CN114535719B - Forming device for driving assembly of wind power generation equipment - Google Patents

Forming device for driving assembly of wind power generation equipment Download PDF

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Publication number
CN114535719B
CN114535719B CN202210152715.3A CN202210152715A CN114535719B CN 114535719 B CN114535719 B CN 114535719B CN 202210152715 A CN202210152715 A CN 202210152715A CN 114535719 B CN114535719 B CN 114535719B
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fixedly connected
face
shaped
plate
rod
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CN114535719A (en
Inventor
程勇
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Suining Heyuan Wind Power Generation Co ltd
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Suining Heyuan Wind Power Generation Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F17/00Special methods or machines for making gear teeth, not covered by the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/02Loading, unloading or chucking arrangements for workpieces
    • B23F23/06Chucking arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/12Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth
    • B23F23/1237Tool holders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling, Drilling, And Turning Of Wood (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a forming device for a driving assembly of wind power generation equipment, and relates to the technical field of part processing of wind power generation equipment. The forming device of the driving component of the wind power generation equipment comprises a supporting plate seat, wherein the upper end surface of the supporting plate seat is fixedly connected with a first mounting ring through a vertical rod, a plurality of clamping mechanisms for clamping and limiting gear blanks are mounted on the circumference of the upper end surface of an annular mounting plate at equal intervals, an n-shaped frame is fixedly connected with the upper end surface of the supporting plate seat, the upper part of an extrusion column is in a conical shape, the rod ends of two adjacent cross rod frames are all jointly rotated and connected with cutting cutter shafts, and the diameter sizes of each cutting cutter shaft are different.

Description

Forming device for driving assembly of wind power generation equipment
Technical Field
The invention relates to the technical field of wind power generation equipment part machining, in particular to a forming device for a driving assembly of wind power generation equipment.
Background
The wind power generation equipment is power equipment for converting wind energy into mechanical work, the mechanical work drives a rotor to rotate and finally outputs alternating current, and the wind power generator generally comprises components such as a wind wheel, a generator, a driving assembly, a direction regulator, a tower, a speed limiting safety mechanism, an energy storage device and the like, wherein the driving assembly comprises parts such as a low-speed rotating shaft, a high-speed rotating shaft, a gear and the like.
The gear is a core component in the motion of a driving component of the wind power generation equipment, and a turning mode is generally adopted in the processing and forming process, but the traditional turning equipment can only turn gears with single size at a time, when the gears with different sizes are required to be turned, turning props with different specifications are required to be replaced, the operation is complicated, and the forming efficiency is affected; moreover, the traditional turning equipment can only process one gear blank at a time, and the production efficiency is low.
Disclosure of Invention
The technical problems to be solved are as follows: the forming device for the driving component of the wind power generation equipment can solve the problems pointed out in the background technology.
The technical scheme is as follows: in order to achieve the above purpose, the invention adopts the following technical scheme that the forming device of the driving component of the wind power generation equipment comprises a supporting plate seat, wherein the upper end surface of the supporting plate seat is fixedly connected with a first mounting ring through a vertical rod, the upper end surface of the first mounting ring is rotationally connected with a second mounting ring, the upper end surface of the second mounting ring is fixedly connected with an annular mounting plate through a connecting rod, a plurality of clamping mechanisms for clamping and limiting a gear blank are equidistantly arranged on the circumference of the upper end surface of the annular mounting plate, the upper end surface of the supporting plate seat is fixedly connected with an n-shaped frame, the lower end surface of a transverse section of the n-shaped frame is fixedly connected with a bidirectional electric telescopic plate through an electric telescopic rod, the lower end surface of the bidirectional electric telescopic plate is fixedly connected with two adjustable cutting mechanisms through a vertical column in a bilateral symmetry manner, the clamping mechanisms comprise a cylinder, a spring telescopic top column, an arc-shaped top plate, a reset spring and an extrusion column, the circumference of the upper end surface of the annular mounting disc is rotationally connected with a plurality of cylinders at equal intervals, through grooves which are communicated with the cylinders are formed below the inner cavities of the cylinders, the circumference of the outer surface wall of the cylinders is slidingly connected with a plurality of spring telescopic jacking columns at equal intervals, the spring telescopic jacking columns are axially provided with a plurality of rows along the cylinders, one end of the spring telescopic jacking columns far away from the cylinders is fixedly connected with an arc-shaped top plate, the inner surface wall of the arc-shaped top plate and the outer surface wall of the cylinders are fixedly connected with reset springs together, the reset springs are sleeved outside the spring telescopic jacking columns, the inner cavities of the cylinders are slidingly connected with extrusion columns which are used for extruding the spring telescopic jacking columns to extend out, the upper parts of the extrusion columns are conical, the circumference of the inner cavity wall of the cylinders is equidistantly provided with a plurality of positioning grooves, the circumference of the outer surface wall of the extrusion columns is fixedly connected with a plurality of positioning sliding strips which are matched with the positioning grooves at equal intervals, the adjustable cutting mechanism comprises a fan-shaped disc, an installation shaft, a cross rod frame and a cutting cutter shaft, wherein the lower end face of the bidirectional electric expansion plate is fixedly connected with two transverse plates through a vertical post in a bilateral symmetry mode, the front end face and the rear end face of each transverse plate are fixedly connected with the fan-shaped disc, the installation shaft is jointly connected between the two fan-shaped discs which are adjacent in the front-rear mode in a rotating mode, the outer surface wall of the installation shaft is fixedly connected with the two cross rod frames in the axis direction of the installation shaft, the rod ends of the two cross rod frames which are adjacent in the front-rear mode are jointly connected with the cutting cutter shaft in a rotating mode, and the diameter sizes of the cutting cutter shafts are different.
