CN109334174B - 一种尺寸稳定的人造丝混纺面料及生产工艺 - Google Patents
一种尺寸稳定的人造丝混纺面料及生产工艺 Download PDFInfo
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Abstract
本发明提供一种尺寸稳定的人造丝混纺面料及生产工艺,包括依次从外到内的第一层、中间层和第三层;所述第一层和第三层均为非织造层,所述中间层由包芯纱通过经编而成,所述包芯纱包括芯纱和外包纱,所述芯纱由一根粘胶人造丝和一根醋酸人造丝复合而成,所述外包纱为粘胶醋酸混纺纱,配合本发明提供的生产工艺,该面料吸湿性能良好,透气性能佳,柔软、顺滑、染色性能好,更重要的是尺寸稳定性能好。
Description
技术领域
本发明涉及纺织面料领域,具体涉及到一种尺寸稳定的人造丝混纺面料及生产工艺。
背景技术
粘纤——又叫人造丝、冰丝,粘纤是以棉或其它天然纤维为质料出产的纤维素纤维。这种面料具有超强的抗静电性能,不会产生附着在身体上的感觉,因而十分滑爽,特别适合运动穿着,其含湿率最符合人体皮肤的生理要求,具有良好的透气性和调湿功能,它的织物具有手感柔软、光滑凉爽、透气、抗静电、染色绚丽等优点。
而醋酯纤维具有良好的热塑性,优良的染色性,外观光泽与桑蚕丝相似,手感柔软滑爽也与桑蚕丝相似,其比重和桑蚕丝一样,因而悬垂感和桑蚕丝无异样。醋酸丝织成的织物易洗易干,不霉不蛀醋酸面料,其弹性优于粘胶纤维。醋酸面料不带电,不易吸附空气中的灰尘其他。醋酸面料具有而且超越棉、麻织物面料的多种性能,如吸湿透气,汗不沾,易洗易干,不霉不蛀,贴肤舒适,绝对环保。所以两者混合织成的织物性能优越,互相中和,是绝佳的面料之一。
但是粘胶人造丝人造丝在湿态时会丧失30%~50%的强度,人造丝的弹性和回弹性能较差,还会在洗涤后大幅收缩,也易霉蛀,在天气变化的时候容易发生伸长和缩短的现象,而醋酸人造丝不会因为天气或者水分变化而发生伸长或缩短的现象,所以如果两者结合织成的织物,会因为环境的变化而造成织物起皱或者尺寸不稳定的现象。
发明 实用新型内容
(一)要解决的技术问题
本发明要解决的问题是粘胶人造丝和醋酸人造丝混纺的织物尺寸稳定性差或起皱的现象。
(二)技术方案
为解决所述技术问题,本发明提供一种尺寸稳定的人造丝混纺面料,其特征在于,包括依次从外到内的第一层、中间层和第三层;
所述第一层和第三层均为非织造层,所述中间层由包芯纱通过经编而成,所述包芯纱包括芯纱和外包纱,所述芯纱由一根粘胶人造丝和一根醋酸人造丝复合而成,所述外包纱为粘胶醋酸混纺纱;
所述第一层、中间层和第三层均通过粘合剂层压在一起;
所述粘胶人造丝的各成分质量比为:
竹纤维20%
木浆纤维48%
高度磺化蓖麻油10%
V-388变性剂7%
Lv-3变性剂5%
氨纶10%;
所述醋酸人造丝由醋酸短纤维构成,所述醋酸短纤维为三醋酸纤维;
所述粘胶人造丝由三根粘胶单纱以900-1100捻度捻合而成,所述醋酸人造丝由两根醋酸单纱以700-900捻度捻合而成。
进一步的,所述非织造层由多孔醋酸纤维通过水刺工艺形成。
进一步的,所述多孔醋酸纤维为二醋酸纤维。
进一步的,所述粘合剂为聚氨酯。
