cylinder 51 is fixedly connected with the arc-shaped top plate 53, the inner surface wall of the arc-shaped top plate 53 and the outer surface wall of the cylinder 51 are fixedly connected with the return spring 54, the return spring 54 is sleeved outside the spring retractable stud 52, the inner cavity of the cylinder 51 is connected with the extruding stud 55 for extruding the spring retractable stud 52 to extend out, the upper part of the extrusion column 55 is in a conical shape, a plurality of positioning grooves are formed in the circumference of the inner cavity wall of the cylinder 51 at equal intervals, a plurality of positioning slide bars matched with the positioning grooves are fixedly connected to the circumference of the outer surface wall of the extrusion column 55 at equal intervals, and a driving assembly 56 is installed at the lower end of the extrusion column 55;
referring to fig. 2, 4 and 6, the driving assembly 56 includes a conical column 561, a spring telescopic slide rod 562, an arc-shaped extrusion block 563, a fan-shaped protrusion 564 and a fan-shaped extrusion block 565, the lower end of the extrusion column 55 is fixedly connected with the conical column 561, the conical column 561 is in an inverted cone shape, the lower end surface of the annular mounting plate 4 and below each through groove is fixedly connected with a U-shaped frame 10, the upper end surface of the transverse section of the U-shaped frame 10 and the lower end of the conical column 561 are fixedly connected with a spring telescopic rod 11, the lower end surface of the annular mounting plate 4 is connected with a plurality of spring telescopic slide rods 562 corresponding to the conical column 561 through a circular ring circumference in an equidistant sliding manner, one end of each spring telescopic slide rod 562 close to the conical column 561 is fixedly connected with an arc-shaped extrusion block 563 matched with the conical column 561, one end of each spring telescopic slide rod 562 far away from the arc-shaped extrusion block 563 is fixedly connected with a fan-shaped protrusion 564, and the upper end surface of the pallet base 1 is fixedly connected with two fan-shaped extrusion blocks 565 for extruding the fan-shaped extrusion block 564 through left and right symmetrical extrusion blocks 564 to move to extrude the fan-shaped protrusion 564 The upper portion of the outer surface wall of the cylinder 51 is fixedly connected with an adjusting gear ring 12, the lower end face of the transverse section of the n-shaped frame 6 is symmetrically and fixedly connected with two first driving motors 13 through a fixing rod, the output shafts of the first driving motors 13 are fixedly connected with adjusting gears 14 meshed with the adjusting gear ring 12, and the upper end face of the annular mounting disc 4 is located on the outer portion of the cylinder 51 and fixedly connected with an annular supporting plate.
Placing a gear blank to be processed in a placing mechanism 28, starting a driving motor 30 to drive a driving gear to rotate, driving the driving gear to drive a second mounting ring 3 to rotate through a driving gear ring 29, driving an annular mounting disc 4 to rotate through the second mounting ring 3, when the annular mounting disc 4 drives a clamping mechanism 5 to move to the lower part of a transfer mechanism 27, stopping the driving motor 30, starting the transfer mechanism 27 to move the gear blank in the placing mechanism 28 to the clamping mechanism 5, then starting the driving motor 30 again to drive the annular mounting disc 4 to rotate, driving the clamping mechanism 5 sleeved with the gear blank to rotate through the annular mounting disc 4, when a sector lug 564 rotates to be in mutual interference with a sector extrusion block 565, extruding the sector lug 565 to move towards the center of the annular mounting disc 4, and then driving an arc extrusion block 563 to move through a spring telescopic slide rod 562, the arc extrusion piece 563 extrudes the tapered column 561 and moves, because the tapered column 561 is the back taper shape, therefore the arc extrusion piece 563 can make the tapered column 561 rebound at the in-process of extrusion tapered column 561, the spring telescopic link 11 is stretched this moment, the tapered column 561 rebound drives the extrusion column 55 and rises, and because extrusion column 55 upper portion is the toper shape, therefore the extrusion column 55 can extrude the flexible fore-set 52 of spring to move to the outside at the in-process that shifts up, the flexible fore-set 52 of spring drives the outside expansion of arc roof 53 and moves next, thereby tightly support the inner wall of gear blank, accomplish the automatic centre gripping of gear blank fixed, driving motor 30 stop operation again this moment, simultaneously adjusting gear 14 and adjusting ring gear 12 mesh together.
