CN109230414B - Television module overturning equipment - Google Patents
Television module overturning equipment Download PDFInfo
- Publication number
- CN109230414B CN109230414B CN201811122272.3A CN201811122272A CN109230414B CN 109230414 B CN109230414 B CN 109230414B CN 201811122272 A CN201811122272 A CN 201811122272A CN 109230414 B CN109230414 B CN 109230414B
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- Prior art keywords
- overturning
- television module
- turnover
- frame
- bearing frame
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- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 230000007306 turnover Effects 0.000 claims abstract description 58
- 238000001179 sorption measurement Methods 0.000 claims abstract description 20
- 230000003028 elevating effect Effects 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Abstract
The invention discloses a television module overturning device, and relates to the technical field of television module production and detection. The television module overturning equipment comprises a bearing unit, a lifting mechanism and an overturning assembly, wherein the bearing unit comprises a bearing frame, the overturning assembly is slidably connected onto the bearing frame, an adsorption mechanism is arranged on the overturning assembly, the lifting mechanism is fixedly connected onto the bearing frame and connected with the overturning assembly, and the lifting mechanism is used for driving the overturning assembly to lift on the bearing frame. One end face of the television module is adsorbed and turned through the adsorption mechanism, so that the turning equipment can turn the television modules of different models, the characteristic that the traditional clamping mechanism can only turn the television modules of fixed models is overcome, and the compatibility of the turning equipment is enlarged; the lifting mechanism is arranged on the turnover equipment, so that the full automation of the turnover equipment can be realized, the operation efficiency can be improved, the manpower resources can be saved, and the labor cost can be reduced.
Description
Technical Field
The invention relates to the technical field of television module production and detection, in particular to television module overturning equipment.
Background
The liquid crystal television has become a necessity in every household because of its high resolution, good definition, low power consumption, light weight, portability, and environmental protection.
In the current production process of the liquid crystal display television module, the television module is often required to be turned over so as to facilitate the installation of the back surface or the detection of the front surface of the television module. Currently, there are two main types of turning over a television module: (1) The manual overturning mode is unstable in manual force control, the display screen of the liquid crystal display television is easy to damage, automation is not easy to realize, the manual overturning cost is high, and the working efficiency is low; (2) The television module is turned over after being clamped by the clamping mechanism, and the existing clamping mechanism generally adopts a tooling pad clamp or a frame clamp. The two modes have no universality, wherein the upper end face and the lower end face of the television module are required to be clamped by utilizing the tooling pad clamp to clamp the television module for overturning, so that the tooling pad clamp can only be used for overturning the flat television module and is not suitable for overturning the curved television module; the frame clamping television module can only be used for overturning the television module with the frame, and the frame clamping mode is not suitable for the television module without the frame, and the frame of the television module can be damaged when the clamping force is not well controlled.
Disclosure of Invention
The invention aims to provide a television module overturning device which is applicable to television modules of different models and can realize automatic overturning.
The technical scheme adopted by the invention is as follows:
a TV module overturning device comprises a bearing unit, a lifting mechanism and an overturning assembly; the bearing unit comprises a bearing frame; the overturning assembly is connected to the bearing frame in a sliding manner, and is provided with an adsorption mechanism and can change the orientation of the adsorption mechanism; the lifting mechanism is fixedly connected to the bearing frame and connected with the overturning assembly and used for driving the overturning assembly to lift on the bearing frame.
As a preferable scheme of the television module overturning device, the television module overturning device further comprises a teaching control box, wherein the teaching control box is fixedly connected to the bearing frame and is electrically connected with the lifting mechanism and the overturning assembly.
As a preferred scheme of TV module tipping arrangement, TV module tipping arrangement still includes auxiliary support mechanism, auxiliary support mechanism includes mutually perpendicular connected leading truck and support frame, leading truck fixed connection is in on the elevating system, and with bearing frame sliding connection, the upset subassembly is fixed to be set up on the support frame.
