CN109256337A - A kind of perimeter grade element eutectic welder and welding method - Google Patents

A kind of perimeter grade element eutectic welder and welding method Download PDF

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Publication number
CN109256337A
CN109256337A CN201810940681.8A CN201810940681A CN109256337A CN 109256337 A CN109256337 A CN 109256337A CN 201810940681 A CN201810940681 A CN 201810940681A CN 109256337 A CN109256337 A CN 109256337A
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Prior art keywords
eutectic
plate
locating slot
ceramic substrate
positioning plate
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Granted
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CN201810940681.8A
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Chinese (zh)
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CN109256337B (en
Inventor
李寿胜
夏俊生
臧子昂
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Anhui North Microelectronics Research Institute Group Co ltd
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North Electronic Research Institute Anhui Co., Ltd.
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4821Flat leads, e.g. lead frames with or without insulating supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/008Soldering within a furnace
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/20Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • B23K1/203Fluxing, i.e. applying flux onto surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/20Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • B23K1/206Cleaning

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Die Bonding (AREA)

Abstract

The present invention discloses a kind of perimeter grade element eutectic welder, including bottom plate, and bottom plate plate face is equipped with one group of rectangle locating slot, and rectangle locating slot includes the upper locating slot and lower locating slot for being connected and constituting stepped groove, and lower locating slot is for accommodating ceramic substrate;The welder further includes positioning plate and pressing plate, and positioning plate can be embedded in locating slot, one group of location hole of positioning plate plate face, location hole according to to-be-welded elements position distribution;The pressing plate bottom surface is equipped with one group of briquetting, and briquetting and location hole, which correspond, to be cooperated;It placed by pretreatment, the taking of weld tabs, substrate placements, to-be-welded elements placements, eutectic sintering, pickup, bonding transition plate, be bonded that transition plate eutectic is sintered, pickup and cleaning step are completed eutectic and welded;All bonding transition plates or semiconductor element are smooth after present invention realization welding, and height is consistent, meet Welding Testing and bonding technology requirement, and raising crin is bonded yield rate.