进一步的,所述粘胶醋酸混纺纱由20%的粘胶纤维、60%醋酸纤维构成,所述粘胶纤维的直径为0.03mm,所述醋酸纤维的直径为0.01mm。
进一步的,所述粘胶纤维外部还缠绕支撑纤维。
进一步的,所述支撑纤维为涤纶纤维,细度为40-60tex。
相对应的,本发明还提供了一种尺寸稳定的人造丝混纺面料及生产工艺的生产工艺,具体包括以下步骤:
S1,配置纺丝液,将一定量的二醋酸纤维溶解在DCM/Actone8:2,v/v的混合溶剂中,配制成质量浓度为2%-5%的溶液,另外,将一定量的二醋酸纤维分别溶解到不同体积配比的二氯甲烷/丙酮(9/1、7/3、5/5)混合体系中,配置成质量浓度为5%的溶液,后常温下搅拌6h,使CA完全溶解,形成纺丝液;
S2,配置多孔二醋酸纤维,取适量浓度为60%-70%的二醋酸纤维液纺丝液导入到注射器中,将注射器固定于静电纺丝设备的注射泵,针头与高压电源正极相连,高压电源的负极接于大滚筒上,大滚筒作为接收器,表面包覆铝箔纸,固定正极针头与负极滚筒间隔距12-18cm,电压保持15-20kV,纺丝速度0.5-1.3mL/h,纺丝液在高压电场下被牵拉成丝,同时因二氯甲烷的易挥发性在纺丝过程中发生热致相分离,从而制备得到多孔超细二醋酸纤维膜,然后将二醋酸纤维膜干燥储存待用;
S3,制作非织造层,将S2中得到的多孔二醋酸纤维用开松机开松,用梳毛机将多孔二醋酸纤维梳理成网,将多孔二醋酸纤维交叉铺网,在水中浸泡8-12h进行预湿,用水刺机的喷射气流对二醋酸纤维网进行穿刺,从而对二醋酸纤维网进行加固;
S4,制作包芯纱,将三根粘胶单纱用加捻机捻合900-1100捻度形成粘胶人造丝,将两根醋酸单纱用加捻机以700-900捻度形成醋酸人造丝;将一根粘胶人造丝和一根醋酸人造丝通过缠绕机相互缠绕制成纱芯,再制作粘胶醋酸混纺纱,最后将纱芯依次经过喂入罗拉和牵伸罗拉,在喂入罗拉和牵伸罗拉之间的位置设一个导纱钩,将粘胶醋酸混纺纱穿过导纱钩后与纱芯一同进入牵伸罗拉,纱芯和粘胶醋酸混纺纱从牵伸罗拉出来后进行加捻,最终形成包芯纱;
S5,制作面料胚体,将包芯纱编织成中间层,将聚氨酯泡沫体薄片在高温火焰700-900℃中掠过,表面受热200℃-400℃发生熔融、发黏,然后迅速放置在第一层与中间层之间、中间层与第三层之间叠合、加压,即可制得面料胚体;
S6,后整理,先把胚布经过烘筒烘干去除织物中的水分,将胚布吹风冷却,然后在放入盛有液氨的箱体内浸轧6-10min;轧液液面保证恒定,使浸氨匀透并瞬时吸氨,然后进入反应室内设置的上下导布辊,使胚布停留时间延长,与氨充分反应,同时蒸发胚布上的氨,胚布进入加热烘筒可进一步去除残留在织物上的氨。
(三)有益效果
(1)本发明用液氨对面料进行后整理,使得织物中的纤维受到了深入且均匀的膨化作用,使纤维的形态结构和超分子结构发生了明显的变化,液氮处理能显著降低粘胶织物的缩水率,改善织物的尺寸稳定性和弹性,解决了粘胶纤维尺寸稳定性抗皱性和耐磨性差的问题,此外还改善了活性染料和某些直接染料在织物上的上染性能。
(2)本发明的编织层被第一层和第二层包覆在内部,因为非织造层本身的硬挺性质,而第一层和第二层又与非织造布牢牢地粘合层压在一起,编织层以第一层和第二层作为支撑片,使得中间层含有的粘胶涤纶纤维不会因为天气变化而产生太大幅度的收缩和伸长,保证了面料整体的尺寸稳定性。
