CN109366042A - Light alloy welding wire surface treatment device - Google Patents

Light alloy welding wire surface treatment device Download PDF

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Publication number
CN109366042A
CN109366042A CN201811439275.XA CN201811439275A CN109366042A CN 109366042 A CN109366042 A CN 109366042A CN 201811439275 A CN201811439275 A CN 201811439275A CN 109366042 A CN109366042 A CN 109366042A
Authority
CN
China
Prior art keywords
cylinder
hollow shaft
welding wire
wire
light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811439275.XA
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Chinese (zh)
Inventor
颜磊
郭晓林
彭振国
邹海波
石海涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongfeng Trucks Co ltd
Original Assignee
Dongfeng Trucks Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongfeng Trucks Co ltd filed Critical Dongfeng Trucks Co ltd
Priority to CN201811439275.XA priority Critical patent/CN109366042A/en
Publication of CN109366042A publication Critical patent/CN109366042A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

A light alloy welding wire surface treatment device comprises a polishing sleeve, a hollow shaft motor, a motor driving device, a wire feeding disc and a wire feeding driving device, wherein the polishing sleeve comprises a cylinder, wedge-shaped grooves are formed in positions, located on two sides of the axis of the cylinder, on the inner circumferential surface of the cylinder, straight steel wire brushes are installed in the wedge-shaped grooves, an elastic rubber sleeve is sleeved on a position, located on the outer side of each straight steel wire brush, on the outer circumferential surface of the cylinder, a circular disc is arranged at one end of the cylinder, a through hole is formed in the center of the circular disc, a circular boss is arranged at the other end of the cylinder, a hollow shaft of the hollow shaft motor is sleeved in the circular boss, the hollow shaft motor is electrically connected with the motor driving device, welding wires are installed on the wire feeding disc, the welding wires sequentially penetrate through. The design has the advantages of good removal effect, wide application range, simple structure, high reliability, high automation degree and high removal efficiency.