Description

A kind of perimeter grade element eutectic welder and welding method
Technical field
The present invention relates to microelectronic mounting technology field, specifically a kind of perimeter grade element eutectic welder and weldering Connect method.
Background technique
In microelectronics assewbly technique, semiconductor chip and peripheral circuits are assembled to (such as ceramic base on desired carrier Plate, shell etc.) realize method mainly have conducting resinl (epoxy) bonding and eutectic (eutectic) be sintered two ways.Its In, conductive adhesive have simple process, speed it is fast, it is at low cost, can repair, low-temperature adhesion metallizes without special to die back side It is required that the advantages that.But when product has high power requirements, since the resistivity of conductive adhesive is big, thermal coefficient is big, causes to damage Consumption is big, and power die thermal resistance is big, and junction temperature is high, and power-performance and reliability etc. will be affected.
Therefore, in thick-film hybrid integration high-power circuit, power chip is mounted on frequently with the method for eutectic sintering On corresponding carrier.To meet high current requirement, power chip should be bonded using crin.But in addition to power chip, due to reducing The actual needs such as conducting resistance and the bonding of aluminium aluminium same metal are also needed using eutectic or the millimetre-sized small ruler of soldering and welding perimeter Very little element, but for perimeter grade, that is, side length 1mm~2mm small-sized component since size is small, distribution density is high, pressurization Eutectic device difficult design, poor feasibility, so above-mentioned small-sized component generally uses soldering and welding.
For example, since the typical carriers such as ceramic substrate can not deposit aluminum metal, but to guarantee bonding reliability, it is necessary to It is preferential to select same metal bonding, therefore the method for being typically employed in soldering and welding copper-aluminium transition piece (aluminium layer is upward) on carrier, The bonding interconnection of crude aluminum silk is carried out on bonding transition plate surface again, realizes the bonding of aluminium aluminium same metal.In practical operation, due to carrier On eutectic be welded with power chip, not can be carried out soldering paste and bite, after soldering paste can only being put by hand, with hot plate carry out reflow welding come Solder bonds transition plate.But point soldering paste cannot make solder surface smooth manually, bead height is consistent, is being heated to welding temperature Afterwards, it is necessary to bonding transition plate be flattened using heat-resisting material one by one, and guarantee to be bonded the flatness after transition plate welding, with full Sufficient Welding Testing and crin bonding are to the requirement of the technique of flatness, and in the welding process, due to bonding transition plate quantity compared with It is more, while solder itself has shrinkage phenomenon that can cause to float on the transition plate on solder and move in the effect of surface tension, adjusts When whole transition plate, it cannot guard both ends, it is exhaustive.Accordingly, it is difficult to guarantee that all bonding transition plates can be kept after welding It is smooth.The out-of-flatness of bonding transition plate will lead to bonding again, which does over again, increased significantly, or even partial circuit occurs because same position returns Work number reaches to be scrapped beyond national military standard relevant regulations twice.
In addition, in technological design, to improve product power-performance both reliabilities, perimeter grade small size transistor Core generally also uses soldering and welding technique, but since die-size is small, quantity is more, and soldering and welding exists and bonding transition plate Same problem.
Summary of the invention
The purpose of the present invention is to provide a kind of perimeter grade element eutectic welder and welding methods, by this dress Set and may be implemented after welding that all bonding transition plates or semiconductor element are smooth with method, height is consistent, meet Welding Testing with Bonding technology requirement improves crin and is bonded yield rate.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of perimeter grade element eutectic welder, including bottom plate, bottom plate plate face are equipped with one group of rectangle locating slot, and rectangle is fixed Position slot includes the upper locating slot and lower locating slot for being connected and constituting stepped groove, and lower locating slot is for accommodating ceramic substrate;The weldering Connection device further includes positioning plate and pressing plate, and positioning plate can be embedded in locating slot, one group of location hole of positioning plate plate face, positioning Hole according to to-be-welded elements position distribution;The pressing plate bottom surface is equipped with one group of briquetting, and briquetting and location hole, which correspond, to be cooperated.
Further, the positioning plate plate face is additionally provided with transition plate opening.
The present invention also provides a kind of perimeter grade element eutectic welding methods, comprising the following steps:
S1, pretreatment,
Grinding process is carried out to ceramic substrate;Grinding process, alcohol ultrasonic cleaning or plasma cleaning are carried out to weld tabs;It is right simultaneously Grade element eutectic welder described in claim 1 is cleaned by ultrasonic;
S2, weld tabs are taken,
Weld tabs is cut into and is adapted with chip size to be welded;
S3, substrate are placed,
Ceramic substrate is laid flat described in claim 1 in lower locating slot, then the placement positioning plate again on ceramic substrate;
S4, to-be-welded elements are placed,
Pad center is corresponded in ceramic substrate and places weld tabs, then chip to be welded is placed on weld tabs center, then places pressing plate, The briquetting of pressing plate is corresponding with chip to be welded;
S5, eutectic sintering,
The weld assembly that step S4 is assembled moves into atmosphere eutectic furnace, carries out eutectic weldering according to eutectic weldering program;
S6, pickup,
The weld assembly for completing eutectic welding is taken out out of atmosphere eutectic furnace, successively unloads lower platen, positioning plate, ceramic substrate;
The pre- upper tin of S7, pad,
The location point soldering paste for needing welding transition piece on ceramic substrate using the modes such as Manual electric welding cream or soldering paste instillation, using heat Plate reflow welding or the mode of Reflow Soldering are attached to solder paste melts on pad;
S8, bonding transition plate are placed,
The ceramic substrate of pre- upper tin is lain in lower locating slot, then the placement positioning plate again on ceramic substrate;By key It closes transition plate to be placed on one by one in the opening of positioning plate, then places pressing plate;
S9, bonding transition plate eutectic sintering,
The weld assembly that step S7 is assembled moves into atmosphere eutectic furnace, carries out eutectic weldering according to eutectic weldering program;Make ceramics Scolding tin on substrate is pre- melts again, and the bonding transition plate being placed on it makes bonding transition plate keep smooth under the action of pressing plate;
S10, pickup,
The weld assembly for completing eutectic welding is taken out out of atmosphere eutectic furnace, successively unloads lower platen, positioning plate, ceramic substrate;
S11, cleaning,
The ceramic substrate that atmosphere eutectic is completed is cleaned, scaling powder and fifth wheel are removed.