As a preferable scheme of the television module overturning equipment, the lifting mechanism comprises a ball screw, a motor and a sliding block module; the motor is fixedly connected to the upper end face of the bearing frame; one end of the ball screw is connected with the output end of the motor, and the other end of the ball screw is fixedly connected to the bottom of the bearing frame; the sliding block module is sleeved on the ball screw to form a screw nut pair, and the sliding block module is fixedly connected with the guide frame.
As a preferable scheme of the television module overturning device, the overturning assembly comprises an overturning arm, an overturning cylinder and a supporting structure; the supporting structure is fixedly connected with the supporting frame; the turnover cylinder is fixedly connected to the supporting structure, and the output end of the turnover cylinder is connected with the turnover arm and used for driving the turnover of the turnover arm; the turning arm is provided with the adsorption mechanism.
As a preferable scheme of the television module overturning device, the supporting structure comprises a supporting plate and a connecting rod; one end of the connecting rod is fixedly lapped on the supporting frame, and the other end of the connecting rod is connected with the supporting plate; the overturning cylinder is fixedly arranged on the supporting plate.
As a preferable scheme of the television module overturning device, the supporting plate is in sliding connection with the connecting rod, a first air cylinder is arranged between the supporting plate and the connecting rod, the bottom end of the first air cylinder is fixed on the connecting rod, the air cylinder rod of the first air cylinder is fixed on the supporting plate, and the extending direction of the air cylinder rod is the same as the sliding direction of the supporting plate on the connecting rod.
As an optimal scheme of the television module overturning equipment, a jacking mechanism for balancing the weight of the television module overturning equipment is arranged at the bottom of the bearing frame, and the jacking mechanism is connected with the auxiliary supporting mechanism.
As an optimal scheme of the television module overturning equipment, the jacking mechanism is a second air cylinder, the bottom of the second air cylinder is fixedly arranged on the bearing frame, and the output end of the second air cylinder is connected with the supporting mechanism.
As a preferable scheme of the television module overturning equipment, the adsorption mechanism is a sponge sucker.
The invention has the beneficial effects that:
the invention provides a television module overturning device which is used for overturning a television module in the production process of the television module. Through the adsorption mechanism arranged on the turnover assembly, one end face of the television module is adsorbed and turned over, so that the turnover equipment can turn over television modules of different types, the characteristic that the traditional clamping mechanism can only turn over the television module of a fixed type is overcome, and the compatibility of the turnover equipment is enlarged; the lifting mechanism is arranged on the turnover equipment and used for driving the turnover assembly to lift on the bearing frame, so that the full automation of the turnover equipment can be realized, the operation efficiency of the turnover equipment can be improved, and meanwhile, the manpower resources can be saved and the labor cost can be reduced.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described.
Fig. 1 is a schematic structural diagram of a television module overturning device provided by the invention;
fig. 2 is a partial enlarged view of a portion a in fig. 1.
In the figure:
1. a carrying unit; 11. a load-bearing frame; 12. a weight reduction groove; 13. a walking wheel;
2. a lifting mechanism; 21. a ball screw; 22. a motor; 23. a slider module;
3. a flip assembly; 31. a flip arm; 311. a sponge sucker; 32. a turnover cylinder; 33. a support plate; 34. a connecting rod; 35. a slide block; 36. a bottom plate;
4. a teaching control box; 5. a first cylinder; 6. a second cylinder;
7. an auxiliary supporting mechanism; 71. a guide frame; 72. and (5) supporting frames.
Detailed Description
In order to make the technical problems solved, the technical scheme adopted and the technical effects achieved by the invention more clear, the technical scheme of the invention is further described below by a specific embodiment in combination with the attached drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the drawings related to the present invention are shown.