Further, the drive assembly includes toper post, spring flexible slide bar, arc extrusion piece, fan-shaped lug and fan-shaped extrusion piece, extrusion post lower extreme fixedly connected with toper post, and the toper post is the back taper shape, equal fixedly connected with U-shaped frame in below of every logical groove of terminal surface just is located under the annular mounting plate, the common fixedly connected with spring telescopic link of U-shaped frame horizontal section up end and toper post lower extreme, the terminal surface is through the corresponding spring flexible slide bar of ring circumference equidistance sliding connection a plurality of and toper post under the annular mounting plate, and the one end fixedly connected with that the spring flexible slide bar is close to the toper post with toper post matched with arc extrusion piece, the one end fixedly connected with fan-shaped lug of arc extrusion piece is kept away from to spring flexible slide bar, the support plate seat up end is through the fan-shaped extrusion piece that pillar bilateral symmetry fixedly connected with two are used for extrudeing fan-shaped lug removal.
Further, an adjusting gear ring is fixedly connected to the upper portion of the outer surface wall of the cylinder, two first driving motors are symmetrically and fixedly connected to the lower end face of the transverse section of the n-shaped frame through the action of a fixing rod, and adjusting gears meshed with the adjusting gear ring are fixedly connected to output shafts of the first driving motors.
Furthermore, the annular mounting plate upper end face is fixedly connected with an annular supporting plate outside the cylinder.
Further, be located two-way electric expansion plate rear fan-shaped dish side terminal surface fixedly connected with second driving motor, second driving motor's output shaft passes through spring telescopic column fixedly connected with prism cover, cutting arbor rear end fixedly connected with and prism cover matched with prism round pin, installation axle front end fixedly connected with commentaries on classics piece, installation axle outer wall front portion fixedly connected with rectangle piece, the equal fixedly connected with spacing hole of side terminal surface of rectangle piece, be located two-way electric expansion plate front portion fan-shaped dish front end surface fixedly connected with square block, square block lower terminal surface passes through spring telescopic ejector pin fixedly connected with and spacing hole matched with spacing post.
Further, the collecting box is fixedly connected with the upper end face of the supporting plate seat and is located below the circle center of the annular mounting disc, the collecting bucket is fixedly connected with the upper end face of the collecting box, a plurality of baffles are fixedly connected between the front cavity wall and the rear cavity wall of the inner cavity of the collecting box at equal intervals, two rows of baffles are arranged left and right and distributed in a staggered state, and two blowers are fixedly connected with the lower end face of the transverse section of the n-shaped frame through diagonal rods in a bilateral symmetry mode.
Further, two transfer mechanisms are symmetrically installed around the upper end face of the support plate seat, two transfer mechanisms are respectively located right ahead and right behind the annular mounting plate, each transfer mechanism comprises a Y-shaped frame, a rotating rod, a C-shaped frame, an L-shaped plate and an electric sucking disc, the Y-shaped frames are fixedly connected to the upper end face of the support plate seat, the rotating rods are rotationally connected to the upper parts of the Y-shaped frames, one ends of the rotating rods, far away from the Y-shaped frames, of the rotating rods are fixedly connected with the C-shaped frames, the left and right symmetrically rotating parts of the inner side walls of the C-shaped frames are connected with two L-shaped plates, the lower end faces of the transverse sections of the L-shaped plates are fixedly connected with the electric sucking discs, and the upper parts of the side end faces of the Y-shaped frames are fixedly connected with a third driving motor, and the output shafts of the third driving motor and the rotating parts of the rotating rods are fixedly connected.
Further, two placing mechanisms are symmetrically installed around the upper end face of the supporting plate seat, each placing mechanism comprises a placing plate, a sliding rod, a placing rod and an electric telescopic pushing rod, two mounting plates are symmetrically and fixedly connected right in front of and right behind the annular mounting plate on the upper end face of the supporting plate seat, two sliding rods are fixedly connected between the mounting plates in a transverse direction, the placing plates are fixedly connected with the outer parts of the sliding rods in a sliding mode, two placing rods are symmetrically and fixedly connected with the upper end face of each placing plate, a protruding plate is fixedly connected to the right part of the lower end face of each placing plate, and an electric telescopic pushing rod is fixedly connected to the side end faces of the protruding plate and the side end faces of the mounting plates in a common mode.
