CN109336459A - A kind of quartz hollow wall plate and preparation method thereof - Google Patents
A kind of quartz hollow wall plate and preparation method thereof Download PDFInfo
- Publication number
- CN109336459A CN109336459A CN201811520057.9A CN201811520057A CN109336459A CN 109336459 A CN109336459 A CN 109336459A CN 201811520057 A CN201811520057 A CN 201811520057A CN 109336459 A CN109336459 A CN 109336459A
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- China
- Prior art keywords
- quartz
- wall plate
- hollow wall
- mixture
- top layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00293—Materials impermeable to liquids
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of quartz hollow wall plates and preparation method thereof, are related to building material technical field.The material component of the plate includes 8~15 parts of unsaturated-resins, 591,8~15 parts of 59W resins, 0.3~0.5 part of coupling agent, 0.15~0.25 part of promotor, 0.18~0.25 part of curing agent, 18~25 part of 20~40 mesh quartz sand, 50~60 part of 40~70 mesh quartz sand, 32~50 part of 400~600 315 silica flour of mesh, 60~70 parts of perlite/ground pumice/vermiculites.Wall board of the present invention is processed with environment-friendly materials, nontoxic, "dead".Material is light, intensity is high, water-impervious, not easy to crack, good toughness and antidetonation, and installation uses assembled, centre can increase fire-blocking belt, carry decorative cover, at low cost, easy to install, can Reusability to reduce building waste can customize personalized wallboard and arbitrary dimension according to the demand of user.
Description
Technical field
The present invention relates to building material technical field, a kind of quartz hollow wall plate and its production side are referred in particular to
Method.
Background technique
In the prior art, for hollow wall plate based on cement (gypsum) material, technique is directly mainly casting
It is molded in mounted model in advance, pours into material, by again removing external model after solidifying for a long time.It is this hollow
The basic characteristics of wall board are that area is big, intensity is higher, sound insulation, bearing capacity are preferable, but is easy cracking for a long time, and no decoration
Function, artificial and material cost height, low efficiency, density are inconsistent.
Summary of the invention
The technical problems to be solved by the present invention are: providing a kind of novel hollow wall plate.
In order to solve the above-mentioned technical problem, the invention discloses a kind of quartz hollow wall plates, by weight,
Material composition includes following component:
In further embodiment, by weight, material composition includes following component:
In further embodiment, the coupling agent is silane coupling agent.
In further embodiment, the promotor is cobalt iso-octoate.
In further embodiment, the curing agent is methyl ethyl ketone peroxide.
In further embodiment, the hollow wall plate includes the bottom of plate, top layer, and shape between bottom and top layer
At the middle layer for having hollow structure, bottom, middle layer and top layer are integrally formed.
In further embodiment, the incline of the hollow wall plate is equipped with groove and/or fin for installation.
In further embodiment, the bottom and top layer thickness are 3-5mm, intermediate layer thickness 3-8cm.
In addition, also disclosing a kind of production method of quartz hollow wall plate, specifically comprise the following steps:
S1, prepare mold, quartz mixture, quartz mixture is by the 59W resin, coupling agent, promotor, solidification
Agent, quartz sand, silica flour are mixed to form；
S2, quartz mixture is injected into mold, and pour out the bottom of hollow wall plate；
S3, laying is used to form hollow core pipe on bottom；
S4, the gap between core pipe, between core pipe and mold are poured by unsaturated-resin 591 and perlite/ground pumice/leech
Stone is formed by mixture, to pour out the middle layer of hollow wall plate；
S5, continue to inject top layer of the quartz mixture to pour out hollow wall plate on the intermediate layer；
S6, it is heating and curing, cooling, the bottom, middle layer and top layer remove mold and core pipe after being integrally formed, and obtain quartzy
Stone hollow wall plate.
In further embodiment, in the S6 step, the temperature that is heating and curing is 60-80 DEG C, curing time 3-6h.
It further include first carrying out negative-pressure vacuum, high-frequency vibration before solidification in the S6 step in further embodiment
8-15min, to exclude the air being mingled in mixture.
In further embodiment, in the S6 step, need to spontaneously dry at least 7 days after cooling and shaping.
