CN109278171A - A kind of energy-saving prefabricated components production napper and its application method - Google Patents
A kind of energy-saving prefabricated components production napper and its application method Download PDFInfo
- Publication number
- CN109278171A CN109278171A CN201811354231.7A CN201811354231A CN109278171A CN 109278171 A CN109278171 A CN 109278171A CN 201811354231 A CN201811354231 A CN 201811354231A CN 109278171 A CN109278171 A CN 109278171A
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- China
- Prior art keywords
- plucking
- napper
- energy
- prefabricated components
- work head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The present invention provides a kind of energy-saving prefabricated components production napper and its application method, and napper includes workbench hanging bracket and the plucking workbench that is suspended under bracket, and plucking workbench includes main body mounting rack, plucking unit and spacing washer；Steel plate counterweight plucking work head is replaced using the plucking unit of reinforcing bar counterweight fixed frame and plucking work head composition composition, using simple bar bending technology generations for complicated steel plate cutting process production, adjustable plucking depth and plucking gap simultaneously, increase polyurethane bar as plucking work head, do not bond concrete, plucking stay in grade, cancel rectangle crossbeam, substantially mitigate self weight, optimization reduces components, largely use national standard accessory, it is easy to obtain, reduce production and application cost, suitable for different energy-saving prefabricated components working faces, plucking effect is good, stability is strong, it is applied widely, it safeguards easy to assembly.
Description
Technical field
The invention belongs to energy-saving prefabricated components production fields, are related to surface galling process field, and in particular to one kind
Energy-saving prefabricated components production napper and its application method.
Background technique
Reinforced concrete structure is supporting member most basic in various engineering structures, is applied in actual production in order to improve
Work precision reduces difficulty of construction, many times selects energy-saving prefabricated components, the substantially production process of energy-saving prefabricated components is
It is produced by plant produced mold, then on a large scale, finally transports to scene again and carry out modular assembly, can be improved in this way
Product quality reduces pollution of the site operation for environment, energy conservation and environmental protection；It is needed in modular assembly to energy-saving prefabricated structure
The contact surface of part carries out slip casting connection and needs to improve the assembling quality of junction in the energy-saving prefabricated components of plant produced
When hair pulling treatment is carried out to the contact surfaces of energy-saving prefabricated components.
The work head of existing energy-saving prefabricated components flowing die station napper uses to be cut with a thickness of the steel plate of 12mm,
Multiple work heads are arranged as a column, between each work head by the top circular hole that work head is passed through using a cylinder horizontal axis
Spacing is 45mm, and cylinder horizontal axis is segmented connection integral hanging by a rectangle crossbeam and is got up, and makes large-scale door word with channel steel
Bracket places a decelerating motor in the middle and upper part of door word bracket and drives coaxial double hoisting cylinder, double hoisting by The gear deceleration
Roller is connected by pulley and the movable pulley at crossbeam both ends.In actual use, existing energy-saving prefabricated components flowing
The defect of die station napper has: plucking work head counterweight is excessive, and the depth of plucking is too deep, and trench spacing is excessive, does not meet state
The plucking rough surface area of family building standard 15G366-1 " truss bars concrete folding plate -60mm thickness bottom plate " is not less than combination
80% national standard in face.And plucking work head gap is non-adjustable, the deep-controlled inconvenience of plucking, plucking work head is easy to stick to be born water
Mud, plucking effect unsightly, be integrally self-possessed larger, and processing assembling is inconvenient, higher cost by napper；It seriously affects energy-saving prefabricated
The quality of popularization and the assembly of component.For rugged monolith concrete slab, each region needs the plate of independent plucking (such as
Have the superimposed sheet of truss), existing napper can not carry out whole hair pulling treatment, seriously constrain energy-saving prefabricated components napper
The scope of application.
Accordingly, it is desirable to provide a kind of be directed to the insufficient improved technology scheme of the above-mentioned prior art.
