CN109318354A - A kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying - Google Patents
A kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying Download PDFInfo
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- CN109318354A CN109318354A CN201811260713.6A CN201811260713A CN109318354A CN 109318354 A CN109318354 A CN 109318354A CN 201811260713 A CN201811260713 A CN 201811260713A CN 109318354 A CN109318354 A CN 109318354A
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- Prior art keywords
- frame body
- dedusting
- box
- integrated device
- box girder
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to high-speed rail Construction of Precast Box Beam technical fields, more particularly to a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying, solve the problems, such as that the large scale prefabricated box beam of high-speed rail lacks automatically grinding and release agent sprays integrated device, including main frame identical with box beam external mold shape, the both ends of the bottom frame body of main frame are symmetrically arranged with the first walking roller box, bottom frame body top is provided with air compressor, operation bench and deduster, tip position at the top of arc frame body is symmetrically arranged with the second walking roller box, there are multiple polishing cleaning agencies and atomizer positioned at the bottom of bottom frame body and arc frame body is uniformly distributed.The present invention can be respectively completed as desired the work of walking roller box, deduster, polish cleaning agency and air compressor using operation bench by one man operation.High degree of automation of the present invention has positive meaning especially for the template cleaning of Large-scale Railway box beam Liang Chang.
Description
Technical field
The invention belongs to high-speed rail Construction of Precast Box Beam technical fields, and in particular to one kind is removed for box girder formwork automatically grinding
The integrated device of dirt and spraying.
Background technique
With the continuous development that China's high-speed rail is built, large scale prefabricated box beam has become the important component of engineering construction,
Box beam is by the way that after beam making field completion is prefabricated, using bridge entrucking on lifting beam machine bale handle, beam car, which transports, sets up position, last benefit
The overall process of paving frame will be completed on box beam erection to the bridge pier finished of having constructed with Bridge Erector.It can not only using prestress box beam
It accelerates construction progress, and can realize standardized production, substantially increase the controllability of bridge quality.But with prestress box beam
The continuous increase of structure, often punching block plate surface remains the dirts such as concrete residue even iron rust unavoidably after one moulding box beam of prefabricated completion
Object is contaminated, needs to be cleaned out before the secondary use of template.Manual operation is relied primarily on for the cleaning of steel form at present,
Since the punching block board size of high-speed rail prefabricated case beam is big or even length can be 40 meters big, so that entire polishing operation is extremely complex, cleaning
Difficulty is big;Importantly, also needing the spraying operation for carrying out release agent to template surface after the completion of cleaning, it can be seen that template is clear
The work load of reason maintenance and spraying operation personnel are heavy, it is often more important that fully rely on manually-operated constructor for it is subjective because
Element is more obvious, the situation not in place cleared up and sprayed easily occurs, leading to later period prefabricated box -beam, there are the different degrees of flaws
Defect influences the presentation quality of prefabricated case beam.
Application No. is 201710559812.3 patents of invention to disclose a kind of box girder formwork surface automatically grinding equipment, energy
It is enough to realize that substitution manual operation removes box girder formwork side wall iron rust, the effect improved labor efficiency.But the invention equipment is very multiple
Miscellaneous, various rod pieces, lead screw interlaced arrangement bring larger difficulty to the maintenance in use process;Importantly, this sets
The standby cleaning polishing function of only having template, and it is helpless for next needing the release agent carried out to spray, it is seen that in fact
It is lower with property, it can not effectively meet the allegro construction speed in precast beam field.
Summary of the invention
In order to solve, the large scale prefabricated box beam of high-speed rail lacks automatically grinding to the present invention and release agent sprays asking for integrated device
Topic, provides a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying.
The present invention is achieved through the following technical solutions: a kind of for the dedusting of box girder formwork automatically grinding and the one of spraying
Body device including main frame identical with box beam external mold shape and guarantees the stable support frame of main frame structure, main frame packet
Bottom frame body and the arc frame body positioned at bottom frame body both ends are included, bottom frame body and arc frame body both ends are close to box beam external mold
Position is provided with dust-proof guard, and the both ends of bottom frame body are symmetrically arranged with the first walking roller box, and bottom frame body top is provided with
Air compressor, operation bench and deduster, the tip position at the top of arc frame body are symmetrically arranged with the second walking roller box, are located at bottom
The bottom of portion's frame body and arc frame body is uniformly distributed multiple polishing cleaning agencies and atomizer, and atomizer is located at adjacent
It polishes in the middle part of cleaning agency, atomizer is connected to air compressor by pipeline and is connected with release agent storage tank, deduster
Air inlet through bottom frame body and with bottom frame body, arc frame body and dust-proof guard composition cavity be connected to, operation bench passes through
Route is connect with the first walking roller box, the second walking roller box, air compressor, polishing cleaning agency and deduster respectively.
