CN109256286A - The preparation method of I-shaped four end ceramic capacitor - Google Patents

The preparation method of I-shaped four end ceramic capacitor Download PDF

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Publication number
CN109256286A
CN109256286A CN201811049736.2A CN201811049736A CN109256286A CN 109256286 A CN109256286 A CN 109256286A CN 201811049736 A CN201811049736 A CN 201811049736A CN 109256286 A CN109256286 A CN 109256286A
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CN
China
Prior art keywords
lamination
sharp processing
shaped
printing
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811049736.2A
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Chinese (zh)
Inventor
刘希
赵广勇
王慧卉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuzhou Hongda Ceramic And Electric Technology Co Ltd
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Zhuzhou Hongda Ceramic And Electric Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuzhou Hongda Ceramic And Electric Technology Co Ltd filed Critical Zhuzhou Hongda Ceramic And Electric Technology Co Ltd
Priority to CN201811049736.2A priority Critical patent/CN109256286A/en
Publication of CN109256286A publication Critical patent/CN109256286A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/006Apparatus or processes for applying terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/232Terminals electrically connecting two or more layers of a stacked or rolled capacitor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/236Terminals leading through the housing, i.e. lead-through

Abstract

The invention discloses a kind of preparation methods of I-shaped four end ceramic capacitor, including structure design, ingredient, curtain coating, printing, lamination, lamination, sharp processing and cutting, dumping, sintering, chamfering, sealing end, burning end and surface treatment procedure.Wherein two traditional ends are divided into four ends by structure design;Inner electrode in printing process is the silver palladium alloy of intermediate sintering temperature, and the figure on surface is printed using the carbon slurry for having printing performance;Lamination procedure folds the diaphragm for having the electrode pattern printed using carbon slurry using the stack technology that do not misplace, on surface;Sharp processing and cutting action combine the sharp processing technology of through condenser and the cutting technique of traditional sheets type ceramic dielectric capacitor.