Summary of the invention
The purpose of the present invention is overcome it is above-mentioned in the prior art to energy-saving prefabricated components contact surface hair pulling treatment when work
Head gap is non-adjustable, the deep-controlled inconvenience of plucking, and plucking work head is easy to stick to bear water mud, and unsightly, napper is whole for plucking effect
It is self-possessed larger, the deficiencies of processing assembling is inconvenient, higher cost proposes a kind of energy-saving prefabricated components production napper and its makes
Use method.
To achieve the goals above, the invention provides the following technical scheme:
A kind of energy-saving prefabricated components production napper, comprising:
Workbench hanging bracket, the workbench hanging bracket includes rack and hoisting mechanism；The rack is in door type,
With support bearing effect；
Plucking workbench, the plucking workbench are hung in the rack by hoisting mechanism, for energy-saving pre-
Component processed carries out hair pulling treatment；
The plucking workbench includes: main body mounting rack, and the main body mounting rack is totally in cross bar shape, is promoted for connecting
Mechanism, and carry plucking unit and spacing washer；
Plucking unit, the plucking unit are assemblied on the main body mounting rack, and the plucking unit includes: spring hose
Hoop, counterweight fixed frame and plucking work head；The counterweight fixed frame is a S-shaped reinforcing bar, and the plucking work head is circle
Columnar bar, plucking work head are fixed on one end of the counterweight fixed frame by spring hose clamp, are convenient for plucking operation；
Spacing washer, the spacing washer be tube-in-tube structure, the spacing washer be set in two adjacent groups plucking unit it
Between main body mounting rack on, spacing washer separately arranges multiple plucking cell spacings.
Energy-saving prefabricated components production napper as described above, it is preferable that the counterweight fixed frame includes:
First supporting part, first supporting part are located at an extension end of S-shaped counterweight fixed frame, are in a straight muscle, use
In carrying plucking work head；
First circular arc is curved, and the curved one end with first supporting part of first circular arc is connect, for filling plucking unit
Assigned on napper；
Interconnecting piece, one end of interconnecting piece other end curved with first circular arc are connect, and flat with the first supporting part
Row；
Second circular arc is curved, and the curved one end of second circular arc is connect with the other end of the interconnecting piece, and carries with first
Portion, the first circular arc are curved, interconnecting piece is in a plane, and the first circular arc is curved and the second circular arc crook connects in the plane that the two is formed
The two sides of socket part；
Second supporting part, one end of second supporting part other end curved with second circular arc are connect, and with connection
Portion is parallel.
A kind of energy-saving prefabricated components production napper as described above, it is preferable that the main body mounting rack includes cross bar
With the first movable pulley and the second movable pulley for being connected to cross bar both ends；
Preferably, the cross bar is a steel-tube construction；
More preferably, it is bolted between the cross bar and the first movable pulley, the second movable pulley by U-tube hoop.
A kind of energy-saving prefabricated components production napper as described above, it is preferable that include in the rack of door shape
Top beam and two pillar beams, the both ends of top beam are connected with the top of two pillar beams respectively；
Preferably, the top beam and two pillar beams are rectangular tube.
A kind of energy-saving prefabricated components production napper as described above, it is preferable that the hoisting mechanism includes:
Capstan winch, the capstan winch is fixed on the lower edge of described top beam one end by pedestal, cylindrical；
Fixed pulley, the fixed pulley are fixed on the lower edge in the top beam middle position by pedestal；
Hole seat is lifted, the hole for hoist seat is located at the lower edge of the top beam other end, for fixing wirerope；
Wirerope, described wirerope one end are fixed on the lifting hole seat, and the other end sequentially passes through the second movable pulley, fixation
Pulley and the first movable pulley, are wound on the winding drum of the capstan winch.
A kind of energy-saving prefabricated components production napper as described above, it is preferable that the plucking work head is polyurethane
The bar of material.