Further, the outer surface wall of the second mounting ring is fixedly connected with a driving gear ring, the outer surface wall of the first mounting ring is fixedly connected with a driving motor, and an output shaft of the driving motor is fixedly connected with a driving gear meshed with the driving gear ring.
The novel cutting tool has the beneficial effects that (1) the fan-shaped disc, the mounting shaft, the cross rod frame and the plurality of cutting tool shafts with different diameter sizes arranged outside the cross rod frame are matched with each other, and the cutting tool shafts with proper specifications are selected by rotating the mounting shaft according to requirements to be exposed from the fan-shaped disc, so that gears with different specifications can be cut out, the novel cutting tool is wide in application range, simple in adjustment and replacement operation and capable of improving turning forming efficiency.
(2) The two adjustable cutting mechanisms are matched with each other, so that cutting work can be performed on two gear blanks simultaneously, and the gear forming efficiency is improved.
(3) The automatic clamping device comprises a clamping mechanism, a cylinder, a spring telescopic jack post, an arc-shaped top plate, a reset spring, an extrusion column and a driving assembly, wherein the cylinder, the spring telescopic jack post, the arc-shaped top plate, the reset spring, the extrusion column and the driving assembly are mutually matched, when a gear blank is sleeved outside the clamping mechanism and driven by the clamping mechanism to move to the lower side of the adjustable cutting mechanism, the driving assembly pushes the extrusion column to move, and the extrusion column further pushes the spring telescopic jack post to move so that the arc-shaped top plate expands outwards, so that automatic clamping and fixing of the gear blank can be realized.
(4) Through transporting mechanism and placing mechanism mutually support, can be when fixture removes the position to transporting mechanism, transport mechanism takes off the gear after finishing processing from fixture and automatic move to placing mechanism on, perhaps will wait to process gear blank take off from placing mechanism and place on fixture automatically to realize gear blank's automation and get and put, improve machining efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of the structure of the annular mounting plate of the present invention from the bottom view.
Fig. 3 is a schematic view of the mounting structure of the clamping mechanism of the present invention.
Fig. 4 is a schematic diagram of a detachment structure of the clamping mechanism of the present invention.
Fig. 5 is a schematic view of the installation structure of the transfer mechanism of the present invention.
Fig. 6 is a schematic view of the mounting structure of the adjustable cutting mechanism of the present invention.
FIG. 7 is a schematic view of an adjustable cutting mechanism according to the present invention.
Fig. 8 is a schematic view of the rear view angle structure of the adjustable cutting mechanism of the present invention.
FIG. 9 is a schematic cross-sectional view of the collecting tank of the present invention.
In the figure: 1. a pallet seat; 2. a first mounting ring; 3. a second mounting ring; 4. an annular mounting plate; 5. a clamping mechanism; 51. a cylinder; 52. a spring telescoping jack post; 53. an arc-shaped top plate; 54. a return spring; 55. an extrusion column; 56. a drive assembly; 561. a tapered column; 562. a spring telescopic slide bar; 563. arc extrusion blocks; 564. a fan-shaped protruding block; 565. a fan-shaped extrusion block; 6. an n-shaped frame; 7. an electric telescopic rod; 8. a bidirectional electric expansion plate; 9. an adjustable cutting mechanism; 91. a fan-shaped disc; 92. a mounting shaft; 93. a cross bar frame; 94. cutting a cutter shaft; 10. a U-shaped frame; 11. a spring telescoping rod; 12. adjusting the gear ring; 13. a first driving motor; 14. an adjusting gear; 15. a second driving motor; 16. a spring telescoping column; 17. a prismatic sleeve; 18. prismatic pins; 19. rectangular blocks; 20. a limiting hole; 21. a spring telescopic ejector rod; 22. a limit column; 23. a collection box; 24. a collection bucket; 25. a baffle; 26. a blower; 27. a transfer mechanism; 271. a Y-shaped frame; 272. a rotating lever; 273. a C-shaped frame; 274. an L-shaped plate; 275. an electric suction cup; 276. a third driving motor; 28. a placement mechanism; 281. placing a plate; 282. a slide bar; 283. placing a rod; 284. an electric telescopic push rod; 29. driving the gear ring; 30. the motor is driven.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the present invention provides a technical solution: the utility model provides a wind power generation equipment drive assembly forming device, including layer board seat 1, layer board seat 1 up end passes through the first collar 2 of montant fixedly connected with, first collar 2 up end rotates and is connected with second collar 3, second collar 3 extexine fixedly connected with drive ring gear 29, first collar 2 extexine fixedly connected with drive motor 30, drive motor 30's output shaft fixedly connected with and drive ring gear 29 engaged with drive gear, second collar 3 up end passes through connecting rod fixedly connected with annular mounting dish 4, a plurality of clamping mechanism 5 that are used for the centre gripping to the gear blank spacing are installed to annular mounting dish 4 up end circumference equidistance, layer board seat 1 up end fixedly connected with n shape frame 6, n shape frame 6 transverse segment lower extreme face passes through electric telescopic handle 7 fixedly connected with two-way electric telescopic handle 8, two adjustable cutting mechanism 9 are passed through to two symmetrical fixedly connected with about the support plate seat 1 up end, two transfer mechanism 27 are installed to the symmetry around the layer board seat 1 up end, two placement mechanism 28 are installed to the symmetry around the layer board seat 1 up end.