(3)本发明的非织造布采用多孔二醋酸纤维制得,几乎能够全部过滤掉空气中的细小颗粒和粉尘,避免织物部分含有颗粒和粉尘,而使得织物部分地方受力不均匀,造成织物部分尺寸变形的现象;同时,颗粒和粉尘进入到织物内部,会进入到面料的各种纤维的孔内,如果纤维内部本身吸进吸进很多水,而颗粒和粉尘会堵塞水分的排出,纤维吸湿太长膨胀,造成面料尺寸变大。
(4)本发明粘胶人造丝由三根粘胶单纱以900-1100捻度捻合而成,醋酸人造丝由两根醋酸单纱以700-900捻度捻合而成,因为粘胶人造丝的收缩率大,受天气影响大,而醋酸人造丝的收缩率不大,粘胶丝捻度高能够使得在粘胶人造丝在轴上单位长度内围绕的圈数多,密度和强度增加,而延伸力和形变空间减小,不容易发生形变,进一步保证了尺寸的稳定性。
(5)本发明的粘胶醋酸混纺纱中的粘胶纤维外部缠绕有长绒棉纤维,使得粘胶纤维无法伸缩变形,而涤纶纤维本身吸湿性就小,不容易缩水,醋酸纤维表面形态光滑,较为均一,耐酸性好,吸水性能弱,但强度低,成本高,染色性能差,而粘胶纤维吸水性能强,成本低、染色性能好,两者正好可以中和,混合体的产生的效果好于单一品种的纤维。
(6)本发明的三醋酸纤维具有吸水速干的性质,防止空气中的湿气太多导致织物纤维的孔洞进入水分而使得纤维膨胀,使得织物整体也不会变大,同时,三醋酸纤维具有良好的热塑性,一旦成型就不会变形。
具体实施方式
下面结合实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。
本发明提供一种尺寸稳定的人造丝混纺面料,其特征在于,包括依次从外到内的第一层、中间层和第三层;
所述第一层和第三层均为非织造层,所述中间层由包芯纱通过经编而成,所述包芯纱包括芯纱和外包纱,所述芯纱由一根粘胶人造丝和一根醋酸人造丝复合而成,所述外包纱为粘胶醋酸混纺纱;
所述第一层、中间层和第三层均通过粘合剂层压在一起;
所述粘胶人造丝的各成分质量比为:
竹纤维20%
木浆纤维48%
高度磺化蓖麻油10%
V-388变性剂7%
Lv-3变性剂5%
氨纶10%;
所述醋酸人造丝由醋酸短纤维构成,所述醋酸短纤维为三醋酸纤维;
所述粘胶人造丝由三根粘胶单纱以900-1100捻度捻合而成,所述醋酸人造丝由两根醋酸单纱以700-900捻度捻合而成。
其中,所述非织造层由多孔醋酸纤维通过水刺工艺形成。
其中,所述多孔醋酸纤维为二醋酸纤维。
其中,所述粘合剂为聚氨酯。
其中,所述粘胶醋酸混纺纱由20%的粘胶纤维、60%醋酸纤维构成,所述粘胶纤维的直径为0.03mm,所述醋酸纤维的直径为0.01mm。
其中,所述粘胶纤维外部还缠绕支撑纤维。
其中,所述支撑纤维为涤纶纤维,细度为40-60tex。
本发明还提供了一种尺寸稳定的人造丝混纺面料的生产工艺,包括以下步骤:
S1,配置纺丝液,将一定量的二醋酸纤维溶解在DCM/Actone8:2,v/v的混合溶剂中,配制成质量浓度为2%-5%的溶液,另外,将一定量的二醋酸纤维分别溶解到不同体积配比的二氯甲烷/丙酮(9/1、7/3、5/5)混合体系中,配置成质量浓度为5%的溶液,后常温下搅拌6h,使CA完全溶解,形成纺丝液;
