CN109278171B - Energy-saving roughening machine for producing prefabricated parts and use method thereof - Google Patents
Energy-saving roughening machine for producing prefabricated parts and use method thereof Download PDFInfo
- Publication number
- CN109278171B CN109278171B CN201811354231.7A CN201811354231A CN109278171B CN 109278171 B CN109278171 B CN 109278171B CN 201811354231 A CN201811354231 A CN 201811354231A CN 109278171 B CN109278171 B CN 109278171B
- Authority
- CN
- China
- Prior art keywords
- napping
- roughening
- energy
- working head
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Abstract
The invention provides an energy-saving roughening machine for producing prefabricated parts and a use method thereof, wherein the roughening machine comprises a workbench suspension bracket and a roughening workbench suspended below the bracket, and the roughening workbench comprises a main body mounting frame, a roughening unit and a spacing gasket; the steel plate weight roughening working head is replaced by a roughening unit consisting of the steel bar weight fixing frame and the roughening working head, a simple steel bar bending process is adopted to replace a complex steel plate cutting process to manufacture, meanwhile, the roughening depth and the roughening gap can be adjusted, polyurethane bars are added to serve as the roughening working head, concrete is not bonded, the roughening quality is stable, a rectangular cross beam is canceled, the dead weight is greatly reduced, parts are optimally reduced, national standard accessories are largely adopted, the production and use costs are reduced, the steel plate weight roughening working head is suitable for different energy-saving prefabricated member working faces, the roughening effect is good, the stability is strong, the application range is wide, and the maintenance and the assembly are convenient.
Description
Technical Field
The invention belongs to the field of energy-saving prefabricated part production, relates to the field of surface roughening treatment, and in particular relates to a roughening machine for energy-saving prefabricated part production and a use method thereof.
Background
The reinforced concrete structure is the most basic bearing member in various engineering structures, in order to improve the construction precision and reduce the construction difficulty in actual production, the energy-saving prefabricated member is used as a candidate in many times, the general production process of the energy-saving prefabricated member is that the energy-saving prefabricated member is produced by a factory, the mass production is carried out, and finally the energy-saving prefabricated member is transported to the site for modularized assembly, so that the product quality can be improved, the pollution of site construction to the environment is reduced, and the energy is saved and the environment is protected; in the assembly process of the module, grouting connection is needed to be carried out on the contact surface of the energy-saving prefabricated part, and in order to improve the assembly quality of the connection part, roughening treatment is needed to be carried out on the contact surface of the energy-saving prefabricated part when the energy-saving prefabricated part is produced in a factory.
The working head of the existing energy-saving prefabricated part flow die bench roughening machine is formed by cutting a steel plate with the thickness of 12mm, a cylinder cross shaft penetrates through a round hole in the upper portion of the working head, a plurality of working heads are arranged in a row, the distance between every two working heads is 45mm, the cylinder cross shaft is connected in a segmented mode through a rectangular cross beam to be integrally hung, a large-sized portal support is manufactured through channel steel, a gear motor is placed at the middle upper portion of the portal support, and a coaxial double-winch drum is driven through gear reduction, and the double-winch drum is connected with movable pulleys at two ends of the cross beam through pulleys. In the actual use process, the existing energy-saving prefabricated part flow die bench napping machine has the following defects: the weight of the napping working head is too large, the napping depth is too deep, the spacing between grooves is too large, and the napping working head does not accord with the national standard of national building standard 15G366-1 truss reinforced concrete superimposed sheet-60 mm thick bottom plate, and the napping rough surface area is not less than 80% of the joint surface. The gap of the napping working head is not adjustable, the napping depth is inconvenient to control, the napping working head is easy to bond cement, the napping effect is not attractive, the whole dead weight of the napping machine is large, the processing and the assembly are inconvenient, and the cost is high; the popularization and the assembly quality of the energy-saving prefabricated parts are seriously affected. For a monolithic concrete slab with uneven height, each region needs independently napped plates (such as a superimposed sheet of a truss), the existing napping machine cannot carry out integral napping treatment, and the application range of the energy-saving precast element napping machine is severely restricted.
