CN109130147B - Heat collecting shuttle coating machine - Google Patents
Heat collecting shuttle coating machine Download PDFInfo
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- CN109130147B CN109130147B CN201810762071.3A CN201810762071A CN109130147B CN 109130147 B CN109130147 B CN 109130147B CN 201810762071 A CN201810762071 A CN 201810762071A CN 109130147 B CN109130147 B CN 109130147B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/261—Handling means, e.g. transfer means, feeding means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/264—Auxiliary operations prior to the thermoforming operation, e.g. cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
- B29C51/36—Moulds specially adapted for vacuum forming, Manufacture thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/38—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
- B29C63/42—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses using tubular layers or sheathings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a heat collecting shuttle coating complete machine, which comprises a coating mechanism, a material taking mechanism and a vacuum plastic sucking mechanism, wherein the coating mechanism comprises two side vertical plates, a base plate fixed between the side vertical plates, a feeding assembly fixed between the side vertical plates and a cutting device fixed between the side vertical plates, a sliding groove for conveying a heat collecting shuttle is arranged on the base plate, the feeding assembly is used for pushing the heat collecting shuttle to move, the cutting device is used for cutting a heat shrinkable film, the material taking mechanism comprises a linear motion device, a lifting cylinder fixed on the linear motion device and a vacuum assembly connected with the lifting cylinder, the vacuum assembly comprises a vacuum sucker, the vacuum plastic sucking mechanism comprises a mounting frame, a die closing cylinder fixed on the mounting frame, an upper die connected with the die closing cylinder and a lower die fixed on the mounting frame, and the upper die and the lower die are both provided with hemispherical pits, the bottom of the pit is provided with a through hole communicated with the pit; the invention has simple structure, mechanical operation and high production efficiency.
Description
Technical Field
The invention relates to the technical field of energy collecting equipment manufacturing, in particular to a complete machine for covering a heat collecting shuttle.
Background
The prior art provides a method for absorbing solar energy by adopting a heat collecting shuttle, which wraps the heat collecting shuttle in a small round ball, as shown in fig. 12, the heat collecting shuttle is in the shape of a round shuttle with a large middle and small ends, the heat collecting shuttle is a quartz convex lens, a certain number of small spheres are packaged in one heat collecting sphere, the water inlet and the water outlet are arranged in the heat collecting ball, water continuously exchanges heat through flowing according to the change of the heat focused by the heat collecting shuttle, the small ball can roll in the flowing of the water, so that the angle of the heat collecting shuttle can be changed randomly, and the whole sphere has heat collecting shuttles which can rotate at any angle in the axial direction and the radial direction, so that the sunlight with three dimensions and multiple angles can be focused, each heat collecting shuttle can freely change the angle, therefore, the phenomenon that most of solar energy collecting materials on the energy collecting device cannot be fully utilized in the same time period is reduced, and the waste of solar energy collecting material resources is reduced.
However, at present, no production equipment for wrapping the heat collecting shuttle in the small ball exists.
Disclosure of Invention
The invention aims to overcome the defects and provide heat collecting shuttle covering equipment which is simple in structure, mechanical in operation and high in production efficiency.
In order to achieve the purpose, the invention adopts the following specific scheme:
a heat collecting shuttle coating complete machine comprises a workbench, and the coating complete machine is arranged on the workbench.