S2,配置多孔二醋酸纤维,取适量浓度为60%-70%的二醋酸纤维液纺丝液导入到注射器中,将注射器固定于静电纺丝设备的注射泵,针头与高压电源正极相连,高压电源的负极接于大滚筒上,大滚筒作为接收器,表面包覆铝箔纸,固定正极针头与负极滚筒间隔距12-18cm,电压保持15-20kV,纺丝速度0.5-1.3mL/h,纺丝液在高压电场下被牵拉成丝,同时因二氯甲烷的易挥发性在纺丝过程中发生热致相分离,从而制备得到多孔超细二醋酸纤维膜,然后将二醋酸纤维膜干燥储存待用;
S3,制作非织造层,将S2中得到的多孔二醋酸纤维用开松机开松,用梳毛机将多孔二醋酸纤维梳理成网,将多孔二醋酸纤维交叉铺网,在水中浸泡8-12h进行预湿,用水刺机的喷射气流对二醋酸纤维网进行穿刺,从而对二醋酸纤维网进行加固;
S4,制作包芯纱,将三根粘胶单纱用加捻机以900-1100的捻度形成粘胶人造丝,将两根醋酸单纱用加捻机以700-900捻度形成醋酸人造丝;将一根粘胶人造丝和一根醋酸人造丝通过缠绕机相互缠绕制成纱芯,再制作粘胶醋酸混纺纱,最后将纱芯依次经过喂入罗拉和牵伸罗拉,在喂入罗拉和牵伸罗拉之间的位置设一个导纱钩,将粘胶醋酸混纺纱穿过导纱钩后与纱芯一同进入牵伸罗拉,纱芯和粘胶醋酸混纺纱从牵伸罗拉出来后进行加捻,最终形成包芯纱;
S5,制作面料胚体,将包芯纱编织成中间层,将聚氨酯泡沫体薄片在高温火焰700-900℃中掠过,表面受热200℃-400℃发生熔融、发黏,然后迅速放置在第一层与中间层之间、中间层与第三层之间叠合、加压,即可制得面料胚体。
S6,后整理,先把胚布经过烘筒烘干去除织物中的水分,将胚布吹风冷却,然后在放入盛有液氨的箱体内浸轧6-10min;轧液液面保证恒定,使浸氨匀透并瞬时吸氨,然后进入反应室内设置的上下导布辊,使胚布停留时间延长,与氨充分反应,同时蒸发胚布上的氨,胚布进入加热烘筒可进一步去除残留在织物上的氨。
下面结合实施例对本发明进行进一步的阐述:
实施例1
S1,配置纺丝液,将一定量的二醋酸纤维溶解在DCM/Actone8:2,v/v的混合溶剂中,配制成质量浓度为2%的溶液,另外,将一定量的二醋酸纤维分别溶解到不同体积配比的二氯甲烷/丙酮9/1混合体系中,配置成质量浓度为5%的溶液,后常温下搅拌6h,使 CA完全溶解,形成纺丝液;
S2,配置多孔二醋酸纤维,取适量浓度为60%的二醋酸纤维液纺丝液导入到注射器中,将注射器固定于静电纺丝设备的注射泵,针头与高压电源正极相连,高压电源的负极接于大滚筒上,大滚筒作为接收器,表面包覆铝箔纸,固定正极针头与负极滚筒间隔距12cm, 电压保持15kV,纺丝速度0.5mL/h,纺丝液在高压电场下被牵拉成丝,同时因二氯甲烷的易挥发性在纺丝过程中发生热致相分离,从而制备得到多孔超细二醋酸纤维膜,然后将二醋酸纤维膜干燥储存待用;
S3,制作非织造层,将S2中得到的多孔二醋酸纤维用开松机开松,用梳毛机将多孔二醋酸纤维梳理成网,将多孔二醋酸纤维交叉铺网,在水中浸泡8h进行预湿,用水刺机的喷射气流对二醋酸纤维网进行穿刺,从而对二醋酸纤维网进行加固。
S4,制作包芯纱,将三根粘胶单纱用加捻机捻合900捻度形成粘胶人造丝,将两根醋酸单纱用加捻机以700捻度形成醋酸人造丝;将一根粘胶人造丝和一根醋酸人造丝通过缠绕机相互缠绕制成纱芯,再制作粘胶醋酸混纺纱,最后将纱芯依次经过喂入罗拉和牵伸罗拉,在喂入罗拉和牵伸罗拉之间的位置设一个导纱钩,将粘胶醋酸混纺纱穿过导纱钩后与纱芯一同进入牵伸罗拉,纱芯和粘胶醋酸混纺纱从牵伸罗拉出来后进行加捻,最终形成包芯纱;