Accordingly, there is a need to provide an improved solution to the above-mentioned deficiencies of the prior art.
Disclosure of Invention
The invention aims to overcome the defects that in the prior art, when the contact surface of an energy-saving prefabricated part is napped, the gap of a working head is not adjustable, the napping depth is inconvenient to control, the napping working head is easy to bond cement, the napping effect is not attractive, the whole dead weight of a napping machine is large, the processing and assembling are inconvenient, the cost is high and the like, and provides the napping machine for producing the energy-saving prefabricated part and a use method thereof.
In order to achieve the above object, the present invention provides the following technical solutions:
an energy-saving type roughening machine for producing prefabricated parts, comprising:
the workbench suspension bracket comprises a rack and a lifting mechanism; the frame is shaped like a door, and has supporting and bearing functions;
the roughening workbench is hung on the frame through a lifting mechanism and is used for roughening the energy-saving prefabricated part;
the napping workbench comprises: the main body installation frame is in a cross rod shape overall and is used for being connected with the lifting mechanism and bearing the napping unit and the spacing gasket;
the napping unit, the napping unit assemble in on the main part mounting bracket, the napping unit includes: the device comprises a spring throat hoop, a counterweight fixing frame and a napping working head; the balance weight fixing frame is an S-shaped steel bar, the napping working head is a cylindrical bar, and the napping working head is fixed at one end of the balance weight fixing frame through a spring hose clamp, so that napping operation is facilitated;
the spacer is of a sleeve structure, the spacer is sleeved on the main installation frame between two adjacent napping units, and the spacer is used for distributing a plurality of napping units at intervals.
As described above, the energy-saving type roughening machine for producing prefabricated parts, preferably, the counterweight fixing frame includes:
the first bearing part is positioned at one extending end of the S-shaped counterweight fixing frame and is in a straight rib shape and used for bearing the napping working head;
the first arc bend is connected with one end of the first bearing part and used for assembling the napping unit on a napping machine;
the connecting part is connected with one end of the first arc bend and the other end of the first arc bend and is parallel to the first bearing part;
one end of the second arc bend is connected with the other end of the connecting part, and is positioned on a plane with the first bearing part, the first arc bend and the connecting part, and the first arc bend and the second arc bend are positioned on two sides of the connecting part in the plane formed by the first arc bend and the second arc bend;
and one end of the second bearing part is connected with the other end of the second arc bend and is parallel to the connecting part.
The above-mentioned energy-saving type roughening machine for producing prefabricated parts, preferably, the main body mounting frame comprises a cross bar, and a first movable pulley and a second movable pulley which are respectively connected with two ends of the cross bar;
preferably, the cross rod is of a steel pipe structure;
still preferably, the cross rod is connected with the first movable pulley and the second movable pulley through a U-shaped pipe hoop bolt.
The energy-saving roughening machine for producing the prefabricated part, preferably, the frame in a shape of a door comprises a top beam and two support beams, wherein two ends of the top beam are respectively connected with the top ends of the two support beams;
preferably, the top beam and the two strut beams are rectangular tubes.
The above-mentioned energy-saving type roughening machine for prefabricated member production, preferably, the lifting mechanism comprises:
the winch is fixed on the lower edge of one end of the top beam through a base and is cylindrical;
the fixed pulley is fixed on the lower edge of the middle position of the top beam through a base;
the hoisting hole seat is positioned at the lower edge of the other end of the top beam and used for fixing the steel wire rope;
and one end of the steel wire rope is fixed on the lifting hole seat, and the other end of the steel wire rope sequentially passes through the second movable pulley, the fixed pulley and the first movable pulley and is wound on a winding drum of the winch.
The roughening machine for producing the energy-saving prefabricated part is characterized in that the roughening working head is preferably a bar made of polyurethane.
In the roughening machine for producing an energy-saving prefabricated part, preferably, the roughening working head is a bar made of plastic.