Referring to fig. 2, 3 and 4, in this embodiment, the clamping mechanism 5 includes a cylinder 51, a spring telescopic jack-up column 52, an arc-shaped top plate 53, a return spring 54 and an extrusion column 55, the circumference of the upper end surface of the annular mounting plate 4 is equidistantly connected with a plurality of cylinders 51, through slots communicated with the cylinder 51 are formed below the inner cavity of the cylinder 51 on the upper end surface of the annular mounting plate 4, a plurality of spring telescopic jack-up columns 52 are equidistantly slidingly connected with the circumference of the outer surface wall of the cylinder 51, a plurality of rows of spring telescopic jack-up columns 52 are axially arranged along the cylinder 51, one end of the spring telescopic jack-up column 52 far away from the cylinder 51 is fixedly connected with the arc-shaped top plate 53, the inner surface wall of the arc-shaped top plate 53 and the outer surface wall of the cylinder 51 are fixedly connected with the return spring 54 together, the return spring 54 is sleeved outside the spring telescopic jack-up column 52, the inner cavity of the cylinder 51 is slidingly connected with the extrusion column 55 for extruding the spring telescopic jack-up column 52, the upper portion of the extrusion column 55 is conical, a plurality of positioning slots are equidistantly formed on the circumference of the inner cavity wall of the cylinder 51, a plurality of positioning slide bars matched with the positioning slots are equidistantly fixedly connected with the circumference of the outer surface wall of the extrusion column 55, and the lower end of the extrusion column 55 is provided with a driving assembly 56;
referring to fig. 2, fig. 4 and fig. 6, the driving assembly 56 includes a conical column 561, a spring telescopic slide rod 562, an arc extrusion block 563, a fan-shaped bump 564 and a fan-shaped extrusion block 565, the lower end of the extrusion column 55 is fixedly connected with the conical column 561, the conical column 561 is in an inverted cone shape, the lower end surface of the annular mounting plate 4 is fixedly connected with a U-shaped frame 10 below each through slot, the upper end surface of the transverse section of the U-shaped frame 10 and the lower end of the conical column 561 are fixedly connected with a spring telescopic rod 11 together, the lower end surface of the annular mounting plate 4 is fixedly connected with a plurality of spring telescopic slide rods 562 corresponding to the conical column 561 through circular circumference equidistant sliding connection, one end of the spring telescopic slide rod 562 close to the conical column 561 is fixedly connected with an arc extrusion block 564 matched with the conical column 561, one end of the spring telescopic slide rod 562 far away from the arc extrusion block 561 is fixedly connected with the fan-shaped bump 564, the upper end surface of the support plate seat 1 is fixedly connected with two fan-shaped extrusion blocks used for extruding the fan-shaped bump movement through a support post left-right symmetry, the upper end surface of the cylinder 51 is fixedly connected with an adjusting gear ring 12, the lower end surface of the transverse section of the n-shaped frame 6 is fixedly connected with a motor 13 through a motor fixedly connected with a first adjusting gear 13, and the upper end surface of the outer surface of the cylinder 51 is fixedly connected with the first adjusting gear 13 and the outer surface of the adjusting gear 13 is fixedly connected with the adjusting gear 13.
Placing the gear blank to be processed in the placing mechanism 28, then starting the driving motor 30 to drive the driving gear to rotate, driving the driving gear to drive the second mounting ring 3 to rotate through the driving gear ring 29, then driving the annular mounting disc 4 to rotate, when the annular mounting disc 4 drives the clamping mechanism 5 to move below the transferring mechanism 27, at the moment, driving the driving motor 30 to stop running, starting the transferring mechanism 27 to move the gear blank in the placing mechanism 28 to the clamping mechanism 5, then starting the driving motor 30 again to drive the annular mounting disc 4 to rotate, driving the clamping mechanism 5 sleeved with the gear blank by the annular mounting disc 4 to rotate, when the sector protrusions 564 rotate to mutually collide with the sector extrusion blocks 565, the sector extrusion blocks 565 extrude the sector protrusions 564 to move towards the circle center of the annular mounting disc 4, the fan-shaped convex block 564 drives the arc extrusion block 563 to move through the spring telescopic sliding rod 562, the arc extrusion block 563 extrudes the conical column 561 to move, the conical column 561 moves upwards in the process of extruding the conical column 561 because the conical column 561 is in an inverted conical shape, the spring telescopic rod 11 is stretched at the moment, the conical column 561 moves upwards to drive the extrusion column 55 to ascend, and the extrusion column 55 moves outwards because the upper part of the extrusion column 55 is in a conical shape, the spring telescopic jacking column 52 drives the arc roof 53 to expand outwards to tightly prop against the inner wall of the gear blank, automatic clamping and fixing of the gear blank are completed, the driving motor 30 stops running again, and meanwhile, the adjusting gear 14 and the adjusting gear ring 12 are meshed with each other.