Referring to fig. 6, 7 and 8, in this embodiment, the adjustable cutting mechanism 9 includes a sector disc 91, an installation shaft 92, a cross bar frame 93 and a cutting knife shaft 94, the lower end surface of the bi-directional electric expansion plate 8 is fixedly connected with two transverse plates through a vertical column in bilateral symmetry, the front end surface and the rear end surface of the transverse plates are both fixedly connected with the sector disc 91, the installation shaft 92 is connected between the two adjacent sector discs 91 in common rotation, the outer wall of the installation shaft 92 is fixedly connected with the two cross bar frames 93 along the axial direction thereof, the rod ends of the two adjacent cross bar frames 93 in front and rear are both connected with the cutting knife shaft 94 in common rotation, the diameter size of each cutting knife shaft 94 is different, the end surface of the sector disc 91 at the rear of the bi-directional electric expansion plate 8 is fixedly connected with a second driving motor 15, the output shaft of the second driving motor 15 is fixedly connected with a prism sleeve 17 through a spring expansion column 16, the rear end of the cutting knife shaft 94 is fixedly connected with a prismatic pin 18 matched with a prismatic sleeve 17, the front end of the mounting shaft 92 is fixedly connected with a rotating block, the front part of the outer surface wall of the mounting shaft 92 is fixedly connected with a rectangular block 19, the side end face of the rectangular block 19 is fixedly connected with a limiting hole 20, the front end face of a fan-shaped disc 91 positioned at the front part of the bidirectional electric telescopic plate 8 is fixedly connected with a square block, and the lower end face of the square block is fixedly connected with a limiting column 22 matched with the limiting hole 20 through a spring telescopic ejector rod 21.
The spring telescopic ejector rod 21 is manually lifted upwards to drive the limiting column 22 to ascend and be separated from the limiting hole 20, then the prism sleeve 17 is pulled backwards to be separated from the outside of the prism pin 18, then the mounting shaft 92 is rotated, the cutting knife shaft 94 with the proper specification is selected, then the prism pin 18 at the rear part of the selected cutting knife shaft 94 is aligned with the prism sleeve 17, then the prism sleeve 17 is loosened, the spring telescopic column 16 pushes the prism sleeve 17 to move forwards to be sleeved on the prism pin 18, then the spring telescopic ejector rod 21 is loosened, the spring telescopic ejector rod 21 drives the limiting column 22 to descend to be inserted into the limiting hole 20 to complete limiting of the mounting shaft 92, the proper cutting knife shaft 94 can be selected according to the specification of a gear blank to be cut, the adjusting operation is simple and convenient, the application range is wide, then the electric telescopic rod 7 is controlled to extend to drive the bidirectional electric telescopic plate 8 to descend, and then the bidirectional electric telescopic plate 8 is controlled to extend or shorten according to the diameter size of the gear blank to be processed to adjust the two adjustable cutting knife shafts Spacing between the mechanism 9, adjust and drive adjustable cutting mechanism 9 vertical reciprocating motion through electric telescopic handle 7 after accomplishing, start second driving motor 15 simultaneously and drive prism cover 17 and rotate, prism cover 17 drives cutting arbor 94 through its prism round pin 18 that is connecting and rotates and carries out cutting operation to the gear blank, restart first driving motor 13 afterwards and drive adjusting gear 14 and rotate, adjusting gear 14 drives drum 51 through adjusting ring gear 12 and rotates, come to carry out angle modulation to the gear blank in the cutting process, can process two relative gear blanks of placing at fixture 5 simultaneously, very big improvement machining efficiency.