As shown in fig. 1-2, the present embodiment provides a television module turning apparatus, which includes a carrying unit 1, a lifting mechanism 2, and a turning assembly 3. The bearing unit 1 comprises a bearing frame 11, a turnover assembly 3 is slidably connected to the bearing frame 11, an adsorption mechanism is arranged on the turnover assembly 3, and the orientation of the adsorption mechanism is changed through the turnover assembly 3, so that the adsorption and turnover of the television module are realized. This adsorption equipment adsorbs only to one of them terminal surface of TV module for this tipping arrangement can be applicable to the upset of the TV module of different models, has overcome traditional fixture and can only overturn to the TV module of fixed model's characteristics, has enlarged tipping arrangement's compatibility. In addition, a lifting mechanism 2 is arranged on the bearing frame 11 and is connected with the turnover assembly 3 for driving the turnover assembly 3 to lift on the bearing frame 11. By providing the elevating mechanism 2 on the turning device, the height of the turning assembly 3 is changed by the elevating mechanism 2. Specifically, when the television module needs to be adsorbed, the lifting mechanism 2 drives the turnover assembly 3 to move downwards so as to be in contact with one end face of the television module, thereby completing the adsorption operation; after the adsorption is finished, the lifting mechanism 2 drives the turnover assembly 3 to move upwards so that the turnover assembly 3 has enough turnover space to turn over; after the overturning is completed, the lifting mechanism 2 drives the overturning assembly 3 to move downwards, and the television module is put back into the production line so as to carry out the next detection operation. Through setting up elevating system 2 can realize the automation of this tipping arrangement, can improve its operating efficiency, can practice thrift manpower resources, reduce the cost of labor simultaneously.
Further, the bearing frame 11 is a frame formed by splicing plate structures, and the bearing frame 11 is provided with a weight reduction groove 12 for reducing the weight of the whole overturning device, reducing the materials required for manufacturing the bearing frame 11, and being beneficial to reducing the manufacturing cost of the bearing frame 11. A traveling wheel 13 is also provided at the bottom of the carrying frame 11, so that the turnover device can be easily moved to the working area.
Further, the television module overturning device further comprises an auxiliary supporting mechanism 7, and the auxiliary supporting mechanism 7 is located inside the bearing frame 11. The auxiliary supporting mechanism 7 comprises a guide frame 71 and a supporting frame 72 which are mutually and vertically connected, the guide frame 71 is fixedly connected to the lifting mechanism 2 and is in sliding connection with the bearing frame 11, and the overturning assembly 3 is fixedly arranged on the supporting frame 72. The auxiliary supporting mechanism 7 can improve the stability of the overturning assembly 3 in the lifting and overturning process. Specifically, a connecting block is disposed on a side wall of the guide frame 71, a chute is disposed on an inner wall of the bearing frame 11, and sliding connection between the guide frame 71 and the bearing frame 11 is realized by sliding the connecting block in the chute. Of course, the slide grooves may be provided on the side walls of the guide frame 71, and the connection blocks may be provided on the inner walls of the carrier frame 11.
In order to realize full automation of the television module overturning device, the lifting mechanism 2 arranged on the overturning device comprises a motor 22 fixedly connected to the upper end face of the bearing frame 11 and a ball screw 21 connected with the output end of the motor 22, and the other end of the ball screw 21 is fixedly connected to the bottom of the bearing frame 11. In addition, a sliding block module 23 is sleeved on the ball screw 21, the ball screw 21 and the sliding block module 23 are matched to form a screw nut pair, the sliding block module 23 is fixedly connected with the guide frame 71, and the motor 22 drives the guide frame 71 through driving the screw nut pair, so that the lifting process of the turnover assembly 3 on the bearing frame 11 is realized.
Further, the flipping assembly 3 comprises a flipping arm 31, a flipping cylinder 32 and a support structure. The support structure includes a connection rod 34 fixedly overlapped on a support frame 72 and a support plate 33 fixedly connected to the other end of the connection rod 34. A turnover cylinder 32 is fixedly provided on the support plate 33, and an output end of the turnover cylinder 32 is connected with the turnover arm 31 for driving the turnover of the turnover arm 31, and an adsorption mechanism is provided on the turnover arm 31, and an orientation of the adsorption mechanism is changed by the turnover of the turnover arm 31, so that an orientation of the television module can be changed for performing inspection operation.