Description

The preparation method of I-shaped four end ceramic capacitor
Technical field
The present invention relates to electronic information materials and technical field of electronic components, more particularly to a kind of I-shaped four end porcelain The preparation method of dielectric container.
Background technique
Multilayer type ceramic dielectric capacitor (MLCC) is mainly used in electric appliance, automobile, calculating as common electronic component The industries such as machine.Conventional multilayer type ceramic dielectric capacitor regular shape at present is suitble to batch surface mount.Such product is in the world Has the historical experience of many years in range, technical maturity, the country has also been made fine in this respect.
But the requirement with people to electronic equipment is constantly increased, and the requirement for electronic component is also increased accordingly, Such as high voltage requirement, a capacitance applications can apply to Anomalistic space etc. in multiple circuits, these are not common multilayer porcelain Dielectric container is met by.
Therefore, a technical problem for needing urgently to solve instantly is exactly: how to provide a kind of effective method or Measure is able to satisfy the product of special applications demand to produce.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of preparation method of I-shaped four end ceramic capacitor, successes I-shaped four end ceramic capacitor has been made, meanwhile, the pressure-resistant performance of product is improved, and can apply to multiple circuits.
To solve the above-mentioned problems, the invention discloses a kind of preparation methods of I-shaped four end ceramic capacitor, including Structure design, ingredient, curtain coating, printing, lamination, lamination, sharp processing and cutting, sintering, chamfering, sealing end, burn end and table at dumping Surface treatment process.Wherein two traditional ends are divided into four ends by structure design;Inner electrode in printing process It is the silver palladium alloy of intermediate sintering temperature, the figure on surface is printed using the carbon slurry for having printing performance;What lamination procedure used It is the stack technology that do not misplace, folds the diaphragm for having the electrode pattern printed using carbon slurry on surface;Sharp processing and cutting Process combines the sharp processing technology of through condenser and the cutting technique of traditional sheets type ceramic dielectric capacitor.
Further, two traditional ends are divided into four ends by the structure design, can using this four ends Design the I-shaped four ends ceramic capacitor of plain edition and the I-shaped four ends ceramic capacitor of Mobyneb.
Further, the structure design can expand extension, design and produce out four products with upper end.
Further, the silk screen in the printing process is steel wire composite net.
Further, in the printing process inner electrode be intermediate sintering temperature silver palladium alloy, the interior electrode figure on surface Shape is printed using the carbon slurry for having printing performance.
Further, the lamination procedure is using the stack technology that do not misplace, and most upper one layer of useful carbon slurry prints Electrode pattern.
Further, the sharp processing and cutting action combine the sharp processing technology and tradition piece of through condenser The cutting technique of formula ceramic capacitor carries out sharp processing first with the sharp processing technology of through condenser, recycle and pass The cutting technique of system sheets type ceramic dielectric capacitor is cut.
Further, the temperature of the sintering process is 1010 DEG C ~ 1030 DEG C, and sintering process is divided into plastic removal, heating, heat preservation And temperature descending section.
To sum up, the structure design of multilayer type ceramic dielectric capacitor is all two ends at present, is cut using cutting machine, Do not starch the electrode pattern printed when lamination with carbon in top layer.Two traditional ends are divided into four ends by this programme Head, and the sharp processing technology of through condenser and the cutting technique of traditional sheets type ceramic dielectric capacitor are combined, it can make and go to work Four end ceramic capacitor of font.In addition, two ends of script are divided into four ends by this programme, height can be effectively reduced in this way Electricity is pressed, the pressure-resistant performance of product is improved, also, by designing special interior electrode pattern, cooperates four ends, it can be achieved that one A capacitance applications are in multiple circuits.It is possible to further carry out expansion extension to such product, it can be designed four with upper end Product.
Specific embodiment
The main object of the present invention is to first pass through shape forming machine progress shape in sharp processing and cutting action and add Then work recycles cutting machine to prepare I-shaped four end ceramic capacitor, to form single capacitor green compact.Hereafter to this hair Bright content makees elaboration in next step, and hereinafter mentioned content is not limitation of the invention, the technique ginseng in preparation method Several and method can suitably be altered or modified and to result without substantial effect.
The step of preparation method of I-shaped four end ceramic capacitor of the invention, includes: structure design, ingredient, stream Prolong, print, lamination, lamination, sharp processing and cutting, dumping, sintering, chamfering, sealing end, burning end and surface treatment procedure.Wherein Two traditional ends are divided into four ends by structure design;Inner electrode in printing process is the silver-colored palladium of intermediate sintering temperature Alloy, the figure on surface are printed using the carbon slurry for having printing performance;Lamination procedure using the stack technology that do not misplace, The diaphragm for having the electrode pattern printed using carbon slurry is folded on surface;Sharp processing and cutting action combine feedthrough capacitor The cutting technique of the sharp processing technology of device and traditional sheets type ceramic dielectric capacitor.
Further, the structure is designed traditional two in the preparation method of above-mentioned I-shaped four end ceramic capacitor A end is divided into four ends, using this four ends, can be designed the I-shaped four ends ceramic capacitor of plain edition and more function The energy I-shaped four ends ceramic capacitor of type, and structure design can expand extension, design and produce out four productions with upper end Product.Silk screen in the printing process is steel wire composite net, and inner electrode is the silver palladium alloy of intermediate sintering temperature, the interior electricity on surface Pole figure shape is printed using the carbon slurry for having printing performance.
The lamination procedure is using the stack technology that do not misplace, and most upper one layer of useful carbon starches the electrode figure printed Shape.The sharp processing and cutting action combine the sharp processing technology and tradition sheets type ceramic dielectric capacitor of through condenser Cutting technique carries out sharp processing first with the sharp processing technology of through condenser, recycle traditional chip Leaded Ceramic Disc Capacitor The cutting technique of device is cut.The temperature of the sintering process is 1010 DEG C ~ 1030 DEG C, sintering process be divided into plastic removal, heating, Heat preservation and temperature descending section.
The cutting technique and sharp processing technology is all technology common and mature in electronic component industry.Under It is processing technology described in table 1,
It is the shape that three kinds of processing technologys process described in the following table 2
From the above results, it can be seen that, in conjunction with the cutting technique of the sharp processing technology of through condenser and traditional sheets type ceramic dielectric capacitor It is the most suitable to make I-shaped four end ceramic capacitor.
In conjunction with the sharp processing technology of through condenser and the cutting technique of traditional sheets type ceramic dielectric capacitor, first with shape Processing technology carries out sharp processing to bar block, and cutting technique is recycled to cut a bar block, to form individually I-shaped Four end ceramic capacitor green compact, then by dumping, sintering, chamfering, sealing end, the burning processes such as end and surface treatment, final success It is prepared for I-shaped four ends ceramic capacitor product (plain edition), specification is 1210(long: 3.20mm, wide: 2.50mm), capacity It is 10nF, design voltage is 630V, prints interior electrode electrical property and is shown in Table 3.Meanwhile in order to develop the energy of the product of this programme production Pressure-resistant performance is promoted, two batches product is produced using the diaphragm that same batch is cast out, a batch is and this batch of I-shaped four ends electricity With design (the electrode number of plies and dielectric thickness are identical, but capacity is higher), a batch is and this batch of I-shaped four end Leaded Ceramic Disc Capacitor container Device is the same as capacity (capacity and dielectric thickness are identical, but the electrode number of plies is less).By the data comparison of table 3 it is found that I-shaped four end The pressure-resistant performance of ceramic capacitor is good compared with remaining two kinds of product.
I-shaped four ends ceramic capacitor electrical property is shown in Table 3:
To the product of such shape, special interior electrode pattern is designed, cooperates four ends, can produce and realize that a capacitor is answered Capacitor for multiple circuits.
Illustrate: the inner electrode of such product is four ends, is mutually not turned on, and gray area is pad, and green is resistance Welding zone.End 1 and end 2 form a capacitance applications and form a capacitance applications in circuit 2 in circuit 1, end 3 and end 4.
The inner electrode of such product is four ends, is mutually not turned on, and gray area is pad, and green is welding resistance area. End 1 and end 2 form a capacitance applications and form a capacitance applications in circuit 2, end 1 in circuit 1, end 3 and end 4 A capacitance applications are formed in circuit 3 with end 4.
Simple introduction has been carried out to the preparation method of I-shaped four end ceramic capacitor provided by the present invention above.More than Introduction only the principle of the present invention, method and application mode are illustrated, and for help understand the present invention Core concept and method.In addition, according to the thought of the present invention, others skilled in the art in this industry, application mode is in reality Border can be adjusted when applying.Therefore, this specification should not be construed as limiting the invention.

