CN206855695U - A kind of device of automatic spraying sleeper mould releasing agent - Google Patents
A kind of device of automatic spraying sleeper mould releasing agent Download PDFInfo
- Publication number
- CN206855695U CN206855695U CN201720283124.4U CN201720283124U CN206855695U CN 206855695 U CN206855695 U CN 206855695U CN 201720283124 U CN201720283124 U CN 201720283124U CN 206855695 U CN206855695 U CN 206855695U
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- pump
- main body
- body frame
- smearing
- sleeper
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- 241001669679 Eleotris Species 0.000 title claims abstract description 33
- 238000005507 spraying Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000004744 fabric Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 10
- 239000006082 mold release agent Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000007704 transition Effects 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000003973 paint Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a kind of device of automatic spraying sleeper mould releasing agent, including:Main body frame is portal framed structure;Bridging lift is located on the crossbeam of main body frame, in main body frame;Jack up unit is located on main body frame, is connected with bridging lift, and bridging lift can be driven to lift;Bridging lift bottom sets smearing mechanism;Pump and batch can are located on main body frame, and the arrival end of pump is connected with batch can by the road, and the port of export of the pump is connected with smearing mechanism;Electric control gear, it is located on main body frame, is electrically connected respectively with jack up unit, pump, smearing mechanism, jack up unit, pump and smearing mechanism are controlled.The device can realize automatic spraying releasing agent, automatic smearing, the mould of different model and different mould intersection transition are adapted to, artificial automatic spraying sleeper mould releasing agent can be replaced, process can be smeared with the completion of high-effect high-quality, ensure sleeper stripping result, improve sleeper quality.
Description
Technical Field
The utility model relates to a concrete sleeper production field especially relates to an automatic device of spraying sleeper mould release agent.
Background
In the production of the concrete sleeper at present, a sleeper mould needs to be coated with a release agent so as to be convenient for demoulding of the concrete sleeper produced in the following. The traditional method for coating the release agent on the sleeper mold is to coat the sleeper mold in a manual operation mode, but has the problems of low coating efficiency due to uneven coating, incapability of automation, influence on the overall effect and the like, and can not meet the requirement for mass production of concrete sleepers in a short period.
SUMMERY OF THE UTILITY MODEL
Based on the problem that prior art exists, the utility model aims at providing an automatic device of spraying sleeper mould release agent can promote the efficiency of production concrete sleeper to the automatic spraying release agent of the mould of production concrete sleeper.
The utility model aims at realizing through the following technical scheme:
the embodiment of the utility model provides an automatic device of spraying sleeper mould release agent, include:
the device comprises a main body frame (1), a lifting device (2), a pump (3), a cross brace lifter (4), a smearing mechanism, a charging bucket (7) and an electric control device (8); wherein,
the main body frame (1) is of a portal structure;
the cross brace lifter (4) is arranged on a cross beam of the main body frame (1) and is positioned in the main body frame (1);
the lifting device (2) is arranged on the main body frame (1), is connected with the cross-bracing lifter (4) and can drive the cross-bracing lifter (4) to lift;
the bottom of the cross brace lifter (4) is provided with the smearing mechanism;
the pump (3) and the material tank (7) are arranged on the main body frame (1), the inlet end of the pump (3) is connected with the material tank (7) through a pipeline, and the outlet end of the pump (3) is connected with the smearing mechanism;
and the electric control device (8) is arranged on the main body frame (1), is respectively electrically connected with the lifting device (2), the pump (3) and the smearing mechanism, and controls the lifting device (2), the pump (3) and the smearing mechanism.
