CN110900202A - Copper pipe integrated into one piece machine - Google Patents
Copper pipe integrated into one piece machine Download PDFInfo
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- CN110900202A CN110900202A CN201911302306.1A CN201911302306A CN110900202A CN 110900202 A CN110900202 A CN 110900202A CN 201911302306 A CN201911302306 A CN 201911302306A CN 110900202 A CN110900202 A CN 110900202A
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- electric telescopic
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- telescopic rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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Abstract
The invention discloses an integrated copper pipe forming machine in the technical field of integrated copper pipe forming machines, wherein an electric cabinet is fixedly assembled on the front side wall of a protection plate on the front side, a first Hall sensor is fixedly assembled on the outer wall of a first stepping motor, a cutter is movably assembled on the protection box, a second stepping motor is fixedly arranged at the center of the top of a waste material box, a reduction gearbox is fixedly assembled at the output end of the second stepping motor, the output end of the reduction gearbox penetrates through a support table and is fixedly assembled with a workbench, a second Hall sensor is fixedly assembled on the outer wall of the output end of the reduction gearbox, a power box is fixedly arranged on the left front side of the top of the support table, a manipulator is fixedly assembled at the top of the power box, a first station and a second station are respectively arranged on the front side and the back side of the top of the workbench, so, the device can continuously work, has high automation degree, does not need manual control, and has higher processing efficiency.
Description
Technical Field
The invention relates to the technical field of copper pipe integrated forming machines, in particular to a copper pipe integrated forming machine.
Background
The existing copper pipe forming step comprises the steps of smelting, stretching after smelting, stretching into a long strip shape, cutting a long strip into a plurality of cylindrical copper blocks with the same size, wherein each process on the existing processing device needs to be operated by a specially-assigned person, the automation degree is low, the material turnover quantity is large, the production cost is high, the processing quality is greatly influenced by human factors, the utilization rate of raw materials is not high, the processing consistency is poor, the alignment degree of the copper blocks during cutting is not high, defective products with overlarge length or insufficient length are easy to appear, the production efficiency is low, a processing device for integrally forming a finished copper pipe from a copper pipe to a finished copper pipe is lacked, and therefore, the copper pipe integral forming machine is provided.
Disclosure of Invention
The invention aims to provide an integrated copper pipe forming machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a copper pipe integrated forming machine comprises four groups of support columns which are arranged in parallel, wherein a driven roller is movably assembled between the tops of two groups of the support columns on the right side, a drive roller is movably assembled between the tops of two groups of the support columns on the left side, a conveyor belt is assembled on the outer walls of the drive roller and the driven roller, a first stepping motor is fixedly assembled on the outer wall of the support column on the front side, the output end of the first stepping motor is fixedly assembled with the drive roller, a protection plate is fixedly assembled on the tops of two groups of the support columns on the front side and the two groups of the support columns on the rear side, a pipe body is assembled on the conveyor belt, an electric cabinet is fixedly assembled on the front side wall of the protection plate on the front side, a first Hall sensor is fixedly assembled on the outer wall of the first stepping motor, and a first electric telescopic rod and a second, the output ends of the first electric telescopic rod and the second electric telescopic rod are respectively fixedly provided with a guide seat and a limiting cylinder which are matched with the pipe body, the left side of the second electric telescopic rod is provided with a third electric telescopic rod which is fixed on the rear side wall of the front and rear protection plates, the output end of the third electric telescopic rod is fixedly provided with a protection box, the protection box is movably provided with a cutter, the right sides of two groups of the pillars on the right side are provided with a waste bin, the four corners of the top of the waste bin are respectively and fixedly provided with an upright post, the top ends of the four groups of upright posts are fixedly provided with support tables which are matched with the two groups of protection plates, the top of each support table is fixedly provided with a workbench, the center of the top of the workbench is fixedly provided with a baffle plate, the center of the top of the, the output end of the reduction gearbox penetrates through the support table and then is fixedly assembled with the workbench, a second Hall sensor is fixedly assembled on the outer wall of the output end of the reduction gearbox, a power box is fixedly arranged on the left front side of the top of the support table, a manipulator is fixedly assembled on the top of the power box, and a first station and a second station are respectively arranged on the front side and the rear side of the top of the workbench.
Preferably, the first station comprises a first station hole arranged on the front side of the top of the workbench, a third stepping motor is fixedly assembled at the center of the inner bottom of the first station hole, a polishing disc is fixedly assembled at the output end of the third stepping motor, and chip guide channels are formed in the left side and the right side of the inner bottom of the second station hole.