The method for using the energy-saving type roughening machine for producing prefabricated parts according to any one of the above claims, preferably, the method for using the energy-saving type roughening machine for producing prefabricated parts comprises the following steps:
s1, assembling a napping workbench;
s2, adjusting the napping machine to a working state;
s3, starting the flow die table, and sequentially conveying the energy-saving prefabricated components to be treated through a roughening machine to carry out batch roughening operation.
The method for using the roughening machine for producing energy-saving prefabricated parts as described above, preferably, the step S1 specifically includes the following steps:
s11, selecting a napping working head with a proper diameter according to the width of a required napping groove;
s12, selecting a proper counterweight fixing frame according to the interval width of a required napping groove, and fixing a napping working head on a bearing part of the counterweight fixing frame according to the corresponding width by using a spring hose clamp to form a napping unit meeting the requirement;
s13, selecting proper spacer according to the interval width of the napping groove and combining the selected distribution mode of the counterweight fixing frame and the napping working head;
s14, selecting proper quantity of napping units and spacing gaskets according to the total width of the napping area, and distributing the napping units and the spacing gaskets on the cross rod at intervals, so that the width of a working surface formed by the napping units is larger than the total width of the area, needing napping, of the working surface of the energy-saving prefabricated part.
The method for using the roughening machine for producing energy-saving prefabricated parts as described above, preferably, the step S2 specifically includes the following steps:
s21, placing a flow die table requiring roughening below the frame, and adjusting the height of the roughening workbench until the roughening working head approaches the working surface to be treated;
s22, placing a tube with a through length at the second arc bend of the counterweight fixing frame, and locking the whole napping array into a whole;
s23, sequentially loosening the spring clamps of the napping units to enable the napping working heads to contact the surface to be treated;
s24, taking down the pipe at the second arc bend, and lowering the height of the napping workbench to a proper height, thereby completing the adjustment of the napping workbench.
Compared with the closest prior art, the technical scheme provided by the invention has the following excellent effects:
1. the steel bar counterweight fixing frame is used for replacing the steel plate counterweight napping working head, a simple steel bar bending process is used for replacing a complex steel plate cutting process, the manufacturing process is simple, the manufacturing cost is low, the rectangular cross beam is canceled, the dead weight is greatly reduced, the parts are optimized and reduced, a large number of national standard accessories are adopted, the steel bar counterweight napping working head is easy to obtain, and the production and use cost is reduced;
2. the polyurethane bar is added as a roughening working head, the concrete is not bonded, and the roughening quality is stable;
3. the multiple roughening units with adjustable lengths are arranged to form the roughening workbench, so that the roughening machine is suitable for energy-saving prefabricated part working surfaces with different shapes, has good roughening effect, strong stability, wide application range and convenient maintenance and assembly; meanwhile, the napping depth and the napping gap can be adjusted;
4. the two ends of the counterweight fixing frame are provided with the napping working heads with different specifications, so that the napping working heads can be conveniently and quickly switched, different napping effects are realized, diversified requirements are met, the replacement efficiency is improved, and the manufacturing and replacement cost is saved;
5. the manual winch reduces the production cost, simplifies the equipment structure, greatly reduces the failure rate, simultaneously realizes the operation of equipment without power supply, improves the operation safety and greatly expands the application range of the equipment.
Drawings
FIG. 1 is a schematic view of the overall structure of a napping machine according to an embodiment of the present invention;
FIG. 2 is a schematic view of a suspension bracket of a workbench according to an embodiment of the invention;
FIG. 3 is a schematic view of a napping table according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a napping unit according to an embodiment of the present invention;
FIG. 5 is a schematic view of a spring hose clamp according to an embodiment of the present invention;
FIG. 6 is a schematic view of a spacer structure according to an embodiment of the present invention;
FIG. 7 is a schematic view of a counterweight fixing frame according to an embodiment of the invention;
FIG. 8 is a schematic view of a napping head according to an embodiment of the present invention;
FIG. 9 is a schematic view of the installation of a napping head according to an embodiment of the present invention;
FIG. 10 is a schematic view illustrating the installation of a napping unit according to an embodiment of the present invention;
FIG. 11 is a flow chart of a method of using a napping machine according to an embodiment of the present invention;
fig. 12 is a specific flowchart of step S1 in fig. 11;
fig. 13 is a specific flowchart of step S2 in fig. 11.