Referring to fig. 6, 7 and 8, in this embodiment, the adjustable cutting mechanism 9 includes a fan-shaped disc 91, a mounting shaft 92, a cross rod frame 93 and a cutting cutter shaft 94, the lower end surface of the bi-directional electric expansion plate 8 is fixedly connected with two cross plates through a vertical post, the front end surface and the rear end surface of the cross plates are fixedly connected with the fan-shaped disc 91, the mounting shaft 92 is jointly and rotatably connected between the front and rear adjacent two fan-shaped discs 91, the outer surface wall of the mounting shaft 92 is fixedly connected with two cross rod frames 93 along the axial direction of the mounting shaft, the rod ends of the front and rear adjacent two cross rod frames 93 are jointly and rotatably connected with the cutting cutter shaft 94, the diameter size of each cutting cutter shaft 94 is different, the side end surface of the fan-shaped disc 91 positioned behind the bi-directional electric expansion plate 8 is fixedly connected with a second driving motor 15, the output shaft of the second driving motor 15 is fixedly connected with a prism sleeve 17 through a spring expansion post 16, the rear end of the cutting cutter shaft 94 is fixedly connected with a prism pin 18 matched with the prism sleeve 17, the front end of the mounting shaft 92 is fixedly connected with a rotating block, the front end surface of the mounting shaft 92 is fixedly connected with a rectangular block 19, the front end surface of the rectangular block 19 is fixedly connected with a square end surface of the square expansion plate 20, and the front end surface of the square expansion plate 20 is fixedly connected with the square end surface of the square expansion plate 20 through a square expansion plate 20.
The spring telescopic ejector rod 21 is manually lifted upwards to drive the limit post 22 to lift and separate from the limit hole 20, the prism sleeve 17 is then pulled backwards to separate from the outside of the prism pin 18, then the mounting shaft 92 is rotated, the cutting cutter shaft 94 with proper specifications is selected, then the prism pin 18 and the prism sleeve 17 at the rear part of the selected cutting cutter shaft 94 are aligned, then the prism sleeve 17 is loosened, the spring telescopic ejector rod 16 pushes the prism sleeve 17 to move forwards and sleeve on the prism pin 18, then the spring telescopic ejector rod 21 is loosened, the spring telescopic ejector rod 21 drives the limit post 22 to descend and insert into the limit hole 20, the limit of the mounting shaft 92 is completed, the proper cutting cutter shaft 94 can be selected according to the specifications of a gear blank to be cut, the adjustment operation is simple and convenient, the application range is wide, then the electric telescopic rod 7 is controlled to extend and drive the bidirectional electric telescopic plate 8 to descend, then the distance between the two adjustable cutting mechanisms 9 is adjusted according to the diameter size of the gear blank to be processed, after the adjustment, the electric telescopic rod 7 drives the adjustable cutting mechanism 9 to move forwards and backwards, and forwards, the second motor 15 is driven by the electric telescopic rod 7 to drive the second motor to rotate, the second motor is driven by the square sleeve 17 to rotate, the gear blank 14 is driven by the diameter of the adjustable cutter shaft 14 to rotate, and the gear shaft is driven by the second motor 14 to rotate, the gear sleeve 14 is driven by the gear shaft to rotate, and the gear sleeve 14 is driven by the adjusting mechanism to rotate, and the gear shaft is driven by the gear shaft to rotate, and the gear 13 is adjusted, and the gear 13 to rotate, and the gear shafts is adjusted, and the gear 14 is simultaneously, and the gear 14 is driven by and the gear 13 is adjusted to rotate and is rotated and the speed and is rotated, and the speed.
Referring to fig. 6 and 9, in the present embodiment, a collecting box 23 is fixedly connected to an upper end surface of the pallet seat 1 and located below a center of the ring-shaped mounting plate 4, a collecting bucket 24 is fixedly connected to an upper end surface of the collecting box 23, a plurality of baffles 25 are fixedly connected between a front cavity wall and a rear cavity wall of an inner cavity of the collecting box 23 at equal intervals, two rows of baffles 25 are arranged left and right and distributed in a staggered state, and two blowers 26 are fixedly connected to a lower end surface of a transverse section of the n-shaped frame 6 through diagonal rods in a bilateral symmetry manner. In the process of cutting the gear blank by the cutting knife shaft 94, the blower 26 is started to blow the scraps generated on the upper part of the gear into the collecting hopper 24 and then fall into the collecting box 23, and the scraps can be prevented from flying through the two rows of baffles 25 which are distributed in the collecting box 23 in a staggered manner, so that the scraps are collected in the cutting process.