Preferably, both sides around the baffle are seted up to first station and second station symmetry, the second station is including seting up the second station hole at workstation top rear side, and the downthehole bottom center department fixed mounting of second station has fourth electric telescopic handle, fourth electric telescopic handle's top fixed mounting has the bearing board, the top center department fixed mounting of bearing board has the flaring ware, and the downthehole wall left and right sides of second station all fixed mounting has fifth electric telescopic handle, and is two sets of fifth electric telescopic handle's relative one end is all fixed mounting has spacing dish.
Preferably, the first hall sensor and the second hall sensor are electrically connected with an electric cabinet, and the electric cabinet is electrically connected with a first stepping motor, a first electric telescopic rod, a second electric telescopic rod, a third electric telescopic rod, a second stepping motor, a power box, a third stepping motor, a fourth electric telescopic rod and a fifth electric telescopic rod respectively.
Preferably, the holding tank has all been seted up to the second station downthehole wall left and right sides of second station, and is two sets of fifth electric telescopic handle is fixed assembly respectively in two sets of holding tanks, and two sets of all set up the spacing groove with body outer wall radian looks adaptation on the relative one side lateral wall of spacing dish.
Preferably, an opening groove matched with the pipe body is formed in the outer wall of the conveying belt, the opening groove is formed in the circumferential direction of the conveying belt, the radian of the opening groove is matched with the radian of the outer wall of the pipe body, and a wear-resistant layer is sprayed in the opening groove.
Compared with the prior art, the invention has the beneficial effects that:
the invention has reasonable structural design, the first electric telescopic rod and the second electric telescopic rod extend outwards and can respectively drive the guide seat, the limiting cylinder and the pipe body to be movably assembled to promote the pipe body to be movably clamped on the guide seat and the limiting cylinder, the limiting of the pipe body can be realized, the pipe body is prevented from inclining and deviating in the transmission process to influence the subsequent cutting, meanwhile, the first Hall sensor can detect the rotating angle of the first stepping motor, thus when the rotating perimeter of the conveying belt driven by the first stepping motor is the same as the length of the copper pipe to be cut, the electric cabinet controls the first stepping motor to stop rotating, meanwhile, the electric cabinet controls the third electric telescopic rod to extend outwards, the cutter is driven by the driving motor in the protective cabinet to rotate, the cutting of the pipe body can be realized, meanwhile, the guide seat and the limiting cylinder can provide the stability when the pipe body is cut, and the placing accuracy of, realize the alignment, prevent that the body from taking place the skew, guarantee tailorring accuracy and the uniformity of body, can realize polishing and flaring operation, can realize the serialization work of device, degree of automation is high, need not artificial control, and machining efficiency is higher.
Drawings
FIG. 1 is a front view of the overall structure of the present invention;
FIG. 2 is a top view of the overall structure of the present invention;
FIG. 3 is a schematic structural view of a first station according to the present invention;
fig. 4 is a schematic structural view of a second station of the present invention.
In the figure: 1 pillar, 2 driven rollers, 3 driving rollers, 4 first step motors, 5 conveyor belts, 6 protection plates, 7 pipe bodies, 8 electric control boxes, 9 first Hall sensors, 10 first electric telescopic rods, 11 guide seats, 12 second electric telescopic rods, 13 limiting cylinders, 14 third electric telescopic rods, 15 protection boxes, 16 cutters, 17 waste material boxes, 18 upright posts, 19 support tables, 20 work tables, 21 baffle plates, 22 second step motors, 23 reduction boxes, 24 second Hall sensors, 25 power boxes, 26 mechanical arms, 27 first work stations, 271 third step motors, 272 grinding disks, 273 chip guide channels, 28 second work stations, 281 fourth electric telescopic rods, 282 bearing plates, 283 expanders, 284 fifth electric telescopic rods and 285 limiting disks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and fig. 2, the present invention provides a technical solution: a copper pipe integrated forming machine comprises four groups of supporting columns 1 which are arranged in parallel, a driven roller 2 is movably assembled between the tops of two groups of supporting columns 1 on the right side, a driving roller 3 is movably assembled between the tops of two groups of supporting columns 1 on the left side, a conveying belt 5 is assembled on the outer walls of the driving roller 3 and the driven roller 2, a first stepping motor 4 is fixedly assembled on the outer wall of the front side supporting column 1, the output end of the first stepping motor 4 is fixedly assembled with the driving roller 3, protective plates 6 are fixedly assembled on the tops of two groups of supporting columns 1 on the front side and the tops of two groups of supporting columns 1 on the rear side, a pipe body 7 is assembled on the conveying belt 5, an electric