In this embodiment, the adsorption mechanism is a sponge sucker 311, a negative pressure generator is built in the sponge sucker 311, when contacting with the television module, a closed space is formed, the air pressure in the closed space is lower than the external atmospheric pressure through the air supply of the negative pressure generator, so that the television module is firmly adsorbed by utilizing the internal and external pressure difference, and after the overturning action is completed, the negative pressure generator stops the air supply, so that the sponge sucker 311 is separated from the television module. Due to the softness of the sponge, the television module can be protected from being damaged to the greatest extent when the adsorption and overturning of the television module are completed by utilizing the sponge sucker 311. In this embodiment, two sets of sponge suction cups 311 are provided on the turnover device, and the two sets of sponge suction cups 311 are provided on the turnover arm 31 at intervals. Of course, in other embodiments, the number of the sponge suction cups 311 can be adjusted according to the weight of the television module.
When the television module overturning equipment works, the weight of a product is born, and the weight of the product is born, so that in order to balance the weight of the whole television module overturning equipment including the overturning assembly 3, a jacking mechanism is further arranged on the overturning equipment, the jacking mechanism comprises a second air cylinder 6, the second air cylinder 6 is fixedly arranged on a bearing frame 11, and the output end of the second air cylinder 6 is connected with an auxiliary supporting mechanism 7. Specifically, in the present embodiment, the output end of the second cylinder 6 is connected to the guide frame 71, and of course, in other embodiments, the output end of the second cylinder 6 may be connected to the support frame 72. The motion direction and the motion speed of the second air cylinder 6 are determined by the motion direction and the motion speed of the sliding block module 23 driven by the motor 22, and the second air cylinder is lifted synchronously with the turnover assembly 3, so that the constant acting force of the second air cylinder is utilized to offset the weight born by the turnover assembly 3 and the auxiliary supporting mechanism 7, the acting force born by the motor 22 is reduced, and the turnover assembly 3 is prevented from generating great inertia due to overlarge born gravity in the descending process, so that the risk of harm to human bodies and products during the motion of the television module turnover equipment is reduced.
Further, the support plate 33 is further provided with a first cylinder 5, a sliding block 35 and a bottom plate 36, the end part of the connecting rod 34 is provided with a sliding part, the sliding part is of a rectangular frame structure, the side edge of the sliding part is provided with a slideway, the slideway is arranged along the vertical direction, the sliding block 35 is slidingly connected in the slideway, the bottom end of the first cylinder 5 is fixedly connected with the top end of the sliding part on the connecting rod 34, the bottom plate 36 is arranged on the support plate 33 and is fixedly connected with a cylinder rod of the first cylinder 5, and the extending direction of the cylinder rod is parallel to the extending direction of the slideway. Specifically, during normal operation of the apparatus, the cylinder rod of the first cylinder 5 does not stretch, the first cylinder 5, the slider 35 and the bottom plate 36 are lifted synchronously with the turnover assembly 3, but when the apparatus is abnormal, for example, when the turnover assembly 3 encounters interference during the descending process, the first cylinder 5 can buffer the movement stroke of the turnover assembly, and since the weight borne by the sponge sucker 311, the turnover cylinder 32 and the turnover arm 31 is counteracted by the tension of the first cylinder 5, the components cannot generate great impact force during the descending process, and the components are prevented from being damaged and injuring workers by a smash. Meanwhile, a position signal detection structure is arranged on the overturning assembly 3 and is used for detecting whether the position of the cylinder rod on the first cylinder 5 changes or not. When the position of the first cylinder 5 is detected to be changed, the machine is stopped immediately, and the operator is reminded of abnormal equipment, so that the safety of products and operators can be ensured.
Further, a teaching control box 4 is further provided on the carrying frame 11, and the teaching control box 4 is electrically connected with the lifting mechanism 2 and the turning component 3, and is used for obtaining external signals and outputting actions of external equipment, so that action ranges of different product models can be compiled according to artificial teaching operations.