S5,制作面料胚体,将包芯纱编织成中间层,将聚氨酯泡沫体薄片在高温火焰700℃中掠过,表面受热200℃发生熔融、发黏,然后迅速放置在第一层与中间层之间、中间层与第三层之间叠合、加压,即可制得面料胚体;
S6,后整理,先把胚布经过烘筒烘干去除织物中的水分,将胚布吹风冷却,然后在放入盛有液氨的箱体内浸轧6min;轧液液面保证恒定,使浸氨匀透并瞬时吸氨,然后进入反应室内设置的上下导布辊,使胚布停留时间延长,与氨充分反应,同时蒸发胚布上的氨,胚布进入加热烘筒可进一步去除残留在织物上的氨。
实施例2
S1,配置纺丝液,将一定量的二醋酸纤维溶解在DCM/Actone8:2,v/v的混合溶剂中,配制成质量浓度为3.5%的溶液,另外,将一定量的二醋酸纤维分别溶解到不同体积配比的二氯甲烷/丙酮7/3混合体系中,配置成质量浓度为5%的溶液,后常温下搅拌6h,使CA完全溶解,形成纺丝液;
S2,配置多孔二醋酸纤维,取适量浓度为65%的二醋酸纤维液纺丝液导入到注射器中,将注射器固定于静电纺丝设备的注射泵,针头与高压电源正极相连,高压电源的负极接于大滚筒上,大滚筒作为接收器,表面包覆铝箔纸,固定正极针头与负极滚筒间隔距15cm, 电压保持17.5kV,纺丝速度0.9mL/h,纺丝液在高压电场下被牵拉成丝,同时因二氯甲烷的易挥发性在纺丝过程中发生热致相分离,从而制备得到多孔超细二醋酸纤维膜,然后将二醋酸纤维膜干燥储存待用;
S3,制作非织造层,将S2中得到的多孔二醋酸纤维用开松机开松,用梳毛机将多孔二醋酸纤维梳理成网,将多孔二醋酸纤维交叉铺网,在水中浸泡10h进行预湿,用水刺机的喷射气流对二醋酸纤维网进行穿刺,从而对二醋酸纤维网进行加固;
S4,制作包芯纱,将三根粘胶单纱用加捻机捻合1000捻度形成粘胶人造丝,将两根醋酸单纱用加捻机以800捻度形成醋酸人造丝;将一根粘胶人造丝和一根醋酸人造丝通过缠绕机相互缠绕制成纱芯,再制作粘胶醋酸混纺纱,最后将纱芯依次经过喂入罗拉和牵伸罗拉,在喂入罗拉和牵伸罗拉之间的位置设一个导纱钩,将粘胶醋酸混纺纱穿过导纱钩后与纱芯一同进入牵伸罗拉,纱芯和粘胶醋酸混纺纱从牵伸罗拉出来后进行加捻,最终形成包芯纱;
S5,制作面料胚体,将包芯纱编织成中间层,将聚氨酯泡沫体薄片在高温火焰800℃中掠过,表面受热300℃发生熔融、发黏,然后迅速放置在第一层与中间层之间、中间层与第三层之间叠合、加压,即可制得面料胚体;
S6,后整理,先把胚布经过烘筒烘干去除织物中的水分,将胚布吹风冷却,然后在放入盛有液氨的箱体内浸轧8min;轧液液面保证恒定,使浸氨匀透并瞬时吸氨,然后进入反应室内设置的上下导布辊,使胚布停留时间延长,与氨充分反应,同时蒸发胚布上的氨,胚布进入加热烘筒可进一步去除残留在织物上的氨。
实施例3
S1,配置纺丝液,将一定量的二醋酸纤维溶解在DCM/Actone8:2,v/v的混合溶剂中,配制成质量浓度为5%的溶液,另外,将一定量的二醋酸纤维分别溶解到不同体积配比的二氯甲烷/丙酮5/5混合体系中,配置成质量浓度为5%的溶液,后常温下搅拌6h,使 CA完全溶解,形成纺丝液;