A kind of energy-saving prefabricated components production napper as described above, it is preferable that the plucking work head is plastics material
The bar of matter.
As above any one energy-saving prefabricated components production application method of napper, it is preferable that described energy-saving pre-
The application method of component production napper processed includes the following steps:
S1 assembles plucking workbench；
S2, adjustment napper to working condition；
S3, starting flowing die station, energy-saving prefabricated components to be processed are sequentially transmitted through napper, batch drawing is carried out
Hair operation.
The energy-saving prefabricated components production as described above application method of napper, it is preferable that the step S1 is specifically wrapped
Include following steps:
S11 chooses the plucking work head of suitable diameter according to the width of required plucking groove；
S12 chooses suitable counterweight fixed frame according to the interval width of required plucking groove, with spring hose clamp by plucking
Work head is fixed on the supporting part of counterweight fixed frame according to corresponding width, forms satisfactory plucking unit；
S13, according to the interval width of plucking groove, in conjunction with the counterweight fixed frame of selection and the distribution side of plucking work head
Formula chooses suitable spacing washer；
S14 chooses appropriate number of plucking unit and spacing washer according to the overall width in plucking region, by plucking unit
It is spaced apart with spacing washer and is greater than energy-saving prefabricated components working face in the face width for forming, plucking unit on cross bar
Need total width in plucking region.
The energy-saving prefabricated components production as described above application method of napper, it is preferable that the step S2 is specifically wrapped
Include following steps:
S21 is placed below rack and is needed the flowing die station of plucking, adjusts the height of plucking workbench to plucking work head
Close to working face to be processed；
S22 places an elongated tubing in the second circular arc crook of counterweight fixed frame, entire plucking array is locked is
One entirety；
S23 successively unclamps the spring hoop of each plucking unit, and plucking work head is made to contact face to be processed；
S24 removes the tubing of the second circular arc crook, and plucking height of table is dropped to suitable height, plucking work
Platform adjustment is completed.
Compared with the immediate prior art, technical solution provided by the invention has following excellent effect:
1, the present invention replaces steel plate counterweight plucking work head using reinforcing bar counterweight fixed frame, using simple bar bending work
Skill replaces complicated steel plate cutting process production, and manufacture craft is simple, and cost of manufacture is lower, cancels rectangle crossbeam, substantially mitigates
Self weight, optimization reduce components, largely use national standard accessory, be easy to obtain, reduce production and application cost；
2, increase polyurethane bar as plucking work head, do not bond concrete, plucking stay in grade；
3, the plucking unit that multiple adjustable lengths are arranged forms plucking workbench, is suitable for napper of different shapes
Energy-saving prefabricated components working face, plucking effect is good, and stability is strong, applied widely, safeguards easy to assembly；It is adjustable simultaneously
Plucking depth and plucking gap；
4, in the plucking work head of the both ends of counterweight fixed frame setting different size, convenient for being switched fast plucking work head,
It realizes different plucking effects, meets diversified demand, improve replacement efficiency, saved manufacture and replacement cost；
5, the hand winch being arranged reduces production cost, simplifies device structure, substantially reduces failure rate, while
Equipment not powered operation is realized, the safety of operation is improved, greatly expands the use scope of equipment.
Detailed description of the invention
Fig. 1 is the napper overall structure diagram in the embodiment of the present invention；
Fig. 2 is the workbench hanging bracket structural schematic diagram in the embodiment of the present invention；
Fig. 3 is the plucking Working table structure schematic diagram in the embodiment of the present invention；
Fig. 4 is the plucking cellular construction schematic diagram in the embodiment of the present invention；
Fig. 5 is the spring hose clamp structural schematic diagram in the embodiment of the present invention；
Fig. 6 is the spacing washer structural schematic diagram in the embodiment of the present invention；
Fig. 7 is the structural schematic diagram of counterweight fixed frame in the embodiment of the present invention；
Fig. 8 is the structural schematic diagram of plucking work head in the embodiment of the present invention；
Fig. 9 is the scheme of installation of plucking work head in the embodiment of the present invention；
Figure 10 is the scheme of installation of plucking unit in the embodiment of the present invention；
Figure 11 is the flow chart of napper application method in the embodiment of the present invention；
Figure 12 is the specific flow chart of the step S1 in Figure 11；
Figure 13 is the specific flow chart of the step S2 in Figure 11.