Polishing cleaning agency includes electric pushrod, support plate, connection decoupling rod, connecting plate, motor, mounting plate and polishing
Steel wire head, the top of electric pushrod and the bottom of main frame connect, and bottom and the connecting plate of electric pushrod are fixed, and the two of connecting plate
End is symmetrically fixed with mounting plate, is provided with motor in the middle part of mounting plate, mounting plate is located at motor both ends and is symmetrically arranged with connection
Decoupling rod and mounting plate is fixed with the lower part for connecting decoupling rod, the top for connecting decoupling rod is fixed on the supporting plate, in support plate
Portion is provided with for being connected with polishing steel wire head on the through-hole for having electric pushrod, the output shaft of electronic motor spindle.
Cleaning agency of polishing is in double setting under bottom frame body and arc frame body, in four adjacent polishing cleaning agencies
Middle part is provided with atomizer, and the height of atomizer does not connect lower than the height and atomizer of polishing steel wire head with template always
Touching.
Deduster includes dedusting tank, and dedusting tank is the composite structure of upper cylindrical tank body and lower taper tank body, cylinder
The top of shape tank body is provided with ventilating duct and motor, and ventilating duct is connected with air hose, and air hose is come round with atmosphere, inside cylindrical tank
Top be provided with filter plate, the lower section inside cylindrical tank is provided with open-topped hollow cylinder block, hollow cylinder
Through there is air inlet pipe in the middle part of block, air inlet bottom of the tube runs through the bottom of taper tank body.
Support frame is inverted K shape frame body, including straight line portion and eight character segments, straight line portion are parallel to bottom frame body simultaneously
It is fixedly connected with arc frame body, eight character segments and the link position of bottom frame body, arc frame body are fixed respectively.
The overhead height of air inlet pipe is greater than the height of hollow cylinder block and close to filter plate.The iron rust sucked from air inlet pipe
And concrete rubbish does not impact the rubbish fallen during constantly sucking dedusting tank.
Filter plate is at least two pieces, and is provided with steel wire frame on the outside of the filter plate of air inlet pipe side.In view of inhaling
Entering impurity in dedusting tank may be iron rust and concrete particle, during inhalation may be to filter plate
Pull window is provided on hollow cylinder block, pull window can be realized to be dismounted from hollow cylinder block.
The present invention has the beneficial effect that compared with prior art
The present invention has rational design, mainly for the cast outer mold structure of box girder formwork, utilizes the phase with box girder formwork contour structures shape
As main frame and main frame close to template location interval be provided with multiple groups polishing cleaning agency so that polishing scavenging machine
Structure can be bonded no dead angle with template surface, can be realized the efficient polishing comprehensive to box girder formwork;It is located at simultaneously adjacent
It is provided with atomizer in the middle part of polishing cleaning agency, for the release agent spray coating operations after template cleaning, prefabricated box -beam is completed
It is pooled in apparatus of the present invention completely to the work before the beam prefabricated construction of next moulding box afterwards, not only simplifies operation sequence, and
Polishing dedusting and release agent spraying by same template have been automatically performed continuous productive process.Bottom frame body of the invention and arc frame body
On be respectively arranged with walking roller box, walking roller box is arranged perpendicular to main frame and just has the length of certain specification, is conducive to grasping
The overall stability of structure is kept during making;The present invention is also equipped with deduster, and the iron rust and concrete for that will remove are residual
Object is stayed to carry out centralized collection;In the process, the present invention, which only relies on one, can be completed all operationss, press including the use of operation bench
It is respectively completed the work of walking roller box, deduster, polish cleaning agency and air compressor according to demand, cost is greatly saved
Construction quality is improved simultaneously.High degree of automation of the present invention, the template cleaning especially for high-speed rail large box girder have actively
Meaning.
