CN205074900U - Steel wire rust cleaning burnishing machine - Google Patents
Steel wire rust cleaning burnishing machine Download PDFInfo
- Publication number
- CN205074900U CN205074900U CN201520748734.8U CN201520748734U CN205074900U CN 205074900 U CN205074900 U CN 205074900U CN 201520748734 U CN201520748734 U CN 201520748734U CN 205074900 U CN205074900 U CN 205074900U
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- China
- Prior art keywords
- emery wheel
- fixed
- bearing
- steel wire
- rotary barrel
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- Expired - Fee Related
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Abstract
The utility model provides a steel wire rust cleaning burnishing machine, it includes frame, final drive chain subassembly, emery wheel driving chain and emery wheel subassembly, emery wheel pressure adjustment subassembly, two motors are equipped with in the frame for drive whole platform unit and emery wheel subassembly, final drive chain subassembly comprises motor 1, V belt drive, a preceding flange section of thick bamboo, a back flange section of thick bamboo, bearing, rotatory barrel, emery wheel driving chain and emery wheel subassembly comprise motor 2, V belt drive, hollow spindle, bearing, hollow spindle cover, bevel gear group, tooth belt transmission, emery wheel driving sleeve, emery wheel transmission shaft and support, direction feather key, emery wheel dish, and 12 group's emery wheel subassemblies divide two to fix on rotatory barrel, emery wheel pressure adjustment subassembly comprises guide arm, slider, lever, T shaped plate, extension spring and adjusting screw, thrust bearing box, connecting plate, according to preceding, each two sets of fixing on the end plate of rotatory barrel of back. Its effect lies in: derust of high quality, production efficiency is high.
Description
Technical field: the utility model patent relates to a kind of steel wire rust cleaning polishing machine, particularly a kind of for the rust cleaning operation to Steel Wire Surface in the aluminum-clad steel wire cable production technology of metallic article field.
Background technology: in Steel Wire Products Industry aluminum-clad steel wire cable product processes; high-carbon steel wire after quenching heat treatment is before metallized aluminum material; must be eliminated rust to Steel Wire Surface (removing iron scale), polishing, cleaning and nitrogen protection; to guarantee organically to be combined between steel with aluminium, form aluminium Baogang composite.What adopts the rust cleaning glossing of Steel Wire Surface in this technical field at present is eliminate rust mechanical device in disc brush or abrasive band, and these two kinds of methods usually exist rust cleaning poor effect, do not reach aluminium Baogang technique to its strict rust cleaning technical requirement.The deficiency brought thus is: time coated, the adhesion of steel wire and aluminium material declines, and forms coated defect, makes to produce fracture of wire in the follow-up wire drawing at manufacture aluminum-clad steel wire cable product, sth. made by twisting stock technique, affects product lumber recovery and production operational availability.
Summary of the invention: the object of the utility model patent is, for the deficiency that existing Steel Wire Surface disc brush, abrasive band rust cleaning mechanical device in use exist, and provides the steel wire rust cleaning that a kind of derusting is good, production efficiency is high polishing machine.
The object of the utility model patent can be realized by following technical proposals, a kind of Steel Wire Surface rust cleaning polishing machine, see accompanying drawing 1, it is characterized in that, it is made up of frame, main drive chain assembly, emery wheel driving-chain and grinding wheel component, emery wheel pressure adjusting part four major part:
1, frame is welded to form by channel-section steel, frame is provided with two motors, and motor 1 makes it rotate around steel wire for driving whole unit (i.e. rotary barrel); Motor 2 makes emery wheel for driving grinding wheel component to rotate and is produced relative motion by between brush steel wire.In frame, two rotary barrel bearing spiders are equipped with to support whole unit in two.
2, main drive chain assembly is made up of motor 1, V-shaped belt pulley, V-shape belt, forward flange cylinder, rear flange cylinder, centripetal spheric roller bearing and bearing spider, rotary barrel.