Description

A kind of light-alloy welding wire surface processing unit
Technical field
It is main suitable the present invention relates to metal welding wire processing unit more particularly to a kind of light-alloy welding wire surface processing unit For improving the removal effect of oxide layer, expanding the scope of application of processing unit.
Background technique
The removal of metal welding wire surface oxide layer is mainly the following mode: before welding wire production, being beaten by friction pulley Mill realizes the oxide layer removal of welding wire;The oxide skin on metal welding wire surface is removed by physical method;Pass through scouring pad The removal of welding wire oxidation film is realized in friction.Above-mentioned removing method is respectively present following defect: being polished by friction pulley and realizes welding wire Oxide layer removal, polishing region be along welding wire length direction several straight lines, whole outer surfaces of welding wire cannot be polished to, gone Oxide layer effect is undesirable, and the welding wire after polishing usually requires to carry out pickling again can to use;Using mechanical-physical side Method scale removal is that metal welding wire is passed through to friction removal metal welding wire surface scale, the technology in sand grains not to be suitable for welding The removal of oxidation film during testing is connect, and oxide film dissolving is gone to be not thorough, the welding wire softer to aluminium, magnesium etc. can also serious shadow Ring the surface quality of welding wire;Use scouring pad as milling tools, excessively loose grinding effect is poor, and it is unobstructed that tension then influences wire feed, fits Answering property is poor, and oxidation film removal effect is difficult to control.
Summary of the invention
The purpose of the present invention is overcome the problems, such as poor removal effect existing in the prior art, the defect of narrow application range and, The light-alloy welding wire surface processing unit that a kind of removal effect is good, applied widely is provided.
In order to achieve the above object, the technical solution of the invention is as follows: a kind of light-alloy welding wire surface processing unit, including Polishing set, hollow shaft motor, motor driver, the polishing set include cylinder, are located at Cylindorical rod on the inner peripheral surface of cylinder The position of line two sides offers wedge groove, and vertical bar wire brush, the hollow shaft suit of the hollow shaft motor are equipped in wedge groove In the end of cylinder, hollow shaft motor is electrically connected with motor driver, and welding wire stretches out after sequentially passing through cylinder, hollow shaft, Welding wire is in contact with the brush head of vertical bar wire brush.
It is located at the position on the outside of vertical bar wire brush on the outer circumference surface of the cylinder and is set with elastic rubber set.
The cylinder is provided with disk far from one end of hollow shaft, and the center of disk offers through-hole.
Position on the disk positioned at through-hole surrounding offers No.1 threaded hole, and No.1 spiral shell is equipped in No.1 threaded hole Nail, disk are fixed on cylinder by No.1 screw.
The end of the cylinder is provided with circular bosses, and No. two threaded holes, No. two spiral shells are offered on the outer circumference surface of circular bosses No. two screws are installed, in circular bosses, hollow shaft is connected by No. two screws with circular bosses the hollow shaft sleeve in pit It connects.
The light-alloy welding wire surface processing unit further includes wire feeding disc and wire feed driving device, and the welding wire, which is mounted on, to be sent In wire tray, welding wire is connected after sequentially passing through cylinder, hollow shaft with wire feed driving device.
The flange face of the hollow shaft motor is fixed on bracket.
Compared with prior art, the invention has the benefit that
1, it is located at the portion of cylinder axis two sides in a kind of light-alloy welding wire surface processing unit of the present invention on the inner peripheral surface of cylinder Position offers wedge groove, and vertical bar wire brush is equipped in wedge groove, and the hollow shaft sleeve of hollow shaft motor is mounted in the end of cylinder, Hollow shaft motor is electrically connected with motor driver, and welding wire stretches out after sequentially passing through cylinder, hollow shaft, welding wire and vertical bar wire brush Brush head be in contact;In use, hollow shaft motor drives vertical bar wire brush to carry out rotary-grinding to welding wire, polishing linear velocity is high, Sufficiently, oxide layer removal effect is good for polishing;Meanwhile the number of hollow shaft motor revolution and vertical bar wire brush can be adjusted as needed Amount and size, the oxide layer suitable for various metal material arbitrary dimension welding wires remove, and structure is simple, applied widely.Therefore, Removal effect of the present invention is good, applied widely, structure is simple.
2, it is located at outside vertical bar wire brush on the outer circumference surface of cylinder in a kind of light-alloy welding wire surface processing unit of the present invention The position of side is set with elastic rubber set, by elastic rubber cover locking vertical bar wire brush, so that vertical bar wire brush can be fine Removal welding wire surface oxide layer, and can be well protected welding wire.Therefore, removal effect of the present invention is good, high reliablity.
3, cylinder far from one end of hollow shaft is provided with disk in a kind of light-alloy welding wire surface processing unit of the present invention, circle The center of piece offers through-hole, and disk play the guiding role to welding wire;Position on disk positioned at through-hole surrounding offers No.1 spiral shell Pit is equipped with No.1 screw in No.1 threaded hole, and disk is fixed on cylinder by No.1 screw, so that the installation letter of disk Just.Therefore, high reliablity of the present invention, simple installation.
4, the end of cylinder is provided with circular bosses in a kind of light-alloy welding wire surface processing unit of the present invention, circular bosses it is outer No. two threaded holes are offered on periphery, No. two screws are installed in No. two threaded holes, and hollow shaft sleeve is hollow in circular bosses Axis is connected by No. two screws with circular bosses, above-mentioned design so that hollow shaft simple installation, the connection of hollow shaft and cylinder Securely.Therefore, simple installation of the present invention, be connected firmly.
5, welding wire is mounted on wire feeding disc in a kind of light-alloy welding wire surface processing unit of the present invention, and welding wire sequentially passes through circle It is connected after cylinder, hollow shaft with wire feed driving device, using wire feeding disc and wire feed driving device, improves welding wire surface oxide layer The degree of automation of removal improves the efficiency of welding wire surface oxide layer removal;The flange face of hollow shaft motor is fixed on bracket On, improve the stability of welding wire movement.Therefore, high degree of automation of the present invention, removal efficiency height, welding wire kinetic stability It is good.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of set of polishing in Fig. 1.
Fig. 3 is the axial sectional view of set of polishing in Fig. 1.