The beneficial effects of the present invention are:
One, all bonding transition plates or semiconductor element integrally heat, and integral solder, consistency is good, and hot plate reflow soldering is avoided to weld The shortcomings that transition plate cannot guard both ends is adjusted when connecing;
Two, by the pressurizing device para-linkage transition plate or semiconductor element entire pressurisation that specially design, in bonding transition plate and In the case that semiconductor element thickness is almost the same, make transition plate or chip high during melting pressurization again using solder thickness Degree is consistent, and all bonding transition plates or semiconductor element are smooth after final realization welding, and height is consistent, meets Welding Testing With bonding technology requirement, improves crin and be bonded yield rate;
Three, positioning plate is positioned, and is punched and is made using ceramic substrate, the eutectic of work is added relative to common graphite material machine Tooling, positioning is more accurate, and without the evolution of the impurity such as graphite dust;
Four, positioning plate reserves the position of opening of power chip, and it is complete not only to can use the position of opening using identical positioning plate At the power chip positioning eutectic welding of higher temperature, and since positioning plate has reserved power chip position of opening, because of weldering It connects and the power chip of protrusion nor affects on small size transition plate or semiconductor element that welding effect below carries out lower temperature Welding;That is the design of the positioning plate, which can satisfy, completes successively secondary eutectic welding using identical positioning plate.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the top view of bottom plate of the present invention;
Fig. 3 is the A-A cross-sectional view of Fig. 2;
Fig. 4 is the schematic diagram of positioning plate of the present invention;
Fig. 5 is the schematic diagram of pressing plate of the present invention;
Fig. 6 is the bottom view of Fig. 5.
Specific embodiment
In conjunction with shown in Fig. 1~3, the present invention provides a kind of perimeter grade element eutectic welder, including bottom plate 1, bottom 1 plate face of plate is equipped with one group of rectangle locating slot, and rectangle locating slot includes the be connected upper locating slot 2a for constituting stepped groove and lower positioning Nine rectangle locating slots in matrix distribution are arranged in slot 2b, the present embodiment.Lower locating slot 2b is for accommodating ceramic substrate 3;In conjunction with Shown in Fig. 4~6, the welder further includes positioning plate 4 and pressing plate 5, and positioning plate 4 can be embedded in locating slot 2a, fixed Position plate 4 plate face, one group of location hole 6, location hole 6 according to chip to be welded position distribution;4 plate face of positioning plate is additionally provided with transition plate Opening 7;Location hole 6 and transition plate opening 7 are all made of laser boring;5 bottom surface of pressing plate is equipped with one group of briquetting 8, briquetting 8 and fixed Position hole 6 corresponds cooperation.
The present invention also provides a kind of perimeter grade element eutectic welding methods, comprising the following steps:
S1, pretreatment,
Grinding process is carried out to ceramic substrate;Grinding process, alcohol ultrasonic cleaning or plasma cleaning are carried out to weld tabs;It is right simultaneously Perimeter grade element eutectic welder is cleaned by ultrasonic;
S2, weld tabs are taken,
Both hands put on clean latex finger cot, and it is identical as chip size to be welded that SnAg weld tabs is cut into length and width dimensions with knife blade Or slightly smaller weld tabs, it is put into and contains in disk;
S3, substrate are placed,
Ceramic substrate 3 is lain in lower locating slot 2b, then the placement positioning plate 4 again on ceramic substrate 3;
S4, to-be-welded elements are placed,
Pad center is corresponded in ceramic substrate and places weld tabs, then chip to be welded is placed on weld tabs center, then places pressing plate 5, the briquetting 8 of pressing plate 5 is corresponding with chip to be welded;
S5, eutectic sintering,
The weld assembly that step S4 is assembled moves into atmosphere eutectic furnace, carries out eutectic weldering according to eutectic weldering process;Eutectic weldering Can be carried out by following process: be evacuated down to 5Pa → inflated with nitrogen → preheating (50 DEG C/min) → it is heated to peak value (20 DEG C/min) → peak temperature holding 50s → holding low discharge nitrogen charging (2l/min) → peak temperature holding 150s → nitrogen charging cooling (50 DEG C/ Min);
S6, pickup,
The weld assembly for completing eutectic welding is taken out out of atmosphere eutectic furnace, successively unloads lower platen, positioning plate, ceramic substrate;
The pre- upper tin of S7, pad,
The location point soldering paste for needing welding transition piece on ceramic substrate using the modes such as Manual electric welding cream or soldering paste instillation, using heat Plate reflow welding or the mode of Reflow Soldering are attached to solder paste melts on pad;
S8, bonding transition plate are placed,
The ceramic substrate of pre- upper tin is lain in lower locating slot 2b, then the placement positioning plate 4 again on ceramic substrate;It will Bonding transition plate is placed on one by one in the transition plate opening 7 of positioning plate, then places pressing plate 5;
S9, bonding transition plate eutectic sintering,
The weld assembly that step S7 is assembled moves into atmosphere eutectic furnace, carries out eutectic weldering according to eutectic weldering process;Make ceramics Scolding tin on substrate is pre- melts again, and the bonding transition plate being placed on it makes bonding transition plate keep smooth under the action of pressing plate; Eutectic weldering can be carried out by following process: be evacuated down to 5Pa → inflated with nitrogen → preheating (50 DEG C/min) → it is heated to peak value (20 DEG C/min) → peak temperature holding 50s → holding low discharge nitrogen charging (2l/min) → peak temperature holding 150s → nitrogen charging cooling (50 DEG C/min);
S10, pickup,
The weld assembly for completing eutectic welding is taken out out of atmosphere eutectic furnace, successively unloads lower platen, positioning plate, ceramic substrate;
S11, cleaning,
The ceramic substrate that atmosphere eutectic is completed is cleaned, scaling powder and fifth wheel are removed.
Step S1 to S6 is that the atmosphere eutectic of power chip welds, and applicable eutectic solder fusing point should be higher than that conventional solder(ing) paste 30 DEG C of material melting point or more, wherein Sn62Pb36Ag2 type soldering paste is about 183 DEG C of fusing points.
The above described is only a preferred embodiment of the present invention, being not intended to limit the present invention in any form;Appoint What those skilled in the art, without departing from the scope of the technical proposal of the invention, all using the side of the disclosure above Method and technology contents make many possible changes and modifications to technical solution of the present invention, or are revised as the equivalent reality of equivalent variations Apply example.Therefore, anything that does not depart from the technical scheme of the invention according to the technical essence of the invention do above embodiments Any simple modification, equivalent replacement, equivalence changes and modification, all of which are still within the scope of protection of the technical scheme of the invention.