Claims (2)

1. the preparation method of I-shaped four end ceramic capacitor, it is characterised in that: the preparation method includes following steps: knot Structure design, ingredient, curtain coating, printing, lamination, lamination, sharp processing and cutting, sintering, chamfering, sealing end, burn end, surface at dumping Processing;Wherein, two traditional ends are divided into four ends by structure design;Inner electrode in printing process is medium temperature The silver palladium alloy of sintering, the figure of printing are printed using the carbon slurry for having printing performance;Lamination procedure is using good Position stack technology folds the diaphragm for having the electrode pattern printed using carbon slurry on surface;Sharp processing and cutting action knot The sharp processing technology of through condenser and the cutting technique of traditional sheets type ceramic dielectric capacitor are closed.
2. the preparation method of I-shaped four end ceramic capacitor according to claim 1, it is characterised in that: the agglomerant The temperature of sequence is 1010 DEG C ~ 1030 DEG C, and sintering process is divided into plastic removal, heating, heat preservation and temperature descending section.
CN201811049736.2A 2018-09-10 2018-09-10 The preparation method of I-shaped four end ceramic capacitor Pending CN109256286A (en)

Priority Applications (1)

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CN201811049736.2A CN109256286A (en) 2018-09-10 2018-09-10 The preparation method of I-shaped four end ceramic capacitor

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Application Number Priority Date Filing Date Title
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Publications (1)

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CN109256286A true CN109256286A (en) 2019-01-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110078523A (en) * 2019-06-04 2019-08-02 大连达利凯普科技有限公司 A kind of preparation method of single-layer capacitor ceramic substrate

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1197284A (en) * 1997-09-19 1999-04-09 Matsushita Electric Ind Co Ltd Manufacture of multiply multilayer ceramic capacitor
CN103000369A (en) * 2012-12-11 2013-03-27 北京元六鸿远电子技术有限公司 Method for preparing high voltage-resisting chip type ceramic capacitor
CN107622873A (en) * 2016-07-14 2018-01-23 三星电机株式会社 Multi-layer capacitor, its manufacture method and the plate with the multi-layer capacitor
CN107808774A (en) * 2016-09-09 2018-03-16 Tdk株式会社 Electronic unit

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1197284A (en) * 1997-09-19 1999-04-09 Matsushita Electric Ind Co Ltd Manufacture of multiply multilayer ceramic capacitor
CN103000369A (en) * 2012-12-11 2013-03-27 北京元六鸿远电子技术有限公司 Method for preparing high voltage-resisting chip type ceramic capacitor
CN107622873A (en) * 2016-07-14 2018-01-23 三星电机株式会社 Multi-layer capacitor, its manufacture method and the plate with the multi-layer capacitor
CN107808774A (en) * 2016-09-09 2018-03-16 Tdk株式会社 Electronic unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110078523A (en) * 2019-06-04 2019-08-02 大连达利凯普科技有限公司 A kind of preparation method of single-layer capacitor ceramic substrate

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Application publication date: 20190122

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