CN109266519A - The molding process units of wood fibre Rapid Fermentation and its production technology - Google Patents
The molding process units of wood fibre Rapid Fermentation and its production technology Download PDFInfo
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- CN109266519A CN109266519A CN201811453651.0A CN201811453651A CN109266519A CN 109266519 A CN109266519 A CN 109266519A CN 201811453651 A CN201811453651 A CN 201811453651A CN 109266519 A CN109266519 A CN 109266519A
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- wood fibre
- mold
- feed bin
- production technology
- process units
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- 229920002522 Wood fibre Polymers 0.000 title claims abstract description 48
- 238000000855 fermentation Methods 0.000 title claims abstract description 27
- 230000004151 fermentation Effects 0.000 title claims abstract description 27
- 238000000465 moulding Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 230000001954 sterilising effect Effects 0.000 claims abstract description 20
- 238000011081 inoculation Methods 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000011534 incubation Methods 0.000 claims abstract description 4
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 4
- 238000002255 vaccination Methods 0.000 claims abstract description 4
- 239000000835 fiber Substances 0.000 claims description 6
- 238000007605 air drying Methods 0.000 claims description 3
- 239000002054 inoculum Substances 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 2
- 241000894006 Bacteria Species 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M45/00—Means for pre-treatment of biological substances
- C12M45/02—Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
- C12M47/14—Drying
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Chemical & Material Sciences (AREA)
- Zoology (AREA)
- Biotechnology (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Clinical Laboratory Science (AREA)
- Mechanical Engineering (AREA)
- Molecular Biology (AREA)
- Mushroom Cultivation (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of molding process units of wood fibre Rapid Fermentation and its production technologies, process units includes rack, is successively arranged feed bin in rack from front to back, enters box machine automatically, sterilizing chamber, inoculation robot, full-automatic fermenting cellar, continuous dryer, goes out box machine automatically;The step of production technology includes that raw material are processed, raw material enters mould, high-temperature sterilization, automatic vaccination, constant temperature incubation, low pressure are dry, discharging.The molding process units of wood fibre Rapid Fermentation of the present invention and its production technology are by the fermentation of wood fibre and molding together as one, wood fibre is put into mold at feed bin, directly demoulding is packed after fermented drying, without will ferment with molding be divided into two steps, simplify existing fermentation molding equipment and production stage, manpower and material resources have been saved, can be realized the Rapid Fermentation molding of wood fibre.
Description
Technical field
The present invention relates to a kind of molding process units of wood fibre Rapid Fermentation and its production technologies.
Background technique
Currently, existing wood fibre installation for fermenting design is unreasonable, and it is inconvenient for use, typically wood fibre is fermented
After carry out forming processes again, more processes that the wood fibre fermented is subjected to forming processes together, correspondingly, manpower
And the input cost of equipment is also higher, cannot achieve the molding of wood fibre Rapid Fermentation.
Summary of the invention
The present invention provides a kind of molding process units of wood fibre Rapid Fermentation and its production technologies.
It is carried out again after first having fermented wood fibre present invention aim to address existing wood fibre installation for fermenting
Forming processes, more processes that the wood fibre fermented is carried out forming processes together design unreasonable, and inconvenient for use asks
Topic.
The technical solution adopted by the present invention to solve the technical problems is: a kind of molding production of wood fibre Rapid Fermentation
Device, including rack are successively arranged feed bin in the rack from front to back, enter box machine automatically, is sterilizing chamber, inoculation robot, complete
Automatic fermenting cellar, continuous dryer go out box machine automatically, are equipped with below feed bin into box position, enter automatically the setting of box machine with enter box position
Corresponding position, feed bin, inoculation robot, full-automatic fermenting cellar, pass through conveying device phase between continuous dryer at sterilizing chamber
Connection, continuous dryer exit is equipped with goes out box machine automatically, it further includes shaking device, the shaking device and feed bin position pair
It answers.
The conveying device is conveying screw rod.
A kind of production technology based on the molding process units of wood fibre Rapid Fermentation, comprising the following steps:
(1) raw material are processed: lignocellulose raw material being crushed in pulverizer, smashed wood fibre is packed into material
In storehouse;
(2) raw material enters mould: entering the lower section that box machine is sent into the film tool of specific shape feed bin, the wood fibre crushed automatically
It is filled into mold;
(3) high-temperature sterilization: the mold equipped with wood fibre is sent to sterilizing chamber, mold and its interior wooden fibre by conveying device
Dimension sterilizes herein;
(4) automatic vaccination: the mold after sterilizing is sent at inoculation robot by conveying device, and inoculation robot can quantify
Strain is added in sterilized mold;
(5) constant temperature incubation: the mold after inoculation is sent to full-automatic fermenting cellar by conveying device, in full-automatic fermenting cellar into
The fermented and cultured of row wood fibre;
(6) low pressure is dry: the wood fibre after fermentation is sent to continuous dryer by conveying device, in this stage, wooden fibre
Dimension passes through drying alley, is continuously dried;
(7) discharging: go out box machine automatically for the wood fibre in mold and carry out demoulding discharging processing.