Claims (3)

1. a kind of perimeter grade element eutectic welder, which is characterized in that including bottom plate, bottom plate plate face is equipped with one group of rectangle Locating slot, rectangle locating slot include the upper locating slot and lower locating slot for being connected and constituting stepped groove, and lower locating slot is for accommodating pottery Porcelain substrate;The welder further includes positioning plate and pressing plate, and positioning plate can be embedded in locating slot, positioning plate plate face one Group location hole, location hole according to to-be-welded elements position distribution;The pressing plate bottom surface is equipped with one group of briquetting, briquetting and location hole Correspond cooperation.
2. a kind of perimeter grade element eutectic welder according to claim 1, which is characterized in that the positioning plate Plate face is additionally provided with transition plate opening.
3. a kind of perimeter grade element eutectic welding method, which comprises the following steps:
S1, pretreatment,
Grinding process is carried out to ceramic substrate;Grinding process, alcohol ultrasonic cleaning or plasma cleaning are carried out to weld tabs;It is right simultaneously Grade element eutectic welder described in claim 1 is cleaned by ultrasonic;
S2, weld tabs are taken,
Weld tabs is cut into and is adapted with chip size to be welded;
S3, substrate are placed,
Ceramic substrate is laid flat described in claim 1 in lower locating slot, then the placement positioning plate again on ceramic substrate;
S4, to-be-welded elements are placed,
Pad center is corresponded in ceramic substrate and places weld tabs, then chip to be welded is placed on weld tabs center, then places pressing plate, The briquetting of pressing plate is corresponding with chip to be welded;
S5, eutectic sintering,
The weld assembly that step S4 is assembled moves into atmosphere eutectic furnace, carries out eutectic weldering according to eutectic weldering program;
S6, pickup,
The weld assembly for completing eutectic welding is taken out out of atmosphere eutectic furnace, successively unloads lower platen, positioning plate, ceramic substrate;
The pre- upper tin of S7, pad,
The location point soldering paste for needing welding transition piece on ceramic substrate in such a way that Manual electric welding cream or soldering paste instil, using heat Plate reflow welding or the mode of Reflow Soldering are attached to solder paste melts on pad;
S8, bonding transition plate are placed,
Ceramic substrate is laid flat described in claim 1 in lower locating slot, then the placement positioning plate again on ceramic substrate;It will bonding Transition plate is placed on one by one in the opening of positioning plate, then places pressing plate;
S9, bonding transition plate eutectic sintering,
The weld assembly that step S7 is assembled moves into atmosphere eutectic furnace, carries out eutectic weldering according to eutectic weldering program;
S10, pickup,
The weld assembly for completing eutectic welding is taken out out of atmosphere eutectic furnace, successively unloads lower platen, positioning plate, ceramic substrate;
S11, cleaning,
The ceramic substrate that atmosphere eutectic is completed is cleaned, scaling powder and fifth wheel are removed.
CN201810940681.8A 2018-08-17 2018-08-17 Eutectic welding device and method for millimeter-scale elements with circumferences Active CN109256337B (en)

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CN110587064A (en) * 2019-09-30 2019-12-20 北京无线电测量研究所 MCM eutectic brazing tool and eutectic brazing process
CN110666269A (en) * 2019-10-11 2020-01-10 华东光电集成器件研究所 Combined eutectic welding device and using method thereof
CN111180318A (en) * 2020-01-06 2020-05-19 贵州振华风光半导体有限公司 Method for improving bonding quality in integrated circuit by using in-situ bonding technology
CN112139623A (en) * 2020-08-14 2020-12-29 武汉光迅科技股份有限公司 Optical device assembly, reflow soldering equipment of optical device assembly and reflow soldering process method
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CN114309854A (en) * 2021-12-28 2022-04-12 中国科学院空天信息创新研究院 Method and tool suitable for integrated brazing of multiple substrates of box body with two-sided open cavity

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CN114309854A (en) * 2021-12-28 2022-04-12 中国科学院空天信息创新研究院 Method and tool suitable for integrated brazing of multiple substrates of box body with two-sided open cavity

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