Detailed description of the invention
Fig. 1 is three dimensional structure diagram of the invention;
Fig. 2 is the structural representation front view of Fig. 1;
Fig. 3 is the structural representation side view of Fig. 1;
Fig. 4 is the structural schematic diagram of polishing cleaning agency in Fig. 1;
Fig. 5 is the arrangement schematic diagram of polishing cleaning agency and atomizer in Fig. 1;
Fig. 6 is the structural schematic diagram of deduster in Fig. 1.
In figure: 1- main frame, the bottom 1.1- frame body, 1.2- arc frame body, 2- operation bench, 3- polishing cleaning agency, 4- are removed
Dirt device, 4.1- ventilating duct, 4.2- motor, 4.3- air hose, 4.4- dedusting tank, 4.5- filter plate, 4.6- air inlet pipe, 4.7- open circles
Column block, the walking roller box of 5- first, the walking roller box of 6- second, 7- dust-proof guard, 8- box beam external mold, 9- electric pushrod, 10- support
Plate, 11- connection decoupling rod, 12- connecting plate, 13- motor, 14- polishing steel wire head, 15- atomizer, 16- air compressor,
17- support frame, 18- mounting plate.
Specific embodiment
The present invention is further elaborated in referring to Fig.1~Fig. 6, and one kind being used for the dedusting of box girder formwork automatically grinding and spraying
Integrated device, including main frame 1 identical with 8 shape of box beam external mold and guarantee 1 stable structure of main frame support frame 17,
Main frame 1 includes bottom frame body 1.1 and the arc frame body 1.2 positioned at 1.1 both ends of bottom frame body, bottom frame body 1.1 and arc
1.2 both ends of frame body are provided with dust-proof guard 7 close to the position of box beam external mold 8, and the both ends of bottom frame body 1.1 are symmetrically arranged with
One walking roller box 5,1.1 top of bottom frame body are provided with air compressor 16, operation bench 2 and deduster 4, and arc frame body 1.2 is pushed up
The tip position in portion is symmetrically arranged with the second walking roller box 6, positioned at the uniform cloth in the bottom of bottom frame body 1.1 and arc frame body 1.2
Equipped with multiple polishing cleaning agencies 3 and atomizer 15, atomizer 15 is located at adjacent 3 middle part of polishing cleaning agency, atomization
Spray head 15 is connected to air compressor 16 and is connected with release agent storage tank by pipeline, and the air inlet of deduster 4 runs through bottom
Frame body 1.1 is simultaneously connected to the cavity of bottom frame body 1.1, arc frame body 1.2 and dust-proof guard 7 composition, and operation bench 2 passes through route point
It is connect with the first walking walking of roller box 5, second roller box 6, air compressor 16, polishing cleaning agency 3 and deduster 4.It is anti-
The setting of dirt baffle 7 can effectively stop iron rust and concrete residue through grinding process drift cause in air it is unnecessary
Pollution.
Cleaning agency 3 of polishing includes electric pushrod 9, support plate 10, connection decoupling rod 11, connecting plate 12, motor 13, peace
Loading board 18 and polishing steel wire head 14, the top of electric pushrod 9 are connect with the bottom of main frame 1, the bottom of electric pushrod 9 and connection
Plate 12 is fixed, and the both ends of connecting plate 12 are symmetrically fixed with mounting plate 18, motor 13, mounting plate 18 are provided in the middle part of mounting plate 18
Connection decoupling rod 11 is symmetrically arranged with positioned at 13 both ends of motor and mounting plate 18 is fixed with the lower part for connecting decoupling rod 11, is connected
The top of decoupling rod 11 is fixed in support plate 10, is provided in the middle part of support plate 10 for running through the through-hole for having electric pushrod 9, electronic
Polishing steel wire head 14 is connected on the output shaft of 13 bottom of machine.
Cleaning agency 3 of polishing is in double setting under bottom frame body 1.1 and arc frame body 1.2, in four adjacent polishings
Atomizer 15 is provided in the middle part of cleaning agency 3, the height of atomizer 15 is lower than the height of polishing steel wire head 14 and atomization spray
First 15 always not with template contacts.