The above embodiments merely illustrate the basic principle and features of the present invention, and the present invention is not limited to the above embodiments, but may be varied and altered without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A television module tipping arrangement, comprising: the lifting device comprises a bearing unit (1), a lifting mechanism (2) and a turnover assembly (3);
the carrying unit (1) comprises a carrying frame (11);
the turnover assembly (3) is connected to the bearing frame (11) in a sliding manner, and the turnover assembly (3) is provided with an adsorption mechanism and can change the orientation of the adsorption mechanism;
the lifting mechanism (2) is fixedly connected to the bearing frame (11) and connected with the overturning assembly (3) and is used for driving the overturning assembly (3) to lift on the bearing frame (11);
the television module overturning device further comprises a teaching control box (4), wherein the teaching control box (4) is fixedly connected to the bearing frame (11) and is electrically connected with the lifting mechanism (2) and the overturning assembly (3);
the television module overturning device further comprises an auxiliary supporting mechanism (7), wherein the auxiliary supporting mechanism (7) comprises a guide frame (71) and a supporting frame (72) which are mutually and vertically connected, the guide frame (71) is fixedly connected to the lifting mechanism (2) and is in sliding connection with the bearing frame (11), and the overturning assembly (3) is fixedly arranged on the supporting frame (72);
the bottom of the bearing frame (11) is provided with a jacking mechanism for balancing the weight of the television module overturning equipment, and the jacking mechanism is connected with the auxiliary supporting mechanism (7).
2. The television module tilting apparatus according to claim 1, wherein the elevating mechanism (2) comprises a ball screw (21), a motor (22) and a slider module (23);
the motor (22) is fixedly connected to the upper end face of the bearing frame (11);
one end of the ball screw (21) is connected with the output end of the motor (22), and the other end of the ball screw (21) is fixedly connected to the bottom of the bearing frame (11);
the sliding block module (23) is sleeved on the ball screw (21) to form a screw nut pair, and the sliding block module (23) is fixedly connected with the guide frame (71).
3. The television module tilting apparatus according to claim 1, wherein the tilting assembly (3) comprises a tilting arm (31), a tilting cylinder (32) and a support structure;
the support structure is fixedly connected with the support frame (72);
the turnover cylinder (32) is fixedly connected to the supporting structure, and the output end of the turnover cylinder (32) is connected with the turnover arm (31) and used for driving the turnover arm (31) to turn over;
the turnover arm (31) is provided with the adsorption mechanism.
4. A television module tipping arrangement according to claim 3, characterized in that the support structure comprises a support plate (33) and a connecting rod (34);
one end of the connecting rod (34) is fixedly lapped on the supporting frame (72), and the other end of the connecting rod (34) is connected with the supporting plate (33);
the overturning cylinder (32) is fixedly arranged on the supporting plate (33).
5. The television module tipping device of claim 4,
the support plate (33) is in sliding connection with the connecting rod (34), a first air cylinder (5) is arranged between the support plate (33) and the connecting rod (34), the bottom end of the first air cylinder (5) is fixed on the connecting rod (34), the air cylinder rod of the first air cylinder (5) is fixed on the support plate (33), and the extending direction of the air cylinder rod is the same as the sliding direction of the support plate (33) on the connecting rod (34).
6. The television module overturning device according to claim 1, wherein the jacking mechanism is a second air cylinder (6), the bottom of the second air cylinder (6) is fixedly arranged on the bearing frame (11), and the output end of the second air cylinder (6) is connected with the auxiliary supporting mechanism (7).
7. The television module tipping arrangement according to any one of claims 1 to 6, wherein the suction mechanism is a sponge suction cup (311).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811122272.3A CN109230414B (en) | 2018-09-26 | 2018-09-26 | Television module overturning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811122272.3A CN109230414B (en) | 2018-09-26 | 2018-09-26 | Television module overturning equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109230414A CN109230414A (en) | 2019-01-18 |
| CN109230414B true CN109230414B (en) | 2024-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811122272.3A Active CN109230414B (en) | 2018-09-26 | 2018-09-26 | Television module overturning equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN109230414B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110329773B (en) * | 2019-07-31 | 2020-10-23 | 东北大学 | Lifting device with single power source |
| CN113858087B (en) * | 2021-07-29 | 2023-02-10 | 安徽康佳电子有限公司 | Combined tool pad |
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| JP2009254922A (en) * | 2008-04-11 | 2009-11-05 | Sharp Corp | Disassembling device and disassembling method of thin tv set |
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| CN109230414A (en) | 2019-01-18 |
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