The coating complete machine comprises six feeding rails arranged side by side, and the edges of the feeding rails are flanged inwards;
the film laminating machine further comprises a film laminating mechanism, the film laminating mechanism comprises two side-by-side vertical plates, a base plate and a feeding assembly, the base plate is located between the two side vertical plates and fixedly connected with the side vertical plates, five spacing strips are installed on the base plate at equal intervals, six sliding grooves are formed between the five spacing strips and between the side vertical plates and the adjacent spacing strips, one ends of the six sliding grooves are respectively connected with one ends of the six feeding tracks, the included angle between each feeding track and the base plate is 8 degrees, one end, far away from the feeding tracks, of the base plate is provided with a strip-shaped hole for a heat-shrinkable film to pass through, two ends of the feeding assembly are respectively fixed at one ends, close to the feeding tracks, of the side vertical plates, the feeding assembly comprises six feeding rollers, the six feeding rollers are sequentially and mutually coupled and integrally formed, and the six feeding rollers respectively correspond to the six sliding grooves, the circular surface of the feeding roller is equidistantly provided with a plurality of circular arc grooves, and further comprises an upper heat-shrinkable film, a lower heat-shrinkable film and a tension rod, wherein the upper heat-shrinkable film and the tension rod are positioned above the base plate and are respectively fixedly connected with the side vertical plate, the lower heat-shrinkable film is positioned below the base plate and is fixedly connected with the side vertical plate, the tension rod is used for compressing the heat-shrinkable film, the upper heat-shrinkable film and the lower heat-shrinkable film are connected together in a hot-bonding mode, the cutting device is positioned above one end, away from the feeding track, of the base plate and comprises an air cylinder mounting plate, a cutting air cylinder and a hot-cutting member, two ends of the air cylinder mounting plate are respectively fixed on the side vertical plate, the cutting air cylinder is arranged on the air cylinder mounting plate, and the hot-cutting member comprises hot-cutting blades and six transverse plates which are fixed on the bottom surface of the hot-cutting transverse plate at equal intervals, the top surface of the hot cutting transverse plate is connected with the power output end of the cutting cylinder, the hot cutting knife is arranged in a cylindrical shape, and the hot cutting knife is positioned above the sliding groove;
the material taking mechanism comprises a linear motion device, a lifting cylinder and a vacuum assembly, wherein the linear motion device comprises a linear motor box and a T-shaped sliding plate, two linear sliding rails are arranged on the linear motor box side by side, two sliding blocks are fixedly arranged on the bottom surface of a cross arm of the sliding plate, the two sliding blocks are respectively in sliding connection with the two linear sliding rails, the lifting cylinder is fixed on the sliding plate, the power output end of the lifting cylinder is connected with a cylinder switching block, the vacuum assembly comprises a vacuum transverse plate and six vacuum suckers which are fixed on the bottom surface of the vacuum transverse plate at equal intervals, the vacuum suckers and the vacuum transverse plate are integrally formed, a first through hole is formed in the center of the bottom surface of each vacuum sucker, and the first through hole also penetrates through the vacuum transverse plate;
the vacuum plastic sucking machine further comprises a vacuum plastic sucking mechanism, the vacuum plastic sucking mechanism comprises a V-21274-shaped mounting frame, a die closing cylinder and a connecting plate, the die closing cylinder is fixed at the top end of the mounting frame, the power output end of the die closing cylinder penetrates through the mounting frame and then is connected with the middle part of the connecting plate, two ends of the connecting plate are fixedly connected with guide shafts, the guide shafts extend upwards and penetrate through the mounting frame, linear bearings are further sleeved on the guide shafts and fixed on the mounting frame, the upper die and the lower die are respectively provided with six hemispherical pits, the upper die is fixed on the bottom surface of the connecting plate, the lower die is fixed at the bottom end of the mounting frame, the upper die and the lower die are respectively provided with second through holes communicated with the pits, and the upper die and the lower die are respectively provided with a vacuum nozzle communicated with the second through holes and a heating pipe used for heating a thermal shrinkage film, the vacuum connecting nozzle and the heating tube are arranged in a staggered manner;
the six vacuum suction cups correspond to the six pits one by one or correspond to the six sliding grooves one by one;
the linear motor box is fixed on the bottom plate, and the mounting frame is fixed on the bottom plate.
Wherein, the peripheral edge of the strip-shaped hole is arranged in a circular arc shape.
And side end plates are arranged at two ends of the linear motor box.
The vacuum forming mechanism further comprises a connecting block, one end of the connecting block is connected with the power output end of the die assembly air cylinder, and the other end of the connecting block is fixedly connected with the connecting plate.
The positioning device comprises an upper die and a lower die, wherein two ends of the bottom surface of the upper die are respectively provided with a positioning column, two ends of the top surface of the lower die are respectively provided with a positioning hole, and the positioning columns and the positioning holes are positioned on the same straight line.