Referring to fig. 6 and 9, in the present embodiment, a collecting box 23 is fixedly connected to the upper end surface of the pallet base 1 and below the center of the circle of the annular mounting plate 4, a collecting hopper 24 is fixedly connected to the upper end surface of the collecting box 23, a plurality of baffles 25 are fixedly connected to the front cavity wall and the rear cavity wall of the inner cavity of the collecting box 23 at equal intervals, two rows of baffles 25 are arranged on the left and right sides and are distributed in a staggered state, and two blowers 26 are fixedly connected to the lower end surface of the horizontal section of the n-shaped frame 6 through a diagonal rod in a bilateral symmetry manner. In the process of cutting the gear blank by the cutting knife shaft 94, the blower 26 is started to blow down the chips generated on the upper part of the gear into the collecting hopper 24 and then into the collecting box 23, the chips can be prevented from flying by the two rows of baffle plates 25 which are distributed in the collecting box 23 in a mutually staggered manner, and the collection of the chips in the cutting process is completed.
Referring to fig. 5, in this embodiment, two transfer mechanisms 27 are symmetrically installed in front and back of the upper end surface of the pallet base 1, the two transfer mechanisms 27 are respectively located right in front of and right behind the annular installation plate 4, each transfer mechanism 27 includes a Y-shaped frame 271, a rotating rod 272, a C-shaped frame 273, an L-shaped plate 274 and an electric suction cup 275, the Y-shaped frames 271 are all fixedly connected to the upper end surface of the pallet base 1, the upper portions of the Y-shaped frames 271 are rotatably connected with the rotating rod 272, one end of the rotating rod 272, which is far away from the Y-shaped frames 271, is fixedly connected with the C-shaped frame 273, two L-shaped plates 274 are rotatably connected in left-right symmetry to the inner side wall of the C-shaped frame 273, the lower end surfaces of the transverse sections of the L-shaped plates 274 are all fixedly connected with the electric suction cups 275, the upper portions of the side end surfaces of the Y-shaped frames 271 are fixedly connected with a third driving motor 276, and the output shafts of the third driving motor 276 are fixedly connected to the rotating portions of the rotating rod 272.
Referring to fig. 5, two placing mechanisms 28 are symmetrically installed in front and back of the upper end face of the pallet seat 1, each placing mechanism 28 includes a placing plate 281, a sliding rod 282, a placing rod 283 and an electric telescopic push rod 284, the upper end face of the pallet seat 1 is located in front of and behind the annular mounting plate 4, the two mounting plates are symmetrically and fixedly connected in left and right directions, the sliding rod 282 is fixedly connected between the two adjacent mounting plates in common, the placing plate 281 is slidably connected to the outer portion of the sliding rod 282, the two placing rods 283 are fixedly connected in left and right directions of the upper end face of the placing plate 281, the convex plate is fixedly connected to the right portion of the lower end face of the placing plate 281, and the electric telescopic push rod 284 is fixedly connected to the side end face of the convex plate and the side end face of the mounting plate.
When the gear blank is machined, firstly, the gear blank to be machined is sequentially sleeved outside a placing rod 283 positioned at the right part of a placing plate 281, when a clamping mechanism 5 moves to the lower position of a transfer mechanism 27, an electric telescopic push rod 284 is controlled to extend to drive the placing plate 281 to move leftwards, so that the placing rod 283 sleeved with the gear blank and the clamping mechanism 5 in the front-back direction are positioned on the same plane, then a third driving motor 276 is started to drive a rotating rod 272 to rotate, the rotating rod 272 drives a C-shaped frame 273 to rotate, the C-shaped frame 273 drives an electric suction cup 275 to rotate through an L-shaped plate 274, as the electric suction cup 275 is positioned below the transverse section of the L-shaped rod, the gravity center is deviated, the lower end face of the electric suction cup 275 is always in a state parallel to the horizontal direction in the process that the rotating rod 272 drives the C-shaped frame 273 to rotate, and when the lower part of the electric suction cup 273 is rotated to the position of the gear blank and the upper end face of the gear blank is attached, at this time, the electric suction cup 275 is started to suck the gear blank and drive the gear blank to be movably sleeved outside the clamping mechanism 5, after the gear blank is cut and machined, the clamping mechanism 5 drives the machined gear to move to the position under the transfer mechanism 27, at this time, the electric telescopic push rod 284 is started to drive the placing plate 281 to move rightwards, so that the placing rod 283 at the left part of the placing plate 281 and the clamping mechanism 5 in the front-back direction are positioned on the same plane, then the third driving motor 276 is started to drive the rotating rod 272 to rotate, the rotating rod 272 drives the C-shaped frame 273 to rotate, the position of the electric suction cup 275 is adjusted, so that the lower end face of the electric suction cup 275 is attached to the upper end face of the gear, the electric suction cup 275 is started to suck the gear, then the third driving motor 276 drives the C-shaped frame 273 to turn over and drives the gear to be sleeved on the placing rod 283 at the left part of the placing plate 281, and the gear is automatically picked and placed before and after being processed.