Referring to fig. 5, in this embodiment, two transfer mechanisms 27 are symmetrically installed on the front and rear sides of the upper end surface of the pallet seat 1, the two transfer mechanisms 27 are respectively located right in front of and right behind the annular mounting plate 4, the transfer mechanisms 27 include a Y-shaped frame 271, a rotating rod 272, a C-shaped frame 273, an L-shaped plate 274 and an electric suction cup 275, the Y-shaped frame 271 is fixedly connected to the upper end surface of the pallet seat 1, the rotating rod 272 is rotatably connected to the upper portion of the Y-shaped frame 271, one end of the rotating rod 272 far away from the Y-shaped frame 271 is fixedly connected to the C-shaped frame 273, two L-shaped plates 274 are symmetrically rotatably connected to the left and right sides of the inner side wall of the C-shaped frame 273, the lower end surfaces of the transverse sections of the L-shaped plate 274 are fixedly connected to the electric suction cup 275, the upper portion of the side end surfaces of the Y-shaped frame 271 is fixedly connected to a third driving motor 276, and the output shaft of the third driving motor 276 is fixedly connected to the rotation position of the rotating rod 272.
Referring to fig. 5, two placement mechanisms 28 are symmetrically installed on the front and back of the upper end face of the pallet seat 1, each placement mechanism 28 comprises a placement plate 281, a sliding rod 282, a placement rod 283 and an electric telescopic push rod 284, two mounting plates are symmetrically and fixedly connected right in front of and right behind the annular mounting plate 4 on the upper end face of the pallet seat 1, a sliding rod 282 is fixedly connected between the two transversely adjacent mounting plates together, the placement plate 281 is slidably connected to the outer portion of the sliding rod 282, two placement rods 283 are symmetrically and fixedly connected to the upper end face of the placement plate 281, a convex plate is fixedly connected to the right portion of the lower end face of the placement plate 281, and the electric telescopic push rod 284 is fixedly connected to the side end face of the convex plate and the side end face of the mounting plate together.
When the gear blank is cut, firstly, the gear blank to be processed is sleeved outside the placing rod 283 at the right part of the placing plate 281 in sequence, when the clamping mechanism 5 moves to the lower position of the transferring mechanism 27, the electric telescopic push rod 284 is controlled to extend to drive the placing plate 281 to move leftwards, so that the placing rod 283 sleeved with the gear blank and the clamping mechanism 5 in the front-back direction are positioned on the same plane, then the third driving motor 276 is started to drive the rotating rod 272 to rotate, the rotating rod 272 drives the C-shaped frame 273 to rotate, the C-shaped frame 273 drives the electric sucking disc 275 to rotate through the L-shaped plate 274, the center of gravity is deviated downwards because the electric sucking disc 275 is positioned below the transverse section of the L-shaped rod, the lower end face of the electric sucking disc 275 is always in a state parallel to the horizontal direction in the process that the rotating rod 272 drives the C-shaped frame 273 to rotate, when the C-shaped frame 273 rotates to the position of the gear blank and the lower part of the electric sucking disc 275 is attached to the upper end face of the gear blank, the electric sucking disc 275 is started to suck the gear blank and drive the gear blank to be movably sleeved outside the clamping mechanism 5, when the gear blank is machined, the clamping mechanism 5 drives the machined gear to move to the position right below the transferring mechanism 27, the electric telescopic push rod 284 is started to drive the placing plate 281 to move rightwards, the placing rod 283 at the left part of the placing plate 281 and the clamping mechanism 5 in the front-rear direction at the moment are positioned on the same plane, then the third driving motor 276 is started to drive the rotating rod 272 to rotate, the rotating rod 272 drives the C-shaped frame 273 to rotate, the position of the electric sucking disc 275 is regulated, the lower end face of the electric sucking disc 275 is attached to the upper end face of the gear, the electric sucking disc 275 is started to suck the gear, then, the third driving motor 276 drives the C-shaped frame 273 to turn over and drives the gear sleeve to be arranged on the placing rod 283 at the left part of the placing plate 281, so that automatic picking and placing of the gear before and after the gear is processed is completed.