3, emery wheel driving-chain and grinding wheel component are made up of motor 2, V-type belt wheel, hollow spindle, ball bearing, hollow spindle cover, bevel gear set, cog belt driving shaft and bearing, profile of tooth belt wheel and cog belt, emery wheel driving sleeve, emery wheel power transmission shaft and bearing, guiding feather key, emery wheel fixed disk and emery wheel etc.Wherein profile of tooth belt wheel, emery wheel driving sleeve, emery wheel power transmission shaft and bearing, guiding feather key, emery wheel fixed disk and emery wheel form one group of grinding wheel component, and grinding wheel component has 12 groups, and the radial direction along rotary barrel presses upper and lower two column distributions, is fixed on rotary barrel.
4, emery wheel pressure adjusting part is made up of guide rod and guide bar receiver, slide block, lever, lever shaft, T-shaped plate, extension spring and adjustment screw, thrust bearing box, connecting plate.This assembly totally 4 groups, is fixed on the end plate of rotary barrel by forward and backward each two groups.
The effect of the utility model patent is: derusting is good, production efficiency is high.Because the steel wire moving linearly that must eliminate rust passes from the center of machine, the rotary barrel under motor 1 drives drives 12 emery wheels to do 360 degree of rotations around steel wire, and upper and lower two emery wheel clamping steel wires, contact and grinding Steel Wire Surface; Meanwhile, the driving-chain of motor 2 by being made up of V V belt translation, Bevel Gear Transmission and cog belt transmission, 12 grinding wheel components are rotated around own axes, the composite rotating of this emery wheel the rust cleaning operation effectiveness of Steel Wire Surface can be made better thus improve derusting, the speed of service of steel wire can be faster thus improve operating efficiency; In addition, when thinning after stone wearing and tearing, the contact of emery wheel and steel wire regulates automatically by emery wheel pressure adjusting part, keeps the contact between emery wheel and steel wire constant.
Accompanying drawing illustrates:
Accompanying drawing 1 is the main TV structure schematic diagram of the utility model patent;
Accompanying drawing 2 is the plan structure schematic diagram of the utility model patent.
Accompanying drawing 3 is the left TV structure schematic diagram of the utility model patent.
Detailed description of the invention:
See accompanying drawing 1, accompanying drawing 2, accompanying drawing 3.
1, the implementation method of main drive chain assembly is: motor 1 axle fixes V-type belt wheel 4, and rear flange cylinder fixes V-type belt wheel 10 with flat key, and being connected by three V-shape belts 5 between two V-type belt wheel forms V belt translation relation; Forward flange cylinder 6 is screwed on the drive end bearing bracket of rotary barrel 9, and rear flange cylinder 7 is screwed on the rear end cap of rotary barrel 9; Forward flange cylinder 6, rear flange cylinder 7 are respectively fixed with centripetal spheric roller bearing 8, and it coordinates with rotary barrel bearing spider 3 to support whole rotary barrel 9; Hold six pairs of grinding wheel components in rotary barrel 9 altogether, have two large rectangle holes in rotary barrel 9 radial direction, be convenient to load and unload the discharge of rust bits when changing emery wheel 25 and work.