The invention has the beneficial effects that: the invention can simultaneously carry out the coating process of six heat collecting shuttles at one time, has simple structure, mechanical operation and high production efficiency; the edge of the feeding track is internally flanged, so that a heat collection shuttle can be clamped and guided, an included angle of 8 degrees is formed between the feeding track and the bottom plate, the heat collection shuttle can automatically fall to the lower part of the feeding roller wheel under the action of self gravity, arc grooves are arranged on the feeding roller wheel at equal intervals, when the feeding roller wheel rotates, a part of the heat collection shuttle is clamped, and the feeding roller wheel can apply thrust on the heat collection shuttle and enable the heat collection shuttle to move forwards; the hot cutter is arranged in a cylindrical shape, and when the hot shrinkage film is cut off, the heat shrinkage film is made to be a round shape to cover the heat collection shuttle inside; the vacuum sucking disc is adopted to adsorb the coated heat collecting shuttle, the adsorption effect is firmer and more reliable, the coated heat collecting shuttle is placed in the pits in the upper die and the lower die in a mode of combining the upper die and the lower die, the pits are pumped into a vacuum state in a plastic suction mode, so that the heat shrinkage film coated on the surface of the heat collecting shuttle expands and is tightly attached to the inner wall of the pit to form a spherical shape, the heat collecting shuttle is coated in the small sphere, the structure is simple, and the operation is easy.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view from another perspective of the present invention;
FIG. 4 is a schematic structural view of a portion of the structure of the present invention;
FIG. 5 is a schematic structural view of the film covering mechanism of the present invention;
FIG. 6 is a schematic view of the material extracting mechanism of the present invention;
FIG. 7 is a schematic view of the vacuum forming mechanism of the present invention;
FIG. 8 is a schematic structural view of the feed assembly of the present invention;
FIG. 9 is a schematic structural view of a hot cut member of the present invention;
FIG. 10 is a schematic view of the construction of the upper and lower molds of the present invention;
FIG. 11 is a schematic structural view of the upper and lower molds of the present invention from another perspective;
FIG. 12 is a schematic view of a heat collection shuttle;
description of reference numerals: 11-a feeding track; 21-side vertical plates; 22-a backing plate; 23-a feeding assembly; 231-a feeding roller; 24-applying a heat-shrinkable film; 25-lower heat-shrinkable film; 26-a tension rod; 271-cylinder mounting plate; 272-shut off cylinder; 273-hot cutting member; 2731-hot cutting the transverse plate; 2732-hot knife; 311-linear motor box; 312 — a sliding plate; 313-a linear slide; 32-a lifting cylinder; 33-a vacuum assembly; 331-vacuum transverse plate; 332-vacuum chuck; 34-a cylinder transfer block; 41-a mounting frame; 42-a mold closing cylinder; 43-a connecting plate; 44-a guide shaft; 45-linear bearings; 46-upper mould; 47-lower mould; 48-vacuum nozzle; 49-heating tube; 51-a bottom plate.
Detailed Description
The invention will be described in further detail with reference to the following figures and specific examples, without limiting the scope of the invention.
As shown in fig. 1 to 12, the heat collecting shuttle cladding complete machine according to the embodiment includes a workbench, and the cladding complete machine is disposed on the workbench.
The coating complete machine comprises six feeding rails 11 arranged side by side, and the edges of the feeding rails 11 are flanged inwards;
the heat-shrinkable film laminating machine further comprises a film laminating mechanism, the film laminating mechanism comprises two side-by-side vertical plates 21, a base plate 22 and a feeding assembly 23, the base plate 22 is positioned between the two side-by-side vertical plates 21 and fixedly connected with the side-by-side vertical plates 21, five spacing strips are arranged on the base plate 22 at equal intervals, six sliding grooves are formed among the five spacing strips and between the side-by-side vertical plates 21 and the adjacent spacing strips, one ends of the six sliding grooves are respectively connected with one ends of the six feeding tracks 11, the included angle between each feeding track 11 and the base plate 22 is 8 degrees, one end, far away from the feeding track 11, of the base plate 22 is provided with a strip-shaped hole for a heat-shrinkable film to pass through, two ends of the feeding assembly 23 are respectively fixed at one end, close to the feeding track 11, of the side-by-side vertical plates 21, the feeding assembly 23 comprises six feeding rollers 231, and the six feeding rollers 231 are sequentially coupled with each other and integrally formed, the six feeding rollers 231 respectively correspond to the six sliding grooves, a plurality of arc grooves are arranged on the circumferential surface of each feeding roller 231 