In the figure: 11. a frame; 12. a winch; 13. a wire rope; 14. a fixed pulley; 15. hoisting the hole seat; 21. a main body mounting frame; 211. a cross bar; 212. a first movable pulley; 213. a second movable pulley; 22. a napping unit; 221. a counterweight fixing frame; 2211. a first carrying part; 2212. a first arc bend; 2213. a connection part; 2214. a second arc bend; 2215. a second carrying part; 222. a spring hose clamp; 223. a napping working head; 23. spacer pads.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are derived by a person skilled in the art based on the embodiments of the invention, fall within the scope of protection of the invention.
The invention will be described in detail below with reference to the drawings in connection with embodiments. It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and does not require that the present invention must be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. The terms "coupled" and "connected" as used herein are to be construed broadly and may be, for example, fixedly coupled or detachably coupled; either directly or indirectly through intermediate components, the specific meaning of the terms being understood by those of ordinary skill in the art as the case may be.
Example 1
1-10, the invention provides an energy-saving roughening machine for producing prefabricated parts, which comprises a workbench suspension bracket and a roughening workbench;
the workbench suspension bracket is in a door shape and is used for bearing the napping workbench; the workbench suspension bracket comprises a frame 11 and a lifting mechanism; the frame 11 is formed by welding rectangular pipes and comprises a top beam and support beams at two ends of the top beam, a base is arranged at the bottom end of each support beam, and the frame 11 is fixed on the ground through expansion bolts. The lifting mechanism comprises a winch 12, a fixed pulley 14, a lifting hole seat 15 and a steel wire rope 13. The lower edges of the two ends of the top beam are respectively connected with a winch 12 and a lifting hole seat 15, the lower edge of the middle part of the top beam is connected with a fixed pulley 14, in the embodiment, the fixed pulley 14 adopts a land wheel of 1T, and the winch 12 adopts an electric winch 12.
The roughening workbench is hung below the workbench hanging bracket through a steel wire rope 13 and is used for contacting the working surface of the energy-saving prefabricated part to carry out roughening treatment; the napping workbench comprises: a main body mounting frame 21, a napping unit 22 and a spacer 23.
The main part mounting bracket 21, the main part mounting bracket 21 includes horizontal pole 211 and connects first movable pulley 212 and the second movable pulley 213 at the horizontal pole 211 both ends, and phi 8 mm's wire rope 13 one end is fixed at lifting hole seat 15, and the other end passes second movable pulley 213, fixed pulley 14 and first movable pulley 212 in proper order, twines on the hoist drum of capstan winch 12, and then hangs main part mounting bracket 21 in elevating system, and rotatory through capstan winch 12 hoist drum, rolls up wire rope 13, drives the lift of whole napping workstation. In this embodiment, the first movable pulley 212 and the second movable pulley 213 are ground wheels of 1T; the cross bar 211 is a DN50 steel pipe, and the cross bar 211 is connected with the first movable pulley 212 and the second movable pulley 213 through U-shaped pipe hoop bolts.
The napping unit 22, as shown in fig. 10, the napping unit 22 is suspended on the cross bar 211 of the main body mount 21 through a first arc bend 2212 of the weight mount 221, as shown in fig. 4, the napping unit 22 includes: a spring throat 222 of phi 18mm, a counterweight fixing frame 221 and a napping working head 223.