2, the implementation method of emery wheel driving-chain and grinding wheel component is: by the driving-chain be made up of V V belt translation, Bevel Gear Transmission and cog belt transmission, drives emery wheel 25 to rotate by the power transmission of motor 2 to emery wheel power transmission shaft.Motor 2 axle fixes V-type belt wheel 11, and on hollow spindle 12, one end flat key fixes V-type belt wheel 26, forms V belt translation between two V-type belt wheel by being connected by two V-shape belts; The other end fixed cone gear 15 of hollow spindle 12, is meshed with two bevel gears 27 fixing on two cog belt driving shafts 16; Hollow spindle 12 is fixed on hollow spindle by ball bearing 13 and overlaps on 14, and hollow spindle cover 14 is fixed on forward flange cylinder 6 by six screws; Two cog belt driving shafts 16 are fixed on cog belt driving shaft bearing 17 by ball bearing 13, and cog belt driving shaft bearing 17 is screwed on two symmetrical circular holes radially offering on forward flange cylinder 6; The outer end of two cog belt driving shafts 16 is fixed with profile of tooth belt wheel 18, carrys out transmission be fixed on profile of tooth belt wheel 18 on emery wheel driving sleeve 20 by cog belt 19; An emery wheel driving sleeve 20 is fixed with two profile of tooth belt wheels 18, and accepts power, one outputs power to next group grinding wheel component; Emery wheel driving sleeve 20 is fixed on emery wheel transmission shaft support 22 by ball bearing 13, and emery wheel transmission shaft support 22 is weldingly fixed on rotary barrel 9; Form moving sets by the feather key 23 that leads between emery wheel driving sleeve 20 with emery wheel power transmission shaft 21 to be connected, therefore emery wheel power transmission shaft 21 is while rotating with emery wheel driving sleeve 20, can move linearly in emery wheel driving sleeve 20; The end of emery wheel power transmission shaft 21 connects emery wheel fixed disk 24 with holding screw, and emery wheel 25 inserts on emery wheel fixed disk 24, and reinforces with four holding screws.
3, the implementation method of emery wheel pressure adjusting part is: be fixed on guide bar receiver 28 by four guide rods 27 (each two of front and back), the front and back ends that guide bar receiver 28 is fixed on rotary barrel 9 by screw covers; Four slide blocks 29 in front and back, be arranged symmetrically with up and down, each slide block 29 have two pilot holes and guide rod 27 is slidably connected; One end of lever 30 and slide block 29 chain connection, the other end of lever 30 is connected with T-shaped plate 32, and the fulcrum of lever 30 is that a circular cover is rotationally connected with lever shaft 31, and lever shaft 31 is weldingly fixed on rotary barrel 9; T-shaped plate 32 there are three pin joints, are connected with lever 30, extension spring 33 and thrust bearing box 35 respectively; One end of extension spring 33 hangs in adjustment screw 34, and adjustment screw 34 is connected to regulate elastic force with the screw spiral on rotary barrel 9; Thrust bearing 35 edge fits in thrust bearing box 36, is rotatably assorted with emery wheel power transmission shaft 21; Six thrust bearing boxes 36 connect in aggregates by connecting plate 37 with bolt.Its emery wheel pressure automatic principle of compensation is: during machine operation, rotary barrel 9 rotates, make slide block 29 produce centrifugal action and get rid of movement outside guide rod 27, this centrifugal force makes upper and lower grinding wheel component all move toward rotary barrel 9 center to be close to steel wire, to make emery wheel 25 pairs of steel wires produce certain thrust through lever 30 effect.This thrust size is directly proportional to machine rotational speed, but the elastic force changing the extension spring 33 balanced each other with it by turn adjustment screw 34 realizes regulating.
The work flow of machine is: first by needing the steel wire of polishing rust-removal to penetrate along machine pivot before start, be clipped between lower grinding wheel; Steel wire moves linearly under the pulling of pulling equipment; Starter motor 1 and motor 2, after reaching the rotary speed of setting, machine starts normal work.
Claims (4)
1. a steel wire rust cleaning polishing machine, is characterized in that, it mainly comprises frame, main drive chain assembly, emery wheel driving-chain and grinding wheel component, emery wheel pressure adjusting part four major part; Frame is welded to form by channel-section steel and is fixed with two motors; Main drive chain assembly is made up of V-type V belt translation, forward flange cylinder, rear flange cylinder, bearing and bearing spider, rotary barrel; On outside the front and back end plate that forward flange cylinder, rear flange cylinder are fixed on rotary barrel; Forward flange cylinder, rear flange cylinder are rotated by bearing and are fixed on bearing spider; Bearing spider is fixed in frame; V-type belt wheel is fixed on rear flange cylinder, and another V-type belt wheel is fixed on motor shaft.