at equal intervals, the feeding rollers further comprise an upper heat-shrinkable film 24, a lower heat-shrinkable film 25 and a tensioning rod 26, the upper heat-shrinkable film 24 and the tensioning rod 26 are both positioned above the base plate 22 and are respectively fixedly connected with the side vertical plate 21, the lower heat-shrinkable film 25 is positioned below the base plate 22 and is fixedly connected with the side vertical plate 21, the tensioning rod 26 is used for compressing the heat-shrinkable film, the upper heat-shrinkable film 24 and the lower heat-shrinkable film 25 are connected together in a hot bonding mode, the feeding rollers further comprise a cutting device, the cutting device is positioned above one end, far away from the feeding track 11, of the base plate 22 and comprises an air cylinder mounting plate 271, a cutting air cylinder 272 and a hot cutting member 273, two ends of the air cylinder mounting plate 271 are respectively fixed on the side vertical plate 21, the cutting cylinder 272 is arranged on the cylinder mounting plate 271, the hot cutting member 273 comprises a hot cutting transverse plate 2731 and six hot cutting knives 2732 fixed on the bottom surface of the hot cutting transverse plate 2731 at equal intervals, the top surface of the hot cutting transverse plate 2731 is connected with the power output end of the cutting cylinder 272, the hot cutting knives 2732 are arranged in a cylindrical shape, and the hot cutting knives 2732 are positioned above the sliding grooves;
the material taking mechanism comprises a linear motion device, a lifting cylinder 32 and a vacuum component 33, wherein the linear motion device comprises a linear motor box 311 and a T-shaped sliding plate 312, a component for enabling the sliding plate 312 to reciprocate is arranged in the linear motor box 311, two linear sliding rails 313 are arranged on the linear motor box 311 side by side, two sliding blocks are fixedly arranged on the bottom surface of a cross arm of the sliding plate 312, the two sliding blocks are respectively in sliding connection with the two linear sliding rails 313, the lifting cylinder 32 is fixed on the sliding plate 312, the power output end of the lifting cylinder 32 is connected with a cylinder switching block 34, the vacuum component 33 comprises a vacuum transverse plate 331 and six vacuum suction cups 332 which are fixed on the bottom surface of the vacuum transverse plate 331 at equal intervals, the vacuum suction cups 332 and the vacuum transverse plate 331 are integrally formed, and a first through hole is arranged in the center of the bottom surface of the vacuum suction cups 332, the first through hole also penetrates the vacuum cross plate 331;
the vacuum forming machine further comprises a vacuum forming mechanism, the vacuum forming mechanism comprises a v-21274-shaped mounting frame 41, a die closing cylinder 42 and a connecting plate 43, the die closing cylinder 42 is fixed at the top end of the mounting frame 41, the power output end of the die closing cylinder 42 penetrates through the mounting frame 41 and then is connected with the middle of the connecting plate 43, guide shafts 44 are fixedly connected to two ends of the connecting plate 43, the guide shafts 44 extend upwards and penetrate through the mounting frame 41, linear bearings 45 are further sleeved on the guide shafts 44, the linear bearings 45 are fixed on the mounting frame 41, the vacuum forming machine further comprises an upper die 46 and a lower die 47, the upper die 46 and the lower die 47 are respectively provided with six hemispherical pits, the upper die 46 is fixed on the bottom surface of the connecting plate 43, the lower die 47 is fixed at the bottom end of the mounting frame 41, and the upper die 46 and the lower die 47 are respectively provided with second through holes communicated with the pits, the upper die 46 and the lower die 47 are both provided with a vacuum nozzle 48 communicated with the second through hole and a heating tube 49 used for heating a heat-shrinkable film, and the vacuum nozzle 48 and the heating tube 49 are arranged in a staggered manner;
preferably, the vacuum forming mechanism is located at an outer side of the film covering mechanism away from the feeding track 11, the material taking mechanism is located at an outer side of one end of the vacuum forming mechanism, and can realize one-to-one correspondence between six vacuum chucks 332 and six pits and one-to-one correspondence between six vacuum chucks 332 and six sliding grooves; of course, the positions of the vacuum forming mechanism and the material taking mechanism of the present invention have other modes, and the present invention shall fall within the protection scope of the present invention as long as the six vacuum chucks 332 can be in one-to-one correspondence with the six pits, and the six vacuum chucks 332 can be in one-to-one correspondence with the six sliding grooves.
The linear motor fixing device further comprises a bottom plate 51, the two side vertical plates 21 are fixed on the bottom plate 51, the linear motor box 311 is fixed on the bottom plate 51, and the mounting frame 41 is fixed on the bottom plate 51.