As shown in fig. 7, the counterweight fixing frame 221 is formed by bending a reinforcing steel bar with the diameter of 10mm, is generally S-shaped and comprises three parallel straight ribs and two arc bends, and two ends of the counterweight fixing frame 221 extend out for a certain length so as to be convenient for carrying the napping working head 223; the weight holder 221 includes:
the first bearing part 2211 is located at one extending end of the S-shaped counterweight fixing frame 221, and is in a straight rib for bearing the napping working head 223;
a first arc bend 2212, the first arc bend 2212 is connected with one end of the first bearing portion 2211, and is used for assembling the napping unit 22 on the cross bar 211 of the napping machine;
a connection portion 2213, wherein one end of the connection portion 2213 is connected with the other end of the first arc bend 2212 and is parallel to the first bearing portion 2211;
the second arc bend 2214, one end of the second arc bend 2214 is connected with the other end of the connecting part 2213, and is positioned on one plane with the first bearing part 2211, the first arc bend 2212 and the connecting part 2213, and the first arc bend 2212 and the second arc bend 2214 are positioned on two sides of the connecting part 2213 in the plane formed by the first arc bend 2212 and the second arc bend 2214;
and a second bearing portion 2215, wherein one end of the second bearing portion 2215 is connected with the other end of the second arc curve 2214, and is parallel to the connection portion 2213.
The napping working heads 223 are made of bars with the diameter of 4mm made of polyurethane materials or other plastic materials, as shown in fig. 9, the three napping working heads 223 are fixed at one end of the counterweight fixing frame 221 through the spring throat hoop 222, so that the three napping working heads 223 equally divide the working surface at the end part of the whole counterweight fixing frame 221 into two parts, and napping is convenient to carry out; polyurethane materials or plastic bars are selected as the roughening working heads 223, so that concrete is not adhered during roughening, and the roughening quality is stable. In this embodiment, under the same lifting height of the napping platform, when the flow die platform moves from the right side to the left side in fig. 1, the napping depth is shallowest, when the flow die platform moves from the left side to the right, the napping depth is deeper, if the napping depth requirement cannot be met yet, the counterweight can be independently hung at the second arc curve 2214 of each napping unit 22, the napping depth is further increased, and meanwhile, the napping depth can also be improved by reducing the height of the napping platform.
The spacing gaskets 23, the spacing gaskets 23 adopt sleeves with the length of 3mm, are sleeved on the cross bars 211 of the main body installation frame 21 and are arranged at intervals with the napping units 22, so that the napping units 22 are assembled on the cross bars 211 of the main body installation frame 21 at intervals of 3mm, and napping effects with the napping width of 4mm and napping groove intervals of 3mm are achieved.
In use, the napping working head 223 is fixed on the first bearing part 2211 of the counterweight fixing frame 221 through the spring throat hoop 222 to form a napping unit 22; then selecting proper spacing gaskets 23 to distribute the napping units 22 at intervals, and assembling the napping units on the cross bars 211 of the main body mounting frame 21 together to form a napping workbench; the base of the frame 11 is fixed on the ground through expansion bolts, and the lifting mechanism is fixed at the corresponding position of the frame 11; then one end of the steel wire rope 13 is fixed on the lifting hole seat 15, and the other end sequentially passes through the second movable pulley 213, the fixed pulley 14 and the first movable pulley 212 and is wound on a winding drum of the winch 12, so that the napping workbench is suspended on the lifting mechanism to form the napping machine for producing the energy-saving prefabricated part.
In the present embodiment, the second bearing portion 2215 of the napping unit 22 is also provided with the napping working head 223, and the diameter and the distance between the napping working heads 223 are different from those of the first bearing portion 2211, when another napping effect is required, the second arc curve 2214 is suspended on the cross bar 211, and the napping working head 223 of the second bearing portion 2215 performs napping operation, so that the technical effect of diversity of napping effects is achieved by using the simplest method. The operation is simple, the time and the labor are saved, and the working efficiency is greatly improved.
11-13, the embodiment of the invention also provides a use method of the napping machine for producing the energy-saving prefabricated part, which comprises the following steps:
s1, assembling a napping workbench; the method comprises the following specific steps:
s11, selecting a napping working head 223 with a proper diameter according to the width of the required napping groove;
s12, selecting a proper counterweight fixing frame 221 according to the interval width of a required roughening groove, and fixing a roughening working head 223 on the bearing part of the counterweight fixing frame 221 according to the corresponding width by using a spring throat hoop 222 to form a roughening unit 22 meeting the requirement;
s13, selecting a proper spacer 23 according to the interval width of the napping groove and combining the selected distribution mode of the counterweight fixing frame 221 and the napping working head 223;
s14, selecting proper numbers of napping units 22 and spacing gaskets 23 according to the total width of the napping area, and distributing the napping units 22 and the spacing gaskets 23 on the cross bar 211 at intervals, so that the width of a working surface formed by the napping units 22 is larger than the total width of the required napping area of the working surface of the energy-saving prefabricated part.