In figure: 11, rack；12, capstan winch；13, wirerope；14, fixed pulley；15, hole seat is lifted；21, main body mounting rack；
211, cross bar；212, the first movable pulley；213, the second movable pulley；22, plucking unit；221, counterweight fixed frame；2211, it first holds
Load portion；2212, the first circular arc is curved；2213, interconnecting piece；2214, the second circular arc is curved；2215, the second supporting part；222, spring hose
Hoop；223, plucking work head；23, spacing washer.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff's every other embodiment obtained, shall fall within the protection scope of the present invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.It should be noted that in the feelings not conflicted
Under condition, the feature in embodiment and embodiment in the present invention be can be combined with each other.
In the description of the present invention, the orientation or positional relationship of instruction is to be based on the orientation or positional relationship shown in the drawings,
It is merely for convenience of the description present invention rather than requires the present invention that must be constructed and operated in a specific orientation, therefore cannot understand
For limitation of the present invention.Term used in the present invention " connected ", " connection " shall be understood in a broad sense, for example, it may be fixed
Connection, may be a detachable connection；It can be directly connected, can also be indirectly connected by intermediate member, for this field
Those of ordinary skill for, can understand the concrete meaning of above-mentioned term as the case may be.
Embodiment 1
As Figure 1-10 shows, the present invention provides a kind of energy-saving prefabricated components production napper, including workbench suspension
Bracket and plucking workbench；
Workbench hanging bracket, workbench hanging bracket are totally in door type, for carrying plucking workbench；Workbench is outstanding
Hanging bracket includes rack 11 and hoisting mechanism；Rack 11 is welded by rectangle pipe material, including a top beam and top beam both ends
The bottom end of pillar beam, pillar beam is equipped with pedestal, and rack 11 is fixed on ground by expansion bolt.Hoisting mechanism includes capstan winch
12, fixed pulley 14, lifting hole seat 15 and wirerope 13.The lower edge at top beam both ends is connected separately with capstan winch 12 and lifting hole seat
15, the intermediate position lower edge of top beam is connected with fixed pulley 14, and in the present embodiment, fixed pulley 14 selects the land wheel of 1T, twists
Disk 12 selects electric capstan 12.
Plucking workbench, plucking workbench is suspended below workbench hanging bracket by wirerope 13, for contacting
The working face of energy-saving prefabricated components carries out hair pulling treatment；Plucking workbench include: main body mounting rack 21, plucking unit 22 and
Dottle pin piece 23.
Main body mounting rack 21, main body mounting rack 21 include cross bar 211 and the first movable pulley for being connected to 211 both ends of cross bar
212 and second movable pulley 213,13 one end of wirerope of Ф 8mm is fixed on lifting hole seat 15, and the other end sequentially passes through second and dynamic slides
Wheel 213, fixed pulley 14 and the first movable pulley 212, are wrapped on the winding drum of capstan winch 12, and then main body mounting rack 21 is hung
In hoisting mechanism, is rotated by 12 winding drum of capstan winch, roll wirerope 13, drive the lifting of entire plucking workbench.In this reality
It applies in example, the first movable pulley 212 and the second movable pulley 213 select the land wheel of 1T；Cross bar 211 selects the steel pipe of a DN50,
It is bolted by U-tube hoop between cross bar 211 and the first movable pulley 212, the second movable pulley 213.
