CN109279874A - 一种低侵蚀的精炼钢包 - Google Patents

一种低侵蚀的精炼钢包 Download PDF

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CN109279874A
CN109279874A CN201811138400.3A CN201811138400A CN109279874A CN 109279874 A CN109279874 A CN 109279874A CN 201811138400 A CN201811138400 A CN 201811138400A CN 109279874 A CN109279874 A CN 109279874A
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carbon brick
magnesia carbon
refining ladle
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代雨勃
吴丽丽
钱奕好
杨继国
沈振华
张剑锋
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Huzhou Sein Long Metal Products Co Ltd
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Abstract

本发明公开了一种低侵蚀的精炼钢包,精炼钢包的渣线采用镁碳砖制成,镁碳砖包括以下重量份原料制成:低硅高钙电熔镁砂35‑45份,鳞片石墨8‑12份,抗氧化剂25‑35份,结合剂15‑25份;每百份低硅高钙电熔镁砂中含有0.42‑0.46份的SiO2、1.25‑1.4份的CaO和97‑98份的MgO;所述鳞片石墨的粒度≤0.15mm、C含量为95%‑98%;所述抗氧化剂的粒度≤0.074mm;所述结合剂在25℃时的黏度17‑20pa·s。本发明由于所用镁碳砖的抗氧化性能好、中间不易断裂和高温强度高,具有使用寿命较长的优点。

Description

一种低侵蚀的精炼钢包
技术领域
本发明属于炼钢用的精炼钢包领域,尤其涉及一种低侵蚀的精炼钢包。
背景技术
渣线是精炼钢包最重要的组成部分之一,过去曾用过MgO-Cr203系耐火材料作为渣线材料,考虑到铬对环境有污染,MgO-Cr203系耐火材料制成的渣线用量少了,当前应用较为成功且广泛的渣线材料是镁碳砖(即Mg0-C砖),镁碳砖的碳含量较高,在10%-20%之间。由于精炼钢包周转缓慢,精炼钢包备用状态下的烘烤时间都较长,有时接近60h,长时间高温烘烤导致镁碳砖中的碳氧化,发生脱碳,形成很厚的脱碳层,脱碳层的厚度达到20-30mm,由于碳的氧化脱除,脱碳层的砖体组织疏松脆化,容易被钢、渣液冲蚀磨损。同时,由于碳的脱除及脱碳层砖体组织的疏松,熔渣容易向脱碳层内渗透,并与镁砂反应,使得镁碳砖中的方镁石容易消失和镁砂颗粒容易解体,产生渣蚀,由于脱碳层的厚度大,渣蚀速度快。氧化、脱碳、冲蚀磨损、反应和渣蚀周而复始的快速循环进行,使得镁碳砖极易被侵蚀,造成了镁碳砖的易损毁,使得镁碳砖材质渣线的使用寿命较短,进而使得镁碳砖材质渣线的精炼钢包的使用寿命较短。因此,镁碳砖的抗氧化性能差导致镁碳砖极易被侵蚀,是导致镁碳砖材质渣线的精炼钢包使用寿命较短的原因之一。
精炼钢包的使用环境恶劣,具体使用环境为:①、LF(钢包精炼炉)的精炼温度1550-1610℃,精炼时间:35-45min;②、VD炉真空脱气,处理温度1550-1610℃,时间大于20min;③、精炼时造白渣,使用精炼合成渣、埋弧渣,碱度高(CaO与SiO2的质量比大于3.5);④、全程底吹氩搅拌;⑤、出钢温度平均在1650℃以上,钢水在精炼钢包停留时间平均在130mins以上。在精炼钢包使用过程中,由于镁碳砖采用立砌砖型,镁碳砖的渣蚀速度较快且主要集中在镁碳砖的中部,所以镁碳砖中间易产生断裂,有时会产生掉块现象。因此,镁碳砖中间易断裂也是导致镁碳砖材质渣线的精炼钢包使用寿命较短的原因之一。
钢材精炼时电极加热温度高,氩气搅拌时间长,精炼渣粘度低,侵蚀性强,有时还需进行VD真空脱气处理等,因而渣线部位镁碳砖损毁的原因有多方面。从损毁机制上看,主要有以下几点:
(1)熔渣的侵蚀(即渣蚀)。精炼熔渣的成分以CaO、SiO2、AL2O3为主,高温处理时间长,熔渣碱度高,组成波动范围较大,有时还会含有大量CaF2,熔渣粘度很低,对镁碳砖有很强的侵蚀性,镁碳砖极易被侵蚀。
(2)高温的影响。在LF加热升温过程中,电极区温度相当高。由于精炼钢包进站定位的偏差或电极操作的影响,渣线部位形成热点区。镁碳砖的高温强度低,难以承受热点区的高温,加上熔渣的共同作用,镁碳砖容易严重损毁,导致镁碳砖材质渣线的精炼钢包的使用寿命较短。因此,镁碳砖高温强度低,也是导致镁碳砖材质渣线的精炼钢包使用寿命较短的原因之一。
(3)镁碳砖脱碳的影响。精炼钢包在周转过程中由于烘烤时间长,周转慢,镁碳砖表层易氧化脱碳,引起组织疏松,强度下降,不耐冲刷;同时,脱碳层容易产生渣渗透、侵蚀、形成较厚的变质层,造成结构剥落。
因此,现有的镁碳砖材质渣线的精炼钢包,由于所用镁碳砖的抗氧化性能差、中间易断裂和高温强度低,存在使用寿命较短的缺陷。
发明内容
本发明的目的在于,提供一种低侵蚀的精炼钢包。本发明由于所用镁碳砖的抗氧化性能好、中间不易断裂和高温强度高,具有使用寿命较长的优点。
本发明的技术方案:一种低侵蚀的精炼钢包,精炼钢包的渣线采用镁碳砖制成,镁碳砖包括以下重量份原料制成:低硅高钙电熔镁砂35-45份,鳞片石墨8-12份,抗氧化剂25-35份,结合剂15-25份;每百份低硅高钙电熔镁砂中含有0.42-0.46份的SiO2、1.25-1.4份的CaO和97-98份的MgO;所述鳞片石墨的粒度≤0.15mm、C含量为95%-98%;所述抗氧化剂的粒度≤0.074mm;所述结合剂在25℃时的黏度17-20pa·s。
前述的低侵蚀的精炼钢包中,每百份所述的低硅高钙电熔镁砂中含有0.45份的SiO2、1.32份的CaO和97.7份的MgO,其余为杂质,低硅高钙电熔镁砂的密度为3.5g/cm3;所述鳞片石墨的粒度≤0.15mm、C含量为96.7%;所述抗氧化剂是工业级铝粉和硼化合物的混合物,抗氧化剂的粒度≤0.074mm;所述结合剂是液体酚醛树脂,结合剂的w(残C)>46%,结合剂在25℃时的黏度17-20pa·s。
前述的低侵蚀的精炼钢包中,每份所述的抗氧化剂中含有0.45-0.55份的工业级铝粉,其余为硼化合物。
前述的低侵蚀的精炼钢包中,所述镁碳砖的迎钢面喷涂有防氧化涂层。所述的迎钢面是指镁碳砖在精炼钢包中与钢水接触的面。
前述的低侵蚀的精炼钢包中,所述防氧化涂层的材质是Cr2O3或MgO。
前述的低侵蚀的精炼钢包中,所述镁碳砖采用平砌砖型。
与现有技术相比,本发明对现有的镁碳砖材质渣线的精炼钢包做了改进,改进点在于制作渣线的镁碳砖,镁碳砖改进后的常温性能(如强度和硬度)与改进前相比接近,镁碳砖改进后的抗氧化性能和高温强度与改进前相比明显提高。抗氧化性能的提高使得镁碳砖中的碳不易氧化脱除,砖体组织不易疏松脆化,不易被钢、渣液冲蚀磨损,同时,由于碳的不易氧化脱除及砖体组织的不易疏松脆化,熔渣难以向脱碳层渗透与镁砂反应,使得镁碳砖中的方镁石不易消失和镁碳砖中的镁砂颗粒不易解体,镁碳砖不易被渣蚀,氧化、脱碳、冲蚀磨损、反应和渣蚀周而复始循环进行的速度慢,使得镁碳砖不易被侵蚀,延长了镁碳砖材质渣线的使用寿命,进而延长了镁碳砖材质渣线的精炼钢包的使用寿命。由于镁碳砖改进后的高温强度提高,镁碳砖能够承受热点区的高温,镁碳砖不容易严重损毁,这也延长了镁碳砖材质渣线的使用寿命,进而延长了镁碳砖材质渣线的精炼钢包的使用寿命。
通过在镁碳砖的迎钢面喷涂防氧化涂层,进一步的提高了镁碳砖的抗氧化性能,喷涂有防氧化涂层的镁碳砖,在经过精炼钢包备用状态时的烘烤后,形成的脱碳层厚度仅为2-4mm,与改进前的镁碳砖相比大大降低,脱碳层厚度的降低,延缓了渣蚀速度,也就延缓了镁碳砖的侵蚀速度,使得镁碳砖材质渣线的使用寿命延长,进而延长了镁碳砖材质渣线的精炼钢包的使用寿命。
由于鳞片石墨在镁碳砖中具有取向性,使得镁碳砖的抗渣蚀性能也存在取向性,通过将镁碳砖设置成平砌砖型,可以让镁碳砖表面各个区域的抗渣蚀性能接近,镁碳砖受到的渣蚀比较均匀,所以镁碳砖不容易断裂。这也延长了镁碳砖材质渣线的使用寿命,进而延长了镁碳砖材质渣线的精炼钢包的使用寿命。
因此,本发明由于所用镁碳砖的抗氧化性能好、中间不易断裂和高温强度高,具有使用寿命较长的优点。
具体实施方式
下面结合实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。
实施例1。一种低侵蚀的精炼钢包,精炼钢包的渣线采用镁碳砖制成,镁碳砖包括以下重量份原料制成:低硅高钙电熔镁砂40份,鳞片石墨10份,抗氧化剂30份,结合剂20份;
每百份所述的低硅高钙电熔镁砂中含有0.45份的SiO2、1.32份的CaO和97.7份的MgO,其余为杂质,低硅高钙电熔镁砂的密度为3.5g/cm3;所述鳞片石墨的粒度≤0.15mm、C含量为96.7%;所述抗氧化剂是工业级铝粉和硼化合物的混合物,抗氧化剂的粒度≤0.074mm;所述结合剂是液体酚醛树脂,结合剂的w(残C)>46%,结合剂在25℃时的黏度17-20pa·s。
每份所述的抗氧化剂中含有0.5份的工业级铝粉,其余为硼化合物。
所述镁碳砖的迎钢面喷涂有防氧化涂层。所述的迎钢面是指镁碳砖在精炼钢包中与钢水接触的面。
所述防氧化涂层的材质是Cr2O3或MgO。
所述镁碳砖采用平砌砖型。
实施例2。一种低侵蚀的精炼钢包,精炼钢包的渣线采用镁碳砖制成,镁碳砖包括以下重量份原料制成:低硅高钙电熔镁砂35份,鳞片石墨8份,抗氧化剂25份,结合剂15份;每百份低硅高钙电熔镁砂中含有0.42份的SiO2、1.25的CaO和97份的MgO,其余为杂质;所述鳞片石墨的粒度≤0.15mm、C含量为95%;所述抗氧化剂的粒度≤0.074mm;所述结合剂在25℃时的黏度17-20pa·s。
所述低硅高钙电熔镁砂的密度为3.5g/cm3;所述抗氧化剂是工业级铝粉和硼化合物的混合物;所述结合剂是液体酚醛树脂,结合剂的w(残C)>46%,结合剂在25℃时的黏度17pa·s。
每份所述的抗氧化剂中含有0.45份的工业级铝粉,其余为硼化合物。
所述镁碳砖的迎钢面喷涂有防氧化涂层。所述的迎钢面是指镁碳砖在精炼钢包中与钢水接触的面。
所述防氧化涂层的材质是Cr2O3
所述镁碳砖采用平砌砖型。
实施例3。一种低侵蚀的精炼钢包,其特征在于:精炼钢包的渣线采用镁碳砖制成,镁碳砖包括以下重量份原料制成:低硅高钙电熔镁砂45份,鳞片石墨12份,抗氧化剂35份,结合剂25份;每百份低硅高钙电熔镁砂中含有0.46份的SiO2、1.4的CaO和98份的MgO;所述鳞片石墨的粒度≤0.15mm、C含量为98%;所述抗氧化剂的粒度≤0.074mm;所述结合剂在25℃时的黏度20pa·s。
所述低硅高钙电熔镁砂的密度为3.5g/cm3;所述抗氧化剂是工业级铝粉和硼化合物的混合物;所述结合剂是液体酚醛树脂,结合剂的w(残C)>46%,结合剂在25℃时的黏度20pa·s。
每份所述的抗氧化剂中含有0.55份的工业级铝粉,其余为硼化合物。
所述镁碳砖的迎钢面喷涂有防氧化涂层。所述的迎钢面是指镁碳砖在精炼钢包中与钢水接触的面。
所述防氧化涂层的材质是MgO。
所述镁碳砖采用平砌砖型。

Claims (6)

1.一种低侵蚀的精炼钢包,其特征在于:精炼钢包的渣线采用镁碳砖制成,镁碳砖包括以下重量份原料制成:低硅高钙电熔镁砂35-45份,鳞片石墨8-12份,抗氧化剂25-35份,结合剂15-25份;每百份低硅高钙电熔镁砂中含有0.42-0.46份的SiO2、1.25-1.4份的CaO和97-98份的MgO;所述鳞片石墨的粒度≤0.15mm、C含量为95%-98%;所述抗氧化剂的粒度≤0.074mm;所述结合剂在25℃时的黏度17-20pa·s。
2.根据权利要求1所述的低侵蚀的精炼钢包,其特征在于:每百份所述的低硅高钙电熔镁砂中含有0.45份的SiO2、1.32份的CaO和97.7份的MgO,其余为杂质,低硅高钙电熔镁砂的密度为3.5g/cm3;所述鳞片石墨的粒度≤0.15mm、C含量为96.7%;所述抗氧化剂是工业级铝粉和硼化合物的混合物,抗氧化剂的粒度≤0.074mm;所述结合剂是液体酚醛树脂,结合剂的w(残C)>46%,结合剂在25℃时的黏度17-20pa·s。
3.根据权利要求1所述的低侵蚀的精炼钢包,其特征在于:每份所述的抗氧化剂中含有0.45-0.55份的工业级铝粉,其余为硼化合物。
4.根据权利要求1所述的低侵蚀的精炼钢包,其特征在于:所述镁碳砖的迎钢面喷涂有防氧化涂层。
5.根据权利要求4所述的低侵蚀的精炼钢包,其特征在于:所述防氧化涂层的材质是Cr2O3或MgO。
6.根据权利要求1所述的低侵蚀的精炼钢包,其特征在于:所述镁碳砖采用平砌砖型。
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