CN109264405B

CN109264405B - Mobile device for high-power ultra-long LED board

Info

Publication number: CN109264405B
Application number: CN201811051921.5A
Authority: CN
Inventors: 刘承汐
Original assignee: Anhui Fu Xin Ya Optoelectronics Technology Co ltd
Current assignee: Anhui Fu Xin Ya Optoelectronics Technology Co ltd
Priority date: 2018-09-10
Filing date: 2018-09-10
Publication date: 2020-08-28
Anticipated expiration: 2038-09-10
Also published as: CN109264405A

Abstract

The invention provides a mobile device for a high-power ultra-long LED plate, which comprises a rack, a track, two groups of mobile units and a storage unit, wherein the track is transversely arranged on the rack, the mobile units are arranged at the front part and the rear part of the rack, one end of the track is a feeding end, the other end of the track is a discharging end, the storage unit is arranged at the discharging end and is arranged on the rack, the track is used for bearing the LED plate, the mobile units are used for driving the LED plate to move along the track, and the storage unit is used for storing the LED plate. The invention realizes the movement of the ultralong LED boards with different widths by matching the track with the moving unit, automatically conveys the single LED board by the storage unit, and simultaneously can automatically adjust according to the length of the LED board, thereby ensuring the transmission efficiency of the LED board and saving the production cost of the device.

Description

Mobile device for high-power ultra-long LED board

Technical Field

The invention belongs to the technical field of mobile equipment for an ultra-long LED board, and particularly relates to mobile equipment for a high-power ultra-long LED board.

Background

With the development of the times, the application of the LED lamps is more and more, and the LED lamp manufacturing industry is unprecedentedly developed. In the manufacturing industry of LED lamps, in order to save materials, each LED board is usually connected by a plurality of zero-pitch single pole pieces, and the LED board is generally cut by manually moving the LED board. Although the movement can be used, the processing is unstable, and if the mechanical arm is used for moving, the clamping precision is difficult to control, and the cut LED plate needs to be collected manually, so that the production efficiency of the LED plate is seriously influenced. Therefore, mobile equipment which is high in positioning accuracy and can replace manual collection of high-power ultra-long LED boards is needed in the market.

Disclosure of Invention

In view of the above deficiencies of the prior art, the present invention provides a mobile device for a high-power ultra-long LED board.

In order to solve the technical problems, the invention adopts the technical scheme that:

the rail is transversely arranged on the rack, the moving units are arranged on the front portion and the rear portion of the rack, one end of the rail is a feeding end, the other end of the rail is a discharging end, the storage unit is arranged at the discharging end and arranged on the rack, the rail is used for bearing the LED boards, the moving units are used for driving the LED boards to move along the rail, and the storage unit is used for storing the LED boards.

The track includes the lower plate, and the front end of lower plate is fixed with anterior stopper, and the rear portion of lower plate is equipped with along the sliding tray of vertical setting, installs the rear portion stopper in the sliding tray, installs the locking bolt through bolted connection's mode on the stopper of rear portion, installs the locking clamp splice through threaded connection's mode on the outer wall of locking screw thread.

The storage unit includes the bin, the bin passes through bolted connection's mode and installs in the frame, the lower extreme of bin is equipped with the fluting, fluting department is equipped with the storage axle of installing on the bin through the mode that the bearing is connected, be equipped with on the outer wall of storage axle and store the gyro wheel, be equipped with on the outer wall of storage gyro wheel and deposit the silo, it installs length sensor to deposit the silo in, install the storage motor on the bin, the output and the storage axle of storage motor are connected, install the limiting plate through sliding connection's mode in the bin, the reservoir cylinder is installed to the lower part of bin, the output of reservoir cylinder is connected with the limiting plate, still.

The mobile unit is including removing the support, horizontal cylinder, the carriage, conveying motor, carry the axle, conveying roller, vertical cylinder, it installs in the frame to remove the support through sliding connection's mode, and can slide along transportation platform's direction of transportation, horizontal cylinder is fixed on the support, the output of horizontal cylinder is connected with removing the support, the carriage is installed on removing the support through sliding connection's mode, and can follow the vertical slip of removal support, carry the axle to install on the carriage through the mode that the bearing is connected, conveying roller fixes on the outer wall of carrying the axle, conveying motor installs in the frame, output motor's axle is connected with carrying the axle, vertical cylinder is fixed in the upper end of removing the support, the output of vertical cylinder is connected with the carriage.

The invention has the beneficial effects that:

according to the invention, through the matching of the track and the moving unit, the movement of the ultralong LED boards with different widths is realized, the moving precision of the LED boards is ensured, the single LED board is automatically conveyed through the storage unit, and meanwhile, the transmission efficiency of the LED boards is improved according to the automatic adjustment of the length of the LED boards, and the production cost of the device is saved.

