CN105345632B - Steel wire derusting polishing machine - Google Patents
Steel wire derusting polishing machine Download PDFInfo
- Publication number
- CN105345632B CN105345632B CN201510615249.8A CN201510615249A CN105345632B CN 105345632 B CN105345632 B CN 105345632B CN 201510615249 A CN201510615249 A CN 201510615249A CN 105345632 B CN105345632 B CN 105345632B
- Authority
- CN
- China
- Prior art keywords
- grinding wheel
- fixed
- component
- rotary barrel
- bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
Abstract
The present invention provides a kind of steel wire derusting polishing machine, it includes rack, main drive chain component, grinding wheel transmission chain and grinding wheel component, grinding wheel pressure adjusting component；Two motors are housed, for driving whole unit and grinding wheel component in rack；Main drive chain component is made of motor 1, V V belt translation, forward flange cylinder, rear flange cylinder, bearing, rotary barrel；Grinding wheel transmission chain and grinding wheel component are made of motor 2, V V belt translation, hollow spindle, bearing, hollow spindle set, bevel gear set, tooth form V belt translation, grinding wheel driving sleeve, grinding wheel transmission shaft and support, guiding feather key, abrasive disc, and 12 groups of grinding wheel components are fixed on rotary barrel in two separate ranks；Grinding wheel pressure adjusts component and is made of guide rod, sliding block, lever, T-shaped plate, tension spring and adjusting screw, thrust bearing box, connecting plate, is fixed on the end plate of rotary barrel by forward and backward each two groups.Its effect is: derusting is good, high production efficiency.
Description
Technical field: the present invention provides a kind of steel wire derusting polishing machine, especially a kind of to be used for metal product field aluminium packet
To the derusting operation of steel wire surface in steel wire cable production technology.
Background technique: the high-carbon steel in Steel Wire Products Industry aluminum-clad steel wire cable product processes, after quenching heat treatment
Silk is before coating aluminium material, and must derust to steel wire surface (removing iron scale), polishing, cleaning and nitrogen protection, to ensure steel
It is organically combined between aluminium, forms aluminium Baogang composite material.At present to the derusting buffer of steel wire surface in the technical field
Skill derusts mechanical device using disc brush or abrasive band, and it is bad that both methods is usually present derusting effect, and aluminium Baogang is not achieved
Technique is to its stringent derusting technical requirements, thus bring deficiency: the binding force of steel wire and aluminium material declines when cladding, is formed
Defect is coated, so that subsequent generate fracture of wire in the wire drawing of manufacture aluminum-clad steel wire cable product, twirl stock technique, influences product lumber recovery
And production operational availability.
Summary of the invention: it is an object of the present invention to used for existing steel wire surface disc brush, abrasive band derusting mechanical device
Present in deficiency, and provide that a kind of derusting is good, steel wire of high production efficiency derusting polishing machine.
The purpose of the present invention can be realized by following technical proposals, a kind of steel wire surface derusts polishing machine, referring to attached drawing 1,
It is characterized in that, it adjusts the big portion of component four by rack, main drive chain component, grinding wheel transmission chain and grinding wheel component, grinding wheel pressure
It is grouped as:
1, rack is welded to form by channel steel, two motors is equipped in rack, motor 1 is for driving whole unit (to revolve
Drum body) so that it is rotated around steel wire；Motor 2 is for driving grinding wheel component rotation to make grinding wheel and generated phase between brush steel wire
To movement.There are two rotary barrel bearing spiders to support whole unit for both ends dress in rack.
2, main drive chain component is rolled by motor 1, V-shaped belt pulley, V-shape belt, forward flange cylinder, rear flange cylinder, centripetal spherical surface
Sub- bearing and bearing spider, rotary barrel composition.
3, grinding wheel transmission chain and grinding wheel component are by motor 2, V-type belt wheel, hollow spindle, ball bearing, hollow spindle set, cone tooth
Wheel group, toothed belt driving shaft and support, toothed belt and toothed belt, grinding wheel driving sleeve, grinding wheel transmission shaft and support, guiding are slided
The composition such as key, grinding wheel fixed disk and grinding wheel.Wherein toothed belt, grinding wheel driving sleeve, grinding wheel transmission shaft and support, guiding are slided
Key, grinding wheel fixed disk and grinding wheel constitute one group of grinding wheel component, and grinding wheel component shares 12 groups, and the radial direction along rotary barrel presses upper and lower two
Column distribution is fixed on rotary barrel.