S2, adjusting the napping machine to a working state; the method comprises the following specific steps:
s21, a flow die table requiring roughening is placed below the frame 11, and the height of the roughening workbench is adjusted until the roughening working head 223 approaches the working surface to be treated;
s22, placing a tube with a through length at a second arc bend 2214 of the counterweight fixing frame 221, and locking the whole napping array into a whole;
s23, sequentially loosening the spring clips of the napping units 22 to enable the napping working heads 223 to contact the surface to be treated;
s24, taking down the pipe at the second arc bend 2214, and lowering the height of the napping workbench to a proper height, thereby finishing the adjustment of the napping workbench.
S3, starting a flow die table, and sequentially conveying the energy-saving prefabricated components to be treated through a roughening machine to carry out batch roughening operation; in the step, 5-10 (5, 6,7,8,9, 10) energy-saving prefabricated parts are processed before the batch roughening treatment, the roughening effect is checked, and batch production is carried out after the checking is qualified; in the mass production process, sampling inspection is performed in time, the height of the napping workbench is adjusted in time according to the abrasion of the napping workbench 223, and napping quality is ensured.
Example 2
In this embodiment, in order to make the roughening depth deeper, the roughening workbench is more stable, and a round bar with a full length is placed at the second arc bend 2214 of the roughening unit 2222.
The round bar is placed to lock the whole napping unit 22 array of the whole napping workbench into a whole, and the counter weight can be played at the same time, so that the napping depth of the napping machine is ensured to be deeper, and the napping machine operates more stably. Other implementation steps are the same as those of embodiment 1, and will not be repeated here.
Example 3
In the present embodiment, since the winch 12 is used less frequently, in order to reduce the production maintenance cost, the electric winch 12 in embodiment 1 is changed to the manual winch 12 in order to realize the equipment power-free operation.
The manual winch 12 reduces the production cost, simplifies the structure of the equipment, greatly reduces the failure rate, simultaneously realizes the operation of the equipment without power supply, improves the operation safety and greatly expands the use environment of the equipment. Other implementation steps are the same as those of embodiment 1, and will not be repeated here.
In summary, the steel bar counterweight fixing frame is used for replacing the steel plate counterweight roughening working head, the simple steel bar bending process is used for replacing the complex steel plate cutting process, the roughening depth and the roughening gap can be adjusted, the polyurethane bar is added as the roughening working head, concrete is not bonded, the roughening quality is stable, the rectangular cross beam is eliminated, the dead weight is greatly reduced, the parts are optimally reduced, national standard fittings are adopted in a large number, the production and use costs are reduced, the novel steel bar counterweight roughening working head is suitable for different energy-saving prefabricated member working faces, the roughening effect is good, the stability is strong, the application range is wide, and the maintenance and the assembly are convenient.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The utility model provides an energy-saving prefabricated component production is with napping machine which characterized in that, the napping machine includes:
the workbench suspension bracket comprises a rack and a lifting mechanism; the frame is shaped like a door, and has supporting and bearing functions;
the roughening workbench is hung on the frame through a lifting mechanism and is used for roughening the energy-saving prefabricated part;
the napping workbench comprises: the main body installation frame is in a cross rod shape overall and is used for being connected with the lifting mechanism and bearing the napping unit and the spacing gasket;
the napping unit, the napping unit assemble in on the main part mounting bracket, the napping unit includes: the device comprises a spring throat hoop, a counterweight fixing frame and a napping working head; the balance weight fixing frame is an S-shaped steel bar, the napping working head is a cylindrical bar, and the napping working head is fixed at one end of the balance weight fixing frame through a spring hose clamp, so that napping operation is facilitated;
the spacer is of a sleeve structure, is sleeved on the main body mounting frame between two adjacent groups of napping units and is used for distributing a plurality of napping units at intervals;
the counterweight fixing frame comprises:
the first bearing part is positioned at one extending end of the S-shaped counterweight fixing frame and is in a straight rib shape and used for bearing the napping working head;
the first arc bend is connected with one end of the first bearing part and used for assembling the napping unit on a napping machine;
the connecting part is connected with one end of the first arc bend and the other end of the first arc bend and is parallel to the first bearing part;
one end of the second arc bend is connected with the other end of the connecting part, and is positioned on a plane with the first bearing part, the first arc bend and the connecting part, and the first arc bend and the second arc bend are positioned on two sides of the connecting part in the plane formed by the first arc bend and the second arc bend;
one end of the second bearing part is connected with the other end of the second arc bend and is parallel to the connecting part;
the main body mounting frame comprises a cross rod, and a first movable pulley and a second movable pulley which are respectively connected to two ends of the cross rod;
the cross rod is of a steel pipe structure;
the cross rod is connected with the first movable pulley and the second movable pulley through U-shaped pipe hoop bolts.
