CN109335963A - Subway segment steel reinforcement cage tipper and method for turning - Google Patents
Subway segment steel reinforcement cage tipper and method for turning Download PDFInfo
- Publication number
- CN109335963A CN109335963A CN201811450234.0A CN201811450234A CN109335963A CN 109335963 A CN109335963 A CN 109335963A CN 201811450234 A CN201811450234 A CN 201811450234A CN 109335963 A CN109335963 A CN 109335963A
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- reinforcement cage
- steel reinforcement
- motor
- swivel mount
- wheel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 80
- 239000010959 steel Substances 0.000 title claims abstract description 80
- 230000002787 reinforcement Effects 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims description 13
- 230000001681 protective effect Effects 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 210000003205 muscle Anatomy 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Piles And Underground Anchors (AREA)
Abstract
The invention discloses subway segment steel reinforcement cage tipper, including traveling unit, lifting unit and rotary unit, traveling unit, lifting unit and rotary unit are installed on vehicle frame；Traveling unit includes first motor and wheel, and driving gear, the fixed driven gear of wheel face are installed in the shaft of first motor, and driving gear is used cooperatively with driven gear；Wheel is mounted on bottom of frame；Lifting unit includes the cylinder and crane being arranged at the top of vehicle frame, and the telescopic rod of crane and cylinder is fixed, and passes through telescopic rod and drives crane lifting；Rotary unit includes swivel mount, the second motor, and the second motor is connect with swivel mount, and second bearing is provided in shaft, and the outer ring of second bearing is fixed on crane bottom；Swivel mount includes connection ontology and clamping part, and connection ontology is fixed with clamping part.The present invention admirably solves the problems, such as that reinforcement cage skeleton is overturn after being welded, and has very high overturning efficiency, greatly avoids steel reinforcement cage desoldering.
Description
Technical field
The present invention relates to subway segment steel reinforcement cage tipper (or steel reinforcement cage tipper), be in order to overturn section of jurisdiction steel reinforcement cage and
The special equipment of design, meeting prevents steel reinforcement cage because of overturning in the design, standard requirements and switching process of steel reinforcement cage tipper
The larger effect for leading to reinforcing bar desoldering of Shi Shouli.
Background technique
With the high speed development of China's economic, the step of urban construction is also getting faster, and urban population is also opposite to be increased, and
Trip in city is also the most concerned problem of people, subway because its relative to traditional bus have quickly, it is comfortable,
Convenient advantage becomes the vehicles that people go out row major selection, this has just promoted the fast development of urban track traffic.
Subway belongs to technology the most mature inside rail traffic, because it belongs to underground traffic, will not influence normal
Vehicle pass-through and more land area is occupied, and is greatly developed by each big city.Building subway tunnel is wanted, using scene
The mode poured is unrealistic, and there is very big security risk, does not ensure that the stability and safety in channel, because
This, another mode of use be using splicing by the way of construct subway tunnel, the size of section of jurisdiction for channel,
Thousands of pieces of sections of jurisdiction are enough to splice, therefore the demand of subway segment just becomes very large.
According to knowhow, section of jurisdiction steel reinforcement cage is excellent using the speed and quality that the technique of cambered surface upward is made, so
And its cambered surface is needed downward when installing steel reinforcement cage, so also needing to turn over it steel reinforcement cage being welded by other equipment
Turn, for big logarithm steel reinforcement cage welding shop, lifting overturning all carried out using overhead traveling crane, but the easy desoldering of the steel reinforcement cage overturn in this way from
And cause repairing amount very big.And the equipment for overturning section of jurisdiction steel reinforcement cage, design one are not exclusively used in steel on the market at present
The equipment of muscle cage overturning, can effectively improve the overturning efficiency of steel reinforcement cage.
Summary of the invention
Steel reinforcement cage is excellent using the speed and quality that the technique of cambered surface upward is made, however needs when installing steel reinforcement cage
Its cambered surface is wanted downward, so also needing the steel reinforcement cage being welded passing through the steel reinforcement cage that overhead traveling crane overturns it, but overturns in this way
Easy desoldering it is very big so as to cause repairing amount, it is time-consuming and laborious, in order to solve this technical problem, according to on-site actual situations,
Design and produce out the special equipment for steel reinforcement cage overturning.