4, grinding wheel pressure adjusts component by guide rod and guide bar receiver, sliding block, lever, lever shaft, T-shaped plate, tension spring and adjusting
Screw, thrust bearing box, connecting plate composition.It totally 4 groups of the component, is fixed on the end plate of rotary barrel by forward and backward each two groups.
Effect of the invention is that: derusting is good, high production efficiency.Because the steel wire that must be derusted is for linear motion from this
The center of machine passes through, and the rotary barrel under the driving of motor 1 drives 12 grinding wheels to make 360 degree rotation, and upper and lower two around steel wire
A grinding wheel clamping steel wire, contacts and is ground steel wire surface；At the same time, motor 2 passes through by V V belt translation, Bevel Gear Transmission and tooth
The transmission chain of shape V belt translation composition, rotates 12 grinding wheel components around own axes, the composite rotating of this grinding wheel can make steel
The derusting operation effectiveness in silk table face is more preferably to which the speed of service for improving derusting, steel wire can faster improve operation effect
Rate；In addition, thinning after stone abrasion, the contact pressure of grinding wheel and steel wire can adjust component by grinding wheel pressure and adjust automatically
Section keeps the contact pressure between grinding wheel and steel wire constant.
Detailed description of the invention:
Attached drawing 1 is schematic view of the front view of the invention；
Attached drawing 2 is overlooking structure diagram of the invention.
Attached drawing 3 is left view structural representation of the invention.
Specific embodiment:
Referring to attached drawing 1, attached drawing 2, attached drawing 3.
1, the implementation method of main drive chain component is: fixing V-type belt wheel 4 on 1 axis of motor, is fixed on rear flange cylinder with flat key
V-type belt wheel 10 is connected between two V-type belt wheels by three V-shape belts 5 and constitutes V belt translation relationship；Forward flange cylinder 6 is screwed
On the drive end bearing bracket of rotary barrel 9, rear flange cylinder 7 is screwed on the rear end cap of rotary barrel 9；In forward flange cylinder 6, rear method
It is respectively fixed with centripetal spheric roller bearing 8 on blue cylinder 7, cooperates with rotary barrel bearing spider 3 to support entire rotary barrel
9；It is encompassing in rotary barrel 9 to receive six pairs of grinding wheel components, it opens there are two big rectangular opening rotary barrel 9 is radial, convenient for handling replacement
The discharge of rust bits when grinding wheel 25 and work.
2, the implementation method of grinding wheel transmission chain and grinding wheel component is: by being passed by V V belt translation, Bevel Gear Transmission and toothed belt
The transmission chain of dynamic composition will drive grinding wheel 25 to rotate in the power transmission of motor 2 to grinding wheel transmission shaft.V-type is fixed on 2 axis of motor
Belt wheel 11, V-type belt wheel 26 is fixed with flat key in one end on hollow spindle 12, by being connected structure by two V-shape belts between two V-type belt wheels
At V belt translation；The fixed bevel gear 15 of the other end of hollow spindle 12, with two cone teeth fixed on two toothed belt driving shafts 16
Wheel 38 is meshed；Hollow spindle 12 is fixed on hollow spindle set 14 by ball bearing 13, and hollow spindle set 14 is consolidated by six screws
It is scheduled on forward flange cylinder 6；Two toothed belt driving shafts 16 are fixed on toothed belt active shaft stool 17 by ball bearing 13, toothed belt
Active shaft stool 17 is then screwed on the symmetrical circular hole of two radially opened up on forward flange cylinder 6；Two toothed belt masters
The outer end of moving axis 16 is fixed with toothed belt 18, and the toothed belt being fixed on grinding wheel driving sleeve 20 is driven by toothed belt 19
Wheel 18；Fixed on one grinding wheel driving sleeve 20 there are two toothed belts 18, and one receives power, and one outputs power to down
One group of grinding wheel component；Grinding wheel driving sleeve 20 is fixed on grinding wheel transmission shaft support 22 by ball bearing 13, grinding wheel transmission shaft support
22 are weldingly fixed on rotary barrel 9；Movement is formed by guiding feather key 23 between grinding wheel driving sleeve 20 and grinding wheel transmission shaft 21
Pair is connected, therefore grinding wheel transmission shaft 21 can be made straight while rotating with grinding wheel driving sleeve 20 in grinding wheel driving sleeve 20
Line is mobile；The end of grinding wheel transmission shaft 21 connects grinding wheel fixed disk 24 with holding screw, and grinding wheel 25 is inserted in grinding wheel fixed disk 24
On, and reinforced with four holding screws.