The working mode of the embodiment is as follows: the lower heat-shrinkable film 25 penetrates through the strip-shaped hole to be connected with the upper heat-shrinkable film 24 in a hot-melt manner, the tensioning rod 26 presses the upper heat-shrinkable film 24, when the heat-collecting shuttle is put on the feeding track 11 in sequence, the heat-collecting shuttle automatically falls to one end of the backing plate 22 and is positioned below the feeding roller 231 under the action of self gravity, when the feeding roller 231 rotates, one part of the heat-collecting shuttle is clamped into the arc-shaped groove and moves forwards under the pushing action of the feeding roller 231, when the heat-collecting shuttle moves to the other end of the backing plate 22 and is positioned at the end of the heat-shrinkable film and passes through the strip-shaped hole, the cutting cylinder 272 drives the heat cutter 2732 to downwards probe and cut the heat-shrinkable film to wrap the heat-collecting shuttle in the heat-shrinkable film, and when the heat-shrinkable film is cut, the upper heat-shrinkable film 24 and the lower heat-shrinkable film 25 are also connected together again under the action of hot melt, waiting for the coating of the next heat collecting shuttle; then the linear motor box 311 is driven to drive the vacuum assembly 33 to move to the position above the coated heat collecting shuttle, the vacuum assembly 33 moves downwards under the driving of the lifting cylinder 32, so that the vacuum suction cup 332 is contacted with and adsorbs the coated heat collecting shuttle, then the vacuum assembly 33 rises, meanwhile, the linear motor box 311 drives the vacuum assembly 33 to move to the position above the lower mold 47, the lifting cylinder 32 drives the vacuum assembly 33 to move downwards and place the coated heat collecting shuttle into a pit of the lower mold 47, and then the vacuum assembly 33 moves away to grab the next heat collecting shuttle; then the mold closing cylinder 42 drives the upper mold 46 to move downwards and combine with the lower mold 47, a spherical cavity is formed after the upper mold 46 and the lower mold 47 are combined, the coated heat collecting shuttle is placed in the cavity, then the cavity is pumped into a vacuum state through the vacuum nozzle 48 and the second through hole, meanwhile, the heating pipe 49 heats the heat shrinkage film in the pit to soften the heat shrinkage film, because air exists in the heat shrinkage film after coating, the heat shrinkage film expands and clings to the inner wall of the pit to form a sphere after the cavity is pumped into the vacuum state, and after the cavity is fully formed, the upper mold 46 moves upwards, so that the heat collecting shuttle is coated in a small sphere; after the molding is finished, the upper die 46 moves upwards, and then the material taking mechanism transfers out the coated heat collecting shuttle; the six feeding rails 11 are arranged side by side in the embodiment, so that the coating process of six heat collecting shuttles can be carried out simultaneously, and the production efficiency is high.
The embodiment can simultaneously carry out the coating processes of six heat collecting shuttles at one time, has simple structure, mechanical operation and high production efficiency; the edge of the feeding track 11 is flanged inwards to clamp the heat collection shuttle and guide the heat collection shuttle, an included angle of 8 degrees is formed between the feeding track 11 and the bottom plate 51, so that the heat collection shuttle can automatically fall to the lower part of the feeding roller 231 under the action of self gravity, arc grooves are arranged on the feeding roller 231 at equal intervals, when the feeding roller 231 rotates, a part of the heat collection shuttle is clamped, and the feeding roller 231 can apply thrust on the heat collection shuttle and enable the heat collection shuttle to move forwards; the hot cutter 2732 is arranged in a cylindrical shape, and when the thermal shrinkage film is cut off, the thermal shrinkage film is made to be circular to wrap the heat collecting shuttle inside; the vacuum suction disc 332 is used for sucking the coated heat collecting shuttle, the sucking effect is firmer and more reliable, the coated heat collecting shuttle is placed in the concave pits in the upper die 46 and the lower die 47 in a mode of combining the upper die 46 and the lower die 47, the concave pits are pumped into a vacuum state in a suction molding mode, so that the heat shrinkage film coated on the surface of the heat collecting shuttle expands and is tightly attached to the inner wall of the concave pits to form a spherical shape, the heat collecting shuttle is coated in the small sphere, and the heat collecting shuttle is simple in structure and easy to operate.