In figure: polishing set 1, cylinder 11, wedge groove 12, vertical bar wire brush 13, brush head 131, elastic rubber cover 14, disk 15, through-hole 151, No.1 threaded hole 152, circular bosses 16, No. two threaded holes 161, hollow shaft motor 2, hollow shafts 21, motor driven Device 3, welding wire 4, wire feeding disc 5, wire feed driving device 6, bracket 7.
Specific embodiment
Below in conjunction with Detailed description of the invention and specific embodiment, the present invention is described in further detail.
Referring to Fig. 1 to Fig. 3, a kind of light-alloy welding wire surface processing unit, including polishing set 1, hollow shaft motor 2, motor Driving device 3, the polishing set 1 include cylinder 11, and the position that 11 axis two sides of cylinder are located on the inner peripheral surface of cylinder 11 is opened Equipped with wedge groove 12, vertical bar wire brush 13 is installed in wedge groove 12, the hollow shaft 21 of the hollow shaft motor 2 is sleeved on cylinder In 11 end, hollow shaft motor 2 is electrically connected with motor driver 3, and welding wire 4 sequentially passes through cylinder 11, hollow shaft 21 extendes back Out, welding wire 4 is in contact with the brush head 131 of vertical bar wire brush 13.
The position for being located at 13 outside of vertical bar wire brush on the outer circumference surface of the cylinder 11 is set with elastic rubber set 14.
The cylinder 11 is provided with disk 15 far from one end of hollow shaft 21, and the center of disk 15 offers through-hole 151.
Position on the disk 15 positioned at 151 surrounding of through-hole offers No.1 threaded hole 152, in No.1 threaded hole 152 No.1 screw is installed, disk 15 is fixed on cylinder 11 by No.1 screw.
The end of the cylinder 11 is provided with circular bosses 16, and No. two threaded holes are offered on the outer circumference surface of circular bosses 16 161, No. two screws are installed in No. two threaded holes 161, the hollow shaft 21 is sleeved in circular bosses 16, and hollow shaft 21 passes through two Number screw is connected with circular bosses 16.
The light-alloy welding wire surface processing unit further includes wire feeding disc 5 and wire feed driving device 6, and the welding wire 4 is installed On wire feeding disc 5, welding wire 4 is connected after sequentially passing through cylinder 11, hollow shaft 21 with wire feed driving device 6.
The flange face of the hollow shaft motor 2 is fixed on bracket 7.
The principle of the present invention is described as follows:
The design provides a kind of light-alloy welding wire surface processing unit, and the oxide layer for solving the generation of metal welding wire surface influences The problem of welding, improves welding quality, has a good application prospect.
Polishing set is columnar structured containing one, has several wedge grooves on cylinder, installs a vertical bar steel wire on each wedge groove Brush, and the set banding of the elastic rubber by wrapping up on the outside of cylinder, the brush head and welding wire outer diameter of vertical bar wire brush are tangent, brush head it is rigid It spends moderate, the oxide layer of welding wire surface can be removed well, be also unlikely to cause scratch to welding wire;One end of cylinder is Heart disk, hollow disk-shaped surrounding have several threaded holes, and mounting screw is fixed on hollow disk-shaped on cylinder on threaded hole, welding wire from Hollow disk-shaped centre bore passes through, and play the guiding role to welding wire, guarantees that welding wire is located at its axle center when through polishing set;Cylinder it is another One end is an open circles boss structure, and the internal diameter of hollow circular bosses and the hollow shaft outer diameter of hollow shaft motor match, hollow The hollow shaft of spindle motor protrudes into the center portion of hollow circular bosses, there is a threaded hole on hollow circular bosses, and mounting screw will on threaded hole Hollow circular bosses and hollow shaft locking, drive entire polishing set rotation when hollow shaft rotates, the flange face of hollow shaft motor is fixed On bracket.
When being welded, first start motor driver, polishing is covered to be started to rotate under the drive of hollow shaft motor, then Start wire feed machine actuating device, welding wire is sent out from wire feeding disc, and welding wire passes through polishing set while being sent into, and completes going for oxidation film It removes.
By verification experimental verification, the design can effectively remove the oxide layer of welding wire surface, improve welding quality.
The advantages of the design is: hollow shaft motor drives vertical bar wire brush to carry out rotary-grinding to welding wire, linear speed of polishing Degree is high, and sufficiently, oxide layer removal effect is fine, and welding quality is greatly improved for polishing;And it can adjust as needed hollow The quantity and size of vertical bar wire brush, the oxygen suitable for various metal material arbitrary dimension welding wires in spindle motor revolution, polishing set Change layer removal;Structure is simple, wide adaptation range, and the welding wire oxidation film that can be used for during automatic welding and manual welding is gone It removes.
Embodiment 1:
Referring to Fig. 1 to Fig. 3, a kind of light-alloy welding wire surface processing unit, including polishing set 1, hollow shaft motor 2, motor driven Device 3, the polishing set 1 include cylinder 11, and the position that 11 axis two sides of cylinder are located on the inner peripheral surface of cylinder 11 offers Wedge groove 12 is equipped with vertical bar wire brush 13 in wedge groove 12, and the hollow shaft 21 of the hollow shaft motor 2 is sleeved on cylinder 11 In end, hollow shaft motor 2 is electrically connected with motor driver 3, and welding wire 4 stretches out after sequentially passing through cylinder 11, hollow shaft 21, weldering Silk 4 is in contact with the brush head 131 of vertical bar wire brush 13.
Embodiment 2:
Basic content with embodiment 1, the difference is that:
Referring to fig. 2, Fig. 3, the position that 13 outside of vertical bar wire brush is located on the outer circumference surface of the cylinder 11 are set with flexible rubber Gum cover 14.
Embodiment 3:
Basic content with embodiment 1, the difference is that:
Referring to fig. 2, the cylinder 11 is provided with disk 15 far from one end of hollow shaft 21, and the center of disk 15 offers through-hole 151;Position on the disk 15 positioned at 151 surrounding of through-hole offers No.1 threaded hole 152, installation in No.1 threaded hole 152 There is No.1 screw, disk 15 is fixed on cylinder 11 by No.1 screw.
Embodiment 4:
Basic content with embodiment 1, the difference is that:
Referring to fig. 2, the end of the cylinder 11 is provided with circular bosses 16, and No. two screw threads are offered on the outer circumference surface of circular bosses 16 Hole 161 is equipped with No. two screws in No. two threaded holes 161, and the hollow shaft 21 is sleeved in circular bosses 16, and hollow shaft 21 passes through No. two screws are connected with circular bosses 16.
Embodiment 5:
Basic content with embodiment 1, the difference is that:
Referring to Fig. 1, Fig. 2, the light-alloy welding wire surface processing unit further includes wire feeding disc 5 and wire feed driving device 6, the weldering Silk 4 is mounted on wire feeding disc 5, and welding wire 4 is connected after sequentially passing through cylinder 11, hollow shaft 21 with wire feed driving device 6;The sky The flange face of spindle motor 2 is fixed on bracket 7.