2. The napping machine for producing energy-saving prefabricated parts according to claim 1, wherein the frame in a door shape comprises a top beam and two support beams, and two ends of the top beam are respectively connected with the top ends of the two support beams;
the top beam and the two pillar beams are rectangular pipes.
3. An energy efficient preform manufacturing napping machine as defined in claim 2, wherein said lifting mechanism comprises:
the winch is fixed on the lower edge of one end of the top beam through a base and is cylindrical;
the fixed pulley is fixed on the lower edge of the middle position of the top beam through a base;
the hoisting hole seat is positioned at the lower edge of the other end of the top beam and used for fixing the steel wire rope;
and one end of the steel wire rope is fixed on the lifting hole seat, and the other end of the steel wire rope sequentially passes through the second movable pulley, the fixed pulley and the first movable pulley and is wound on a winding drum of the winch.
4. The roughening machine for producing energy-saving prefabricated parts according to claim 1, wherein the roughening working head is a bar of polyurethane material.
5. The roughening machine for producing energy-saving prefabricated parts according to claim 1, wherein the roughening working head is a bar made of plastic.
6. A method of using the energy-saving type roughening machine for producing prefabricated parts according to any one of claims 1 to 5, characterized in that the method of using the energy-saving type roughening machine for producing prefabricated parts comprises the steps of:
s1, assembling a napping workbench;
s2, adjusting the napping machine to a working state;
s3, starting the flow die table, and sequentially conveying the energy-saving prefabricated components to be treated through a roughening machine to carry out batch roughening operation.
7. The method of using the energy-saving type roughening machine for producing prefabricated parts according to claim 6, wherein the step S1 comprises the following steps:
s11, selecting a napping working head with a proper diameter according to the width of a required napping groove;
s12, selecting a proper counterweight fixing frame according to the interval width of a required napping groove, and fixing a napping working head on a bearing part of the counterweight fixing frame according to the corresponding width by using a spring hose clamp to form a napping unit meeting the requirement;
s13, selecting proper spacer according to the interval width of the napping groove and combining the selected distribution mode of the counterweight fixing frame and the napping working head;
s14, selecting proper quantity of napping units and spacing gaskets according to the total width of the napping area, and distributing the napping units and the spacing gaskets on the cross rod at intervals, so that the width of a working surface formed by the napping units is larger than the total width of the area, needing napping, of the working surface of the energy-saving prefabricated part.