By the above-mentioned the technical scheme provided by the utility model, the embodiment of the utility model provides a device of automatic spraying sleeper mould release agent installs the mechanism of paining connected by pump and material jar through the bridging lift that sets up on main body frame, conveniently paints the mechanism and goes up and down, can realize automatic release agent that sprays, paint automatically, adapts to the mould of different models and the transition of different mould junctions, has solved the artifical operational mode of paining of traditional sleeper mould, and what exist paints inhomogeneously, influences whole effect scheduling problem, the utility model discloses the device can replace artifical automatic spraying sleeper mould release agent, can high-efficient high-quality completion paint the process, guarantees sleeper drawing of patterns effect, improves the sleeper quality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of an apparatus for automatically spraying a mold release agent on a sleeper mold according to an embodiment of the present invention;
fig. 2 is a front view of an apparatus for automatically spraying a mold release agent on a sleeper mold according to an embodiment of the present invention;
fig. 3 is a top view of an apparatus for automatically spraying a mold release agent on a sleeper mold according to an embodiment of the present invention;
fig. 4 is a side view of an apparatus for automatically spraying a mold release agent on a sleeper mold according to an embodiment of the present invention;
the reference numbers in the figures are: 1-a body frame; 2, a lifting device; 3-a pump; 4-a scissor lift; 5-a rotating electrical machine; 6-a cloth smearing wheel; 7-material tank; 8-an electric control device; 9-nozzle.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiment of the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 4, the embodiment of the utility model provides an automatic device of spraying sleeper mould release agent, can be automatic, high-efficient and even paint the release agent, the device includes:
the device comprises a main body frame 1, a lifting device 2, a pump 3, a bridging lifter 4, a smearing mechanism, a charging bucket 7 and an electric control device 8; wherein,
the main body frame 1 is of a portal structure;
the cross bridging lifter 4 is arranged on a cross beam of the main body frame 1 and is positioned in the main body frame 1;
the lifting device 2 is arranged on the main body frame 1, is connected with the bridging lifter 4 and can drive the bridging lifter 4 to lift;
the bottom of the cross brace lifter 4 is provided with a smearing mechanism;
the pump 3 and the material tank 7 are arranged on the main body frame 1, the inlet end of the pump 3 is connected with the material tank 7 through a pipeline, and the outlet end of the pump 3 is connected with the smearing mechanism;
and the electric control device 8 is arranged on the main body frame 1, is respectively electrically connected with the lifting device 2, the pump 3 and the smearing mechanism, and controls the lifting device 2, the pump 3 and the smearing mechanism.
In the device, the pump 3 adopts a magnetic pump; the lifting device 2 adopts a lifting electric cylinder which can realize the purpose of using an electric push rod as power to push the cross brace lifting mechanism 4, ensure the up-and-down motion to be stable and ensure different positions of the rotation of the fabric coating wheel of the coating mechanism.
In the device, the charging bucket 7 and the electric control device 8 are respectively arranged at two sides outside the main body frame 1.
Among the above-mentioned device, scribble the mechanism and be two sets of that the structure is the same for setting up side by side, every group scribbles the mechanism and includes: the device comprises two rotating motors which are arranged in parallel, wherein each rotating motor is connected with a shell fabric smearing wheel through a speed reducer, and the connected shell fabric smearing wheels are arranged below the rotating motors; the two shell fabric smearing wheels connected with the two rotating motors are arranged in parallel, and the two rotating motors can respectively drive the shell fabric smearing wheels connected with the two rotating motors to rotate;
and the nozzles are respectively arranged at the position of the shell fabric smearing wheel and are connected with the outlet end of the pump 3 through a pipeline.
Among the above-mentioned device, the door frame formula main part frame adopts high-quality structural steel section bar welding to form, guarantees the safety and the stability of structure, can stride in the any position of mould delivery track, and simple to operate is 220v power supply.
In the device, in the smearing mechanism, the rotating motor directly drives the surface cloth smearing wheel to rotate through the speed reducer, and the inner surface of the mold is evenly smeared.
The spraying function of the device is as follows: utilize magnetic drive pump, double nozzle, evenly spray the release agent on the cloth wheel, take the material jar certainly, make things convenient for quick replacement.
The main parameters in the sleeper production and manufacturing field are as follows:
the device of the utility model is simple in operation, only need simple training, operating personnel requires not highly, can satisfy the automatic requirement of paining of release agent completely, replaces artifically. The device has the following characteristics:
(1) and spraying the release agent on the inner surface of the mold by using a magnetic pump and a nozzle.
(2) The motor is used for rotating and driving the shell fabric smearing wheel to evenly smear the mold inner surface release agent.
(3) The lifting mechanism is suitable for transition of moulds of different models and junctions of different moulds.
(4) The control operation is simple, and the device can be matched with conveying equipment.
(5) The integrated design of the equipment makes the construction easier and more convenient.
(6) The power minimization design of the equipment greatly reduces the use cost.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (5)
1. An apparatus for automatically spraying a mold release agent on a sleeper, comprising:
the device comprises a main body frame (1), a lifting device (2), a pump (3), a cross brace lifter (4), a smearing mechanism, a charging bucket (7) and an electric control device (8); wherein,
the main body frame (1) is of a portal structure;
the cross brace lifter (4) is arranged on a cross beam of the main body frame (1) and is positioned in the main body frame (1);
the lifting device (2) is arranged on the main body frame (1), is connected with the cross-bracing lifter (4) and can drive the cross-bracing lifter (4) to lift;
the bottom of the cross brace lifter (4) is provided with the smearing mechanism;
the pump (3) and the material tank (7) are arranged on the main body frame (1), the inlet end of the pump (3) is connected with the material tank (7) through a pipeline, and the outlet end of the pump (3) is connected with the smearing mechanism;
and the electric control device (8) is arranged on the main body frame (1), is respectively electrically connected with the lifting device (2), the pump (3) and the smearing mechanism, and controls the lifting device (2), the pump (3) and the smearing mechanism.