The purpose of the present invention is achieved through the following technical solutions:
Subway segment steel reinforcement cage tipper, including traveling unit, lifting unit and rotary unit, traveling unit, lifting are single
Member and rotary unit are installed on vehicle frame；
Traveling unit includes the wheel that first motor and first motor drive, and installs driving tooth in the shaft of first motor
Wheel, the fixed driven gear of wheel face, driving gear are used cooperatively with driven gear；Wheel is mounted on bottom of frame；
Lifting unit includes the cylinder and crane being arranged at the top of vehicle frame, and the telescopic rod of crane and cylinder is fixed, and is led to
It crosses telescopic rod and drives crane lifting；
Rotary unit includes swivel mount, the second motor, and the second motor is connect with swivel mount by shaft, is provided in shaft
Second bearing, the outer ring of second bearing are fixed on crane bottom；
Swivel mount includes connection ontology and clamping part, and connection ontology is fixed with clamping part.
It is preferred that the roller end of first motor is provided with screw fastening shaft end baffle ring.
It is preferred that protective shell is arranged in first motor front end, machine shaft, driving gear are arranged at protective shell
Interior, wheel bottom is pierced by protective shell；
Pin shaft is set in protective shell, first bearing is installed on pin shaft, outer ring and the wheel of first bearing are fixed.
It is preferred that being provided with the ring with track cooperation on wheel the invention also includes the track that ground is arranged in
Connected in star.
It is preferred that connection ontology includes a cross bar and at least two vertical bars, cross bar are vertical with vertical bar；In vertical bar
End stationary gripping part, clamping part are vertical with vertical bar.
It is preferred that connection ontology includes reinforcement structure, reinforcement structure includes being arranged between cross bar and vertical bar
Lateral reinforcer between brace and vertical bar and vertical bar.
Subway segment steel reinforcement cage tipper and method for turning, flat bed delivery trolley are folded from steel bar meter workshop transport heavy
The steel reinforcement cage of cambered surface upward when reaching below rollover stand, by operating lifter switch, reaches swivel mount and is capable of clamping steel reinforcement cage
Height and position, then tipper walking is operated by traveling control switch, make swivel mount bottom steel pipe that can just be bonded steel reinforcement cage side
Face, after posting, crane increases certain altitude, and steel reinforcement cage is made to leave flat bogie, then operates flat bed delivery trolley and returns
To the original stand of steel bar meter workshop, to be transported next time, after trolley is retreated, then rotary switch is operated, completed
Rollover stand rotation, at this point, the steel reinforcement cage that cambered surface overlaps upward becomes cambered surface downward, last hoisting rack decline, overturning
Steel reinforcement cage after the completion is placed on designated position, and traveling switch control rollover stand traveling makes swivel mount exit steel reinforcement cage, at this time
Complete all operationss process.
The beneficial effects of the present invention are: designing and producing admirably for steel reinforcement cage tipper solves reinforcement cage skeleton and is welding
The problem of being overturn after good has very high overturning efficiency, greatly avoids because steel reinforcement cage desoldering causes to return
The case where work.
Detailed description of the invention
Fig. 1 is one of schematic structural view of the invention；
Fig. 2 is the two of schematic structural view of the invention；
Fig. 3 is the three of schematic structural view of the invention；
Fig. 4 is steel reinforcement cage stacking diagram；
In figure, 1- vehicle frame, 2- hoisting rack, 3- swivel mount, 4- pin shaft, 5- first motor, 6- driven gear, the fastening of 7- screw
Shaft end ring, 8- cylinder, the second motor of 9-, 10- wheel, 11- protective shell, 12- second bearing.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing, but protection scope of the present invention is not limited to
It is as described below.
As shown in Figure 1-Figure 3, subway segment steel reinforcement cage tipper, including traveling unit, lifting unit and rotary unit, are walked
Row unit, lifting unit and rotary unit are installed on vehicle frame 1；
Traveling unit includes the wheel 10 that first motor 5 and first motor 5 drive, and installs master in the shaft of first motor 5
Moving gear, the fixed driven gear 6 in 10 side of wheel, driving gear are used cooperatively with driven gear 6；Wheel 10 is mounted on vehicle frame 1
Bottom；
Lifting unit includes the cylinder 8 and crane that 1 top of vehicle frame is arranged in, and the telescopic rod of crane and cylinder 8 is fixed,
Crane lifting is driven by telescopic rod；
Rotary unit includes swivel mount 3, the second motor 9, and the second motor 9 is connect with swivel mount 3 by shaft, set in shaft
It is equipped with second bearing 12, the outer ring of second bearing 12 is fixed on crane bottom；
Swivel mount 3 includes connection ontology and clamping part, and connection ontology is fixed with clamping part.Traveling wheel or wheel 10 are first
Traveling movement is completed under the driving effect of motor 5, is facilitated adjustment with the position of transport steel reinforcement cage flat bogie, is convenient for swivel mount 3
Clamping reinforcing bar cage, hoisting rack 2 is stretched using cylinder 8 realizes the lifting of steel reinforcement cage, guarantees to clamp when overturning and need after overturning
Height and position, swivel mount 3 uses motor driven, completes to 180 ° of steel reinforcement cage rotations.