8. The method of using the energy-saving type roughening machine for producing prefabricated parts according to claim 6, wherein the step S2 comprises the following steps:
s21, placing a flow die table requiring roughening below the frame, and adjusting the height of the roughening workbench until the roughening working head approaches the working surface to be treated;
s22, placing a tube with a through length at the second arc bend of the counterweight fixing frame, and locking the whole napping array into a whole;
s23, sequentially loosening the spring clamps of the napping units to enable the napping working heads to contact the surface to be treated;
s24, taking down the pipe at the second arc bend, and lowering the height of the napping workbench to a proper height, thereby completing the adjustment of the napping workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354231.7A CN109278171B (en) | 2018-11-14 | 2018-11-14 | Energy-saving roughening machine for producing prefabricated parts and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354231.7A CN109278171B (en) | 2018-11-14 | 2018-11-14 | Energy-saving roughening machine for producing prefabricated parts and use method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109278171A CN109278171A (en) | 2019-01-29 |
| CN109278171B true CN109278171B (en) | 2023-10-13 |
Family
ID=65175854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811354231.7A Active CN109278171B (en) | 2018-11-14 | 2018-11-14 | Energy-saving roughening machine for producing prefabricated parts and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109278171B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203636961U (en) * | 2014-01-13 | 2014-06-11 | 河北雪龙机械制造有限公司 | Roller raising machine used in concrete component production system |
| CN206733267U (en) * | 2017-05-24 | 2017-12-12 | 河北新大地机电制造有限公司 | A kind of concrete prefabricated board forces wharf's pavement quality equipment |
| CN209381034U (en) * | 2018-11-14 | 2019-09-13 | 河南中安征信建筑科技有限公司 | Napper is used in a kind of energy-saving prefabricated components production |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2343338C (en) * | 2001-04-09 | 2006-10-03 | Charles Ciccarello | Apparatus for roughing surfaces of concrete casted blocks |
-
2018
- 2018-11-14 CN CN201811354231.7A patent/CN109278171B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203636961U (en) * | 2014-01-13 | 2014-06-11 | 河北雪龙机械制造有限公司 | Roller raising machine used in concrete component production system |
| CN206733267U (en) * | 2017-05-24 | 2017-12-12 | 河北新大地机电制造有限公司 | A kind of concrete prefabricated board forces wharf's pavement quality equipment |
| CN209381034U (en) * | 2018-11-14 | 2019-09-13 | 河南中安征信建筑科技有限公司 | Napper is used in a kind of energy-saving prefabricated components production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109278171A (en) | 2019-01-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109278171B (en) | Energy-saving roughening machine for producing prefabricated parts and use method thereof | |
| CN111827483B (en) | Construction method for roof curved surface # -shaped combined steel truss girder | |
| CN209381034U (en) | Napper is used in a kind of energy-saving prefabricated components production | |
| CN110805258A (en) | Double-triangular-support elevator shaft operating platform and construction method | |
| CN114412192B (en) | Interlayer complex special-shaped aluminum veneer curtain wall and construction method thereof | |
| CN203161251U (en) | Tunnel multiple longitudinal channel cable trough construction integrated rapid movable mould frame | |
| CN212101668U (en) | Novel switch board installation auxiliary frame | |
| CN210979060U (en) | PIS screen adjusting bracket | |
| CN110340508B (en) | Semi-automatic seam welder for reinforcement cage and reinforcement cage construction process using same | |
| CN211619800U (en) | Novel hoisting equipment in narrow and small place | |
| CN111043456B (en) | Display support capable of being freely spliced and installed and use method thereof | |
| CN113216646A (en) | Assembling method of pipe truss | |
| CN110725492B (en) | Square column wrapped cylinder rooting-free construction process | |
| CN213742288U (en) | Telescopic module of beam and plate | |
| CN217166289U (en) | Square pier stud steel reinforcement cage processing location bed-jig | |
| CN220592060U (en) | Bridge bracket arm mounting die | |
| CN219973805U (en) | Sensor fixing panel of wall plastering machine | |
| CN218842838U (en) | Steel construction concatenation bridge | |
| CN214498378U (en) | Supporting structure for reinforcing steel structure house | |
| CN220741053U (en) | Bracket for batch arrangement of wing plates of steel structural members | |
| CN219274960U (en) | Welding processing auxiliary fixtures | |
| CN220747438U (en) | Reinforcing bar positioner for civil engineering | |
| CN217924898U (en) | House steel construction building plane template support supporting device | |
| CN212671013U (en) | Auxiliary tool for controlling main reinforcement interval through PC reinforcement binding | |
| CN214358293U (en) | A centre gripping transportation equipment for various steel tile |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |