CN109266519A - The molding process units of wood fibre Rapid Fermentation and its production technology - Google Patents

The molding process units of wood fibre Rapid Fermentation and its production technology Download PDF

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Publication number
CN109266519A
CN109266519A CN201811453651.0A CN201811453651A CN109266519A CN 109266519 A CN109266519 A CN 109266519A CN 201811453651 A CN201811453651 A CN 201811453651A CN 109266519 A CN109266519 A CN 109266519A
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CN
China
Prior art keywords
wood fibre
mold
feed bin
production technology
process units
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Pending
Application number
CN201811453651.0A
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Chinese (zh)
Inventor
李娟娟
李加友
杨晓婷
钱丽君
杨鹏
罗杰
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Jiaxing University
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Jiaxing University
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Publication date
Application filed by Jiaxing University filed Critical Jiaxing University
Priority to CN201811453651.0A priority Critical patent/CN109266519A/en
Publication of CN109266519A publication Critical patent/CN109266519A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M47/00Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
    • C12M47/14Drying

Abstract

The invention discloses a kind of molding process units of wood fibre Rapid Fermentation and its production technologies, process units includes rack, is successively arranged feed bin in rack from front to back, enters box machine automatically, sterilizing chamber, inoculation robot, full-automatic fermenting cellar, continuous dryer, goes out box machine automatically;The step of production technology includes that raw material are processed, raw material enters mould, high-temperature sterilization, automatic vaccination, constant temperature incubation, low pressure are dry, discharging.The molding process units of wood fibre Rapid Fermentation of the present invention and its production technology are by the fermentation of wood fibre and molding together as one, wood fibre is put into mold at feed bin, directly demoulding is packed after fermented drying, without will ferment with molding be divided into two steps, simplify existing fermentation molding equipment and production stage, manpower and material resources have been saved, can be realized the Rapid Fermentation molding of wood fibre.