Plucking unit 22, as shown in Figure 10, curved 2212 suspension of the first circular arc that plucking unit 22 passes through counterweight fixed frame 221
On the cross bar 211 of main body mounting rack 21, as shown in figure 4, plucking unit 22 includes: that the spring hose clamp 222 of Ф 18mm, counterweight are solid
Determine frame 221 and plucking work head 223.
As shown in fig. 7, counterweight fixed frame 221 is bent using the reinforcing bar of a Ф 10mm, it is overall S-shaped, including three
The parallel straight muscle of item and two circular arcs are curved, and certain length is stretched out at the both ends of counterweight fixed frame 221, are easily carried plucking work head
223；Counterweight fixed frame 221 includes:
First supporting part 2211, the first supporting part 2211 are located at an extension end of S-shaped counterweight fixed frame 221, are in one
Straight muscle, for carrying plucking work head 223；
First circular arc curved 2212, the first circular arc curved 2212 are connect with one end of the first supporting part 2211, are used for plucking list
Member 22 is assemblied on the cross bar 211 of napper；
Interconnecting piece 2213, one end of interconnecting piece 2213 are connect with the other end of the first circular arc curved 2212, and are carried with first
Portion 2211 is parallel；
One end of second circular arc curved 2214, the second circular arc curved 2214 is connect with the other end of interconnecting piece 2213, and with first
Supporting part 2211, the first circular arc are curved 2212, interconnecting piece 2213 is in a plane, and the first circular arc curved 2212 and the second circular arc are curved
The two sides of interconnecting piece 2213 in 2214 planes in the two formation；
One end of second supporting part 2215, the second supporting part 2215 is connect with the other end of the second circular arc curved 2214, and with
Interconnecting piece 2213 is parallel.
Plucking work head 223 selects the bar of the Ф 4mm of polyurethane material or other plastic materials, as shown in figure 9, three
Plucking work head 223 is fixed on one end of counterweight fixed frame 221 by spring hose clamp 222, makes three plucking work heads 223 will
The working face of entire 221 end of counterweight fixed frame is equally divided into two parts, is convenient for plucking；Select polyurethane material or modeling
Charge bar material is as plucking work head 223, the non-sticky knot concrete in plucking, and plucking quality preservation is stablized.In the present embodiment, together
Under equal pluckings worktable lifting height, show right side toward when the movement of left side from Fig. 1 when flowing die station, plucking depth is most shallow, flows mould
Plucking depth is deeper when platform moves from left to right, can be the second of each plucking unit 22 if not being able to satisfy plucking depth requirements still
Independent suspended counterweight at circular arc curved 2214, further increases plucking depth, while reducing plucking height of table and can also promote drawing
Hair depth.
Spacing washer 23, spacing washer 23 are set on the cross bar 211 of main body mounting rack 21 using the sleeve of length 3mm,
With 22 arranged for interval of plucking unit, the spacing with 3mm between each plucking unit 22 is made to be assemblied in the cross of main body mounting rack 21
On bar 211, to realize the plucking effect of plucking width 4mm, plucking groove interval 3mm.
When in use, plucking work head 223 is fixed on to the first carrying of counterweight fixed frame 221 by spring hose clamp 222
Portion 2211 forms a plucking unit 22；Then suitable spacing washer 23 is chosen to be spaced apart plucking unit 22, it is common to fill
On cross bar 211 assigned in main body mounting rack 21, a plucking workbench is constituted；11 pedestal of rack is fixed on by expansion bolt
Hoisting mechanism is fixed on 11 corresponding position of rack by ground；Then one end of wirerope 13 is fixed on lifting hole seat 15, it is another
End sequentially passes through the second movable pulley 213, fixed pulley 14 and the first movable pulley 212, is wrapped on the winding drum of capstan winch 12, in turn
Plucking workbench is hung on into hoisting mechanism, napper is used in the energy-saving prefabricated components production of composition one.