3, grinding wheel pressure, which adjusts the implementation method of component, is: being fixed on guide bar receiver by four guide rods 27 (each two of front and back)
On 28, guide bar receiver 28 is covered by the front and back ends that screw is fixed on rotary barrel 9；Four sliding blocks 29 are in front and back, cloth symmetrical above and below
It sets, two pilot holes is provided on each sliding block 29 and are slidably connected with guide rod 27；One end of lever 30 is connect with 29 hinge of sliding block, thick stick
The other end of bar 30 is connect with T-shaped plate 32, and the fulcrum of lever 30 is that a round set is rotatablely connected with lever shaft 31, and lever shaft 31 welds
It connects and is fixed on rotary barrel 9；There are three hinge joints in T-shaped plate 32, connect respectively with lever 30, tension spring 33 and thrust bearing box 36
It connects；One end of tension spring 33, which is hung over, to be adjusted on screw 34, is adjusted screw 34 and is connect with the screw hole spiral on rotary barrel 9 to adjust bullet
Power；Thrust bearing 35 is fixed in thrust bearing box 36, is rotatably assorted with grinding wheel transmission shaft 21；Six thrust bearing boxes 36 pass through
Connecting plate 37 is connected with integral.Its grinding wheel pressure automatic principle of compensation is: when machine operation, rotary barrel 9 is rotated,
It gets rid of the generation centrifugal action of sliding block 29 outside guide rod 27 to move, which acts on through lever 30 so that upper and lower grinding wheel component is equal
It is close to steel wire toward the movement of 9 center of rotary barrel, grinding wheel 25 is made to generate certain pressing force to steel wire.The pressing force size and machine
Revolving speed is directly proportional, but can adjust screw 34 by turn and change the elastic force of the tension spring 33 to balance each other therewith to realize adjusting.
The work flow of machine is: first the steel wire of polishing rust-removal will be needed to penetrate along machine rotation center before booting, is clipped in
Between upper lower grinding wheel；Steel wire moves linearly under the pulling of pulling equipment；Start motor 1 and motor 2, reaches the rotation of setting
After speed, machine starts to work normally.
Claims (2)
- The polishing machine 1. a kind of steel wire derusts, it is characterised in that: it mainly include rack, main drive chain component, grinding wheel transmission chain and Grinding wheel component, grinding wheel pressure adjust four major part of component；Rack is welded to form by channel steel and is fixed with two motors；Main drive chain Component is made of V-type V belt translation, forward flange cylinder, rear flange cylinder, bearing and bearing spider, rotary barrel；Forward flange cylinder, rear flange On cylinder is fixed on the outside of the front and back end plate of rotary barrel；Forward flange cylinder, rear flange cylinder are fixed on bearing spider by bearing rotation On；Bearing spider is fixed on the rack；V-type belt wheel is fixed on rear flange cylinder, and another V-type belt wheel is fixed on motor shaft；Sand Wheel transmission chain is made of V-type V belt translation, hollow spindle, bearing and bearing box, Bevel Gear Transmission, toothed belt transmission；V-type belt wheel is solid It is scheduled on hollow spindle；Hollow spindle is fixed on bearing box by bearing rotation；Bearing box is fixed on forward flange cylinder；One cone Gear is fixed on hollow spindle, and another bevel gear being meshed therewith is fixed on toothed belt driving shaft；Toothed belt driving shaft It is fixed on toothed belt active shaft stool by bearing rotation；Toothed belt active shaft stool is then fixed on forward flange cylinder；Grinding wheel Component is made of toothed belt, grinding wheel driving sleeve, grinding wheel transmission shaft and support, guiding feather key, grinding wheel fixed disk and grinding wheel；Sand Wheel shaft puts on fixation, and there are two toothed belts；Grinding wheel driving sleeve is fixed on grinding wheel transmission shaft support by bearing rotation On；Grinding wheel transmission shaft support is fixed on rotary barrel；Grinding wheel transmission shaft is fixed on grinding wheel transmission shaft by guiding feather key sliding It puts on；Grinding wheel end part of driving shaft is fixedly connected with grinding wheel fixed disk, and grinding wheel is embedded in grinding wheel fixed disk；Grinding wheel component shares 12 Group, the radial direction along rotary barrel are pressed upper and lower two column distribution, each 6 groups of each column, are fixed on rotary barrel.
- The polishing machine 2. steel wire according to claim 1 derusts, it is characterised in that grinding wheel pressure adjusts component by guide rod and guide rod Support, sliding block, lever, lever shaft, T-shaped plate, tension spring and adjusting screw, thrust bearing box, connecting plate composition；Sliding block sliding is fixed On guide rod；Guide rod is fixed on guide bar receiver, and guide bar receiver is then fixed on the inside of the front and back end plate of rotary barrel；Lever and thick stick The connection of bar pivot hinge, lever shaft are fixed on rotary barrel, and the both ends of lever are connect with sliding block and T-shaped plate hinge respectively；T-shaped plate On hang with tension spring, the tension spring other end, which is hooked in, to be adjusted on screw；Screw is adjusted to screw on the threaded hole of rotary barrel；Two pieces of front and back T-shaped plate and six thrust bearing boxes and connecting plate are fixedly connected as a rigid body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510615249.8A CN105345632B (en) | 2015-09-18 | 2015-09-18 | Steel wire derusting polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510615249.8A CN105345632B (en) | 2015-09-18 | 2015-09-18 | Steel wire derusting polishing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105345632A CN105345632A (en) | 2016-02-24 |
| CN105345632B true CN105345632B (en) | 2019-01-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510615249.8A Expired - Fee Related CN105345632B (en) | 2015-09-18 | 2015-09-18 | Steel wire derusting polishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105345632B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773372B (en) * | 2016-05-04 | 2018-08-21 | 河南省西工机电设备有限公司 | A kind of metal wire material surface rust remover and its metal wire rust remover structure |
| CN107398813B (en) * | 2017-09-12 | 2024-03-29 | 王战辉 | Rust removal equipment of scaffold steel pipe |
| CN109571167A (en) * | 2019-01-11 | 2019-04-05 | 宁波必沃纺织机械有限公司 | A kind of steel wire polishing treatment device |
| CN113231572B (en) * | 2021-05-09 | 2022-07-29 | 石淼 | Bridge construction is with integration reinforcing bar rust cleaning alignment equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2801393Y (en) * | 2005-04-30 | 2006-08-02 | 蒋仁茂 | Planetary steel wire rust removing machine |
| CN200998841Y (en) * | 2006-09-28 | 2008-01-02 | 王一 | Steel wire derusting apparatus |
| CN201720758U (en) * | 2010-05-11 | 2011-01-26 | 新昌县雷鹰科技发展有限公司 | Derusting machine for horizontal continuous casting of copper-clad steel composite section material |
| CN202106280U (en) * | 2011-06-21 | 2012-01-11 | 徐永兵 | Steel wire surface scaling machine |
| US20140213149A1 (en) * | 2011-11-02 | 2014-07-31 | Fuji Shoji Co., Ltd. | Surface treatment device and surface treatment method for long wirelike article |
| CN205074900U (en) * | 2015-09-18 | 2016-03-09 | 江西工程学院 | Steel wire rust cleaning burnishing machine |
-
2015
- 2015-09-18 CN CN201510615249.8A patent/CN105345632B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2801393Y (en) * | 2005-04-30 | 2006-08-02 | 蒋仁茂 | Planetary steel wire rust removing machine |
| CN200998841Y (en) * | 2006-09-28 | 2008-01-02 | 王一 | Steel wire derusting apparatus |
| CN201720758U (en) * | 2010-05-11 | 2011-01-26 | 新昌县雷鹰科技发展有限公司 | Derusting machine for horizontal continuous casting of copper-clad steel composite section material |
| CN202106280U (en) * | 2011-06-21 | 2012-01-11 | 徐永兵 | Steel wire surface scaling machine |
| US20140213149A1 (en) * | 2011-11-02 | 2014-07-31 | Fuji Shoji Co., Ltd. | Surface treatment device and surface treatment method for long wirelike article |
| CN205074900U (en) * | 2015-09-18 | 2016-03-09 | 江西工程学院 | Steel wire rust cleaning burnishing machine |
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| Publication number | Publication date |
|---|---|
| CN105345632A (en) | 2016-02-24 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190108 Termination date: 20190918 |
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| CF01 | Termination of patent right due to non-payment of annual fee |