Support frame 10 is inverted K shape frame body, including straight line portion and eight character segments, straight line portion are parallel to bottom frame body
It 1.1 and is fixedly connected with arc frame body 1.2, the link position of eight character segments and bottom frame body 1.1, arc frame body 1.2 is solid respectively
It is fixed.
The course of work of the invention is:
After Construction of Precast Box Beam finishes and concrete reaches design strength, first the internal model of box girder formwork is removed, further will
The box beam of prefabricated completion is moved to predeterminated position and is maintained and stored.Further, it is manually operated by operation bench 2, this hair
It is bright to reach box beam outer mould surface under the action of the first walking roller box 5 and the second walking roller box 6 and keep slowly uniform motion;
Synchronous manipulation polishing cleaning agency 3 works, and polishing cleaning agency 3 is adjusted to and mould by the steel wire head 14 that will polish of electric pushrod 9
After plate surface contact, polishing steel wire head 14 starts the polishing and dedusting work that rotation carries out template surface, high-speed rotating polishing
Steel wire head 14 can effectively remove the iron rust and concrete residue that punching block plate surface bonds, and become it and template adhesion
Free state, deduster 4 opens after polishing cleaning agency 3 works 10 seconds, for that will be in the iron rust of free state and mixed
Solidifying soil residue etc. is sucked and is collected.
Wherein, deduster 4 includes dedusting tank 4.4, and dedusting tank 4.4 is the group of upper cylindrical tank body and lower taper tank body
Structure is closed, the top of cylindrical tank is provided with ventilating duct 4.1 and motor 4.2, and ventilating duct 4.1 is connected with air hose 4.3, air hose
4.3 come round with atmosphere, and the top inside cylindrical tank is provided with filter plate 4.5, and the lower section inside cylindrical tank is provided with
Open-topped hollow cylinder block 4.7, through there is air inlet pipe 4.6 in the middle part of hollow cylinder block 4.7,4.6 bottom of air inlet pipe is passed through
Wear the bottom of taper tank body.The overhead height of air inlet pipe 4.6 is greater than the height of hollow cylinder block 4.7 and close to filter plate 4.5.
Filter plate 4.5 selects two pieces, and is provided with steel wire frame on the outside of the filter plate 4.5 of 4.6 side of air inlet pipe, to prevent iron
Rust and concrete residue damage filter plate 4.5 under suction;In addition, being provided with pull window on hollow cylinder block 4.7
Mouthful, pull window can be realized to be dismounted on hollow cylinder block 4.7, when iron rust, concrete residue and the dust by collecting
Certain altitude is entered in hollow cylinder block 4.7 and reached Deng continuous, can be drawn off and topple over by pull window.
After box girder formwork is polished using apparatus of the present invention, polishing cleaning agency 3 is carried out one by operation bench 2
Determine the retraction of height, specifically shorten the stroke of electric pushrod 9, contacts polishing steel wire head 14 not with steel form;Further
, it is worked by operation bench synchronously control air compressor 16 and atomizer 15, so that work of the release agent in atomizer 15
With lower even application on box girder formwork surface until meeting the secondary state used of template.
The present invention polishes dedusting and spray coating operations in use can be along the repeated multiple times progress of template surface, until reaching
Until promising result.
In order to improve the polishing dedusting of box beam external mold is carried out using the present invention and template is secondary sprays just using preceding release agent
Several transition brackets are being arranged with the contour position in box girder formwork bottom in victory, and transition bracket is for the present invention in box girder webs
Temporary storage under the off position and from a set of box girder formwork to the movement between another set of box girder formwork in the process.Root
According to the construction speed and construction requirement of railway beam field, several set box girder formworks can be preset and share an apparatus of the present invention, example
If three sets of box girder formworks share an apparatus of the present invention, only transition bracket need to be respectively set between three sets of templates in such cases,
According to the principle of cross construction, make the operating room for carrying out box beam concrete construction respectively using three sets of templates every being all larger than a cover die
The polishing elapsed time of plate does not occur to intersect during three sets of templates recycle construction operation to wait with the utility present invention
The case where.
The present invention has filled up current railway beam field and has lacked automatically grinding dedusting and spraying one for large scale prefabricated box girder formwork
The blank of body device, has a vast market foreground.