Further, the peripheral edge of the strip-shaped hole is arranged in a circular arc shape, so that the backing plate 22 is prevented from being cut off or the thermal shrinkage film is prevented from being worn to cause that the heat collecting shuttle cannot be coated.
Further, the two ends of the linear motor case 311 are provided with side end plates, when the sliding plate 312 reciprocates, the side end plates can prevent the sliding plate 312 from slipping off the linear guide rail, and the structure is more reliable and stable.
Further, the vacuum forming mechanism further comprises a connecting block, one end of the connecting block is connected with the power output end of the die closing cylinder 42, and the other end of the connecting block is fixedly connected with the connecting plate 43, so that the structure is easy to mount.
Further, this embodiment, a locating column is respectively arranged at two ends of the bottom surface of the upper mold 46, a locating hole is respectively arranged at two ends of the top surface of the lower mold 47, the locating column and the locating hole are located on the same straight line, when the upper mold 46 and the lower mold 47 are combined, the locating column is inserted into the locating hole, so that the upper mold 46 and the lower mold 47 are combined to provide guidance, the upper mold 46 and the lower mold 47 are combined more firmly, a heat-shrinkable film is formed in the pit, and the upper mold 46 is prevented from sliding when the heat-shrinkable film is formed, so that the heat-shrinkable film is formed irregularly.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present patent application are included in the protection scope of the present patent application.
Claims (5)
1. A heat collection shuttle cladding complete machine is characterized in that: comprises a workbench, and a coating complete machine is arranged on the workbench;
the coating complete machine comprises six feeding rails (11) arranged side by side, and the edges of the feeding rails (11) are flanged inwards;
the automatic film laminating machine further comprises a film laminating mechanism, the film laminating mechanism comprises two side-by-side vertical plates (21), a base plate (22) and a feeding assembly (23), the base plate (22) is located between the two side-by-side vertical plates (21) and fixedly connected with the side-by-side vertical plates (21), five spacing strips are installed on the base plate (22) at equal intervals, six sliding grooves are formed between the spacing strips and between the side-by-side vertical plates (21) and adjacent spacing strips, one ends of the six sliding grooves are respectively connected with one ends of six feeding rails (11), the included angle between each feeding rail (11) and the base plate (22) is 8 degrees, one end, far away from the feeding rails (11), of the base plate (22) is provided with a strip-shaped hole for a heat shrinkable film to pass through, two ends of the feeding assembly (23) are respectively fixed at one end, close to the side-by the side vertical plates (21), of the feeding rails (11), the feeding assembly (23) comprises six feeding rollers (231), six feeding rollers (231) are sequentially and mutually coupled and integrally formed, six feeding rollers (231) respectively correspond to six sliding grooves, a plurality of circular arc grooves are formed in the circumferential surface of each feeding roller (231) at equal intervals, the feeding assembly further comprises an upper heat-shrinkable film (24), a lower heat-shrinkable film (25) and a tension rod (26), the upper heat-shrinkable film (24) and the tension rod (26) are located above the base plate (22) and are respectively fixedly connected with the side vertical plate (21), the lower heat-shrinkable film (25) is located below the base plate (22) and is fixedly connected with the side vertical plate (21), the tension rod (26) is used for compressing the heat-shrinkable film, the upper heat-shrinkable film (24) is connected with the lower heat-shrinkable film (25) in a heat bonding mode, and a cutting device is further included, the cutting device is positioned above one end, far away from the feeding track (11), of the base plate (22), and comprises an air cylinder mounting plate (271), a cutting air cylinder (272) and a hot cutting member (273), two ends of the air cylinder mounting plate (271) are respectively fixed on the side vertical plate (21), the cutting air cylinder (272) is arranged on the air cylinder mounting plate (271), the hot cutting member (273) comprises a hot cutting transverse plate (2731) and six hot cutting knives (2732) which are fixed on the bottom surface of the hot cutting transverse plate (2731) at equal intervals, the top surface of the hot cutting transverse plate (2731) is connected with the power output end of the cutting air cylinder (272), the hot cutting knives (2732) are arranged in a cylindrical shape, and the hot cutting knives (2732) are positioned above the sliding grooves;