cabinet 8 is fixedly assembled on the front side wall of the front side protective plate 6, a first Hall sensor 9 is fixedly assembled on the outer wall of the first stepping motor 4, a first electric telescopic rod 10 and a second electric, the output ends of the first electric telescopic rod 10 and the second electric telescopic rod 12 are respectively fixedly provided with a guide seat 11 and a limiting cylinder 13 which are matched with the pipe body 7, the left side of the second electric telescopic rod 12 is provided with a third electric telescopic rod 14 which is fixed on the rear side wall of the front and rear protection plates 6, the output end of the third electric telescopic rod 14 is fixedly provided with a protection box 15, the protection box 15 is movably provided with a cutter 16, the right sides of the two groups of pillars 1 on the right side are provided with a waste box 17, the four corners of the top of the waste box 17 are fixedly provided with upright posts 18, the top ends of the four groups of upright posts 18 are fixedly provided with support tables 19 which are matched with the two groups of protection plates 6, the top of each support table 19 is fixedly provided with a workbench 20, the center of the top of the workbench 20 is fixedly provided with a baffle 21, the center of the, the output end of the reduction gearbox 23 penetrates through the supporting platform 19 and then is fixedly assembled with the workbench 20, the second Hall sensor 24 is fixedly assembled on the outer wall of the output end of the reduction gearbox 23, the power box 25 is fixedly arranged on the left front side of the top of the supporting platform 19, the manipulator 26 is fixedly assembled on the top of the power box 25, and the first station 27 and the second station 28 are respectively arranged on the front side and the rear side of the top of the workbench 20.
Referring to fig. 3, the first station 27 includes a first station hole formed in the front side of the top of the worktable 20, a third step motor 271 is fixedly assembled at the center of the bottom of the first station hole, a polishing disc 272 is fixedly assembled at the output end of the third step motor 271, chip guide channels 273 are formed in the left and right sides of the bottom of the second station hole, the third step motor 271 is controlled to rotate by the electric cabinet 8 to drive the polishing disc 272 to rotate, so that burrs and burrs at the end of a workpiece can be polished, chips can be led out through the chip guide channels 273 and fall into the waste bin 17, recycling is realized, and the polishing effect of copper pipes is ensured;
referring to fig. 4, the first station 27 and the second station 28 are symmetrically disposed at the front and rear sides of the baffle 21, the second station 28 includes a second station hole disposed at the rear side of the top of the table 20, a fourth electric telescopic rod 281 is fixedly assembled at the center of the bottom in the second station hole, a bearing plate 282 is fixedly assembled at the top of the fourth electric telescopic rod 281, a flaring device 283 is fixedly assembled at the center of the top of the bearing plate 282, fifth electric telescopic rods 284 are fixedly assembled at the left side and the right side of the inner wall of the second station hole, a limiting disc 285 is fixedly assembled at one opposite end of each of the two groups of fifth electric telescopic rods 284, the electric cabinet 8 controls the two groups of fifth electric telescopic rods 284 to extend outwards to drive the limiting disc 285 to be assembled on the outer wall of the workpiece, so as to ensure the clamping effect on the workpiece and prevent the workpiece from shaking and moving, then the electric cabinet 8 controls the fourth electric telescopic rod 281 to extend outwards to drive the expander 283 at the top of the supporting plate 282 to expand the end part of the workpiece;
the first hall sensor 9 and the second hall sensor 24 are both electrically connected with the electric cabinet 8, and the electric cabinet 8 is respectively electrically connected with the first stepping motor 4, the first electric telescopic rod 10, the second electric telescopic rod 12, the third electric telescopic rod 14, the second stepping motor 22, the power box 25, the third stepping motor 271, the fourth electric telescopic rod 281 and the fifth electric telescopic rod 284;
accommodating grooves are formed in the left side and the right side of the inner wall of a second station hole of the second station 28, two groups of fifth electric telescopic rods 284 are fixedly assembled in the two groups of accommodating grooves respectively, and limiting grooves matched with the radian of the outer wall of the pipe body 7 are formed in the side walls of the two groups of limiting discs 285 on the opposite sides, so that the fifth electric telescopic rods 284 can be accommodated through the accommodating grooves, and the fifth electric telescopic rods 284 cannot be interfered when the manipulator 26 drives a workpiece to be lowered;
offer the open groove with 7 looks adaptations of body on the outer wall of conveyer belt 5, and open groove sets up along conveyer belt 5's circumferencial direction, and open groove's radian and 7 outer wall radians looks adaptations of body, and the spraying has the wearing layer in the open groove, can realize spacing to body 7, prevents that body 7 from taking place the slope and skew and influencing subsequent tailorring in transmission course.