The temperature of the sterilizing chamber is set as 100-150 degrees Celsius, and the time is set as 20-60 minutes.
The inoculum concentration of the inoculation robot is 1%-10%.
The temperature of the full-automatic fermenting cellar is set as 15-35 degrees Celsius, and the time is set as 24-72 hours.
The temperature of the continuous dryer is 80-120 degrees Celsius, and the time is 10-20 minutes heated-air dryings.
The beneficial effects of the present invention are: the molding process units of wood fibre Rapid Fermentation of the present invention and its production
The fermentation of wood fibre and molding together as one, wood fibre are put into mold at feed bin by technique, straight after fermented drying
Connect demoulding packaging, without will ferment and molding be divided into two steps, simplify existing fermentation molding equipment and production stage,
Manpower and material resources have been saved, can be realized the Rapid Fermentation molding of wood fibre.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the molding process units of wood fibre Rapid Fermentation.
Fig. 2 is the flow chart of the molding production technology of wood fibre Rapid Fermentation.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
As shown, providing the embodiment of the molding process units of wood fibre Rapid Fermentation of the present invention, including rack
1, feed bin 2 is successively arranged in the rack 1 from front to back, enters box machine 3, sterilizing chamber 4, inoculation robot 5, full-automatic fermentation automatically
Room 6, goes out box machine 8 at continuous dryer 7 automatically, is equipped with into box position 9 below feed bin 2, enter automatically the setting of box machine 3 with enter 9 phase of box position
Corresponding position, feed bin 2, inoculation robot 5, full-automatic fermenting cellar 6, pass through conveying dress between continuous dryer 7 at sterilizing chamber 4
Set and be connected, 7 exit of continuous dryer is equipped with goes out box machine 8 automatically, it further includes shaking device 10, the shaking device 10 with
2 position of feed bin is corresponding.
The conveying device is conveying screw rod 11.
The molding production technology of wood fibre Rapid Fermentation, comprising the following steps:
(1) raw material are processed: lignocellulose raw material being crushed in pulverizer, smashed wood fibre is packed into material
In storehouse, shaking device can enable feed bin vibration to keep the wood fibre in feed bin uniform.
(2) raw material enters mould: entering box machine automatically and be sent into below feed bin the film of specific shape tool to enter box position, the wood crushed
Matter fiber enters mold and is filled, and mold of different shapes can produce material of different shapes.
(3) high-temperature sterilization: the mold equipped with wood fibre is sent to sterilizing chamber, mold and its interior wooden fibre by conveying device
Dimension sterilizes herein.The temperature of the sterilizing chamber is set as 100-150 degrees Celsius, and the time is set as 20-60 minutes.
(4) automatic vaccination: the mold after sterilizing is sent at inoculation robot by conveying device, and inoculation robot can quantify
Strain is added in sterilized mold.The inoculum concentration of the inoculation robot is 1%-10%.
(5) constant temperature incubation: the mold after inoculation is sent to full-automatic fermenting cellar by conveying device, in full-automatic fermenting cellar into
The fermented and cultured of row wood fibre.The temperature of the full-automatic fermenting cellar is set as 15-35 degrees Celsius, and the time is set as 24-72
Hour.
(6) low pressure is dry: the wood fibre after fermentation is sent to continuous dryer by conveying device, in this stage, wooden fibre
Dimension passes through drying alley, is continuously dried.The temperature of the continuous dryer is 80-120 degrees Celsius, time 10-20
Minute heated-air drying.
(7) discharging: go out box machine automatically for the wood fibre in mold and carry out demoulding discharging processing.
Claims (7)
1. a kind of molding process units of wood fibre Rapid Fermentation, including rack in the past, which is characterized in that arrived in the rack
After be successively arranged feed bin, automatically enter box machine, sterilizing chamber, inoculation robot, full-automatic fermenting cellar, continuous dryer, automatically go out box
Machine, feed bin lower section are equipped with into box position, are entered box machine automatically and are arranged in position corresponding with box position is entered, feed bin, sterilizing chamber, inoculation device
Device people, full-automatic fermenting cellar are connected between continuous dryer by conveying device, continuous dryer exit be equipped with it is automatic go out
Box machine, it further includes shaking device, and the shaking device is corresponding with feed bin position.
2. the molding process units of wood fibre Rapid Fermentation according to claim 1, it is characterised in that: the conveying dress
It is set to conveying screw rod.