Drawings

The contents of the drawings and the reference numerals in the drawings are briefly described as follows:

fig. 1 is a schematic structural diagram of a mobile device for a high-power ultra-long LED board according to an embodiment of the present invention;

FIG. 2 is a schematic diagram of the structure of a track in accordance with an embodiment of the present invention;

FIG. 3 is a schematic diagram of the connection of the tracks according to an embodiment of the present invention;

FIG. 4 is a schematic diagram of a mobile unit according to an embodiment of the present invention;

fig. 5 is a cross-sectional view of a storage unit according to an embodiment of the present invention.

Detailed Description

The following embodiments are provided to describe the embodiments of the present invention, and to further describe the detailed description of the embodiments of the present invention, such as the shapes, configurations, mutual positions and connection relationships of the components, the functions and operation principles of the components, the manufacturing processes and operation methods, etc., so as to help those skilled in the art to more fully, accurately and deeply understand the inventive concept and technical solutions of the present invention.

The utility model provides a high-power overlength mobile device for LED board, includes frame 1, track 2, two sets of mobile unit 3 and storage unit 4, track 2 is along transversely installing in frame 1, and the one end that mobile unit 3 installed two tracks 2 in the front and back of frame 1 is the feed end, and the other end of track 2 is the discharge end, and storage unit 4 sets up at the discharge end to install in frame 1, track 2 is used for bearing the weight of the LED board, and mobile unit 3 is used for driving the LED board and removes along track 2, and storage unit 4 is used for depositing the LED board.

The track 2 comprises a lower base plate 21, a front limiting block 22 is fixed to the front end of the lower base plate 21, a sliding groove longitudinally arranged is formed in the rear portion of the lower base plate 21, a rear limiting block 23 is installed in the sliding groove, a locking bolt 24 is installed on the rear limiting block 23 in a bolt connection mode, and a locking clamping block 25 is installed on the outer wall of a locking thread in a thread connection mode. When the LED panel is used, the position of the rear limiting block on the lower bottom plate 21 is controlled through the locking bolt 24, so that the distance between the front limiting block 22 and the rear limiting block 23 is adjusted, the application range of the device is widened, and the production cost of the LED panel is saved.

Storage unit 4 includes storage box 41, storage box 41 is installed in frame 1 through bolted connection's mode, storage box 41's lower extreme is equipped with the fluting, fluting department is equipped with the mode of connecting through the bearing and installs storage axle 42 on storage box 41, be equipped with on the outer wall of storage axle 42 and store gyro wheel 43, be equipped with on the outer wall of storage gyro wheel 43 and deposit silo 43a, install length sensor 44 in the silo 43a, install storage motor 45 on the storage box 41, the output of storing motor 45 is connected with storage axle 42, install limiting plate 46 through sliding connection's mode in the storage box 41, storage cylinder 47 is installed to storage box 41's lower part, storage cylinder 47's output is connected with limiting plate 46, still install vibrating motor 48 on storage box 41's the outer wall. During the use, when the LED board falls into bin 41, the LED board passes through the dead weight and slides to storing on gyro wheel 43 along the inner wall of bin 41, and drop to material storage tank 43a through the vibration, when the LED board drops to material storage tank 43a in, length sensor 44 detects the length of LED board, storage cylinder 47 then removes according to the length control limiting plate 46 of LED board, make the distance of limiting plate 46 and bin 41 inner wall accord with the length of LED board, at this moment store the work of motor 45, the output shaft of storing motor 45 drives and stores the axle 42 rotatory, it is rotatory that storage axle 42 drives and stores gyro wheel 43, until rotatory working angle, the LED board drops from material storage tank 43a through the dead weight, realized the automatic transport to single LED board, and with the automatically regulated according to LED board length, the transmission efficiency of LED board has been guaranteed, the space has been saved.

The moving unit 3 comprises a moving bracket 31, a transverse air cylinder 32, a sliding frame 33, a conveying motor 34, a conveying shaft 35, a conveying roller 36 and a vertical air cylinder 37, wherein the moving bracket 31 is arranged on the frame 1 in a sliding connection manner, and can slide along the transportation direction of the transportation platform, a transverse cylinder 32 is fixed on the bracket, the output end of the transverse cylinder 32 is connected with a movable bracket 31, a sliding bracket 33 is arranged on the movable bracket 31 in a sliding connection way, the conveying device can vertically slide along the movable support 31, the conveying shaft 35 is mounted on the sliding frame 33 in a bearing connection mode, the conveying roller 36 is fixed on the outer wall of the conveying shaft 35, the conveying motor 34 is mounted on the rack 1, the shaft of the output motor is connected with the conveying shaft 35, the vertical air cylinder 37 is fixed at the upper end of the movable support 31, and the output end of the vertical air cylinder 37 is connected with the sliding frame 33. When the transverse position of the conveying roller 36 needs to be adjusted, the transverse air cylinder 32 works, and the transverse air cylinder 32 controls the movable bracket 31 to move transversely; when the height of the conveying roller 36 needs to be adjusted, the vertical height of the sliding frame 33 is controlled through a vertical air cylinder 37; when the LED board is moved, the conveying motor 34 works, the output shaft of the conveying motor 34 drives the conveying shaft 35 to rotate, the conveying shaft 35 drives the conveying roller 36 to rotate, the conveying roller 36 drives the LED board to move, and the LED board is conveyed.