When the automatic gear taking and placing device works, firstly, gear blanks to be processed are placed on a placing rod 283 positioned at the right part of a placing plate 281 in sequence, then, a driving motor 30 is started to drive an annular mounting plate 4 to rotate, when the annular mounting plate 4 drives a clamping mechanism 5 to move and a transfer mechanism 27 in the front-back direction is positioned on the same plane, the driving motor 30 is operated simultaneously, the transfer mechanism 27 is started to move the gear blanks to the clamping mechanism 5, then, the driving motor 30 is started again to drive the annular mounting plate 4 to rotate, the annular mounting plate 4 drives the clamping mechanism 5 sleeved with the gear blanks to rotate ninety degrees and stop again, at the moment, a proper cutting cutter shaft 94 is selected according to the required processing size, the time for replacing cutters of different specifications is saved, the application range is wide, then, two adjustable cutting mechanisms 9 are matched with each other, the cutting processing can be carried out on two gear blanks simultaneously, the processing efficiency is improved, the chips generated during cutting are blown into a collecting box 23 through a starting blower 26, after the final processing is finished, the driving motor 30 is started again to drive the annular mounting plate 4 to rotate ninety degrees, and then, the transfer mechanism 27 is started to automatically carry the processed gears to be completed to the placing mechanism 28, and the gears are taken and placed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a wind power generation equipment drive assembly forming device, includes layer board seat (1), its characterized in that: the novel gear blank cutting machine comprises a support plate seat (1), a first mounting ring (2) is fixedly connected to the upper end face of the support plate seat (1) through a vertical rod, a second mounting ring (3) is rotationally connected to the upper end face of the first mounting ring (2), an annular mounting plate (4) is fixedly connected to the upper end face of the second mounting ring (3) through a connecting rod, a plurality of clamping mechanisms (5) for clamping and limiting a gear blank are equidistantly arranged on the circumference of the upper end face of the annular mounting plate (4), an n-shaped frame (6) is fixedly connected to the upper end face of the support plate seat (1), a bidirectional electric telescopic plate (8) is fixedly connected to the lower end face of a transverse section of the n-shaped frame (6) through an electric telescopic rod (7), and two adjustable cutting mechanisms (9) are symmetrically and horizontally connected to the lower end face of the bidirectional electric telescopic plate (8) through a vertical post;
the clamping mechanism (5) comprises a cylinder (51), a spring telescopic jacking column (52), an arc-shaped top plate (53), a reset spring (54) and an extrusion column (55), wherein a plurality of cylinders (51) are connected to the circumference of the upper end face of the annular mounting plate (4) in an equidistant rotating mode, through grooves communicated with the cylinders (51) are formed in the lower portion of the inner cavity of the cylinders (51) on the upper end face of the annular mounting plate (4), a plurality of spring telescopic jacking columns (52) are connected to the circumference of the outer surface of the cylinders (51) in an equidistant sliding mode, a plurality of rows of spring telescopic jacking columns (52) are axially arranged along the cylinders (51), one end, far away from the cylinders (51), of each spring telescopic jacking column (52) is fixedly connected with the arc-shaped top plate (53), reset springs (54) are fixedly connected to the inner surface wall of each arc-shaped top plate (53) and the outer surface wall of the cylinders (51), the reset springs (54) are sleeved outside the spring telescopic jacking columns (52), extrusion columns (55) which are used for extruding the cylinders (52) are connected to extend out in a sliding mode in the inner cavity of the cylinders (51), the conical shape is formed, a plurality of positioning strips are connected to the circumference of the outer surface of the cylinders (51) in a fixed mode, the positioning strips are matched with the positioning strips in a fixed mode, a driving component (56) is arranged at the lower end of the extrusion column (55);
the adjustable cutting mechanism (9) comprises a fan-shaped disc (91), a mounting shaft (92), a cross rod frame (93) and a cutting cutter shaft (94), wherein the lower end face of the bidirectional electric expansion plate (8) is fixedly connected with two transverse plates through a vertical column in a bilateral symmetry mode, the front end face and the rear end face of each transverse plate are fixedly connected with the fan-shaped disc (91), the mounting shaft (92) is jointly connected between the two front and rear adjacent fan-shaped discs (91) in a rotating mode, the outer surface wall of the mounting shaft (92) is fixedly connected with the two cross rod frames (93) along the axis direction of the mounting shaft, the rod ends of the front and rear adjacent cross rod frames (93) are jointly connected with the cutting cutter shaft (94) in a rotating mode, and the diameter sizes of all the cutting cutter shafts (94) are different.
2. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: the driving assembly (56) comprises a conical column (561), a spring telescopic slide rod (562), an arc extrusion block (563), fan-shaped protruding blocks (564) and fan-shaped extrusion blocks (565), the lower end of the extrusion column (55) is fixedly connected with the conical column (561), the conical column (561) is in an inverted cone shape, the lower end face of the annular mounting disc (4) is located below each through groove, the U-shaped frame (10) is fixedly connected with the U-shaped frame (10) in the lower end, the upper end face of the transverse section of the U-shaped frame (10) and the lower end of the conical column (561) are fixedly connected with the spring telescopic rod (11), the lower end face of the annular mounting disc (4) is fixedly connected with a plurality of spring telescopic slide rods (562) corresponding to the conical column (561) through circular ring circumference equidistance sliding, the spring telescopic slide rods (562) are close to the arc extrusion blocks (563) matched with the conical column (561), one end of the spring telescopic slide rods (562) far away from the arc extrusion blocks (563) is fixedly connected with the fan-shaped protruding blocks (565), and the upper end face of the U-shaped frame (564) is fixedly connected with the fan-shaped protruding blocks (564) through the support post (564), and the fan-shaped supporting plates (564) are symmetrically and move two fan-shaped supporting plates (564) through the support plates) which are symmetrically connected with the fan-shaped extrusion blocks (564).
3. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: an adjusting gear ring (12) is fixedly connected to the upper portion of the outer surface wall of the cylinder (51), two first driving motors (13) are symmetrically and fixedly connected to the lower end face of the transverse section of the n-shaped frame (6) through the action of a fixing rod, and adjusting gears (14) meshed with the adjusting gear ring (12) are fixedly connected to output shafts of the first driving motors (13).
4. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: the annular mounting plate (4) is fixedly connected with an annular supporting plate on the upper end face of the cylinder (51).
5. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: the novel bidirectional electric telescopic device is characterized in that a second driving motor (15) is fixedly connected to the side end face of a fan-shaped disc (91) located behind the bidirectional electric telescopic device (8), a prismatic sleeve (17) is fixedly connected to an output shaft of the second driving motor (15) through a spring telescopic column (16), a prismatic pin (18) matched with the prismatic sleeve (17) is fixedly connected to the rear end of a cutting cutter shaft (94), a rotating block is fixedly connected to the front end of a mounting shaft (92), a rectangular block (19) is fixedly connected to the front portion of the outer surface wall of the mounting shaft (92), a limiting hole (20) is fixedly connected to the side end face of the rectangular block (19), a square block is fixedly connected to the front end face of the fan-shaped disc (91) located in the front of the bidirectional electric telescopic device (8), and a limiting column (22) matched with the limiting hole (20) is fixedly connected to the lower end face of the square block through a spring telescopic ejector rod (21).
6. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: the novel air conditioner is characterized in that the collecting box (23) is fixedly connected to the upper end face of the supporting plate seat (1) and located below the circle center of the annular mounting disc (4), the collecting hopper (24) is fixedly connected to the upper end face of the collecting box (23), a plurality of baffles (25) are fixedly connected between the front cavity wall and the rear cavity wall of the inner cavity of the collecting box (23) at equal intervals, two rows of baffles (25) are arranged left and right and distributed in a staggered state, and two blowers (26) are symmetrically and fixedly connected to the lower end face of the transverse section of the n-shaped frame (6) through diagonal rods.
7. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: two transfer mechanisms (27) are symmetrically installed around the upper end face of the support plate seat (1), two transfer mechanisms (27) are respectively located right ahead and right behind the annular mounting plate (4), each transfer mechanism (27) comprises a Y-shaped frame (271), a rotating rod (272), a C-shaped frame (273), an L-shaped plate (274) and an electric sucking disc (275), the Y-shaped frames (271) are fixedly connected to the upper end face of the support plate seat (1), the rotating rods (272) are rotatably connected to the upper portions of the Y-shaped frames (271), one ends, far away from the Y-shaped frames (271), of the rotating rods (272) are fixedly connected with the C-shaped frames (273), the left and right symmetrical rotation of the inner side walls of the C-shaped frames (273) is connected with two L-shaped plates (274), the lower end faces of the transverse sections of the L-shaped plates (274) are fixedly connected with the electric sucking discs (275), the upper portions of the side end faces of the Y-shaped frames (271) are fixedly connected with third driving motors (276), and the rotation positions of the output shafts of the third driving motors (276) and the rotating rods (272) are fixedly connected.
8. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: two placing mechanisms (28) are symmetrically installed around the upper end face of the supporting plate seat (1), each placing mechanism (28) comprises a placing plate (281), a sliding rod (282), a placing rod (283) and an electric telescopic push rod (284), two mounting plates are symmetrically and fixedly connected right in front of and right behind the upper end face of the supporting plate seat (1) and are transversely adjacent, the sliding rods (282) are fixedly connected between the two mounting plates in a mutually-sliding mode, the sliding rods (282) are externally and slidably connected with the placing plates (281), the two placing rods (283) are symmetrically and fixedly connected with the upper end face of each placing plate (281), a convex plate is fixedly connected to the right portion of the lower end face of each placing plate (281), and the electric telescopic push rod (284) is fixedly connected to the side end face of each convex plate and the side end face of each mounting plate.
9. A wind power plant drive assembly molding apparatus as defined in claim 1, wherein: the outer surface wall of the second mounting ring (3) is fixedly connected with a driving gear ring (29), the outer surface wall of the first mounting ring (2) is fixedly connected with a driving motor (30), and an output shaft of the driving motor (30) is fixedly connected with a driving gear meshed with the driving gear ring (29).
CN202210152715.3A 2022-02-18 2022-02-18 Forming device for driving assembly of wind power generation equipment Active CN114535719B (en)

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GB536997A (en) * 1939-03-16 1941-06-04 Fellows Gear Shaper Co Generative gear cutting machines
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CN105436533A (en) * 2014-09-27 2016-03-30 东莞市石西智能机器制造有限公司 Molding cutter, method for machining workpieces and molding equipment
CN113351945A (en) * 2021-05-14 2021-09-07 温州职业技术学院 Machining device of screw production all-in-one machine

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GB212862A (en) * 1923-03-14 1924-08-11 Gleason Works Improvements in or relating to machines for cutting gear wheels or the like
GB536997A (en) * 1939-03-16 1941-06-04 Fellows Gear Shaper Co Generative gear cutting machines
GB692344A (en) * 1948-03-24 1953-06-03 Fellows Gear Shaper Co Machine for shaping gears
US3464312A (en) * 1966-08-05 1969-09-02 Yutaka Seimitsu Kogyo Ltd Gear cutting machine for generating hypoid gears
US4280264A (en) * 1979-05-09 1981-07-28 Negrich Sr George Method for fabricating large diameter gears, gear-blanks and the like
JPS63156617A (en) * 1986-12-17 1988-06-29 Komatsu Ltd Manufacture of throwaway gear hob
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