The working principle is as follows:
s1: firstly, a tube body 7 to be cut is placed on a conveyor belt 5, then an electric cabinet 8 is promoted to enable a first stepping motor 4 to be started to rotate in the forward direction, then the first stepping motor 4 drives a driving roller 3 to rotate, so that the conveyor belt 5 can be driven to rotate, and the transmission of the tube body 7 can be completed, in the process, the electric cabinet 8 controls a first electric telescopic rod 10 and a second electric telescopic rod 12 to extend outwards and respectively drive a guide seat 11, a limiting cylinder 13 and the tube body 7 to be movably assembled, so that the tube body 7 is movably clamped on the guide seat 11 and the limiting cylinder 13, the limitation of the tube body 7 can be realized, the tube body 7 is prevented from inclining and deviating in the transmission process to influence the subsequent cutting, meanwhile, a first Hall sensor 9 can detect the rotation angle of the first stepping motor 4, so that the circumference of the conveyor belt 5 driven by the first stepping motor 4 to rotate is the same as the length of a copper tube to be, the electric cabinet 8 controls the first stepping motor 4 to stop rotating, meanwhile, the electric cabinet 8 controls the third electric telescopic rod 14 to extend outwards, the driving motor in the protection box 15 drives the cutter 16 to rotate, the pipe body 7 can be cut, and meanwhile, the guide seat 11 and the limiting cylinder 13 can provide stability for the pipe body 7 during cutting;
s2: then the electric cabinet 8 controls the second electric telescopic rod 12 to retract, controls the power box 25 to control the manipulator 26, places the cut copper pipe on the first station 27, controls the third stepping motor 271 to rotate, and drives the polishing disc 272 to rotate, so that burrs and burrs at the end part of the workpiece can be polished, and chips can be led out through the chip guide channel 273 and fall into the waste box 17 to be recycled;
s3: after the end part of the workpiece is polished, the workpiece is taken out through the manipulator 26, the electric cabinet 8 controls the second stepping motor 22 to rotate, the workbench 20 can be driven to rotate through the speed reduction effect of the reduction gearbox 23, the second Hall sensor 24 detects the rotation angle of the output end of the reduction gearbox 23, and after the workpiece rotates 180 degrees, the electric cabinet 8 controls the second stepping motor 22 to stop rotating and prompts the manipulator 26 to place the workpiece on the second station 28;
s4: the electric cabinet 8 controls the two groups of fifth electric telescopic rods 284 to extend outwards to drive the limiting disc 285 to be assembled on the outer wall of a workpiece, so that the clamping effect on the workpiece is guaranteed, the workpiece is prevented from shaking and moving, then the electric cabinet 8 controls the fourth electric telescopic rod 281 to extend outwards to drive the mouth expander 283 at the top of the supporting plate 282 to expand the end part of the workpiece, after the expansion operation is completed, the fifth electric telescopic rods 284 and the fourth electric telescopic rods 281 reset, then the electric cabinet 8 controls the second stepping motor 22 to rotate for 180 degrees again to realize resetting, and therefore the integral forming processing of the copper pipe can be realized;
s5: the device has the advantages that one processing working section is adopted, the steps are repeated, continuous work of the device can be realized, the automation degree is high, manual control is not needed, and the processing efficiency is high.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a copper pipe integrated into one piece machine, includes four sets of parallel arrangement's pillar (1), its characterized in that: the automatic feeding device is characterized in that driven rollers (2) are movably assembled between the tops of two groups of pillars (1) on the right side, driving rollers (3) are movably assembled between the tops of the two groups of pillars (1) on the left side, conveying belts (5) are assembled on the outer walls of the driving rollers (3) and the driven rollers (2), a first stepping motor (4) is fixedly assembled on the outer wall of the pillars (1), a protection plate (6) is fixedly assembled on the top of two groups of pillars (1) on the top and the back side of the first stepping motor (4), a pipe body (7) is assembled on the conveying belts (5), an electric cabinet (8) is fixedly assembled on the front side wall of the protection plate (6) on the front side, and a first Hall sensor (9) is fixedly assembled on the outer wall of the first stepping motor (4), the left side and the right side of the rear side wall of the protection plate (6) are respectively fixedly provided with a first electric telescopic rod (10) and a second electric telescopic rod (12), the output ends of the first electric telescopic rod (10) and the second electric telescopic rod (12) are respectively fixedly provided with a guide seat (11) and a limiting cylinder (13) which are matched with the pipe body (7), the left side of the second electric telescopic rod (12) is provided with a third electric telescopic rod (14) which is fixed on the rear side wall of the front protection plate (6) and the rear protection plate (6), the output end of the third electric telescopic rod (14) is fixedly provided with a protection box (15), the protection box (15) is movably provided with a cutter (16), the right sides of two groups of pillars (1) are provided with a waste material box (17), the four corners at the top of the waste material box (17) are respectively fixedly provided with stand columns (18), and the top ends of the four groups of the stand columns (18), the top of brace table (19) is fixed and is provided with workstation (20), workstation (20) top center department is fixed and is provided with baffle (21), the top center department of waste bin (17) is fixed and is provided with second step motor (22), the output fixed assembly of second step motor (22) has reducing gear box (23), the output of reducing gear box (23) runs through brace table (19) back and workstation (20) fixed assembly, just fixed assembly has second hall sensor (24) on the output outer wall of reducing gear box (23), the fixed headstock (25) that is provided with in the top left side front side of brace table (19), the top fixed assembly of headstock (25) has manipulator (26), first station (27) and second station (28) have been seted up respectively to both sides around the top of workstation (20).