2. An apparatus for automatically spraying sleeper mold release agents as claimed in claim 1 wherein said pump (3) is a magnetic pump.
3. The device for automatically spraying the mold release agent on the sleeper mold according to claim 1, characterized in that the lifting device (2) adopts a lifting electric cylinder.
4. The device for automatically spraying the mold release agent on the sleeper mold according to claim 1, characterized in that the material tank (7) and the electric control device (8) are respectively arranged at two sides outside the main body frame (1).
5. An apparatus for automatically spraying mold release agent on sleeper molds as defined in any one of claims 1 to 3, wherein said coating mechanisms are provided in two groups of the same structure disposed side by side, each group of the coating mechanisms comprising: the device comprises two rotating motors which are arranged in parallel, wherein each rotating motor is connected with a shell fabric smearing wheel through a speed reducer, and the connected shell fabric smearing wheels are arranged below the rotating motors; the two shell fabric smearing wheels connected with the two rotating motors are arranged in parallel, and the two rotating motors can respectively drive the shell fabric smearing wheels connected with the two rotating motors to rotate;
and the nozzles (9) are respectively arranged at the position of the shell fabric smearing wheel and are connected with the outlet end of the pump (3) through a pipeline.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720283124.4U CN206855695U (en) | 2017-03-22 | 2017-03-22 | A kind of device of automatic spraying sleeper mould releasing agent |
Applications Claiming Priority (1)
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CN201720283124.4U CN206855695U (en) | 2017-03-22 | 2017-03-22 | A kind of device of automatic spraying sleeper mould releasing agent |
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CN206855695U true CN206855695U (en) | 2018-01-09 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109318354A (en) * | 2018-10-26 | 2019-02-12 | 中铁十二局集团有限公司 | A kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying |
CN109877948A (en) * | 2019-04-10 | 2019-06-14 | 北京好运达智创科技有限公司 | A kind of truss-like demoulding agent spray system |
CN110181726A (en) * | 2019-06-28 | 2019-08-30 | 中铁隧道集团二处有限公司 | The cleaning of tunnel double-lining template and device for smearing release agent |
CN111805712A (en) * | 2020-08-01 | 2020-10-23 | 中电建成都混凝土制品有限公司 | Shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment |
CN112895090A (en) * | 2021-03-29 | 2021-06-04 | 韩城亚升新型建材有限公司 | Automatic oiling method for mold for aerated concrete block production |
CN113231606A (en) * | 2021-05-13 | 2021-08-10 | 黄秋红 | Post-processing method for manufacturing precision casting sand mold |
CN113829656A (en) * | 2021-09-23 | 2021-12-24 | 宁波复能稀土新材料股份有限公司 | Automatic feeding and discharging equipment |
-
2017
- 2017-03-22 CN CN201720283124.4U patent/CN206855695U/en active Active
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109318354A (en) * | 2018-10-26 | 2019-02-12 | 中铁十二局集团有限公司 | A kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying |
CN109877948A (en) * | 2019-04-10 | 2019-06-14 | 北京好运达智创科技有限公司 | A kind of truss-like demoulding agent spray system |
CN110181726A (en) * | 2019-06-28 | 2019-08-30 | 中铁隧道集团二处有限公司 | The cleaning of tunnel double-lining template and device for smearing release agent |
CN111805712A (en) * | 2020-08-01 | 2020-10-23 | 中电建成都混凝土制品有限公司 | Shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment |
CN112895090A (en) * | 2021-03-29 | 2021-06-04 | 韩城亚升新型建材有限公司 | Automatic oiling method for mold for aerated concrete block production |
CN113231606A (en) * | 2021-05-13 | 2021-08-10 | 黄秋红 | Post-processing method for manufacturing precision casting sand mold |
CN113231606B (en) * | 2021-05-13 | 2022-06-24 | 山东瑞盛水表有限公司 | Post-processing method for manufacturing of casting sand mold |
CN113829656A (en) * | 2021-09-23 | 2021-12-24 | 宁波复能稀土新材料股份有限公司 | Automatic feeding and discharging equipment |
CN113829656B (en) * | 2021-09-23 | 2024-04-02 | 宁波复能稀土新材料股份有限公司 | Automatic feeding and discharging equipment |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20220225 Address after: 100000 1008, No. C 88, andingmenwai street, Dongcheng District, Beijing Patentee after: CHINA ROAD & BRIDGE Corp. Patentee after: CCCC Second Highway Railway Construction Co., Ltd Address before: 100011 No. 88, Anding outside street, Dongcheng District, Beijing No. 1008 Patentee before: CHINA ROAD & BRIDGE Corp. Patentee before: CCCC Second Highway Engineering Co., Ltd |
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TR01 | Transfer of patent right |