Quartz hollow wall plate in the present invention, product is processed with environment-friendly materials, nontoxic, "dead".And
Material is light, intensity is high, water-impervious, not easy to crack, good toughness and antidetonation.Assembled can be used when using installation, it is hollow at two
Fire-blocking belt can be increased among wall board, carry decorative cover, patch block or wall paper wallpaper can be substituted, realize decoration function
Can, greatly save every cost such as time, artificial and material, can Reusability, to reduce building waste, can according to
The demand at family customizes personalized wallboard and arbitrary dimension.
Detailed description of the invention
Concrete scheme of the invention is described in detail with reference to the accompanying drawing
Fig. 1 is quartz hollow wall plate overall structure diagram of the present invention；
Fig. 2 is a front view of Fig. 1 structure.
In figure, including 10- bottom, 20- middle layer, 21- hollow structure, 30- top layer, 41- groove, 42- fin.
Specific embodiment
In order to describe the technical content, the structural feature, the achieved object and the effect of this invention in detail, below in conjunction with embodiment
And attached drawing is cooperated to be explained in detail.
Embodiment 1
A kind of quartz hollow wall plate, material component include: 591,8 parts of 59W resins, 0.5 of 8 parts of unsaturated-resins
Part coupling agent, 0.15 part of promotor, 0.25 part of curing agent, 18 part of 20~40 mesh quartz sand, 60 part of 40~70 mesh quartz sand, 32 parts
400~600 mesh, 315 silica flour, 70 parts of pearl rocks.Herein, in material prescription, using quartz sand/powder of a variety of partial sizes, no
Quartz sand/powder with partial size can be improved density, be increased intensity with the density gap between complementary materials.Wherein unsaturated-resin
591 have the characteristics that high-strength light, corrosion-resistant, and at a certain temperature, curable to become a kind of insoluble macromolecule not melted netted
Polymer forms good connection with other materials, further increases integral strength.Promotor, it is nontoxic, to human body and ring
Border is non-hazardous, promotes the combination of mixing material, improves product reaction rate.Curing agent makes resin that irreversible variation occur
Process provides the hardening of product, heat resistance, water resistance, rotproofness etc..Perlite is a kind of lightweight, multifunctional novel shaped material.Tool
Have that apparent density is light, thermal coefficient is low, chemical stability is good, use temperature range is wide, wettability power is small and nontoxic, tasteless, anti-
The features such as fire, sound-absorbing.
In addition, the coupling agent is preferably silane coupling agent.The promotor is preferably cobalt iso-octoate.The curing agent is excellent
It is selected as methyl ethyl ketone peroxide.
In conjunction with attached drawing 1,2, the hollow wall plate includes the bottom 10 of plate, top layer 30, and shape between bottom and top layer
At the middle layer 20 for having hollow structure 21, bottom 10, middle layer 20 and top layer 30 are integrally formed.Wherein, 10 He of bottom
30 thickness of top layer is preferably 3-5mm, and 20 thickness of middle layer is preferably 3-8cm.In addition, hollow structure 21 can be square hole, circular hole
Or other any type of holes.The design of hollow structure can not only reduce the weight of plate, save raw material.Moreover, hollow knot
Structure can also play good heat insulation.
In addition, the incline of the hollow wall plate is equipped with groove 41 and/or fin 42 for installation.In this way, at this
When quartz hollow wall plate is installed, adjacent two plate can be clamped peace by the mutual cooperation of groove 41 and fin 42
Dress.
The production of quartz wall board
S1, prepare mold, quartz mixture, quartz mixture is by the 59W resin, coupling agent, promotor, solidification
Agent, quartz sand, silica flour are mixed to form,；
S2, quartz mixture is injected into mold, and pour out the bottom of hollow wall plate；
S3, laying is used to form hollow rectangular core pipe on bottom；
S4, the gap between core pipe, between core pipe and mold are poured by unsaturated-resin 591 and perlite/ground pumice/leech
Stone is formed by mixture, to pour out the middle layer of hollow wall plate；
S5, continue to inject top layer of the quartz mixture to pour out hollow wall plate, bottom on the intermediate layer
With top layer based on quartz mixture, as product decoration face, middle layer is light material, reduces product self weight；
S6, negative-pressure vacuum, high-frequency vibration 8min are first carried out, to exclude the air being mingled in mixture, reheats solidification temperature
Degree is 80 DEG C, curing time 3h, needs to spontaneously dry 7 days after cooling and shaping.