Claims (7)

1. a kind of light-alloy welding wire surface processing unit, which is characterized in that cover (1), hollow shaft motor (2), motor including polishing Driving device (3), the polishing set (1) include cylinder (11), are located at cylinder (11) axis two on the inner peripheral surface of cylinder (11) The position of side offers wedge groove (12), is equipped with vertical bar wire brush (13) in wedge groove (12), the hollow shaft motor (2) Hollow shaft (21) is sleeved in the end of cylinder (11), and hollow shaft motor (2) is electrically connected with motor driver (3), welding wire (4) Sequentially pass through cylinder (11), hollow shaft (21) is stretched out afterwards, welding wire (4) is in contact with the brush head (131) of vertical bar wire brush (13).
2. a kind of light-alloy welding wire surface processing unit according to claim 1, it is characterised in that: the cylinder (11) It is located at the position on the outside of vertical bar wire brush (13) on outer circumference surface and is set with elastic rubber set (14).
3. a kind of light-alloy welding wire surface processing unit according to claim 1, it is characterised in that: the cylinder (11) is remote One end from hollow shaft (21) is provided with disk (15), and the center of disk (15) offers through-hole (151).
4. a kind of light-alloy welding wire surface processing unit according to claim 3, it is characterised in that: on the disk (15) Position positioned at through-hole (151) surrounding offers No.1 threaded hole (152), is equipped with No.1 screw in No.1 threaded hole (152), Disk (15) is fixed on cylinder (11) by No.1 screw.
5. a kind of light-alloy welding wire surface processing unit according to claim 1, it is characterised in that: the cylinder (11) End is provided with circular bosses (16), and No. two threaded holes (161), No. two threaded holes are offered on the outer circumference surface of circular bosses (16) (161) No. two screws are installed, the hollow shaft (21) is sleeved in circular bosses (16), and hollow shaft (21) passes through No. two screws in It is connected with circular bosses (16).
6. a kind of light-alloy welding wire surface processing unit according to claim 1, it is characterised in that: the light-alloy welding wire Surface processing device further includes wire feeding disc (5) and wire feed driving device (6), and the welding wire (4) is mounted on wire feeding disc (5), weldering (4) sequentially pass through cylinder (11) to silk, hollow shaft (21) is connected with wire feed driving device (6) afterwards.
7. a kind of light-alloy welding wire surface processing unit according to claim 1, it is characterised in that: the hollow shaft motor (2) flange face is fixed on bracket (7).
CN201811439275.XA 2018-11-29 2018-11-29 Light alloy welding wire surface treatment device Pending CN109366042A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811439275.XA CN109366042A (en) 2018-11-29 2018-11-29 Light alloy welding wire surface treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811439275.XA CN109366042A (en) 2018-11-29 2018-11-29 Light alloy welding wire surface treatment device

Publications (1)

Publication Number Publication Date
CN109366042A true CN109366042A (en) 2019-02-22

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Family Applications (1)