In the present embodiment, the second supporting part 2215 of plucking unit 22 is also equipped with plucking work head 223, and plucking work
Make first 223 diameter and spacing it is different from the first supporting part 2211, it is when needing another plucking effect, the second circular arc is curved
2214 are suspended on cross bar 211, and the plucking work head 223 of the second supporting part 2215 carries out plucking operation, and such utilization is most simple
Method, realize the multifarious technical effect of plucking effect.Easy to operate, time saving and energy saving, working efficiency greatly improves.
As figs 11-13, the embodiments of the present invention also provide the uses of energy-saving prefabricated components production napper
Method includes the following steps:
S1 assembles plucking workbench；Specific step is as follows:
S11 chooses the plucking work head 223 of suitable diameter according to the width of required plucking groove；
S12 chooses suitable counterweight fixed frame 221 according to the interval width of required plucking groove, with spring hose clamp 222
Plucking work head 223 is fixed on to the supporting part of counterweight fixed frame 221 according to corresponding width, forms satisfactory plucking list
Member 22；
S13, according to the interval width of plucking groove, in conjunction with the counterweight fixed frame 221 of selection and point of plucking work head 223
Mode for cloth chooses suitable spacing washer 23；
S14 chooses appropriate number of plucking unit 22 and spacing washer 23, by plucking according to the overall width in plucking region
Unit 22 and spacing washer 23 are spaced apart in the face width for forming, plucking unit 22 on cross bar 211 greater than energy-saving
Prefabricated components working face needs total width in plucking region.
S2, adjustment napper to working condition；Specific step is as follows:
S21 places the flowing die station for needing plucking below rack 11, and height to the plucking for adjusting plucking workbench works
First 223 close to working face to be processed；
S22 places an elongated tubing, by entire plucking battle array at the second circular arc curved 2214 of counterweight fixed frame 221
Column lock as an entirety；
S23 successively unclamps the spring hoop of each plucking unit 22, plucking work head 223 is made to contact face to be processed；
S24, removes the tubing at the second circular arc curved 2214, and plucking height of table is dropped to suitable height, plucking
Workbench adjustment is completed.
S3, starting flowing die station, energy-saving prefabricated components to be processed are sequentially transmitted through napper, batch drawing is carried out
Hair operation；In this step, before batch hair pulling treatment, the energy-saving prefabricated components of 5-10 (5,6,7,8,9,10) part are first handled
Plucking validity check is carried out, carries out mass production again after passing the inspection；During batch production, inspect by random samples in time,
Adjust the height of plucking workbench in time according to the abrasion of plucking work head 223, it is ensured that plucking quality.
Embodiment 2
In the present embodiment, in order to keep plucking depth deeper, plucking workbench is more stable, the second of plucking unit 2222
An elongated pole is placed at circular arc curved 2214.
The pole of placement locks 22 array of plucking unit of entire plucking workbench for an entirety, while can play
The effect of counterweight, so that it is guaranteed that napper plucking depth is deeper, napper operation is more stable.Other implementation steps and embodiment 1
Identical, details are not described herein.
Embodiment 3
In the present embodiment, since 12 use of capstan winch is less frequent, in order to reduce production maintenance cost, realize equipment without electricity
Operation, is changed to hand winch 12 for the electric capstan 12 in embodiment 1.
The hand winch 12 of setting reduces production cost, simplifies device structure, substantially reduces failure rate, while
Equipment not powered operation is realized, the safety of operation is improved, greatly expands the use environment of equipment.Other implementation steps
Same as Example 1, details are not described herein.