Embodiment 2
A kind of quartz hollow wall plate, material component include: 15 parts of unsaturated-resins, 591,15 parts of 59W resins,
0.3 part of coupling agent, 0.25 part of promotor, 0.18 part of curing agent, 25 part of 20~40 mesh quartz sand, 50 part of 40~70 mesh quartz sand,
50 part of 400~600 315 silica flour of mesh, 60 parts of ground pumices.
The production of quartz wall board
S1, prepare mold, quartz mixture, quartz mixture is by the 59W resin, coupling agent, promotor, solidification
Agent, quartz sand, silica flour are mixed to form,；
S2, quartz mixture is injected into mold, and pour out the bottom of hollow wall plate；
S3, laying is used to form hollow rectangular core pipe on bottom；
S4, the gap between core pipe, between core pipe and mold are poured by unsaturated-resin 591 and perlite/ground pumice/leech
Stone is formed by mixture, to pour out the middle layer of hollow wall plate；
S5, continue to inject top layer of the quartz mixture to pour out hollow wall plate on the intermediate layer；
S6, negative-pressure vacuum, high-frequency vibration 15min are first carried out, to exclude the air being mingled in mixture, reheats solidification temperature
Degree is 60 DEG C, curing time 6h, needs to spontaneously dry 8 days after cooling and shaping.
Embodiment 3
A kind of quartz hollow wall plate, material component include: 12 parts of unsaturated-resins, 591,12 parts of 59W resins,
0.4 part of coupling agent, 0.2 part of promotor, 0.22 part of curing agent, 22 part of 20~40 mesh quartz sand, 55 part of 40~70 mesh quartz sand, 41
400~600 mesh of part, 315 silica flour, 65 parts of vermiculites.
The production of quartz wall board
S1, prepare mold, quartz mixture, quartz mixture is by the 59W resin, coupling agent, promotor, solidification
Agent, quartz sand, silica flour are mixed to form,；
S2, quartz mixture is injected into mold, and pour out the bottom of hollow wall plate；
S3, laying is used to form hollow rectangular core pipe on bottom；
S4, the gap between core pipe, between core pipe and mold are poured by unsaturated-resin 591 and perlite/ground pumice/leech
Stone is formed by mixture, to pour out the middle layer of hollow wall plate；
S5, continue to inject top layer of the quartz mixture to pour out hollow wall plate on the intermediate layer；
S6, negative-pressure vacuum, high-frequency vibration 12min are first carried out, to exclude the air being mingled in mixture, reheats solidification temperature
Degree is 70 DEG C, curing time 5h, needs to spontaneously dry 10 days after cooling and shaping.
Quartz hollow wall plate in the present invention and preparation method thereof not merely solves the mistake that building constructions are laid bricks
Wall board can directly be spliced and be installed by journey.Simultaneously as the gloss and color of quartz/powder itself, so that plate also has
Standby decoration functions can substitute patch block or wall paper wallpaper, realize decoration function, greatly save time, artificial and material
Deng every cost, to compared with traditional material, being more able to achieve the advantages such as convenient, quick, safety, saving.
It should be noted that herein, up, down, left, right, before and after only represents its relative position without indicating its absolute position
It sets.The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize explanation of the invention
Equivalent structure or equivalent flow shift made by book and accompanying drawing content is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (10)
1. a kind of quartz hollow wall plate, which is characterized in that by weight, material composition includes following component:
2. quartz hollow wall plate as described in claim 1, which is characterized in that by weight, material composition packet
Include following component:
3. quartz hollow wall plate as claimed in claim 1 or 2, it is characterised in that: the coupling agent is silane coupled
Agent, the promotor are cobalt iso-octoate, and the curing agent is methyl ethyl ketone peroxide.
4. quartz hollow wall plate as claimed in claim 1 or 2, it is characterised in that: the hollow wall plate includes
Bottom, the top layer of plate, and the middle layer for having hollow structure is formed between bottom and top layer, bottom, middle layer and top layer one
Molding.