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CN201811439275.XA Pending CN109366042A (en) 2018-11-29 2018-11-29 Light alloy welding wire surface treatment device

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114986279A (en) * 2022-06-15 2022-09-02 江苏九洲新材料科技有限公司 Stainless steel welding wire surface treatment process

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0654464U (en) * 1992-12-28 1994-07-26 新日本製鐵株式会社 Welding wire cleaning equipment
CN2834712Y (en) * 2005-09-23 2006-11-08 孙立国 Machine for cleaning oxidation layer on surface of metal round ingot
CN102172794A (en) * 2010-12-31 2011-09-07 南京理工大学 Device for removing oxidation film on aluminium and aluminium alloy or magnesium and magnesium alloy by utilizing wire feeding machine
CN102615574A (en) * 2012-04-06 2012-08-01 柳州市红日焊丝制造有限公司 Metal strip peeling device for producing welding wires
CN203973074U (en) * 2014-07-25 2014-12-03 郑州机械研究所 A kind of Integral aluminum alloy welding wire device for scraping
CN204487330U (en) * 2014-12-20 2015-07-22 铜陵长江铜业有限公司 Copper bar burnishing device
CN206241447U (en) * 2016-12-14 2017-06-13 江苏阿斯美特精工科技有限公司 One kind rotation tungsten electrode heating wire TIG welding gun
CN206780124U (en) * 2017-05-11 2017-12-22 张硕 Large-diameter steel pipe outer wall rust removalling equipment
CN107876940A (en) * 2017-12-16 2018-04-06 宁夏吴忠市好运电焊机有限公司 The self-insurance welding machine removing oxide layer wire feeder of accurate control feed rate
CN207223235U (en) * 2017-09-13 2018-04-13 山东兖州煤矿机械有限公司 One kind removes scoring devices without copper plating soldering wire
CN207606386U (en) * 2017-12-16 2018-07-13 宁夏吴忠市好运电焊机有限公司 Self-insurance welding machine removing oxide layer wire feeder
CN207900866U (en) * 2018-01-02 2018-09-25 湖南西姆西科技有限公司 A kind of intelligent rust remover of carbon steel welding wire production
CN209380112U (en) * 2018-11-29 2019-09-13 东风商用车有限公司 Light alloy welding wire surface treatment device

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0654464U (en) * 1992-12-28 1994-07-26 新日本製鐵株式会社 Welding wire cleaning equipment
CN2834712Y (en) * 2005-09-23 2006-11-08 孙立国 Machine for cleaning oxidation layer on surface of metal round ingot
CN102172794A (en) * 2010-12-31 2011-09-07 南京理工大学 Device for removing oxidation film on aluminium and aluminium alloy or magnesium and magnesium alloy by utilizing wire feeding machine
CN102615574A (en) * 2012-04-06 2012-08-01 柳州市红日焊丝制造有限公司 Metal strip peeling device for producing welding wires
CN203973074U (en) * 2014-07-25 2014-12-03 郑州机械研究所 A kind of Integral aluminum alloy welding wire device for scraping
CN204487330U (en) * 2014-12-20 2015-07-22 铜陵长江铜业有限公司 Copper bar burnishing device
CN206241447U (en) * 2016-12-14 2017-06-13 江苏阿斯美特精工科技有限公司 One kind rotation tungsten electrode heating wire TIG welding gun
CN206780124U (en) * 2017-05-11 2017-12-22 张硕 Large-diameter steel pipe outer wall rust removalling equipment
CN207223235U (en) * 2017-09-13 2018-04-13 山东兖州煤矿机械有限公司 One kind removes scoring devices without copper plating soldering wire
CN107876940A (en) * 2017-12-16 2018-04-06 宁夏吴忠市好运电焊机有限公司 The self-insurance welding machine removing oxide layer wire feeder of accurate control feed rate
CN207606386U (en) * 2017-12-16 2018-07-13 宁夏吴忠市好运电焊机有限公司 Self-insurance welding machine removing oxide layer wire feeder
CN207900866U (en) * 2018-01-02 2018-09-25 湖南西姆西科技有限公司 A kind of intelligent rust remover of carbon steel welding wire production
CN209380112U (en) * 2018-11-29 2019-09-13 东风商用车有限公司 Light alloy welding wire surface treatment device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114986279A (en) * 2022-06-15 2022-09-02 江苏九洲新材料科技有限公司 Stainless steel welding wire surface treatment process
CN114986279B (en) * 2022-06-15 2023-06-16 江苏九洲新材料科技有限公司 Stainless steel welding wire surface treatment process

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