When the LED light source is used, the transverse air cylinder 32 works, the transverse air cylinder 32 controls the movable support 31 to move transversely until the movable support 31 moves to the working position, then the vertical air cylinder 37 works, the output end of the vertical air cylinder 37 drives the sliding frame 33 to move vertically until the sliding frame 33 moves to the working position, then the conveying motor 34 works, the output shaft of the conveying motor 34 drives the conveying shaft 35 to rotate, the conveying shaft 35 drives the conveying roller 36 to rotate, the conveying roller 36 drives the LED boards to move along the rail 2 until the LED boards fall from the LED boards to the storage box 41, at the moment, the LED boards slide down to the storage roller 43 along the inner wall of the storage box 41 through self weight and fall into the storage groove 43a through vibration, when the LED boards fall into the storage groove 43a, the length sensor 44 detects the length of the LED boards, the storage air cylinder 47 controls the limiting plate 46 to move according to the length of the LED boards, so that the distance between the limiting plate 46 and the inner, simultaneously, the storage motor 45 works, the output shaft of the storage motor 45 drives the storage shaft 42 to rotate, the storage shaft 42 drives the storage roller 43 to rotate until the storage shaft rotates to a working angle, and the LED plate falls from the material storage groove 43a through dead weight to automatically convey the single LED plate.

According to the invention, through the matching of the track 2 and the moving unit 3, the movement of the ultralong LED boards with different widths is realized, the single LED board is automatically conveyed through the storage unit 4, and meanwhile, the transmission efficiency of the LED board is ensured and the production cost of the device is saved according to the automatic adjustment of the length of the LED board.

The invention has been described in an illustrative manner, and it is to be understood that the invention is not limited to the precise form disclosed, and that various insubstantial modifications of the inventive concepts and solutions, or their direct application to other applications without such modifications, are intended to be covered by the scope of the invention. The protection scope of the present invention shall be subject to the protection scope defined by the claims.

Claims

1. The mobile equipment for the high-power ultra-long LED board is characterized by comprising a rack, a track, two groups of mobile units and a storage unit, wherein the track is transversely arranged on the rack; the storage unit includes the bin, the bin passes through bolted connection's mode and installs in the frame, the lower extreme of bin is equipped with the fluting, fluting department is equipped with the storage axle of installing on the bin through the mode that the bearing is connected, be equipped with on the outer wall of storage axle and store the gyro wheel, be equipped with on the outer wall of storage gyro wheel and deposit the silo, it installs length sensor to deposit the silo in, install the storage motor on the bin, the output and the storage axle of storage motor are connected, install the limiting plate through sliding connection's mode in the bin, the reservoir cylinder is installed to the lower part of bin, the output of reservoir cylinder is connected with the limiting plate, still install.

2. The mobile device for high power ultra-long LED board according to claim 1, wherein: the track comprises a lower base plate, a front limiting block is fixed to the front end of the lower base plate, a sliding groove is formed in the rear portion of the lower base plate and is longitudinally arranged, a rear limiting block is installed in the sliding groove, a locking bolt is installed on the rear limiting block in a bolt connection mode, and a locking clamping block is installed on the outer wall of the locking thread in a thread connection mode.

3. The mobile device for high power ultra-long LED board according to claim 1, wherein: the mobile unit is including removing the support, horizontal cylinder, the carriage, conveying motor, carry the axle, conveying roller, vertical cylinder, it installs in the frame to remove the support through sliding connection's mode, and can slide along transportation platform's direction of transportation, horizontal cylinder is fixed on the support, the output of horizontal cylinder is connected with removing the support, the carriage is installed on removing the support through sliding connection's mode, and can follow the vertical slip of removal support, carry the axle to install on the carriage through the mode that the bearing is connected, conveying roller fixes on the outer wall of carrying the axle, conveying motor installs in the frame, output motor's axle is connected with carrying the axle, vertical cylinder is fixed in the upper end of removing the support, the output of vertical cylinder is connected with the carriage.