In a preferred embodiment, the roller end of first motor 5 is provided with screw fastening shaft end baffle ring 7.
In a preferred embodiment, protective shell 11 is set in 5 front end of first motor, machine shaft, driving gear are all provided with
It sets in protective shell 11,10 bottom of wheel is pierced by protective shell 11；
Pin shaft 4 is set in protective shell 11, first bearing is installed on pin shaft 4, the outer ring of first bearing and wheel 10 are fixed.
In a preferred embodiment, it the invention also includes the track that ground is arranged in, is provided on wheel 10 and track
The annular groove of cooperation.
In a preferred embodiment, connection ontology includes a cross bar and at least two vertical bars, cross bar are vertical with vertical bar；?
The end stationary gripping part of vertical bar, clamping part are vertical with vertical bar.
In a preferred embodiment, connection ontology includes reinforcement structure, and reinforcement structure includes being arranged in cross bar and vertical bar
Between brace and vertical bar and vertical bar between lateral reinforcer.
The present invention realizes the overturning of steel reinforcement cage, has three basic movements such as traveling, lifting, rotation, and three movements
It cannot interfere.In the design process, traveling is relatively simple, is preferentially designed using motor-driven mode, to meet
The adjustable purpose of design of traveling speed just selects the rating of electric machine for the (model: BLD22-42YEJ100L2- of first motor 5 herein
4), rotation equally uses motor driven, when swivel mount 3 rotates, can generate biggish torque, and the rotating electric machine kind of drive is
Gear drive, can effectively buffer this torque, guarantee stability when rotation, the preliminary type selecting of motor be decelerating motor (model:
KAF87-147.09-1.5), lifting design need to be more troublesome in view of motor driven, thus the movement by the way of pneumatic come
Realize running, lifting cylinder 8 is fixed at the top of rollover stand, and 8 piston of cylinder is connected with swivel mount 3, passes through the flexible drive of piston
Swivel mount 3 is gone up and down, and realizes lifting action, and by the calculating to lifting force size, the preliminary type selecting of cylinder 8 is ArticFA-200.
Method for turning: (being illustrated in figure 4 5) cambered surface court that flat bed delivery trolley is folded from steel bar meter workshop transport heavy
On steel reinforcement cage, reach rollover stand below when, by operate lifter switch, (swivel mount when swivel mount 3 being made to reach suitable height
3 reach can just clamping reinforcing bar cage height and position), then by traveling control switch operate tipper walking, make 3 bottom of swivel mount
Portion's steel pipe can just be bonded steel reinforcement cage side, and after posting, crane increases certain altitude, so that steel reinforcement cage is left plate small
Then vehicle operates flat bed delivery trolley and returns to the original stand of steel bar meter workshop, to be transported next time, when trolley moves back
After walking, then rotary switch is operated, complete rollover stand rotation (180 °), at this point, the steel reinforcement cage that 5 cambered surfaces overlap upward becomes
Downward at cambered surface, last hoisting rack 2 declines, and the steel reinforcement cage after the completion of overturning is placed on designated position, traveling switch control
Rollover stand traveling makes swivel mount 3 exit steel reinforcement cage, completes all operationss process at this time.
The present invention can complete folded (5) steel reinforcement cage in 2 minutes and disposably overturn 180 °；Continuous overturning is able to achieve,
Using more steel reinforcement cage overturning function composition overturning production lines.When being reached below rollover stand body frame from flat bogie transport steel reinforcement cage
It for time zero, is operated using more skilled operator, it is 20s that the adjustment for completing 3 position of swivel mount, which needs the time,
(herein real time be 15s, the delay of 5s and reaction time), completes to walk to exercise swivel mount 3 and clamp steady steel reinforcement cage and needs the time
For 20s (the concrete operations time can have any different according to proficiency, and the real time is 15s, 5s delay herein), it is dynamic to complete lifting overturning
It is 42s (herein comprising including herein lifting time 20s, practical flip-flop transition is 22s) when effect, completes lifting and by steel reinforcement cage
Being placed on the formulation position used time is 30S (the practical used time is 25s, and be delayed 5s), amounts to used time 112S, it is de- that steel reinforcement cage is carried out after overturning
Weld situation inspection, 5 steel reinforcement cages do not occur desoldering situation (herein check belong to eyes observation stacked because steel reinforcement cage belongs to,
There may be errors for internal inspection), it ensure that the overturning efficiency of steel reinforcement cage and effectively prevent occurring in switching process de-
The case where weldering.
