CN109238903B - Embroidery fuzzing resistance detection device and detection evaluation method - Google Patents
Embroidery fuzzing resistance detection device and detection evaluation method Download PDFInfo
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- CN109238903B CN109238903B CN201811470217.3A CN201811470217A CN109238903B CN 109238903 B CN109238903 B CN 109238903B CN 201811470217 A CN201811470217 A CN 201811470217A CN 109238903 B CN109238903 B CN 109238903B
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- 238000001514 detection method Methods 0.000 title claims abstract description 24
- 238000011156 evaluation Methods 0.000 title abstract description 9
- 229920000728 polyester Polymers 0.000 claims abstract description 41
- 238000012360 testing method Methods 0.000 claims abstract description 21
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 11
- 239000003082 abrasive agent Substances 0.000 claims description 7
- 230000002159 abnormal effect Effects 0.000 claims description 6
- 230000001680 brushing effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000011897 real-time detection Methods 0.000 claims description 3
- 238000010998 test method Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 abstract description 8
- 239000004744 fabric Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 241000255789 Bombyx mori Species 0.000 description 1
- AYFVYJQAPQTCCC-GBXIJSLDSA-N L-threonine Chemical compound C[C@@H](O)[C@H](N)C(O)=O AYFVYJQAPQTCCC-GBXIJSLDSA-N 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/06—Special adaptations of indicating or recording means
- G01N3/068—Special adaptations of indicating or recording means with optical indicating or recording means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/0641—Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
An embroidery fuzzing resistance detection device and a detection evaluation method thereof comprise a workbench, a driving unit and a monitoring unit; the workbench is provided with a rotatable sample clamping platform and a liftable friction head, the liftable friction head is provided with an abrasive, the sample clamping platform is rubbed by the friction head under a rotating state, the abrasive is a polyester brush, the polyester brush comprises polyester yarns and yarn-planting holes fixed with the polyester yarns, the softer polyester yarns are used as the abrasive, the structure such as the length and the diameter of the polyester yarns is improved to be suitable for detecting the anti-fuzzing performance of an embroidery product, and meanwhile, the embroidery original shape which is not subjected to anti-fuzzing treatment is used as a standard sample, and the anti-fuzzing performance of the embroidery product after the anti-fuzzing treatment can be objectively and accurately judged by friction test of the embroidery product after the anti-fuzzing treatment, so that deep development and standardized popularization of the embroidery product are facilitated.
Description
Technical Field
The invention relates to an embroidery fuzzing resistance detection device and a detection evaluation method.
Background
The Su embroidery originates from Wu county in the original Su state. The Wu county is close to the Taihu lake, and the climate conditions are suitable for planting mulberry and raising silkworms and producing silk. The various brocade forges and the colored flower lines provide a good foundation for realizing deeper development of the su embroidery. In the long-time development process, the thre embroidery structure creates a unique artistic style with beautiful pattern, coordinated color, pale lines, pindolon and fine embroideries. These technologies are extremely concentrated in the su state and have become a major feature in the large development area of the su state industry.
Along with the development of economy and society, the Su embroidery is gradually expanded from the traditional art ornamental article to the field of mass consumer goods, such as scarves, handbags, and Chinese clothing embroidered with embroidery, and the Su embroidery is inherited and developed in product innovation. However, as the patterns of the Su embroidery fabric are rich, the embroidery can split threads according to the patterns of the sample, the experience and the manipulation of the embroidery, and the site needs, so that the thread thickness of the embroidery surface is different, and a plurality of threads are laid on the tissue surface. Therefore, the embroidery part in the commodity is easy to generate the phenomenon that monofilaments are broken to generate fuzzing in the use process, and the look and feel and the consumption experience of the product are seriously affected.
The study on the anti-pilling performance of textiles at home and abroad mainly focuses on improving the anti-pilling performance of textiles through physical methods such as design of yarns and fabric structures or through chemical modification of fibers, functional resin coating and a chemical method combining the two. The development of finishing agents for enhancing the mechanical properties of silk fabrics and thereby reducing single fiber breakage is an effective way for improving the fuzzing resistance of silk fabrics. For silk fabrics, the low-temperature finishing agent is beneficial to reducing the negative influence on the silk protein performance in the finishing process, and various researches on anti-fuzzing finishing agent products for the silk fabrics exist at present, but the detection device and the detection evaluation method for the anti-fuzzing performance of the embroidery products are seldom mentioned, and belong to the blank of the researches.