When the gear blank cutting machine works, firstly, gear blanks to be machined are sequentially placed on the placing rod 283 at the right part of the placing plate 281, then the driving motor 30 is started to drive the annular mounting disc 4 to rotate, when the annular mounting disc 4 drives the clamping mechanism 5 to move and the transfer mechanisms 27 in the front and back directions are positioned on the same plane, the driving motor 30 simultaneously operates, the gear blanks are moved to the clamping mechanism 5 by starting the transfer mechanisms 27, then the driving motor 30 is started again to drive the annular mounting disc 4 to rotate, the annular mounting disc 4 drives the clamping mechanism 5 sleeved with the gear blanks to rotate ninety degrees and stop again, at the moment, the proper cutting knife shaft 94 is selected according to the required machining size, the time for replacing cutters with different specifications is saved, the application range is wide, then the two adjustable cutting mechanisms 9 are mutually matched, and the two gear blanks can be simultaneously cut and machined, the machining efficiency is improved, chips generated during cutting are blown into the collecting box 23 through the starting blower 26, after final machining is completed, the driving motor 30 is started again to drive the annular mounting disc 4 to rotate ninety degrees, then the transfer mechanism 27 is started to automatically convey the machined gear to the placement mechanism 28, and automatic gear taking and placing are completed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising" does not exclude the presence of other identical elements in the process, method, article, or apparatus that comprises the same.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a wind power generation equipment drive assembly forming device, includes that the layer board seat (1), its characterized in that: the upper end face of the supporting plate seat (1) is fixedly connected with a first mounting ring (2) through a vertical rod, the upper end face of the first mounting ring (2) is rotatably connected with a second mounting ring (3), the upper end face of the second mounting ring (3) is fixedly connected with an annular mounting disc (4) through a connecting rod, a plurality of clamping mechanisms (5) used for clamping and limiting a gear blank are arranged on the circumference of the upper end face of the annular mounting disc (4) at equal intervals, the upper end face of the supporting plate seat (1) is fixedly connected with an n-shaped frame (6), the lower end face of the transverse section of the n-shaped frame (6) is fixedly connected with a bidirectional electric expansion plate (8) through an electric expansion rod (7), and the lower end face of the bidirectional electric expansion plate (8) is fixedly connected with two adjustable cutting mechanisms (9) through vertical columns in a bilateral symmetry manner;
the clamping mechanism (5) comprises a cylinder (51), a spring telescopic support pillar (52), an arc-shaped top plate (53), a reset spring (54) and an extrusion column (55), wherein the upper end surface of the annular mounting plate (4) is connected with a plurality of cylinders (51) in an equidistant rotating manner, the upper end surface of the annular mounting plate (4) is positioned below an inner cavity of the cylinder (51) and is provided with a through groove communicated with the cylinders (51), the outer surface wall of the cylinder (51) is connected with a plurality of spring telescopic support pillars (52) in an equidistant sliding manner, the spring telescopic support pillars (52) are axially arranged along the cylinder (51), one end, far away from the cylinder (51), of each spring telescopic support pillar (52) is fixedly connected with the arc-shaped top plate (53), the inner surface wall of the arc-shaped top plate (53) and the outer surface wall of the cylinder (51) are fixedly connected with the reset spring (54) together, and the reset spring (54) is sleeved outside the spring telescopic support pillars (52), the inner cavity of the cylinder (51) is connected with an extrusion column (55) used for extruding a spring telescopic ejection column (52) to stretch out in a sliding mode, the upper portion of the extrusion column (55) is in a conical shape, a plurality of positioning grooves are formed in the circumference of the inner cavity wall of the cylinder (51) at equal intervals, a plurality of positioning sliding strips matched with the positioning grooves are fixedly connected to the circumference of the outer surface wall of the extrusion column (55) at equal intervals, and a driving assembly (56) is installed at the lower end of the extrusion column (55);