Description

The molding process units of wood fibre Rapid Fermentation and its production technology
Technical field
The present invention relates to a kind of molding process units of wood fibre Rapid Fermentation and its production technologies.
Background technique
Currently, existing wood fibre installation for fermenting design is unreasonable, and it is inconvenient for use, typically wood fibre is fermented After carry out forming processes again, more processes that the wood fibre fermented is subjected to forming processes together, correspondingly, manpower And the input cost of equipment is also higher, cannot achieve the molding of wood fibre Rapid Fermentation.
Summary of the invention
The present invention provides a kind of molding process units of wood fibre Rapid Fermentation and its production technologies.
It is carried out again after first having fermented wood fibre present invention aim to address existing wood fibre installation for fermenting Forming processes, more processes that the wood fibre fermented is carried out forming processes together design unreasonable, and inconvenient for use asks Topic.
The technical solution adopted by the present invention to solve the technical problems is: a kind of molding production of wood fibre Rapid Fermentation Device, including rack are successively arranged feed bin in the rack from front to back, enter box machine automatically, is sterilizing chamber, inoculation robot, complete Automatic fermenting cellar, continuous dryer go out box machine automatically, are equipped with below feed bin into box position, enter automatically the setting of box machine with enter box position Corresponding position, feed bin, inoculation robot, full-automatic fermenting cellar, pass through conveying device phase between continuous dryer at sterilizing chamber Connection, continuous dryer exit is equipped with goes out box machine automatically, it further includes shaking device, the shaking device and feed bin position pair It answers.
The conveying device is conveying screw rod.
A kind of production technology based on the molding process units of wood fibre Rapid Fermentation, comprising the following steps:
(1) raw material are processed: lignocellulose raw material being crushed in pulverizer, smashed wood fibre is packed into material In storehouse;
(2) raw material enters mould: entering the lower section that box machine is sent into the film tool of specific shape feed bin, the wood fibre crushed automatically It is filled into mold;
(3) high-temperature sterilization: the mold equipped with wood fibre is sent to sterilizing chamber, mold and its interior wooden fibre by conveying device Dimension sterilizes herein;
(4) automatic vaccination: the mold after sterilizing is sent at inoculation robot by conveying device, and inoculation robot can quantify Strain is added in sterilized mold;
(5) constant temperature incubation: the mold after inoculation is sent to full-automatic fermenting cellar by conveying device, in full-automatic fermenting cellar into The fermented and cultured of row wood fibre;
(6) low pressure is dry: the wood fibre after fermentation is sent to continuous dryer by conveying device, in this stage, wooden fibre Dimension passes through drying alley, is continuously dried;
(7) discharging: go out box machine automatically for the wood fibre in mold and carry out demoulding discharging processing.
The temperature of the sterilizing chamber is set as 100-150 degrees Celsius, and the time is set as 20-60 minutes.
The inoculum concentration of the inoculation robot is 1%-10%.
The temperature of the full-automatic fermenting cellar is set as 15-35 degrees Celsius, and the time is set as 24-72 hours.
The temperature of the continuous dryer is 80-120 degrees Celsius, and the time is 10-20 minutes heated-air dryings.
The beneficial effects of the present invention are: the molding process units of wood fibre Rapid Fermentation of the present invention and its production The fermentation of wood fibre and molding together as one, wood fibre are put into mold at feed bin by technique, straight after fermented drying Connect demoulding packaging, without will ferment and molding be divided into two steps, simplify existing fermentation molding equipment and production stage, Manpower and material resources have been saved, can be realized the Rapid Fermentation molding of wood fibre.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the molding process units of wood fibre Rapid Fermentation.
Fig. 2 is the flow chart of the molding production technology of wood fibre Rapid Fermentation.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
As shown, providing the embodiment of the molding process units of wood fibre Rapid Fermentation of the present invention, including rack 1, feed bin 2 is successively arranged in the rack 1 from front to back, enters box machine 3, sterilizing chamber 4, inoculation robot 5, full-automatic fermentation automatically Room 6, goes out box machine 8 at continuous dryer 7 automatically, is equipped with into box position 9 below feed bin 2, enter automatically the setting of box machine 3 with enter 9 phase of box position Corresponding position, feed bin 2, inoculation robot 5, full-automatic fermenting cellar 6, pass through conveying dress between continuous dryer 7 at sterilizing chamber 4 Set and be connected, 7 exit of continuous dryer is equipped with goes out box machine 8 automatically, it further includes shaking device 10, the shaking device 10 with 2 position of feed bin is corresponding.
The conveying device is conveying screw rod 11.
The molding production technology of wood fibre Rapid Fermentation, comprising the following steps:
(1) raw material are processed: lignocellulose raw material being crushed in pulverizer, smashed wood fibre is packed into material In storehouse, shaking device can enable feed bin vibration to keep the wood fibre in feed bin uniform.
(2) raw material enters mould: entering box machine automatically and be sent into below feed bin the film of specific shape tool to enter box position, the wood crushed Matter fiber enters mold and is filled, and mold of different shapes can produce material of different shapes.
(3) high-temperature sterilization: the mold equipped with wood fibre is sent to sterilizing chamber, mold and its interior wooden fibre by conveying device Dimension sterilizes herein.The temperature of the sterilizing chamber is set as 100-150 degrees Celsius, and the time is set as 20-60 minutes.
(4) automatic vaccination: the mold after sterilizing is sent at inoculation robot by conveying device, and inoculation robot can quantify Strain is added in sterilized mold.The inoculum concentration of the inoculation robot is 1%-10%.
(5) constant temperature incubation: the mold after inoculation is sent to full-automatic fermenting cellar by conveying device, in full-automatic fermenting cellar into The fermented and cultured of row wood fibre.The temperature of the full-automatic fermenting cellar is set as 15-35 degrees Celsius, and the time is set as 24-72 Hour.
(6) low pressure is dry: the wood fibre after fermentation is sent to continuous dryer by conveying device, in this stage, wooden fibre Dimension passes through drying alley, is continuously dried.The temperature of the continuous dryer is 80-120 degrees Celsius, time 10-20 Minute heated-air drying.
(7) discharging: go out box machine automatically for the wood fibre in mold and carry out demoulding discharging processing.