Embroidery is not a traditional textile product, the embroidery is longer in volt length and different in length, embroidery surface patterns are quite different, standard comparison samples are adopted by traditional textiles, particularly test objects in national standards such as GB/T4802.1-2008 are all conventional fabrics, the embroidery is not designed, meanwhile, the fuzzing and pilling equipment used in national standards such as GB/T4802.1-2008 is extremely serious in abrasion to the embroidery, and the method is not suitable for detecting fuzzing resistance of the embroidery.
At present, no related standard and method for detecting the fuzzing performance of an embroidery product exist, which brings great difficulty to performance characterization and evaluation of an embroidery anti-fuzzing new product, and the effect of improving the performance of the embroidery after anti-fuzzing finishing cannot be accurately and effectively reflected, so that a detection device and a detection evaluation method for the fuzzing performance of the embroidery product need to be developed, thereby laying a solid foundation for the development of the embroidery anti-fuzzing finishing agent and the detection of a subsequent anti-fuzzing embroidery new product
Disclosure of Invention
The invention mainly solves the technical problem of providing a detection device and a detection evaluation method suitable for embroidery fuzzing resistance so as to fill the current technical blank.
The embroidery fuzzing resistance detection device comprises a workbench, a driving unit and a monitoring unit; the workbench is provided with a rotatable sample clamping platform and a liftable friction head, the liftable friction head comprises a height spiral adjusting mechanism and a fixed mounting mechanism, the liftable friction head is provided with abrasive materials, the sample clamping platform is rubbed by the friction head under a rotating state, the abrasive materials are polyester brushes, the polyester brushes comprise polyester yarns and yarn planting holes fixed with the polyester yarns, the diameter of the polyester yarns is 20-30 mu m, the yarn planting holes are circular with the diameter of 3-6 cm, the total number of the polyester yarns is 65-70 ten thousand, the length of the polyester yarns is 10-15 mm, the brushing surfaces are flush, the proper size of the grinding heads is ensured, and the polyester brushes can rub onto a pattern part representative of the surface of an embroidery product.
Further, the sample clamping platform is round with the diameter of 200+/-1 mm, and the sample is clamped on the sample clamping platform through the clamping ring.
Further, the clamping ring makes rotary motion with the diameter of 10cm relative to the center of the workbench, and the relative rotary motion speed is 60+/-1 r/min.
Further, the detection device is also provided with an industrial camera and a display, and the industrial camera conveys the real-time detection state of the sample to the display.
Furthermore, the height screw adjusting mechanism can control the height of the polyester brush surface relative to the workbench through the rotating nut, and the polyester brush surface is adjusted to be just flush with and contacted with the plane of the embroidery base material during testing.
Further, the workbench is provided with a motor, the motor drives the sample clamping platform, and the workbench is further provided with a power switch, a display lamp and a control panel.
According to another object of the invention, the test and evaluation method for embroidery fuzzing resistance comprises the following steps:
selecting the part of the embroidery product which is subjected to anti-fuzzing treatment and needs to be subjected to friction fuzzing test, cutting a circular embroidery sample with the diameter of 200+/-1 mm, and clamping the sample on a workbench with the surface which needs to be subjected to friction test facing outwards.
The height of the friction head is adjusted to be in flush contact with the plane of the embroidery sample, the friction times are set to be 50 times, the fuzzing condition of the embroidery surface is observed in real time through an image system in the friction process, and when abnormal changes occur to the embroidery surface, friction is stopped, and the test sample is replaced; if no abnormal condition exists, the embroidery machine is paused every 50 times of friction, and the fuzzing degree of the embroidery machine is observed through an industrial camera and a display; if special conditions which are difficult to distinguish through the industrial camera and the display occur, taking out the sample, and observing the fuzzing degree of the embroidery face in the standard light source box; if the standard sample is rubbed for 50 times, the sample is rubbed for 50 times continuously for observation, and the operation is repeated until the embroidery fuzzing degree reaches or exceeds the fuzzing degree of the standard sample, and the corresponding rubbing times are recorded.