5. quartz hollow wall plate as claimed in claim 4, it is characterised in that: the incline of the hollow wall plate is set
There are the groove and/or fin for installation.
6. production method as claimed in claim 4, it is characterised in that: the bottom and top layer thickness are 3-5mm, intermediate thickness
Degree is 3-8cm.
7. a kind of production method of quartz hollow wall plate as claimed in any one of claims 1 to 6, which is characterized in that packet
Include following steps:
S1, prepare mold, quartz mixture, quartz mixture by the 59W resin, coupling agent, promotor, curing agent,
Quartz sand, silica flour are mixed to form；
S2, quartz mixture is injected into mold, and pour out the bottom of hollow wall plate；
S3, laying is used to form hollow core pipe on bottom；
S4, the gap between core pipe, between core pipe and mold are poured by unsaturated-resin 591 and perlite/ground pumice/vermiculite institute
The mixture of formation, to pour out the middle layer of hollow wall plate；
S5, continue to inject top layer of the quartz mixture to pour out hollow wall plate on the intermediate layer；
S6, it is heating and curing, cooling, the bottom, middle layer and top layer remove mold and core pipe after being integrally formed, and obtain quartz sky
Heart wall board.
8. production method as claimed in claim 7, it is characterised in that: in the S6 step, the temperature that is heating and curing is 60-80
DEG C, curing time 3-6h.
9. production method as claimed in claim 8, it is characterised in that: further include first carrying out before solidification in the S6 step
Negative-pressure vacuum, high-frequency vibration 8-15min, to exclude the air being mingled in mixture.
10. production method as claimed in claim 9, it is characterised in that: in the S6 step, need to spontaneously dry after cooling and shaping
At least 7 days.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811520057.9A CN109336459A (en) | 2018-12-12 | 2018-12-12 | A kind of quartz hollow wall plate and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811520057.9A CN109336459A (en) | 2018-12-12 | 2018-12-12 | A kind of quartz hollow wall plate and preparation method thereof |
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| Publication Number | Publication Date |
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| CN109336459A true CN109336459A (en) | 2019-02-15 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811520057.9A Pending CN109336459A (en) | 2018-12-12 | 2018-12-12 | A kind of quartz hollow wall plate and preparation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113045243A (en) * | 2019-12-26 | 2021-06-29 | 镇江居里奇木业科技有限公司 | Novel perlite composite artificial board and preparation method thereof |
| CN114059681A (en) * | 2021-12-16 | 2022-02-18 | 盐城法尔克防火材料有限公司 | Fireproof vermiculite plate with sound insulation function and preparation method thereof |
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| CN102329100A (en) * | 2010-07-12 | 2012-01-25 | 周军 | Artificial quartz stone checkered plate and process thereof |
| CN105089236A (en) * | 2015-08-27 | 2015-11-25 | 王黔丰 | Sandwich layer artificial stone and making method thereof |
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2018
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Patent Citations (5)
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| JPH05294696A (en) * | 1992-04-10 | 1993-11-09 | Sakai Mieko | High density artificial stone and its production |
| CN1084447A (en) * | 1993-09-15 | 1994-03-30 | 济南开发区东海科技开发公司 | Special-cement light wall board and method for production thereof |
| CN101929205A (en) * | 2009-06-18 | 2010-12-29 | 王广武 | Self-hardening resin insulation board or building block and manufacturing method thereof |
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| 李苏云: "《建筑装饰材料与工艺》", 31 May 2014, 广西美术出版社 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113045243A (en) * | 2019-12-26 | 2021-06-29 | 镇江居里奇木业科技有限公司 | Novel perlite composite artificial board and preparation method thereof |
| CN114059681A (en) * | 2021-12-16 | 2022-02-18 | 盐城法尔克防火材料有限公司 | Fireproof vermiculite plate with sound insulation function and preparation method thereof |
| CN114059681B (en) * | 2021-12-16 | 2023-09-01 | 江苏三弦建筑声学系统有限公司 | Fireproof vermiculite plate with sound insulation function and preparation method thereof |
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Application publication date: 20190215 |