S2,配置多孔二醋酸纤维,取适量浓度为70%的二醋酸纤维液纺丝液导入到注射器中,将注射器固定于静电纺丝设备的注射泵,针头与高压电源正极相连,高压电源的负极接于大滚筒上,大滚筒作为接收器,表面包覆铝箔纸,固定正极针头与负极滚筒间隔距18cm, 电压保持20kV,纺丝速度1.3mL/h,纺丝液在高压电场下被牵拉成丝,同时因二氯甲烷的易挥发性在纺丝过程中发生热致相分离,从而制备得到多孔超细二醋酸纤维膜,然后将二醋酸纤维膜干燥储存待用;
S3,制作非织造层,将S2中得到的多孔二醋酸纤维用开松机开松,用梳毛机将多孔二醋酸纤维梳理成网,将多孔二醋酸纤维交叉铺网,在水中浸泡12h进行预湿,用水刺机的喷射气流对二醋酸纤维网进行穿刺,从而对二醋酸纤维网进行加固;
S4,制作包芯纱,将三根粘胶单纱用加捻机捻合1100捻度形成粘胶人造丝,将两根醋酸单纱用加捻机以900捻度形成醋酸人造丝;将一根粘胶人造丝和一根醋酸人造丝通过缠绕机相互缠绕制成纱芯,再制作粘胶醋酸混纺纱,最后将纱芯依次经过喂入罗拉和牵伸罗拉,在喂入罗拉和牵伸罗拉之间的位置设一个导纱钩,将粘胶醋酸混纺纱穿过导纱钩后与纱芯一同进入牵伸罗拉,纱芯和粘胶醋酸混纺纱从牵伸罗拉出来后进行加捻,最终形成包芯纱;
S5,制作面料胚体,将包芯纱编织成中间层,将聚氨酯泡沫体薄片在高温火焰900℃中掠过,表面受热400℃发生熔融、发黏,然后迅速放置在第一层与中间层之间、中间层与第三层之间叠合、加压,即可制得面料胚体;
S6,后整理,先把胚布经过烘筒烘干去除织物中的水分,将胚布吹风冷却,然后在放入盛有液氨的箱体内浸轧10min;轧液液面保证恒定,使浸氨匀透并瞬时吸氨,然后进入反应室内设置的上下导布辊,使胚布停留时间延长,与氨充分反应,同时蒸发胚布上的氨,胚布进入加热烘筒可进一步去除残留在织物上的氨。
各实施例的制得的人造丝混纺面料性能对比如下:
各性能 | 实施例1 | 实施例2 | 实施例3 |
尺寸变化率% | 5.21 | 5 | 6.42 |
吸水性能(体积吸水率g/ml) | 6.31 | 6.28 | 6.45 |
透气性能mm/s(5cm<sup>2</sup>) | 1300.65 | 15230.15 | 15894.34 |
由表格结果可知,本发明的人造丝混纺面料的尺寸变化率均比较小,尺寸稳定性都比较好,尤其是实施例2中的尺寸变化率只有5%,且吸水性能和透气性能也很好。
综上所述,上述实施方式并非是本发明的限制性实施方式,凡本领域的技术人员在本发明的实质内容的基础上所进行的修饰或者等效变形,均在本发明的技术范畴。
Claims (8)
1.一种尺寸稳定的人造丝混纺面料,其特征在于,包括依次从外到内的第一层、中间层和第三层;
所述第一层和第三层均为非织造层,所述中间层由包芯纱通过经编而成,所述包芯纱包括芯纱和外包纱,所述芯纱由一根粘胶人造丝和一根醋酸人造丝复合而成,所述外包纱为粘胶醋酸混纺纱;
所述第一层、中间层和第三层均通过粘合剂层压在一起;
所述粘胶人造丝的各成分质量比为:
竹纤维20%
木浆纤维48%
高度磺化蓖麻油10%
V-388变性剂7%
Lv-3变性剂5%
氨纶10%;
所述醋酸人造丝由醋酸短纤维构成,所述醋酸短纤维为三醋酸纤维;