And taking a sample which is not subjected to fuzzing resistance treatment and is subjected to fuzzing resistance treatment for 50 times as a standard sample, stopping the test when the fuzzing degree of the standard sample is reached or exceeded after the fuzzing resistance treatment is subjected to fuzzing resistance treatment for N times, and taking N as the fuzzing performance grade of the embroidery product, wherein the higher the grade is, the better the fuzzing resistance is.
According to the embroidery product anti-fuzzing performance detection device, the softer polyester yarns are used as abrasive materials, the length, the diameter and other structures of the polyester yarns are improved to enable the device to be suitable for detection of the anti-fuzzing performance of the embroidery product, meanwhile, the embroidery without fuzzing treatment is used as a standard sample, and friction test is carried out on the embroidery product after the anti-fuzzing treatment, so that the anti-fuzzing performance of the embroidery product after the anti-fuzzing treatment can be objectively and accurately judged, and deep development and standardized popularization of the embroidery product are facilitated.
Drawings
Fig. 1 is a schematic structural view of an embroidery anti-fuzzing performance detecting device of the present invention.
Description of the embodiments
Some exemplary embodiments embodying features and advantages of the present invention will be described in detail in the following description, it being understood that the invention is capable of many variations in different embodiments, all without departing from the scope of the invention, and the description and illustrations therein are to be considered as illustrative in nature and not as limiting the present invention.
1. Embroidery product fuzzing resistance detection device
FIG. 1 shows an embroidery product anti-fuzzing performance detection device according to the present invention, which comprises a workbench, a driving unit, and a monitoring unit; the workbench is provided with a motor, the motor drives the sample clamping platform, and the workbench is also provided with a power switch 1, a display lamp 2 and a control panel 4; the workbench is provided with a rotatable sample clamping platform 5 and a liftable friction head, the liftable friction head comprises a height spiral adjusting mechanism 9 and a fixed mounting mechanism 8, the liftable friction head is provided with abrasive materials 6, the sample clamping platform rubs samples on the platform by the friction head under a rotating state, the abrasive materials are polyester brushes, the polyester brushes comprise polyester yarns and yarn-planting holes fixed with the polyester yarns, the diameter of the polyester yarns is 20-30 mu m, the yarn-planting holes are circular with the diameter of 3-6 cm, the total number of the polyester yarns is 65-70 ten thousand, the length of the polyester yarns is 10-15 mm, and the brushing surfaces are flush.
The sample clamping platform is round with the diameter of 200+/-1 mm, the sample is clamped on the sample clamping platform through the clamping ring, the clamping ring makes relative rotation movement with the diameter of 10cm relative to the center of the workbench, and the relative rotation movement speed is 60+/-1 r/min.
The detection device is further provided with an industrial camera 7 and a display 10, and the industrial camera 7 transmits the real-time detection state of the sample to the display 10.
The height screw adjusting mechanism can control the height of the polyester brush face relative to the workbench through the rotating nut, and the polyester brush face is adjusted to be just flush with and contacted with the embroidery base material plane during testing.
2. Anti-fuzzing test method for embroidery products
The instrument should be kept horizontal before the test, the polyester brush surface should be kept clean, and the brush can be cleaned with a proper solvent. If the polyester yarns are protruded, the polyester yarns can be cut flat by scissors, and if the polyester yarns are loosened, the polyester yarns can be clamped by a clamp.
Selecting the part of the embroidery product which is subjected to anti-fuzzing treatment and needs to be subjected to friction fuzzing test, cutting a circular embroidery sample with the diameter of 200+/-1 mm, and clamping the sample on a workbench with the surface which needs to be subjected to friction test facing outwards.
The height of the friction head is adjusted to be in flush contact with the plane of the embroidery sample, the friction times are set to be 50 times, the fuzzing condition of the embroidery surface is observed in real time through an image system in the friction process, and when abnormal changes occur to the embroidery surface, friction is stopped, and the test sample is replaced; if no abnormal condition exists, the embroidery machine is paused every 50 times of friction, and the fuzzing degree of the embroidery machine is observed through an industrial camera and a display; if special conditions which are difficult to distinguish through the industrial camera and the display occur, taking out the sample, and observing the fuzzing degree of the embroidery face in the standard light source box; if the standard sample is rubbed for 50 times, the sample is rubbed for 50 times continuously for observation, and the operation is repeated until the embroidery fuzzing degree reaches or exceeds the fuzzing degree of the standard sample, and the corresponding rubbing times are recorded.