In conclusion the present invention replaces steel plate counterweight plucking work head using reinforcing bar counterweight fixed frame, using simple steel
Muscle bending process replaces complicated steel plate cutting process production, while adjustable plucking depth and plucking gap, increases poly- ammonia
Ester bar does not bond concrete as plucking work head, and plucking stay in grade cancels rectangle crossbeam, substantially mitigates self weight, optimization
Components are reduced, national standard accessory is largely used, is easy to obtain, reduces production and application cost, suitable for different energy-saving
Prefabricated components working face, plucking effect is good, and stability is strong, applied widely, safeguards easy to assembly.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Mind and principle within, any modification, equivalent replacement, improvement and so on, accompanying claims protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of energy-saving prefabricated components production napper, which is characterized in that the napper includes:
Workbench hanging bracket, the workbench hanging bracket includes rack and hoisting mechanism；The rack is in door type, is had
Support bearing effect；
Plucking workbench, the plucking workbench are hung in the rack by hoisting mechanism, for energy-saving prefabricated structure
Part carries out hair pulling treatment；
The plucking workbench includes: main body mounting rack, and the main body mounting rack is totally in cross bar shape, for connecting elevator
Structure, and carry plucking unit and spacing washer；
Plucking unit, the plucking unit are assemblied on the main body mounting rack, and the plucking unit includes: spring hose clamp, matches
Weight fixed frame and plucking work head；The counterweight fixed frame is a S-shaped reinforcing bar, and the plucking work head is columned
Bar, plucking work head are fixed on one end of the counterweight fixed frame by spring hose clamp, are convenient for plucking operation；
Spacing washer, the spacing washer are tube-in-tube structure, and the spacing washer is set between two adjacent groups plucking unit
On main body mounting rack, spacing washer separately arranges multiple plucking cell spacings.
2. energy-saving prefabricated components production napper as described in claim 1, which is characterized in that the counterweight fixed frame packet
It includes:
First supporting part, first supporting part are located at an extension end of S-shaped counterweight fixed frame, are in a straight muscle, for holding
Carry plucking work head；
First circular arc is curved, and the curved one end with first supporting part of first circular arc is connect, for plucking unit to be assemblied in
On napper；
Interconnecting piece, one end of interconnecting piece other end curved with first circular arc are connect, and parallel with the first supporting part；
Second circular arc is curved, and the curved one end of second circular arc is connect with the other end of the interconnecting piece, and with the first supporting part,
One circular arc is curved, interconnecting piece is in a plane, and the first circular arc is curved and the second circular arc crook is in interconnecting piece in the plane that the two is formed
Two sides；
Second supporting part, one end of second supporting part other end curved with second circular arc are connect, and flat with interconnecting piece
Row.
3. a kind of energy-saving prefabricated components production napper as described in claim 1, which is characterized in that the main body installation
Frame includes cross bar and the first movable pulley and the second movable pulley for being connected to cross bar both ends；
Preferably, the cross bar is a steel-tube construction；
More preferably, it is bolted between the cross bar and the first movable pulley, the second movable pulley by U-tube hoop.
4. a kind of energy-saving prefabricated components production napper as claimed in claim 3, which is characterized in that in the institute of door shape
Stating rack includes top beam and two pillar beams, and the both ends of top beam are connected with the top of two pillar beams respectively；
Preferably, the top beam and two pillar beams are rectangular tube.
5. a kind of energy-saving prefabricated components production napper as claimed in claim 4, which is characterized in that the hoisting mechanism
Include:
Capstan winch, the capstan winch is fixed on the lower edge of described top beam one end by pedestal, cylindrical；
Fixed pulley, the fixed pulley are fixed on the lower edge in the top beam middle position by pedestal；
Hole seat is lifted, the hole for hoist seat is located at the lower edge of the top beam other end, for fixing wirerope；
Wirerope, described wirerope one end are fixed on the lifting hole seat, and the other end sequentially passes through the second movable pulley, fixed pulley
With the first movable pulley, it is wound on the winding drum of the capstan winch.
6. a kind of energy-saving prefabricated components production napper as described in claim 1, which is characterized in that the plucking work
Head is the bar of polyurethane material.
7. a kind of energy-saving prefabricated components production napper as described in claim 1, which is characterized in that the plucking work
Head is the bar of plastic material.