Claims (7)

1. a kind of molding process units of wood fibre Rapid Fermentation, including rack in the past, which is characterized in that arrived in the rack After be successively arranged feed bin, automatically enter box machine, sterilizing chamber, inoculation robot, full-automatic fermenting cellar, continuous dryer, automatically go out box Machine, feed bin lower section are equipped with into box position, are entered box machine automatically and are arranged in position corresponding with box position is entered, feed bin, sterilizing chamber, inoculation device Device people, full-automatic fermenting cellar are connected between continuous dryer by conveying device, continuous dryer exit be equipped with it is automatic go out Box machine, it further includes shaking device, and the shaking device is corresponding with feed bin position.
2. the molding process units of wood fibre Rapid Fermentation according to claim 1, it is characterised in that: the conveying dress It is set to conveying screw rod.
3. a kind of production technology based on the molding process units of wood fibre Rapid Fermentation described in claim 1, feature exist In, comprising the following steps:
(1) raw material are processed: lignocellulose raw material being crushed in pulverizer, smashed wood fibre is packed into feed bin In;
(2) raw material enters mould: entering the lower section that box machine is sent into the film tool of specific shape feed bin automatically, the wood fibre crushed enters Mold is filled;
(3) high-temperature sterilization: the mold equipped with wood fibre is sent to sterilizing chamber by conveying device, and mold and its interior wood fibre exist This sterilizes;
(4) automatic vaccination: the mold after sterilizing is sent at inoculation robot by conveying device, and inoculation robot can be quantitatively bacterium Kind is added in sterilized mold;
(5) constant temperature incubation: the mold after inoculation is sent to full-automatic fermenting cellar by conveying device, and wood is carried out in full-automatic fermenting cellar The fermented and cultured of matter fiber;
(6) low pressure is dry: the wood fibre after fermentation is sent to continuous dryer by conveying device, in this stage, wood fibre warp Drying alley is crossed, is continuously dried;
(7) discharging: go out box machine automatically for the wood fibre in mold and carry out demoulding discharging processing.
4. production technology according to claim 3, which is characterized in that the temperature of the sterilizing chamber is set as 100-150 and takes the photograph Family name's degree, time are set as 20-60 minutes.
5. production technology according to claim 3, which is characterized in that the inoculum concentration of the inoculation robot is 1%- 10%.
6. production technology according to claim 3, which is characterized in that the temperature of the full-automatic fermenting cellar is set as 15- 35 degrees Celsius, the time is set as 24-72 hours.
7. production technology according to claim 3, which is characterized in that the temperature of the continuous dryer is that 80-120 is Celsius Degree, time are 10-20 minutes heated-air dryings.
CN201811453651.0A 2018-11-30 2018-11-30 The molding process units of wood fibre Rapid Fermentation and its production technology Pending CN109266519A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811453651.0A CN109266519A (en) 2018-11-30 2018-11-30 The molding process units of wood fibre Rapid Fermentation and its production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811453651.0A CN109266519A (en) 2018-11-30 2018-11-30 The molding process units of wood fibre Rapid Fermentation and its production technology

Publications (1)

Publication Number Publication Date
CN109266519A true CN109266519A (en) 2019-01-25

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111687987A (en) * 2020-05-29 2020-09-22 嘉兴学院 Full-automatic production line of ECO (electron cyclotron resonance) plates and production flow thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111687987A (en) * 2020-05-29 2020-09-22 嘉兴学院 Full-automatic production line of ECO (electron cyclotron resonance) plates and production flow thereof

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