And taking a sample which is not subjected to fuzzing resistance treatment and is subjected to fuzzing resistance treatment for 50 times as a standard sample, stopping the test when the fuzzing degree of the standard sample is reached or exceeded after the fuzzing resistance treatment is subjected to fuzzing resistance treatment for N times, and taking N as the fuzzing resistance performance grade of the embroidery product, wherein the higher the grade is, the better the fuzzing resistance is.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and are intended to be within the scope of the present application.
Claims (4)
1. The embroidery anti-fuzzing performance detection device comprises a workbench, a driving unit and a monitoring unit; the workbench is provided with a rotatable sample clamping platform and a liftable friction head, the liftable friction head comprises a height spiral adjusting mechanism and a fixed mounting mechanism, the liftable friction head is provided with abrasive materials, the sample clamping platform rubs embroidery samples on the platform by the friction head under a rotating state, the abrasive materials are polyester brushes, the polyester brushes comprise polyester yarns and yarn-planting holes fixed with the polyester yarns, the diameter of the polyester yarns is 20-30 mu m, the yarn-planting holes are circular with the diameter of 3-6 cm, the total number of the polyester yarns is 65-70 ten thousand, the length of the polyester yarns is 10-15 mm, and the brushing surfaces are flush;
the method is characterized by comprising the following steps: selecting a part of the embroidery product subjected to anti-fuzzing treatment, which is required to be subjected to friction fuzzing test, cutting a circular embroidery sample with the diameter of 200+/-1 mm, and clamping the sample on a workbench with the surface, which is required to be subjected to friction test, facing outwards; the height of the friction head is adjusted to be in flush contact with the plane of the embroidery sample, the friction times are set to be 50 times, the fuzzing condition of the embroidery surface is observed in real time through an image system in the friction process, and when abnormal changes occur to the embroidery surface, friction is stopped, and the test sample is replaced; if no abnormal condition exists, the embroidery machine is paused every 50 times of friction, and the fuzzing degree of the embroidery machine is observed through an industrial camera and a display; if special conditions which are difficult to distinguish through the industrial camera and the display occur, taking out the sample, and observing the fuzzing degree of the embroidery face in the standard light source box; if the fuzzing degree of the standard sample is not reached, continuing to rub the sample for 50 times, observing the sample, and repeating the operation until the fuzzing degree of the embroidery surface reaches or exceeds the fuzzing degree of the standard sample, and recording the corresponding rubbing times; taking a sample which is not subjected to fuzzing resistance treatment and is subjected to fuzzing resistance treatment for 50 times as a standard sample, stopping the test when the fuzzing degree of the standard sample is reached or exceeded after the fuzzing resistance treatment is subjected to fuzzing resistance treatment for N times, and taking N as the fuzzing resistance performance grade of the embroidery product;
the sample clamping platform is round with the diameter of 200+/-1 mm, and the sample is clamped on the sample clamping platform through the clamping ring; the clamping ring performs rotary motion with the diameter of 10cm relative to the center of the workbench, and the rotary motion speed is 60+/-1 r/min.
2. The embroidery fuzzing resistance test method according to claim 1, wherein the detection device is further provided with an industrial camera and a display, and the industrial camera transmits the real-time detection state of the sample to the display.
3. The method for testing the fuzzing resistance of embroidery according to claim 1, wherein the height screw adjusting mechanism can control the height of the polyester brush surface relative to the workbench through rotating the nut, and the polyester brush surface is adjusted to be in just flush contact with the plane of the embroidery base material during the test.
4. The method for testing the fuzzing resistance of embroidery according to claim 1, wherein the workbench is provided with a motor, the motor drives the sample clamping platform, and the workbench is further provided with a power switch, a display lamp and a control panel.
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| CN201811470217.3A CN109238903B (en) | 2018-12-04 | 2018-12-04 | Embroidery fuzzing resistance detection device and detection evaluation method |
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| CN201811470217.3A CN109238903B (en) | 2018-12-04 | 2018-12-04 | Embroidery fuzzing resistance detection device and detection evaluation method |
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| CN109238903A CN109238903A (en) | 2019-01-18 |
| CN109238903B true CN109238903B (en) | 2024-02-06 |
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