the material taking mechanism comprises a linear motion device, a lifting cylinder (32) and a vacuum component (33), wherein the linear motion device comprises a linear motor box (311) and a T-shaped sliding plate (312), two linear sliding rails (313) are arranged on the linear motor box (311) side by side, two sliding blocks are fixedly arranged on the bottom surface of a cross arm of the sliding plate (312), the two sliding blocks are respectively in sliding connection with the two linear sliding rails (313), the lifting cylinder (32) is fixed on the sliding plate (312), the power output end of the lifting cylinder (32) is connected with a cylinder switching block (34), the vacuum component (33) comprises a vacuum transverse plate (331) and six vacuum suction cups (332) which are fixed on the bottom surface of the vacuum transverse plate (331) at equal intervals, and the vacuum suction cups (332) and the vacuum transverse plate (331) are integrally formed, a first through hole is formed in the center of the bottom surface of the vacuum sucker (332), and the first through hole penetrates through the vacuum transverse plate (331);
still include vacuum forming mechanism, vacuum forming mechanism includes mounting bracket (41), compound die cylinder (42) and connecting plate (43) of the shape of \\21274, compound die cylinder (42) are fixed the top of mounting bracket (41), the power take off of compound die cylinder (42) passes behind mounting bracket (41) with connecting plate (43) middle part is connected, the equal fixedly connected with guiding axle (44) in both ends of connecting plate (43), guiding axle (44) upwards extend and pierce through mounting bracket (41), linear bearing (45) have still been cup jointed to guiding axle (44), linear bearing (45) are fixed on mounting bracket (41), still include upper die (46) and bed die (47), upper and lower die (46, 47) all are equipped with six hemispherical pits, upper die (46) are fixed the bottom surface of connecting plate (43), the lower die (47) is fixed at the bottom end of the mounting frame (41), the upper die (46) and the lower die (47) are respectively provided with a second through hole communicated with the pit, the upper die (46) and the lower die (47) are respectively provided with a vacuum nozzle (48) communicated with the second through hole and a heating tube (49) used for heating a heat-shrinkable film, and the vacuum nozzle (48) and the heating tube (49) are arranged in a staggered manner;
the six vacuum suction cups (332) correspond to the six pits one by one or correspond to the six sliding grooves one by one;
the vertical type linear motor is characterized by further comprising a bottom plate (51), the two side vertical plates (21) are fixed on the bottom plate (51), the linear motor box (311) is fixed on the bottom plate (51), and the mounting rack (41) is fixed on the bottom plate (51).
2. The heat collection shuttle cladding machine of claim 1, wherein: the peripheral edge of the strip-shaped hole is arranged in a circular arc shape.
3. The heat collection shuttle cladding machine of claim 1, wherein: and side end plates are arranged at two ends of the linear motor box (311).
4. The heat collection shuttle cladding machine of claim 1, wherein: the vacuum forming mechanism further comprises a connecting block, one end of the connecting block is connected with the power output end of the die assembly cylinder (42), and the other end of the connecting block is fixedly connected with the connecting plate (43).
5. The heat collection shuttle cladding machine of claim 1, wherein: two ends of the bottom surface of the upper die (46) are respectively provided with a positioning column, two ends of the top surface of the lower die (47) are respectively provided with a positioning hole, and the positioning columns and the positioning holes are positioned on the same straight line.
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CN201810762071.3A CN109130147B (en) | 2018-07-12 | 2018-07-12 | Heat collecting shuttle coating machine |
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CN201810762071.3A CN109130147B (en) | 2018-07-12 | 2018-07-12 | Heat collecting shuttle coating machine |
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CN109130147A CN109130147A (en) | 2019-01-04 |
CN109130147B true CN109130147B (en) | 2021-11-05 |
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IT1398880B1 (en) * | 2009-11-11 | 2013-03-21 | Minipack Torre Spa | PERFECT PACKAGING MACHINE. |
CN202686812U (en) * | 2012-08-01 | 2013-01-23 | 陈贺 | Heating structure of coating machine for electronic products |
CN202966763U (en) * | 2012-09-07 | 2013-06-05 | 上海固好包装机械有限公司 | Fully-automatic sealing and cutting shrinker |
CN205554791U (en) * | 2016-03-02 | 2016-09-07 | 符斌 | Automatic covering membrane machine of cylinder battery |
CN106493909B (en) * | 2016-09-30 | 2019-01-18 | 东莞市信瑞智能科技有限公司 | A kind of full-automatic Packing Machine and Packing Machine take rewinding method |
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