8. a kind of application method using any one of the claim 1-7 energy-saving prefabricated components production napper, special
Sign is that the application method of the energy-saving prefabricated components production napper includes the following steps:
S1 assembles plucking workbench；
S2, adjustment napper to working condition；
S3, starting flowing die station, energy-saving prefabricated components to be processed are sequentially transmitted through napper, batch plucking work is carried out
Industry.
9. the application method that napper is used in energy-saving prefabricated components production as claimed in claim 8, which is characterized in that the step
Rapid S1 specifically comprises the following steps:
S11 chooses the plucking work head of suitable diameter according to the width of required plucking groove；
S12 chooses suitable counterweight fixed frame according to the interval width of required plucking groove, and plucking is worked with spring hose clamp
Head is fixed on the supporting part of counterweight fixed frame according to corresponding width, forms satisfactory plucking unit；
S13, according to the interval width of plucking groove, in conjunction with the counterweight fixed frame of selection and the distribution mode of plucking work head, choosing
Take suitable spacing washer；
S14 chooses appropriate number of plucking unit and spacing washer according to the overall width in plucking region, by plucking unit and
Dottle pin piece, which is spaced apart, is greater than energy-saving prefabricated components working face needs in the face width for forming, plucking unit on cross bar
Total width in plucking region.
10. the application method that napper is used in energy-saving prefabricated components production as claimed in claim 8, which is characterized in that described
Step S2 specifically comprises the following steps:
S21 places the flowing die station for needing plucking below rack, and the height for adjusting plucking workbench is close to plucking work head
Working face to be processed；
S22 places an elongated tubing in the second circular arc crook of counterweight fixed frame, and it is one that entire plucking array, which is locked,
It is whole；
S23 successively unclamps the spring hoop of each plucking unit, and plucking work head is made to contact face to be processed；
S24 removes the tubing of the second circular arc crook, and plucking height of table is dropped to suitable height, plucking workbench tune
Whole completion.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354231.7A CN109278171B (en) | 2018-11-14 | 2018-11-14 | Energy-saving roughening machine for producing prefabricated parts and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354231.7A CN109278171B (en) | 2018-11-14 | 2018-11-14 | Energy-saving roughening machine for producing prefabricated parts and use method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN109278171A true CN109278171A (en) | 2019-01-29 |
| CN109278171B CN109278171B (en) | 2023-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020145224A1 (en) * | 2001-04-09 | 2002-10-10 | Charles Ciccarello | Apparatus for roughing sufraces of concrete casted blocks |
| CN203636961U (en) * | 2014-01-13 | 2014-06-11 | 河北雪龙机械制造有限公司 | Roller raising machine used in concrete component production system |
| CN206733267U (en) * | 2017-05-24 | 2017-12-12 | 河北新大地机电制造有限公司 | A kind of concrete prefabricated board forces wharf's pavement quality equipment |
| CN209381034U (en) * | 2018-11-14 | 2019-09-13 | 河南中安征信建筑科技有限公司 | Napper is used in a kind of energy-saving prefabricated components production |
-
2018
- 2018-11-14 CN CN201811354231.7A patent/CN109278171B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020145224A1 (en) * | 2001-04-09 | 2002-10-10 | Charles Ciccarello | Apparatus for roughing sufraces of concrete casted blocks |
| CN203636961U (en) * | 2014-01-13 | 2014-06-11 | 河北雪龙机械制造有限公司 | Roller raising machine used in concrete component production system |
| CN206733267U (en) * | 2017-05-24 | 2017-12-12 | 河北新大地机电制造有限公司 | A kind of concrete prefabricated board forces wharf's pavement quality equipment |
| CN209381034U (en) * | 2018-11-14 | 2019-09-13 | 河南中安征信建筑科技有限公司 | Napper is used in a kind of energy-saving prefabricated components production |
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| Publication number | Publication date |
|---|---|
| CN109278171B (en) | 2023-10-13 |
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