CN109338559A - A kind of production technology of diamond shape double-layer double-direction elastic fabric - Google Patents
A kind of production technology of diamond shape double-layer double-direction elastic fabric Download PDFInfo
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- CN109338559A CN109338559A CN201811568883.0A CN201811568883A CN109338559A CN 109338559 A CN109338559 A CN 109338559A CN 201811568883 A CN201811568883 A CN 201811568883A CN 109338559 A CN109338559 A CN 109338559A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C17/00—Fulling
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Abstract
The invention discloses a kind of production technologies of diamond shape double-layer double-direction elastic fabric, include the following steps: the selection of step S1 yarn.The dyeing of step S2 Quality Pure Cotton Yarn Production: Quality Pure Cotton Yarn Production uses the staining method of cylinder yarn, including Quality Pure Cotton Yarn Production metal, Quality Pure Cotton Yarn Production pre-treatment, pure cotton dyeing yarn, purified cotton yarns are soaped.Step S3 dyes cotton ammonia cladded yarn: dyeing including cotton ammonia cladded yarn pre-setting, cotton ammonia cladded yarn metal, cotton ammonia cladded yarn pre-treatment, the cotton ammonia cladded yarn to cotton ammonia cladded yarn.Step S4 warp end preparing.Step S5 weaving.Step S6 final finishing: fabric is singed, mercerising, washing, preshrunk, high-temperature shaping, non-ironing processing and drying.The production technology of diamond shape double-layer double-direction elastic fabric involved in the present invention, using double-layer jacquard institutional framework, so that the concave-convex sense of fabric is more obvious.And woven technique is first dyed again using yarn, so that the color color fastness of fabric is high.Using final finishing noniron finish the feel of fabric and wearability are increased.
Description
Technical field
The present invention relates to textile fabric production technical field, especially a kind of production work of diamond shape double-layer double-direction elastic fabric
Skill.
Background technique
Currently, being constantly progressive with social and economic activities, continuous improvement of people's living standards, people are for producing product
Matter requirement is also more higher, also higher and higher especially for the home textiles such as sofa curtain, bedding, the demand of decorative fabric,
Existing home textile, the main component of decorative fabric have terylene, acrylic fibers, polypropylene fibre, viscose glue, cotton, flax silk etc., what heterogeneity was formed by weaving
Fabric has the advantages that respectively different, and its price is also different.
Existing cotton elastic fabric, through to cotton is used, broadwise uses cotton ammonia cladded yarn.But lining made of this fabric
The wearability of shirt is bad, and especially human body is in activity, such as: writing or when the movement of arm or chest stretch when computer typewriter
Deng, because only broadwise is flexible, and through to not having flexible limitation to influence, back and forth flexible, unfolding for human body is restricted freely,
Feel under the weather, person's movements and expression can occur for uneasy or clothes, through to because not having elasticity that cannot be restored to original position, clothes becomes
Shape.And there is the cotton elastic fabric through broadwise on the market, and it is general using the technique for first knitting after stain, so that the color fastness of fabric
It is bad with dyeing uniformity, and the technique for first knitting after stain can only prepare monochromatic fabric.
Summary of the invention
The object of the present invention is to provide a kind of production technologies of diamond shape double-layer double-direction elastic fabric, and it is strong can to prepare three-dimensional sense
Diamond shape fabric, the features such as bidirectional elastic is good, and good stability of the dimension, comfort are good, and wear resistance is good.
In order to solve the above technical problems, the object of the present invention is achieved like this:
A kind of production technology of diamond shape double-layer double-direction elastic fabric according to the present invention, includes the following steps:
Step S1, the selection of yarn: selected yarn includes Quality Pure Cotton Yarn Production, cotton ammonia cladded yarn；
Step S2, the dyeing of Quality Pure Cotton Yarn Production: Quality Pure Cotton Yarn Production uses the staining method of cylinder yarn, including before Quality Pure Cotton Yarn Production metal, Quality Pure Cotton Yarn Production
Processing, pure cotton dyeing yarn, purified cotton yarns are soaped；
Quality Pure Cotton Yarn Production metal, is the oiling device that Quality Pure Cotton Yarn Production is used to slack winder, uniformly goes up auxiliary agent to Quality Pure Cotton Yarn Production, simultaneously
Network stands setting time at loose formula cylinder yarn required for dyeing；The density for being formed by loose formula cylinder yarn is 0.3-0.35g/
cm3；Used auxiliary agent is the aqueous solution of scouring agent, degreaser and soda ash；
Quality Pure Cotton Yarn Production pre-treatment is in the loose formula cylinder yarn merging dye vat cylinder after standing, and adding water to bath is 1:10-15, operating
8-15min, according still further to 1-2g/L ratio be added scouring agent, the soda ash of 4-8g/L, operate 15-20min after, according to 0.7-1 DEG C/
After the rate of min is warming up to 55-65 DEG C, hydrogen peroxide is added according still further to the ratio of 6-10g/L, 8-15min is operated, according still further to 1-2
DEG C/rate of min is warming up to 90-100 DEG C, constant temperature operates 20-30min, after liquid is discharged, uses the clear of 60-65 DEG C of temperature
Water washes 10-15min, then carries out pickling 8-10min, discharge using the acetum that pH value is 5.5-6 under the conditions of 45-50 DEG C
10-20min is washed using clear water under room temperature again after acetum；
Pure cotton dyeing yarn is loose formula cylinder yarn will to be placed in dye liquor and dye after pre-treatment；After pre-treatment, add
Enter clear water to bath raio 1:6-10, after room temperature operates 3-5min, the levelling agent of 0.5-1g/L is added, is added and lives according to 2-3%o.w.f
Property dyestuff, constant temperature operates 10-20min after being warming up to 40-50 DEG C, add the soda ash of 20-25g/L, after operating 5-10min, then
Constant temperature operates 30-50min after being warming up to 90-95 DEG C, and dye liquor is discharged in the cooling washing 5-10min of overflow later；
Purified cotton yarns are soaped, and refer to again plus clear water reaches bath raio 1:6-10, be added under room temperature according to the ratio of 3-5g/L double
After oxygen water transport turns 8-15min, it is warming up to the 45-55 DEG C of ratio according to 1-2g/L and soaping agent is added, be warming up to after operating 8-15min
90-100 DEG C, drain is washed after operating 10-20min, the cylinder yarn after being dyed；
Step S3, cotton ammonia cladded yarn is dyed: including cotton ammonia cladded yarn pre-setting, the cotton ammonia cladded yarn to cotton ammonia cladded yarn
Metal, cotton ammonia cladded yarn pre-treatment, cotton ammonia cladded yarn dyeing；
Cotton ammonia cladded yarn pre-setting refers to cotton ammonia cladded yarn using vacuum decatize, handles 5min under the conditions of 65 DEG C, presses
105 DEG C are warming up to according to the rate of 2-3 DEG C/min, and keeps 30-40min；
Cotton ammonia cladded yarn metal, is the oiling device using slack winder, uniformly goes up auxiliary agent to cotton ammonia cladded yarn, simultaneously
Network stands setting time at loose formula cylinder yarn required for dyeing；The density for being formed by loose formula cylinder yarn is 0.22-0.25g/
cm3；Used auxiliary agent is the aqueous solution of scouring agent, penetrating agent JFC, hydrogen peroxide, degreaser and soda ash；Wherein, scouring agent
Concentration be 30-50g/L, the concentration of penetrating agent JFC is 20-30g/L, the concentration of hydrogen peroxide is 10-15g/L, degreaser
Concentration is 30-50g/L, the concentration of soda ash is 50-80g/L；
Cotton ammonia cladded yarn pre-treatment is in the loose formula cylinder yarn merging dye vat cylinder after standing, according to the bath raio of 1:6-10
Clear water is added, operates 5:10min, then hydrogen peroxide is added in the ratio of 2-5g/L, caustic soda is added in the ratio of 2-3g/L, operates 5-
The ratio scouring agent for dispersing chelating agent, 1-2g/L is added in 10min, then the ratio of 1-2g/L, 5-10min is operated, according still further to 1-2
DEG C/rate of min is warming up to 90-95 DEG C, keep 20-30min, according still further to 2-3 DEG C/min rate cooling temperature to 55-60 DEG C,
10-15min is kept, liquid is discharged, reuses the clear water washing 10-15min of 60-65 DEG C of temperature, then is made under the conditions of 45-50 DEG C
Pickling 8-10min is carried out with the acetum that pH value is 5.5-6, is discharged after acetum under room temperature again and washes 10- using clear water
20min；
Cotton ammonia cladded yarn dyeing, refers to and dyes the cotton ammonia cladded yarn after pre-treatment in dye liquor；Pre-treatment finishes
Afterwards, clear water is added according to the bath raio of 1:6-10, after room temperature operates 3-8min, the levelling agent operating 5-10min of 0.5-1g/L is added
Afterwards, after reactive dye operating 5-10min being added according to 2-3%o.w.f, after the liquid alkaline operating 5-10min of 5-10g/L is added, add
After the sodium hydrosulfite operating 5-10min for entering 30-50g/L, constant temperature operates 10-20min after being warming up to 40-50 DEG C, then is warming up to 80-85
Constant temperature operates 30-50min after DEG C, and the cooling washing 5-10min of overflow later is discharged dye liquor, adds clear water to reach bath raio 1 again later:
6-10 is warming up to 45-55 DEG C according to 1-2g/L's after hydrogen peroxide operating 8-15min is added according to the ratio of 3-5g/L under room temperature
Soaping agent is added in ratio, is warming up to 90-100 DEG C after operating 8-15min, drain is washed after operating 10-20min, after obtaining dyeing
Cylinder yarn；
Step S4, warp end preparing: by the Quality Pure Cotton Yarn Production warping after dyeing on a beam of a loom, cotton ammonia cladded yarn warping is another
On a beam of a loom；
Step S5, weave: related diamond shape double-layer double-direction elastic fabric includes surface layer and inner layer, uses surface for diamond shape
The two-layer fabric tissue of pattern is weaved；Surface layer is interwoven by cotton ammonia cladded yarn, and inner layer is interwoven for Quality Pure Cotton Yarn Production；
Step S6, final finishing: the woven fabric of previous step institute is singed, mercerising, washing, preshrunk, high-temperature shaping,
Non-ironing processing and drying.
As a further illustration of the above scheme, in step S2, in the metal of purified cotton yarns, the concentration of scouring agent be added
Concentration for 30-50g/L, degreaser is 30-50g/L, the concentration of soda ash is 50-80g/L.
As a further illustration of the above scheme, in step S6 final finishing,
Singing is using natural gas gassing frame, speed 100-120m/min, and burner number is 2, and pressure of singing is 13mbra, is burnt
Hair series is 3-4；
Mercerising is the lye using 20-25 ° of Be, and using feed preparation unit roller active drive technology, straight displacement elastic devices tension is 0.1Mpa, is rolled
Vehicle pressure is 0.1Mpa；
Washing, is washed, using feed preparation unit roller active drive technology, straight displacement elastic devices tension is using 80-85 DEG C of condition
0.1Mpa, padding machine pressure are 0.1Mpa；
Overfeeding 20-25% when preshrunk；
High-temperature shaping, overfeeding 20-25% straight in 160-170 DEG C of condition of temperature, cropping overfeeding 4-5%；
Noniron finish is mixed using being made of resin FEL, strong protecting agent HDP, softening agent SF48, penetrating agent JFC and water
Liquid is closed fabric is carried out to pad processing；Wherein, resin FEL is 50-60g/L, and strong protecting agent HDP is 30-40g/L, softening agent
SF48 is 20-25g/L, penetrating agent JFC 15-20g/L；
Drying is under the conditions of 110 DEG C.
The beneficial effects of the present invention are: the production technology of diamond shape double-layer double-direction elastic fabric involved in the present invention, using double
Layer figured texture weave structure, so that the concave-convex sense of fabric is more obvious.And woven technique is first dyed again using yarn, so that face
The color color fastness of material is high.Using final finishing noniron finish the feel of fabric and wearability are increased.
Detailed description of the invention
Fig. 1 is organization chart used in surface layer；
Fig. 2 is organization chart used in inner layer.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and specific examples.
Embodiment one
It elaborates combined with Figure 1 and Figure 2, to the present embodiment.A kind of diamond shape double-layer double-direction elastic force according to the present invention
The production technology of fabric, includes the following steps:
Step S1, the selection of yarn: selected yarn includes Quality Pure Cotton Yarn Production, cotton ammonia cladded yarn.Selected purified cotton yarns
It is 32, the specification of cotton ammonia cladded yarn is 150D+40D.
Step S2, the dyeing of Quality Pure Cotton Yarn Production: Quality Pure Cotton Yarn Production uses the staining method of cylinder yarn, including before Quality Pure Cotton Yarn Production metal, Quality Pure Cotton Yarn Production
Processing, pure cotton dyeing yarn, purified cotton yarns are soaped.
Step S3, cotton ammonia cladded yarn is dyed: including cotton ammonia cladded yarn pre-setting, the cotton ammonia cladded yarn to cotton ammonia cladded yarn
Metal, cotton ammonia cladded yarn pre-treatment, cotton ammonia cladded yarn dyeing.
Step S4, warp end preparing: by the Quality Pure Cotton Yarn Production warping after dyeing on a beam of a loom, cotton ammonia cladded yarn warping is another
On a beam of a loom.
Step S5, weave: related diamond shape double-layer double-direction elastic fabric includes surface layer and inner layer, uses surface for diamond shape
The two-layer fabric tissue of pattern is weaved；Surface layer is interwoven by cotton ammonia cladded yarn, and inner layer is interwoven for Quality Pure Cotton Yarn Production.
Step S6, final finishing: the woven fabric of previous step institute is singed, mercerising, washing, preshrunk, high-temperature shaping,
Non-ironing processing and drying.
In step s 2, Quality Pure Cotton Yarn Production metal is the oiling device that Quality Pure Cotton Yarn Production is used to slack winder, uniform to Quality Pure Cotton Yarn Production
Upper auxiliary agent, while network is at loose formula cylinder yarn required for dyeing, and stands setting time；The density for being formed by loose formula cylinder yarn is
0.3g/cm3.Used auxiliary agent is the aqueous solution of scouring agent, degreaser and soda ash.In the metal of purified cotton yarns, essence is added
The concentration for practicing agent is 30g/L, the concentration of degreaser is 30g/L, the concentration of soda ash is 50g/L.
It will first be stood after auxiliary agent in Quality Pure Cotton Yarn Production Song work cylinder yarn, scouring agent and degreaser aloowed preferably to infiltrate through yarn
Inside line, the impurity such as degreaser can be preferably removed in processing before next Quality Pure Cotton Yarn Production, are laid for subsequent dyeing process
Basis.
Quality Pure Cotton Yarn Production pre-treatment is in the loose formula cylinder yarn merging dye vat cylinder after standing, and adding water to bath is 1:10, operating
Scouring agent, the soda ash of 4g/L, after operating 15min, according to the rate liter of 0.7 DEG C/min is added according still further to the ratio of 1g/L in 8min
Temperature is added hydrogen peroxide according still further to the ratio of 6g/L, operates 8min, be warming up to 90 DEG C according still further to the rate of 1 DEG C/min to after 55 DEG C,
Constant temperature operates 20min, after liquid is discharged, washes 10min using the clear water of 60 DEG C of temperature, then pH value is used under the conditions of 45 DEG C
Pickling 8min is carried out for 5.5 acetum, is discharged after acetum under room temperature again and washes 10min using clear water.
Pure cotton dyeing yarn is loose formula cylinder yarn will to be placed in dye liquor and dye after pre-treatment.After pre-treatment, add
Enter clear water to bath raio 1:6, after room temperature operates 3min, the levelling agent of 0.5g/L is added, reactive dye are added according to 2%o.w.f, rises
Temperature to constant temperature after 40 DEG C operates 10min, adds the soda ash of 20g/L, and constant temperature operates after operating 5min, then after being warming up to 90 DEG C
30min, the cooling washing 5min of overflow later, is discharged dye liquor.
Purified cotton yarns are soaped, and refer to again plus clear water reaches bath raio 1:6, dioxygen water transport is added according to the ratio of 3g/L under room temperature
After turning 8min, it is warming up to 45 DEG C of ratios according to 1g/L and soaping agent is added, 90 DEG C are warming up to after operating 8min, after operating 10min
Wash drain, the cylinder yarn after being dyed.The loose colour on Quality Pure Cotton Yarn Production surface can be washed away by soaping, so that color fastness improves, will not fall
Color.
In step S3 dyes cotton ammonia cladded yarn, including cotton ammonia cladded yarn pre-setting, the cotton ammonia packet to cotton ammonia cladded yarn
Heart yarn metal, cotton ammonia cladded yarn pre-treatment, cotton ammonia cladded yarn dyeing.
Cotton ammonia cladded yarn pre-setting refers to cotton ammonia cladded yarn using vacuum decatize, handles 5min under the conditions of 65 DEG C, press
105 DEG C are warming up to according to the rate of 2 DEG C/min, and keeps 30min.
Cotton ammonia cladded yarn metal, is the oiling device using slack winder, uniformly goes up auxiliary agent to cotton ammonia cladded yarn, simultaneously
Network stands setting time at loose formula cylinder yarn required for dyeing.The density for being formed by loose formula cylinder yarn is 0.22g/cm3.Institute
The auxiliary agent used is the aqueous solution of scouring agent, penetrating agent JFC, hydrogen peroxide, degreaser and soda ash.Wherein, the concentration of scouring agent
Concentration for 30g/L, penetrating agent JFC is 20g/L, the concentration of hydrogen peroxide is 10g/L, the concentration of degreaser is 30g/L, soda ash
Concentration be 50g/L.
Cotton ammonia cladded yarn pre-treatment is to be added in the loose formula cylinder yarn merging dye vat cylinder after standing according to the bath raio of 1:6
Clear water operates 5:10min, then hydrogen peroxide is added in the ratio of 2g/L, caustic soda is added in the ratio of 2g/L, operates 5min, then 1g/L
Ratio be added dispersion chelating agent, 1g/L ratio scouring agent, operate 5min, be warming up to 90 DEG C according still further to the rate of 1 DEG C/min,
20min is kept, the rate cooling according still further to 2 DEG C/min is warm to 55 DEG C, keeps 10min, liquid is discharged, reuses 60 DEG C of temperature
Clear water washes 10min, then carries out pickling 8min using the acetum that pH value is 5.5 under the conditions of 45 DEG C, and acetum is discharged
10min is washed using clear water under room temperature again afterwards.
Cotton ammonia cladded yarn dyeing, refers to and dyes the cotton ammonia cladded yarn after pre-treatment in dye liquor.Pre-treatment finishes
Afterwards, clear water is added according to the bath raio of 1:6, after room temperature operates 3min, after the levelling agent operating 5min of 0.5g/L is added, according to 2%
After reactive dye operating 5min is added in o.w.f, after the liquid alkaline operating 5min of 5g/L is added, the sodium hydrosulfite operating of 30g/L is added
After 5min, constant temperature operates 10-20min after being warming up to 40 DEG C, then constant temperature operating 30min after being warming up to 80 DEG C, the cooling of overflow later
5min is washed, dye liquor is discharged, adds clear water to reach bath raio 1:6 again later, hydrogen peroxide is added according to the ratio of 3g/L under room temperature and operates
After 8min, it is warming up to 45 DEG C of ratios according to 1g/L and soaping agent is added, be warming up to 90 DEG C after operating 8min, operate water after 10min
Drain is washed, the cylinder yarn after being dyed.
In step S4 warp end preparing, by the Quality Pure Cotton Yarn Production warping after dyeing on a beam of a loom, by cotton ammonia cladded yarn warping
On another beam of a loom.Since the elasticity of used two kinds of warp thread is different, so carrying out weaving institute of the present invention using two warp beams
The fabric being related to.
In step S5 weaving, related diamond shape double-layer double-direction elastic fabric includes surface layer and inner layer, use surface for
The two-layer fabric tissue of argyle design is weaved；Surface layer is interwoven by cotton ammonia cladded yarn, and inner layer is interwoven for Quality Pure Cotton Yarn Production.
Fig. 1 and Fig. 2 is respectively the organization chart of surface layer and inner layer, and X refers to riser in figure, and blank refers to latitude floating-point.
In step S6 final finishing, the woven fabric of previous step institute is singed, mercerising, washing, preshrunk, high temperature it is fixed
Type, non-ironing processing and drying.
Singing is using natural gas gassing frame, speed 100m/min, and burner number is 2, and pressure of singing is 13mbra, grade of singing
Number is 3.
Mercerising is the lye using 20 ° of Be, and using feed preparation unit roller active drive technology, straight displacement elastic devices tension is 0.1Mpa, padding machine
Pressure is 0.1Mpa.
Washing, is washed using 80 DEG C of conditions, and using feed preparation unit roller active drive technology, straight displacement elastic devices tension is 0.1Mpa,
Padding machine pressure is 0.1Mpa.
Overfeeding 20% when preshrunk.
High-temperature shaping, overfeeding 20% straight in 160 DEG C of conditions of temperature, cropping overfeeding 4%.
Noniron finish is mixed using being made of resin FEL, strong protecting agent HDP, softening agent SF48, penetrating agent JFC and water
Liquid is closed fabric is carried out to pad processing；Wherein, resin FEL is 50g/L, and strong protecting agent HDP is 30g/L, and softening agent SF48 is
20g/L, penetrating agent JFC 150g/L.
Drying is under the conditions of 110 DEG C.
Embodiment two
It elaborates combined with Figure 1 and Figure 2, to the present embodiment.A kind of diamond shape double-layer double-direction elastic force according to the present invention
The production technology of fabric, includes the following steps:
Step S1, the selection of yarn: selected yarn includes Quality Pure Cotton Yarn Production, cotton ammonia cladded yarn.Selected purified cotton yarns
It is 32, the specification of cotton ammonia cladded yarn is 150D+70D.
Step S2, the dyeing of Quality Pure Cotton Yarn Production: Quality Pure Cotton Yarn Production uses the staining method of cylinder yarn, including before Quality Pure Cotton Yarn Production metal, Quality Pure Cotton Yarn Production
Processing, pure cotton dyeing yarn, purified cotton yarns are soaped.
Step S3, cotton ammonia cladded yarn is dyed: including cotton ammonia cladded yarn pre-setting, the cotton ammonia cladded yarn to cotton ammonia cladded yarn
Metal, cotton ammonia cladded yarn pre-treatment, cotton ammonia cladded yarn dyeing.
Step S4, warp end preparing: by the Quality Pure Cotton Yarn Production warping after dyeing on a beam of a loom, cotton ammonia cladded yarn warping is another
On a beam of a loom.
Step S5, weave: related diamond shape double-layer double-direction elastic fabric includes surface layer and inner layer, uses surface for diamond shape
The two-layer fabric tissue of pattern is weaved；Surface layer is interwoven by cotton ammonia cladded yarn, and inner layer is interwoven for Quality Pure Cotton Yarn Production.
Step S6, final finishing: the woven fabric of previous step institute is singed, mercerising, washing, preshrunk, high-temperature shaping,
Non-ironing processing and drying.
In step s 2, Quality Pure Cotton Yarn Production metal is the oiling device that Quality Pure Cotton Yarn Production is used to slack winder, uniform to Quality Pure Cotton Yarn Production
Upper auxiliary agent, while network is at loose formula cylinder yarn required for dyeing, and stands setting time；The density for being formed by loose formula cylinder yarn is
0.35g/cm3.Used auxiliary agent is the aqueous solution of scouring agent, degreaser and soda ash.In the metal of purified cotton yarns, essence is added
The concentration for practicing agent is 50g/L, the concentration of degreaser is 50g/L, the concentration of soda ash is 80g/L.
Quality Pure Cotton Yarn Production pre-treatment is in the loose formula cylinder yarn merging dye vat cylinder after standing, and adding water to bath is 1:15, operating
Scouring agent is added according still further to the ratio of 2g/L in 15min, and the soda ash of 8g/L after operating 20min, heats up according to the rate of 1 DEG C/min
To after 65 DEG C, hydrogen peroxide is added according still further to the ratio of 10g/L, operates 15min, is warming up to 100 according still further to the rate of 2 DEG C/min
DEG C, constant temperature operates 30min, after liquid is discharged, washes 15min using the clear water of 65 DEG C of temperature, then use under the conditions of 50 DEG C
The acetum that pH value is 6 carries out pickling 10min, is discharged after acetum under room temperature again and washes 20min using clear water.
Pure cotton dyeing yarn is loose formula cylinder yarn will to be placed in dye liquor and dye after pre-treatment.After pre-treatment, add
Enter clear water to bath raio 1:10, after room temperature operates 5min, the levelling agent of 1g/L is added, reactive dye are added according to 3%o.w.f, rises
Temperature to constant temperature after 50 DEG C operates 20min, adds the soda ash of 25g/L, and constant temperature operates after operating 10min, then after being warming up to 95 DEG C
50min, the cooling washing 10min of overflow later, is discharged dye liquor.
Purified cotton yarns are soaped, and refer to again plus clear water reaches bath raio 1:10, hydrogen peroxide is added according to the ratio of 5g/L under room temperature
It after operating 15min, is warming up to 55 DEG C of ratios according to 2g/L and soaping agent is added, be warming up to 100 DEG C after operating 15min, operating
Drain is washed after 20min, the cylinder yarn after being dyed.The loose colour on Quality Pure Cotton Yarn Production surface can be washed away by soaping, so that color fastness improves,
It will not fade.
In step S3 dyes cotton ammonia cladded yarn, including cotton ammonia cladded yarn pre-setting, the cotton ammonia packet to cotton ammonia cladded yarn
Heart yarn metal, cotton ammonia cladded yarn pre-treatment, cotton ammonia cladded yarn dyeing.
Cotton ammonia cladded yarn pre-setting refers to cotton ammonia cladded yarn using vacuum decatize, handles 5min under the conditions of 65 DEG C, press
105 DEG C are warming up to according to the rate of 3 DEG C/min, and keeps 40min.
Cotton ammonia cladded yarn metal, is the oiling device using slack winder, uniformly goes up auxiliary agent to cotton ammonia cladded yarn, simultaneously
Network stands setting time at loose formula cylinder yarn required for dyeing.The density for being formed by loose formula cylinder yarn is 0.25g/cm3.Institute
The auxiliary agent used is the aqueous solution of scouring agent, penetrating agent JFC, hydrogen peroxide, degreaser and soda ash.Wherein, the concentration of scouring agent
Concentration for 50g/L, penetrating agent JFC is 30g/L, the concentration of hydrogen peroxide is 15g/L, the concentration of degreaser is 50g/L, soda ash
Concentration be 80g/L.
Cotton ammonia cladded yarn pre-treatment is to add in the loose formula cylinder yarn merging dye vat cylinder after standing according to the bath raio of 1:10
Enter clear water, operates 5:10min, then hydrogen peroxide is added in the ratio of 5g/L, caustic soda is added in the ratio of 3g/L, operates 10min, then
The ratio scouring agent of dispersion chelating agent, 2g/L is added in the ratio of 2g/L, operates 10min, is warming up to according still further to the rate of 2 DEG C/min
95 DEG C, 30min is kept, the rate cooling according still further to 3 DEG C/min is warm to 60 DEG C, keeps 15min, liquid is discharged, reuses 65 DEG C
The clear water of temperature washes 15min, then carries out pickling 10min using the acetum that pH value is 6 under the conditions of 50 DEG C, and acetic acid is discharged
20min is washed using clear water under room temperature again after solution.
Cotton ammonia cladded yarn dyeing, refers to and dyes the cotton ammonia cladded yarn after pre-treatment in dye liquor.Pre-treatment finishes
Afterwards, clear water is added according to the bath raio of 1:10, after room temperature operates 8min, after the levelling agent operating 10min of 1g/L is added, according to 3%
After reactive dye operating 10min is added in o.w.f, after the liquid alkaline operating 10min of 10g/L is added, the sodium hydrosulfite operating of 50g/L is added
After 10min, constant temperature operates 20min after being warming up to 50 DEG C, then constant temperature operating 50min after being warming up to 85 DEG C, later overflow temperature lowering water
10min is washed, dye liquor is discharged, adds clear water to reach bath raio 1:10 again later, hydrogen peroxide is added according to the ratio of 5g/L under room temperature and operates
After 15min, it is warming up to 55 DEG C of ratios according to 2g/L and soaping agent is added, 100 DEG C are warming up to after operating 15min, after operating 20min
Wash drain, the cylinder yarn after being dyed.
In step S4 warp end preparing, by the Quality Pure Cotton Yarn Production warping after dyeing on a beam of a loom, by cotton ammonia cladded yarn warping
On another beam of a loom.Since the elasticity of used two kinds of warp thread is different, so carrying out weaving institute of the present invention using two warp beams
The fabric being related to.
In step S5 weaving, related diamond shape double-layer double-direction elastic fabric includes surface layer and inner layer, use surface for
The two-layer fabric tissue of argyle design is weaved；Surface layer is interwoven by cotton ammonia cladded yarn, and inner layer is interwoven for Quality Pure Cotton Yarn Production.
In step S6 final finishing, the woven fabric of previous step institute is singed, mercerising, washing, preshrunk, high temperature it is fixed
Type, non-ironing processing and drying.
Singing is using natural gas gassing frame, speed 120m/min, and burner number is 2, and pressure of singing is 13mbra, grade of singing
Number is 4.
Mercerising is the lye using 25 ° of Be, and using feed preparation unit roller active drive technology, straight displacement elastic devices tension is 0.1Mpa, padding machine
Pressure is 0.1Mpa.
Washing, is washed, using feed preparation unit roller active drive technology, straight displacement elastic devices tension is using 80-85 DEG C of condition
0.1Mpa, padding machine pressure are 0.1Mpa.
Overfeeding 25% when preshrunk.
High-temperature shaping, overfeeding 25% straight in 170 DEG C of conditions of temperature, cropping overfeeding 5%.
Noniron finish is mixed using being made of resin FEL, strong protecting agent HDP, softening agent SF48, penetrating agent JFC and water
Liquid is closed fabric is carried out to pad processing；Wherein, resin FEL is 60g/L, and strong protecting agent HDP is 40g/L, and softening agent SF48 is
25g/L, penetrating agent JFC 20g/L.
Drying is under the conditions of 110 DEG C.
Comparative example
A kind of production technology of diamond shape double-layer double-direction elastic fabric involved in this comparative example, used in surface layer and inner layer
Organization chart is identical as embodiment one and two.Quality Pure Cotton Yarn Production and cotton ammonia cladded yarn are dyed using conventional dyeing process, and use with
The Quality Pure Cotton Yarn Production and cotton ammonia cladded yarn of two same size of embodiment one and embodiment, using conventional weaving process, the woven face of institute
The grammes per square metre of material is identical with weft density.
To embodiment one and embodiment two and comparative example, fixed length permanent elongation rate, fixed length are tested using ASTM D3107
Response rate is tested washing shrinkage using AATCC135, estimates tearing brute force using ASTM D1424, tested and drawn using ASTM D5034
Strength is stretched, the result tested is not much different.And using GB/T8630-2002 " textile washing and change in size after drying
Measurement > measurement.Dyefastness: GB/T3921-2008 " textile color stability test fastness to soaping ", GB/T 3920- are pressed
" textile color stability tests perspiration resistance color jail by 2008 " textile color stability test colour fastness to rubbings ", GB/T 3922-2013
Degree " standard is measured.
As can be seen from the above table, fabric fastness to soaping prepared by embodiment one and embodiment two, rub resistance color jail
The indexs such as degree, colour fastness to perspiration are better than comparative example.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (3)
1. a kind of production technology of diamond shape double-layer double-direction elastic fabric, which comprises the steps of:
Step S1, the selection of yarn: selected yarn includes Quality Pure Cotton Yarn Production, cotton ammonia cladded yarn；
Step S2, the dyeing of Quality Pure Cotton Yarn Production: Quality Pure Cotton Yarn Production use cylinder yarn staining method, including Quality Pure Cotton Yarn Production metal, Quality Pure Cotton Yarn Production pre-treatment,
Pure cotton dyeing yarn, purified cotton yarns are soaped；
Quality Pure Cotton Yarn Production metal is the oiling device that Quality Pure Cotton Yarn Production is used to slack winder, to the uniform upper auxiliary agent of Quality Pure Cotton Yarn Production, while network at
Loose formula cylinder yarn required for dyeing, and stand setting time；The density for being formed by loose formula cylinder yarn is 0.3-0.35g/cm3；Institute
The auxiliary agent used is the aqueous solution of scouring agent, degreaser and soda ash；
Quality Pure Cotton Yarn Production pre-treatment is in the loose formula cylinder yarn merging dye vat cylinder after standing, and adding water to bath is 1:10-15, operates 8-
15min, according still further to 1-2g/L ratio be added scouring agent, the soda ash of 4-8g/L, operate 15-20min after, according to 0.7-1 DEG C/
After the rate of min is warming up to 55-65 DEG C, hydrogen peroxide is added according still further to the ratio of 6-10g/L, 8-15min is operated, according still further to 1-2
DEG C/rate of min is warming up to 90-100 DEG C, constant temperature operates 20-30min, after liquid is discharged, uses the clear of 60-65 DEG C of temperature
Water washes 10-15min, then carries out pickling 8-10min, discharge using the acetum that pH value is 5.5-6 under the conditions of 45-50 DEG C
10-20min is washed using clear water under room temperature again after acetum；
Pure cotton dyeing yarn is loose formula cylinder yarn will to be placed in dye liquor and dye after pre-treatment；After pre-treatment, it is added clear
Water is to bath raio 1:6-10, after room temperature operates 3-5min, the levelling agent of 0.5-1g/L is added, activity dye is added according to 2-3%o.w.f
Material, constant temperature operates 10-20min after being warming up to 40-50 DEG C, adds the soda ash of 20-25g/L, after operating 5-10min, then heats up
Constant temperature operates 30-50min after to 90-95 DEG C, and dye liquor is discharged in the cooling washing 5-10min of overflow later；
Purified cotton yarns are soaped, and refer to again plus clear water reaches bath raio 1:6-10, hydrogen peroxide is added according to the ratio of 3-5g/L under room temperature
After operating 8-15min, it is warming up to the 45-55 DEG C of ratio according to 1-2g/L and soaping agent is added, be warming up to 90- after operating 8-15min
100 DEG C, drain is washed after operating 10-20min, the cylinder yarn after being dyed；
Step S3, cotton ammonia cladded yarn is dyed: including the cotton ammonia cladded yarn pre-setting to cotton ammonia cladded yarn, cotton ammonia cladded yarn pine
Cylinder, cotton ammonia cladded yarn pre-treatment, cotton ammonia cladded yarn dyeing；
Cotton ammonia cladded yarn pre-setting refers to cotton ammonia cladded yarn using vacuum decatize, 5min is handled under the conditions of 65 DEG C, according to 2-3
DEG C/rate of min is warming up to 105 DEG C, and keeps 30-40min；
Cotton ammonia cladded yarn metal is the oiling device using slack winder, to the uniform upper auxiliary agent of cotton ammonia cladded yarn, while network at
Loose formula cylinder yarn required for dyeing, and stand setting time；The density for being formed by loose formula cylinder yarn is 0.22-0.25g/cm3；Institute
The auxiliary agent used is the aqueous solution of scouring agent, penetrating agent JFC, hydrogen peroxide, degreaser and soda ash；Wherein, the concentration of scouring agent
Concentration for 30-50g/L, penetrating agent JFC is 20-30g/L, the concentration of hydrogen peroxide is 10-15g/L, the concentration of degreaser is
30-50g/L, soda ash concentration be 50-80g/L；
Cotton ammonia cladded yarn pre-treatment is to be added in the loose formula cylinder yarn merging dye vat cylinder after standing according to the bath raio of 1:6-10
Clear water operates 5:10min, then hydrogen peroxide is added in the ratio of 2-5g/L, caustic soda is added in the ratio of 2-3g/L, operates 5-10min,
The ratio scouring agent of dispersion chelating agent, 1-2g/L is added in the ratio of 1-2g/L again, 5-10min is operated, according still further to 1-2 DEG C/min's
Rate is warming up to 90-95 DEG C, keeps 20-30min, and the rate cooling according still further to 2-3 DEG C/min is warm to 55-60 DEG C, keeps 10-
Liquid is discharged in 15min, reuses the clear water washing 10-15min of 60-65 DEG C of temperature, then pH value is used under the conditions of 45-50 DEG C
Pickling 8-10min is carried out for the acetum of 5.5-6, is discharged after acetum under room temperature again and washes 10-20min using clear water；
Cotton ammonia cladded yarn dyeing, refers to and dyes the cotton ammonia cladded yarn after pre-treatment in dye liquor；After pre-treatment, press
Clear water is added according to the bath raio of 1:6-10, after room temperature operates 3-8min, after the levelling agent operating 5-10min of 0.5-1g/L is added, presses
After reactive dye operating 5-10min is added according to 2-3%o.w.f, after the liquid alkaline operating 5-10min of 5-10g/L is added, 30- is added
After the sodium hydrosulfite operating 5-10min of 50g/L, constant temperature operates 10-20min after being warming up to 40-50 DEG C, then after being warming up to 80-85 DEG C
Constant temperature operates 30-50min, and the cooling washing 5-10min of overflow later is discharged dye liquor, adds clear water to reach bath raio 1:6-10 again later,
After hydrogen peroxide operating 8-15min is added according to the ratio of 3-5g/L under room temperature, it is warming up to 45-55 DEG C and adds according to the ratio of 1-2g/L
Enter soaping agent, is warming up to 90-100 DEG C after operating 8-15min, washes drain after operating 10-20min, the cylinder yarn after being dyed；
Step S4, warp end preparing: by the Quality Pure Cotton Yarn Production warping after dyeing on a beam of a loom, by cotton ammonia cladded yarn warping, another is knitted
On axis；
Step S5, weave: related diamond shape double-layer double-direction elastic fabric includes surface layer and inner layer, uses surface for argyle design
Two-layer fabric tissue weaved；Surface layer is interwoven by cotton ammonia cladded yarn, and inner layer is interwoven for Quality Pure Cotton Yarn Production；
Step S6, final finishing: the woven fabric of previous step institute is singed, is mercerising, washing, preshrunk, high-temperature shaping, non-ironing
Processing and drying.
2. the production technology of diamond shape double-layer double-direction elastic fabric as described in claim 1, which is characterized in that pure in step S2
In the metal of cotton, the concentration of scouring agent be added is 30-50g/L, the concentration of degreaser is 30-50g/L, the concentration of soda ash
For 50-80g/L.
3. the production technology of diamond shape double-layer double-direction elastic fabric as described in claim 1, which is characterized in that step S6 final finishing
In,
Singing is using natural gas gassing frame, speed 100-120m/min, and burner number is 2, and pressure of singing is 13mbra, grade of singing
Number is 3-4；
Mercerising is the lye using 20-25 ° of Be, and using feed preparation unit roller active drive technology, straight displacement elastic devices tension is 0.1Mpa, padding machine pressure
Power is 0.1Mpa；
Washing, is washed using 80-85 DEG C of condition, and using feed preparation unit roller active drive technology, straight displacement elastic devices tension is 0.1Mpa, is rolled
Vehicle pressure is 0.1Mpa；
Overfeeding 20-25% when preshrunk；
High-temperature shaping, overfeeding 20-25% straight in 160-170 DEG C of condition of temperature, cropping overfeeding 4-5%；
Noniron finish is to form mixed liquor using by resin FEL, strong protecting agent HDP, softening agent SF48, penetrating agent JFC and water
Fabric is carried out to pad processing；Wherein, resin FEL is 50-60g/L, and strong protecting agent HDP is 30-40g/L, softening agent SF48
For 20-25g/L, penetrating agent JFC 15-20g/L；
Drying is under the conditions of 110 DEG C.
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Cited By (1)
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| CN114277587A (en) * | 2021-12-22 | 2022-04-05 | 广东职业技术学院 | Dyeing method of nylon-cotton fabric |
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Address after: 314000 east side of science and technology road, Wang Jiang Jing Town, Xiuzhou District, Jiaxing, Zhejiang Applicant after: Jiaxing Dayttrium Textile Technology Co., Ltd. Address before: 314000 east side of science and technology road, Wang Jiang Jing Town, Xiuzhou District, Jiaxing, Zhejiang Applicant before: Jiaxing Da Yi Textile Co., Ltd. |
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Application publication date: 20190215 |