2., by steel wire rust cleaning polishing machine according to claim 1, it is characterized in that, emery wheel driving-chain is made up of V-type V belt translation, hollow spindle, bearing and bearing box, Bevel Gear Transmission, cog belt transmission; V-type belt wheel is fixed on hollow spindle; Hollow spindle is rotated by bearing and is fixed on bearing box; Bearing box is fixed on forward flange cylinder; One bevel gear is fixed on hollow spindle, and another bevel gear be meshed with it is fixed on cog belt driving shaft; Cog belt driving shaft is rotated by bearing and is fixed on cog belt driving shaft bearing; Cog belt driving shaft bearing is then fixed on forward flange cylinder.
3., by steel wire rust cleaning polishing machine according to claim 1, it is characterized in that grinding wheel component is made up of profile of tooth belt wheel, emery wheel driving sleeve, emery wheel power transmission shaft and bearing, guiding feather key, emery wheel fixed disk and emery wheel; Emery wheel driving sleeve is fixed with two profile of tooth belt wheels; Emery wheel driving sleeve is rotated by bearing and is fixed on emery wheel transmission shaft support; Emery wheel transmission shaft support is fixed on rotary barrel; Emery wheel power transmission shaft is slided by guiding feather key and is fixed on emery wheel driving sleeve; Emery wheel end part of driving shaft is fixedly connected with emery wheel fixed disk, and emery wheel is embedded on emery wheel fixed disk; Grinding wheel component has 12 groups, and the radial direction along rotary barrel presses upper and lower two column distributions, is fixed on rotary barrel.
4., by steel wire according to claim 1 rust cleaning polishing machine, it is characterized in that emery wheel pressure adjusting part is made up of guide rod and guide bar receiver, slide block, lever, lever shaft, T-shaped plate, extension spring and adjustment screw, thrust bearing box, connecting plate; Skid is fixed on guide rod; Guide rod is fixed on guide bar receiver, and guide bar receiver is then fixed on inside the front and back end plate of rotary barrel; Lever and lever shaft chain connection, lever shaft is fixed on rotary barrel, the two ends of lever respectively with slide block and T-shaped plate chain connection; T-shaped plate hangs with extension spring, and the extension spring other end is hooked in adjustment screw; Adjustment screw screws on the screwed hole of rotary barrel; Before and after two blocks of T-shaped plates and six thrust bearing boxes and connecting plate be fixedly connected as a rigid body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520748734.8U CN205074900U (en) | 2015-09-18 | 2015-09-18 | Steel wire rust cleaning burnishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520748734.8U CN205074900U (en) | 2015-09-18 | 2015-09-18 | Steel wire rust cleaning burnishing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205074900U true CN205074900U (en) | 2016-03-09 |
Family
ID=55427338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520748734.8U Expired - Fee Related CN205074900U (en) | 2015-09-18 | 2015-09-18 | Steel wire rust cleaning burnishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205074900U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345632A (en) * | 2015-09-18 | 2016-02-24 | 江西工程学院 | Steel wire derusting and polishing machine |
| CN111687732A (en) * | 2020-06-05 | 2020-09-22 | 成都先进金属材料产业技术研究院有限公司 | Surface treatment device and method for titanium alloy wire |
| CN114633199A (en) * | 2022-02-23 | 2022-06-17 | 合肥安信瑞德精密制造有限公司 | High-precision valve plate finishing machine |
-
2015
- 2015-09-18 CN CN201520748734.8U patent/CN205074900U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345632A (en) * | 2015-09-18 | 2016-02-24 | 江西工程学院 | Steel wire derusting and polishing machine |
| CN105345632B (en) * | 2015-09-18 | 2019-01-08 | 江西工程学院 | Steel wire derusting polishing machine |
| CN111687732A (en) * | 2020-06-05 | 2020-09-22 | 成都先进金属材料产业技术研究院有限公司 | Surface treatment device and method for titanium alloy wire |
| CN114633199A (en) * | 2022-02-23 | 2022-06-17 | 合肥安信瑞德精密制造有限公司 | High-precision valve plate finishing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160309 Termination date: 20160918 |