3. a kind of production technology based on the molding process units of wood fibre Rapid Fermentation described in claim 1, feature exist
In, comprising the following steps:
(1) raw material are processed: lignocellulose raw material being crushed in pulverizer, smashed wood fibre is packed into feed bin
In;
(2) raw material enters mould: entering the lower section that box machine is sent into the film tool of specific shape feed bin automatically, the wood fibre crushed enters
Mold is filled;
(3) high-temperature sterilization: the mold equipped with wood fibre is sent to sterilizing chamber by conveying device, and mold and its interior wood fibre exist
This sterilizes;
(4) automatic vaccination: the mold after sterilizing is sent at inoculation robot by conveying device, and inoculation robot can be quantitatively bacterium
Kind is added in sterilized mold;
(5) constant temperature incubation: the mold after inoculation is sent to full-automatic fermenting cellar by conveying device, and wood is carried out in full-automatic fermenting cellar
The fermented and cultured of matter fiber;
(6) low pressure is dry: the wood fibre after fermentation is sent to continuous dryer by conveying device, in this stage, wood fibre warp
Drying alley is crossed, is continuously dried;
(7) discharging: go out box machine automatically for the wood fibre in mold and carry out demoulding discharging processing.
4. production technology according to claim 3, which is characterized in that the temperature of the sterilizing chamber is set as 100-150 and takes the photograph
Family name's degree, time are set as 20-60 minutes.
5. production technology according to claim 3, which is characterized in that the inoculum concentration of the inoculation robot is 1%-
10%.
6. production technology according to claim 3, which is characterized in that the temperature of the full-automatic fermenting cellar is set as 15-
35 degrees Celsius, the time is set as 24-72 hours.
7. production technology according to claim 3, which is characterized in that the temperature of the continuous dryer is that 80-120 is Celsius
Degree, time are 10-20 minutes heated-air dryings.
Priority Applications (1)
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CN201811453651.0A CN109266519A (en) | 2018-11-30 | 2018-11-30 | The molding process units of wood fibre Rapid Fermentation and its production technology |
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CN201811453651.0A CN109266519A (en) | 2018-11-30 | 2018-11-30 | The molding process units of wood fibre Rapid Fermentation and its production technology |
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Publication Number | Publication Date |
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Family
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CN201811453651.0A Pending CN109266519A (en) | 2018-11-30 | 2018-11-30 | The molding process units of wood fibre Rapid Fermentation and its production technology |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111687987A (en) * | 2020-05-29 | 2020-09-22 | 嘉兴学院 | Full-automatic production line of ECO (electron cyclotron resonance) plates and production flow thereof |
CN112210483A (en) * | 2020-09-11 | 2021-01-12 | 嘉兴学院 | Intelligent inoculation robot |
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CN102578374A (en) * | 2010-11-18 | 2012-07-18 | 哈尔滨青禾科技有限公司 | Biological active protein feed produced by straw fermentation and manufacturing method for biological active protein feed |
CN203040546U (en) * | 2013-02-20 | 2013-07-10 | 湖北华美食品有限公司 | Continuous fermentation device of fermented crisp biscuits |
CN104543742A (en) * | 2015-02-11 | 2015-04-29 | 成都巨龙生物科技有限公司 | Formed fermented glutinous rice and production process thereof |
CN105165466A (en) * | 2015-10-30 | 2015-12-23 | 佳木斯大学 | Preparation method for total-degradation layer-structured rice seedling-growing tray |
CN105969465A (en) * | 2016-02-18 | 2016-09-28 | 安徽东方金河精密机械制造有限公司 | Biomass briquette fuel with good bonding ability and fast moulding and production method thereof |
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CN108410710A (en) * | 2018-03-27 | 2018-08-17 | 天津市天圣颐和科技有限公司 | A kind of system and production method preparing seedling-cultivation plate using stalk |
CN207775110U (en) * | 2017-12-25 | 2018-08-28 | 新疆农业科学院农业机械化研究所 | A kind of agricultural crop straw fast composting unit |
CN209276503U (en) * | 2018-11-30 | 2019-08-20 | 嘉兴学院 | The molding process units of wood fibre Rapid Fermentation |
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2018
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CN101487033A (en) * | 2009-02-23 | 2009-07-22 | 天津科技大学 | Preparation of bacteria cellulose special-shaped product by microbial fermentation direct biosynthesis |
CN102578374A (en) * | 2010-11-18 | 2012-07-18 | 哈尔滨青禾科技有限公司 | Biological active protein feed produced by straw fermentation and manufacturing method for biological active protein feed |
CN203040546U (en) * | 2013-02-20 | 2013-07-10 | 湖北华美食品有限公司 | Continuous fermentation device of fermented crisp biscuits |
CN104543742A (en) * | 2015-02-11 | 2015-04-29 | 成都巨龙生物科技有限公司 | Formed fermented glutinous rice and production process thereof |
CN105165466A (en) * | 2015-10-30 | 2015-12-23 | 佳木斯大学 | Preparation method for total-degradation layer-structured rice seedling-growing tray |
CN105969465A (en) * | 2016-02-18 | 2016-09-28 | 安徽东方金河精密机械制造有限公司 | Biomass briquette fuel with good bonding ability and fast moulding and production method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111687987A (en) * | 2020-05-29 | 2020-09-22 | 嘉兴学院 | Full-automatic production line of ECO (electron cyclotron resonance) plates and production flow thereof |
CN112210483A (en) * | 2020-09-11 | 2021-01-12 | 嘉兴学院 | Intelligent inoculation robot |
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