adjustable cutting mechanism (9) are including sector disc (91), installation axle (92), cross rod frame (93) and cutting arbor (94), two diaphragms of vertical column bilateral symmetry fixedly connected with are passed through to terminal surface under two-way electronic expansion plate (8), preceding terminal surface and the equal fixedly connected with sector disc (91) of rear end face of diaphragm rotate jointly between two adjacent sector disc (91) around and are connected with installation axle (92), install axle (92) exterior wall along two cross rod frames (93) of its axis direction fixedly connected with, adjacent two around the rod end of cross rod frame (93) all rotates jointly and is connected with cutting arbor (94), and the diameter size inequality of every cutting arbor (94).
2. A wind power plant drive assembly forming apparatus as claimed in claim 1, wherein: the driving assembly (56) comprises a conical column (561), spring telescopic slide rods (562), arc-shaped extrusion blocks (563), fan-shaped bumps (564) and fan-shaped extrusion blocks (565), the lower end of the extrusion column (55) is fixedly connected with the conical column (561), the conical column (561) is in an inverted cone shape, the lower end face of the annular mounting plate (4) and the position below each through groove are fixedly connected with a U-shaped frame (10), the upper end face of the transverse section of the U-shaped frame (10) and the lower end of the conical column (561) are fixedly connected with spring telescopic rods (11) together, the lower end face of the annular mounting plate (4) is connected with a plurality of spring telescopic slide rods (562) corresponding to the conical column (561) in an equidistant sliding mode through a circular ring circumference, and one end, close to the conical column (561), of each spring telescopic slide rod (562) is fixedly connected with the arc-shaped extrusion blocks (563) matched with the conical column (561), the one end fixedly connected with fan-shaped lug (564) that arc extrusion piece (563) was kept away from in spring slide bar (562), two fan-shaped extrusion pieces (565) that are used for extrudeing fan-shaped lug (564) and remove are connected with through pillar bilateral symmetry fixedly to the up end of layer board seat (1).
3. A wind power plant drive assembly forming apparatus as claimed in claim 1, wherein: the adjustable gear ring mechanism is characterized in that an adjusting gear ring (12) is fixedly connected to the upper portion of the outer wall of the cylinder (51), two first driving motors (13) are symmetrically and fixedly connected to the lower end face of the transverse section of the n-shaped frame (6) through a fixing rod, and adjusting gears (14) meshed with the adjusting gear ring (12) are fixedly connected to output shafts of the first driving motors (13).
4. A wind power plant drive assembly forming apparatus as claimed in claim 1, wherein: the upper end face of the annular mounting disc (4) is fixedly connected with an annular supporting plate outside the cylinder (51).
5. A wind power plant drive assembly forming apparatus as claimed in claim 1, wherein: a second driving motor (15) is fixedly connected with the end face of the fan-shaped disc (91) positioned at the rear part of the bidirectional electric expansion plate (8), an output shaft of the second driving motor (15) is fixedly connected with a prism sleeve (17) through a spring telescopic column (16), the rear end of the cutting knife shaft (94) is fixedly connected with a prism pin (18) matched with the prism sleeve (17), the front end of the mounting shaft (92) is fixedly connected with a rotating block, the front part of the outer surface wall of the mounting shaft (92) is fixedly connected with a rectangular block (19), the side end surfaces of the rectangular blocks (19) are fixedly connected with limit holes (20), the front end surface of the fan-shaped disc (91) positioned at the front part of the bidirectional electric expansion plate (8) is fixedly connected with a square block, the lower end face of the square block is fixedly connected with a limiting column (22) matched with the limiting hole (20) through a spring telescopic ejector rod (21).
6. The wind power plant drive assembly forming machine of claim 1, wherein: the utility model discloses a tray seat, including tray seat (1), collecting box (23), equidistance fixedly connected with baffle (25) between the preceding chamber wall of collecting box (23) inner chamber and the back chamber wall, baffle (25) are provided with two rows and are crisscross state distribution about baffle (25), the terminal surface passes through two hair-dryers of down tube bilateral symmetry fixedly connected with (26) under the horizontal section of n shape frame (6).
7. A wind power plant drive assembly forming apparatus as claimed in claim 1, wherein: two transfer mechanisms (27) are symmetrically installed in front of and behind the upper end face of the pallet seat (1), two transfer mechanisms (27) are respectively located in front of and behind the annular mounting disc (4), each transfer mechanism (27) comprises a Y-shaped frame (271), a rotating rod (272), a C-shaped frame (273), an L-shaped plate (274) and an electric suction disc (275), the Y-shaped frames (271) are fixedly connected to the upper end face of the pallet seat (1), the upper parts of the Y-shaped frames (271) are rotatably connected with the rotating rod (272), one ends of the Y-shaped frames (271) are far away from the rotating rod (272) and are fixedly connected with the C-shaped frame (273), the left side and right sides of the inner side wall of the C-shaped frame (273) are rotatably connected with the two L-shaped plates (274), the lower end faces of the transverse sections of the L-shaped plates (274) are fixedly connected with the electric suction discs (275), and the upper parts of the side end faces of the Y-shaped frames (271) are fixedly connected with a third driving motor (276), and the output shaft of the third driving motor (276) is fixedly connected with the rotating part of the rotating rod (272).
8. A wind power plant drive assembly forming apparatus as claimed in claim 1, wherein: two mechanisms (28) of placing are installed to the symmetry around the layer of tray seat (1) up end, place mechanism (28) including placing board (281), slide bar (282), place pole (283) and electronic flexible push rod (284), two mounting panels of the bilateral symmetry fixedly connected with in the dead ahead and dead behind that tray seat (1) up end just is located annular mounting disc (4), horizontal adjacent two common fixedly connected with slide bar (282) between the mounting panel, slide bar (282) outside sliding connection has places board (281), place two of board (281) up end bilateral symmetry fixedly connected with place pole (283), place board (281) lower extreme face right part fixedly connected with flange, the common fixedly connected with electronic flexible push rod (284) of flange side end face and mounting panel side end face.
9. A wind power plant drive assembly forming apparatus as claimed in claim 1, wherein: the outer wall of the second mounting ring (3) is fixedly connected with a driving gear ring (29), the outer wall of the first mounting ring (2) is fixedly connected with a driving motor (30), and an output shaft of the driving motor (30) is fixedly connected with a driving gear which is meshed with the driving gear ring (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210152715.3A CN114535719B (en) | 2022-02-18 | 2022-02-18 | Forming device for driving assembly of wind power generation equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210152715.3A CN114535719B (en) | 2022-02-18 | 2022-02-18 | Forming device for driving assembly of wind power generation equipment |
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| CN114535719A true CN114535719A (en) | 2022-05-27 |
| CN114535719B CN114535719B (en) | 2023-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210152715.3A Active CN114535719B (en) | 2022-02-18 | 2022-02-18 | Forming device for driving assembly of wind power generation equipment |
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| CN115302019A (en) * | 2022-08-05 | 2022-11-08 | 众拓航空航天科技(江苏)有限责任公司 | Electric cutting equipment for aerospace titanium alloy structural part |
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| CN116620649A (en) * | 2023-07-26 | 2023-08-22 | 太原众特电气技术有限公司 | Liquid quantitative filling device |
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|---|---|
| CN114535719B (en) | 2023-08-01 |
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