The the designing and producing admirably of steel reinforcement cage tipper solves reinforcement cage skeleton and is overturn after being welded
The problem of, there is very high overturning efficiency, greatly avoiding causes the case where doing over again because of steel reinforcement cage desoldering, and can be at two points
Folded (5) steel reinforcement cage is completed in clock disposably to overturn 180 ° and be placed on designated position, overturns contracting relative to traditional lifting
Short several times of flip-flop transition.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, it is noted that all
Made any modifications, equivalent replacements, and improvements etc. within the spirit and principles in the present invention should be included in guarantor of the invention
Within the scope of shield.
Claims (7)
1. subway segment steel reinforcement cage tipper, it is characterised in that: including traveling unit, lifting unit and rotary unit, traveling list
Member, lifting unit and rotary unit are installed on vehicle frame；
Traveling unit includes the wheel that first motor and first motor drive, and installs driving gear, vehicle in the shaft of first motor
Wheel side fixes driven gear, and driving gear is used cooperatively with driven gear；Wheel is mounted on bottom of frame；
Lifting unit includes the cylinder and crane being arranged at the top of vehicle frame, and the telescopic rod of crane and cylinder is fixed, by stretching
Contracting bar drives crane lifting；
Rotary unit includes swivel mount, the second motor, and the second motor is connect by shaft with swivel mount, and second is provided in shaft
Bearing, the outer ring of second bearing are fixed on crane bottom；
Swivel mount includes connection ontology and clamping part, and connection ontology is fixed with clamping part.
2. subway segment steel reinforcement cage tipper according to claim 1, it is characterised in that: the roller end of first motor is set
It is equipped with screw fastening shaft end baffle ring.
3. subway segment steel reinforcement cage tipper according to claim 1, it is characterised in that: be arranged in first motor front end and protect
Protective case, machine shaft, driving gear are arranged in protective shell, and wheel bottom is pierced by protective shell；
Pin shaft is set in protective shell, first bearing is installed on pin shaft, outer ring and the wheel of first bearing are fixed.
4. subway segment steel reinforcement cage tipper according to claim 1, it is characterised in that: it further includes that ground is arranged in
Track is provided with the annular groove with track cooperation on wheel.
5. subway segment steel reinforcement cage tipper according to claim 1, it is characterised in that: connection ontology include a cross bar and
At least two vertical bars, cross bar are vertical with vertical bar；In the end stationary gripping part of vertical bar, clamping part is vertical with vertical bar.
6. subway segment steel reinforcement cage tipper according to claim 5, it is characterised in that: connection ontology includes reinforcing knot
Structure, reinforcement structure include the lateral reinforcer between the brace and vertical bar and vertical bar being arranged between cross bar and vertical bar.