所述粘胶人造丝由三根粘胶单纱以900-1100捻度捻合而成,所述醋酸人造丝由两根醋酸单纱以700-900捻度捻合而成。
2.根据权利要求1所述的一种尺寸稳定的人造丝混纺面料,其特征在于,所述非织造层由多孔醋酸纤维通过水刺工艺形成。
3.根据权利要求2所述的一种尺寸稳定的人造丝混纺面料,其特征在于,所述多孔醋酸纤维为二醋酸纤维。
4.根据权利要求1所述的一种尺寸稳定的人造丝混纺面料,其特征在于,所述粘合剂为聚氨酯。
5.根据权利要求1所述的一种尺寸稳定的人造丝混纺面料,其特征在于,所述粘胶醋酸混纺纱由20%的粘胶纤维、60%醋酸纤维构成,所述粘胶纤维的直径为0.03mm,所述醋酸纤维的直径为0.01mm。
6.根据权利要求5所述的一种尺寸稳定的人造丝混纺面料,其特征在于,所述粘胶纤维外部还缠绕支撑纤维。
7.根据权利要求6所述的一种尺寸稳定的人造丝混纺面料,其特征在于,所述支撑纤维为涤纶纤维,细度为40-60tex。
8.一种尺寸稳定的人造丝混纺面料的生产工艺:包括以下步骤:
S1,配置纺丝液,将一定量的二醋酸纤维溶解在DCM/Actone8:2,v/v的混合溶剂中,配制成质量浓度为2%-5%的溶液,形成纺丝液;
S2,配置多孔二醋酸纤维,取适量浓度为60%-70%的二醋酸纤维液纺丝液导入到注射器中,将注射器固定于静电纺丝设备的注射泵,针头与高压电源正极相连,高压电源的负极接于大滚筒上,大滚筒作为接收器,表面包覆铝箔纸,固定正极针头与负极滚筒间隔距12-18cm,电压保持15-20kV,纺丝速度0.5-1.3mL/h,纺丝液在高压电场下被牵拉成丝,同时因二氯甲烷的易挥发性在纺丝过程中发生热致相分离,从而制备得到多孔超细二醋酸纤维膜,然后将二醋酸纤维膜干燥储存待用;
S3,制作非织造层,将S2中得到的多孔二醋酸纤维用开松机开松,用梳毛机将多孔二醋酸纤维梳理成网,将多孔二醋酸纤维交叉铺网,在水中浸泡8-12h进行预湿,用水刺机的喷射气流对二醋酸纤维网进行穿刺,从而对二醋酸纤维网进行加固;
S4,制作包芯纱,将三根粘胶单纱用加捻机捻合900-1100捻度形成粘胶人造丝,将两根醋酸单纱用加捻机以700-900捻度形成醋酸人造丝;将一根粘胶人造丝和一根醋酸人造丝通过缠绕机相互缠绕制成纱芯,再制作粘胶醋酸混纺纱,最后将纱芯依次经过喂入罗拉和牵伸罗拉,在喂入罗拉和牵伸罗拉之间的位置设一个导纱钩,将粘胶醋酸混纺纱穿过导纱钩后与纱芯一同进入牵伸罗拉,纱芯和粘胶醋酸混纺纱从牵伸罗拉出来后进行加捻,最终形成包芯纱;
S5,制作面料胚体,将包芯纱编织成中间层,将聚氨酯泡沫体薄片在高温火焰700-900℃中掠过,表面受热200℃-400℃发生熔融、发黏,然后迅速放置在第一层与中间层之间、中间层与第三层之间叠合、加压,即可制得面料胚体;
S6,后整理,先把胚布经过烘筒烘干去除织物中的水分,将胚布吹风冷却,然后在放入盛有液氨的箱体内浸轧6-10min;轧液液面保证恒定,使浸氨匀透并瞬时吸氨,然后进入反应室内设置的上下导布辊,使胚布停留时间延长,与氨充分反应,同时蒸发胚布上的氨,胚布进入加热烘筒可进一步去除残留在织物上的氨。
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