Claims (8)
1. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying, it is characterised in that: including with box beam external mold
(8) the identical main frame of shape (1) and the support frame (17) of guarantee main frame (1) stable structure, main frame (1) includes bottom
Frame body (1.1) and the arc frame body (1.2) for being located at bottom frame body (1.1) both ends, bottom frame body (1.1) and arc frame body
(1.2) both ends are provided with dust-proof guard (7) close to the position of box beam external mold (8), and the both ends of bottom frame body (1.1) are symmetrical arranged
There is the first walking roller box (5), bottom frame body (1.1) top is provided with air compressor (16), operation bench (2) and deduster (4),
Tip position at the top of arc frame body (1.2) is symmetrically arranged with the second walking roller box (6), is located at bottom frame body (1.1) and arc
The bottom of frame body (1.2) is uniformly distributed multiple polishing cleaning agencies (3) and atomizer (15), and atomizer (15) is located at phase
In the middle part of adjacent polishing cleaning agency (3), atomizer (15) is connected to air compressor (16) by pipeline and is connected with demoulding
Agent storage tank, the air inlet of deduster (4) through bottom frame body (1.1) and with bottom frame body (1.1), arc frame body (1.2) and
Dust-proof guard (7) composition cavity connection, operation bench (2) by route respectively with first walking roller box (5), second walking roller box
(6), air compressor (16), polishing cleaning agency (3) and deduster (4) connection.
2. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying according to claim 1, feature
Be: polishing cleaning agency (3) includes electric pushrod (9), support plate (10), connection decoupling rod (11), connecting plate (12), electronic
Machine (13), mounting plate (18) and polishing steel wire head (14), the top of electric pushrod (9) is connect with the bottom of main frame (1), electronic
The bottom and connecting plate (12) of push rod (9) are fixed, and the both ends of connecting plate (12) are symmetrically fixed with mounting plate (18), mounting plate (18)
Middle part is provided with motor (13), and mounting plate (18) is located at motor (13) both ends and is symmetrically arranged with connection decoupling rod (11) and pacifies
Loading board (18) is fixed with the lower part for connecting decoupling rod (11), and the top of connection decoupling rod (11) is fixed on support plate (10), is propped up
It is provided in the middle part of fagging (10) and is beaten for being connected on the through-hole for having electric pushrod (9), the output shaft of motor (13) bottom
Grinding head (14).
3. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying according to claim 2, feature
Be: polishing cleaning agency (3) in double setting, is beaten under bottom frame body (1.1) and arc frame body (1.2) at adjacent four
It is provided with atomizer (15) in the middle part of mill cleaning agency (3), the height of atomizer (15) is lower than the height of polishing steel wire head (14)
Degree and atomizer (15) always not with template contacts.
4. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying according to claim 1, feature
Be: deduster (4) includes dedusting tank (4.4), and dedusting tank (4.4) is the combination of upper cylindrical tank body and lower taper tank body
Structure, the top of cylindrical tank are provided with ventilating duct (4.1) and motor (4.2), and ventilating duct (4.1) is connected with air hose (4.3),
Air hose (4.3) is come round with atmosphere, and the top inside cylindrical tank is provided with filter plate (4.5), inside cylindrical tank under
Side is provided with open-topped hollow cylinder block (4.7), and running through in the middle part of hollow cylinder block (4.7) has air inlet pipe (4.6), into
The bottom of taper tank body is run through in tracheae (4.6) bottom.
5. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying according to claim 1, feature
Be: support frame (10) is inverted K shape frame body, including straight line portion and eight character segments, straight line portion are parallel to bottom frame body
(1.1) and with arc frame body (1.2) it is fixedly connected, the connection position of eight character segments and bottom frame body (1.1), arc frame body (1.2)
It sets and fixes respectively.
6. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying according to claim 4, feature
Be: the overhead height of air inlet pipe (4.6) is greater than the height of hollow cylinder block (4.7) and close to filter plate (4.5).
7. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying according to claim 4 or 6, special
Sign is: filter plate (4.5) is at least two pieces, and is provided with steel wire on the outside of the filter plate (4.5) of air inlet pipe (4.6) side
Frame.
8. a kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying according to claim 4, feature
It is: is provided with pull window on hollow cylinder block (4.7), pull window can be realized on hollow cylinder block (4.7)
Dismounting.
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