7. subway segment steel reinforcement cage tipper and method for turning, it is characterised in that: flat bed delivery trolley is transported from steel bar meter workshop
The steel reinforcement cage of the defeated cambered surface being overlapped upward, when reaching below rollover stand, by operating lifter switch, reaching swivel mount can be pressed from both sides
The height and position of steel reinforcement cage is held, then tipper walking is operated by traveling control switch, paste swivel mount bottom steel pipe can just
Steel reinforcement cage side is closed, after posting, crane increases certain altitude, so that steel reinforcement cage is left flat bogie, then operates plate
Travelling bogie returns to the original stand of steel bar meter workshop, to be transported next time, after trolley is retreated, then operates rotation
Switch completes rollover stand rotation, at this point, the steel reinforcement cage that cambered surface overlaps upward becomes cambered surface downward, under last hoisting rack
Drop, the steel reinforcement cage after the completion of overturning is placed on designated position, traveling switch control rollover stand traveling makes swivel mount exit steel
Muscle cage completes all operationss process at this time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811450234.0A CN109335963A (en) | 2018-11-30 | 2018-11-30 | Subway segment steel reinforcement cage tipper and method for turning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811450234.0A CN109335963A (en) | 2018-11-30 | 2018-11-30 | Subway segment steel reinforcement cage tipper and method for turning |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109335963A true CN109335963A (en) | 2019-02-15 |
Family
ID=65319434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811450234.0A Pending CN109335963A (en) | 2018-11-30 | 2018-11-30 | Subway segment steel reinforcement cage tipper and method for turning |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109335963A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112171147A (en) * | 2020-09-02 | 2021-01-05 | 谢凤兰 | Welding rack for pipe piece and rib net |
| CN114682570A (en) * | 2022-04-20 | 2022-07-01 | 盐城工学院 | Motor car bogie belt cleaning device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10157966A (en) * | 1996-11-28 | 1998-06-16 | Daiwa House Ind Co Ltd | Plate member reversing device |
| CN201458581U (en) * | 2009-06-30 | 2010-05-12 | 宜昌英汉超声电气有限公司 | Workpiece rotating device |
| CN202429861U (en) * | 2011-12-29 | 2012-09-12 | 长城汽车股份有限公司 | Overhead turning spreader for automobile frame |
| CN203817240U (en) * | 2014-05-20 | 2014-09-10 | 洛阳沃尔塔曼森机械设备有限公司 | Device used for rotating reinforcement cage |
| CN206367986U (en) * | 2016-12-30 | 2017-08-01 | 龙合智能装备制造有限公司 | A kind of row hanging rotates pusher |
| CN206466894U (en) * | 2016-12-28 | 2017-09-05 | 山东飞越钢结构工程有限公司 | A kind of light steel wall overturns frock |
| CN108675104A (en) * | 2018-07-25 | 2018-10-19 | 孙聪 | A kind of cantilevered railway container is vertical to turn handling facilities and operational method |
| CN208022573U (en) * | 2018-04-11 | 2018-10-30 | 中建七局安装工程有限公司 | A kind of travelling gantry steel-reinforcement cage hanger |
| CN209383283U (en) * | 2018-11-30 | 2019-09-13 | 中铁八局集团桥梁工程有限责任公司 | Subway segment steel reinforcement cage tipper |
-
2018
- 2018-11-30 CN CN201811450234.0A patent/CN109335963A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10157966A (en) * | 1996-11-28 | 1998-06-16 | Daiwa House Ind Co Ltd | Plate member reversing device |
| CN201458581U (en) * | 2009-06-30 | 2010-05-12 | 宜昌英汉超声电气有限公司 | Workpiece rotating device |
| CN202429861U (en) * | 2011-12-29 | 2012-09-12 | 长城汽车股份有限公司 | Overhead turning spreader for automobile frame |
| CN203817240U (en) * | 2014-05-20 | 2014-09-10 | 洛阳沃尔塔曼森机械设备有限公司 | Device used for rotating reinforcement cage |
| CN206466894U (en) * | 2016-12-28 | 2017-09-05 | 山东飞越钢结构工程有限公司 | A kind of light steel wall overturns frock |
| CN206367986U (en) * | 2016-12-30 | 2017-08-01 | 龙合智能装备制造有限公司 | A kind of row hanging rotates pusher |
| CN208022573U (en) * | 2018-04-11 | 2018-10-30 | 中建七局安装工程有限公司 | A kind of travelling gantry steel-reinforcement cage hanger |
| CN108675104A (en) * | 2018-07-25 | 2018-10-19 | 孙聪 | A kind of cantilevered railway container is vertical to turn handling facilities and operational method |
| CN209383283U (en) * | 2018-11-30 | 2019-09-13 | 中铁八局集团桥梁工程有限责任公司 | Subway segment steel reinforcement cage tipper |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112171147A (en) * | 2020-09-02 | 2021-01-05 | 谢凤兰 | Welding rack for pipe piece and rib net |
| CN114682570A (en) * | 2022-04-20 | 2022-07-01 | 盐城工学院 | Motor car bogie belt cleaning device |
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Address after: Qinghua East Road in Qingbaijiang District of Chengdu City, Sichuan Province, No. 173 610300 Applicant after: No.7 Engineering Co., Ltd. of China Railway No.8 Engineering Group Co., Ltd Address before: Qinghua East Road in Qingbaijiang District of Chengdu City, Sichuan Province, No. 173 610300 Applicant before: BRIDGE ENGINEERING COMPANY OF CHINA RAILWAY NO.8 ENGINEERING GROUP Co.,Ltd. |
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