2. A copper pipe integral molding machine according to claim 1, characterized in that: the first station (27) comprises a first station hole arranged on the front side of the top of the workbench (20), a third stepping motor (271) is fixedly assembled at the center of the inner bottom of the first station hole, a polishing disc (272) is fixedly assembled at the output end of the third stepping motor (271), and chip guide channels (273) are formed in the left side and the right side of the inner bottom of the second station hole.
3. A copper pipe integral molding machine according to claim 2, characterized in that: first station (27) and second station (28) symmetry are seted up in the front and back both sides of baffle (21), second station (28) are including seting up the second station hole in workstation (20) top rear side, and the downthehole bottom center department of second station is fixed to be equipped with fourth electric telescopic handle (281), the fixed bearing board (282) that is equipped with in top of fourth electric telescopic handle (281), the fixed flaring ware (283) that is equipped with in top center department of bearing board (282), the equal fixed fifth electric telescopic handle (284) that is equipped with in the downthehole wall left and right sides of second station, two sets of the relative one end of fifth electric telescopic handle (284) is all fixed to be equipped with spacing dish (285).
4. A copper pipe integral molding machine according to claim 3, characterized in that: the first Hall sensor (9) and the second Hall sensor (24) are both electrically connected with an electric cabinet (8) in an output mode, and the electric cabinet (8) is respectively electrically connected with a first stepping motor (4), a first electric telescopic rod (10), a second electric telescopic rod (12), a third electric telescopic rod (14), a second stepping motor (22), a power box (25), a third stepping motor (271), a fourth electric telescopic rod (281) and a fifth electric telescopic rod (284) in an output mode.
5. A copper pipe integral molding machine according to claim 3, characterized in that: holding tanks have all been seted up to the second station downthehole wall left and right sides of second station (28), and two sets of fifth electric telescopic handle (284) is fixed mounting respectively in two sets of holding tanks, and two sets of all set up the spacing groove with body (7) outer wall radian looks adaptation on the relative one side lateral wall of spacing dish (285).
6. A copper pipe integral molding machine according to claim 1, characterized in that: the outer wall of the conveying belt (5) is provided with an opening groove matched with the pipe body (7), the opening groove is formed in the circumferential direction of the conveying belt (5), the radian of the opening groove is matched with the radian of the outer wall of the pipe body (7), and the opening groove is internally coated with a wear-resistant layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911302306.1A CN110900202A (en) | 2019-12-17 | 2019-12-17 | Copper pipe integrated into one piece machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911302306.1A CN110900202A (en) | 2019-12-17 | 2019-12-17 | Copper pipe integrated into one piece machine |
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| CN110900202A true CN110900202A (en) | 2020-03-24 |
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| CN201911302306.1A Pending CN110900202A (en) | 2019-12-17 | 2019-12-17 | Copper pipe integrated into one piece machine |
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| CN113579753A (en) * | 2021-08-12 | 2021-11-02 | 黄冈师范学院 | Automatic intelligent manufacturing and production all-in-one machine device for building pipes |
| CN114683047A (en) * | 2022-04-01 | 2022-07-01 | 南通华源机械有限公司 | Positioning and fastening device of high-low voltage power distribution cabinet heat dissipation plate machining forming machine |
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Application publication date: 20200324 |