CN210854293U

CN210854293U - Photovoltaic module sorter

Info

Publication number: CN210854293U
Application number: CN201921393014.9U
Authority: CN
Inventors: 关荣华; 殷锁顺
Original assignee: Suzhou Napin Industrial Equipment Co ltd
Current assignee: Suzhou Napin Industrial Equipment Co ltd
Priority date: 2019-08-26
Filing date: 2019-08-26
Publication date: 2020-06-26
Anticipated expiration: 2029-08-26

Abstract

The utility model discloses a photovoltaic module sorter, including sideslip subassembly (1) and lifting unit (2), sideslip subassembly (1) is in including frame (11) and setting first transverse slide rail (12) of frame (11) upside, lifting unit (2) is including cantilever beam (22), sideslip subassembly (1) is still including setting up second transverse slide rail (15) and the sliding fit of frame (11) downside connect first transverse slide rail (12) with mounting panel (16) on second transverse slide rail (15), lifting unit (2) are still including installing square steel (21) on mounting panel (16), the connection of cantilever beam (22) liftable is in on square steel (21). The utility model discloses the centre of gravity of the lifting unit of sorter removes to the frame for it is more stable in the equipment course of operation, reduces and wearing and tearing to the transverse sliding rail.

Description

Photovoltaic module sorter

Technical Field

The utility model relates to a sorter, in particular to photovoltaic module sorter.

Background

As shown in fig. 8, the existing photovoltaic module sorting machine includes a transverse guide rail 7, a cantilever beam 8 slidably connected to the transverse sliding rail, a lifting mechanism 9 and a lifting cylinder 10 are provided on the cantilever beam 8, a gear is provided at the output end of the lifting cylinder 10, the lifting mechanism 10 is fixed with a rack along the vertical direction, and the rack is driven to move up and down by the rotation of the gear, so as to drive the whole lifting mechanism 10 to move up and down. The sorting machine is heavy in structure, high in net height requirement on a factory building, and material cost and transportation cost are increased invisibly. In addition, the gravity center of the sorting machine is far away from the anchor bolts and the transverse sliding rails of the sorting machine, so that the gravity center is unstable, the vibration is large, and the abrasion of the transverse sliding rails is very large.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to the above-mentioned defect among the prior art, provide a remove stable, the little photovoltaic module sorter of vibrations.

In order to realize the purpose of the utility model, the utility model adopts the following technical scheme: the utility model provides a photovoltaic module sorter, includes sideslip subassembly and lifting unit, the sideslip subassembly includes the frame and sets up the first transverse slide rail of frame upside, lifting unit includes the cantilever beam, its characterized in that: the transverse moving assembly further comprises a second transverse sliding rail arranged on the lower side of the frame and a mounting plate in sliding fit with the first transverse sliding rail and the mounting plate on the second transverse sliding rail, the lifting assembly further comprises square steel fixed on the mounting plate, and the cantilever beam can be lifted and lowered to be connected to the square steel.

Furthermore, the utility model discloses still provide following subsidiary technical scheme: the transverse moving assembly further comprises a first driving piece arranged on the mounting plate and a first rack arranged on the upper side of the frame, and the first driving piece is in transmission connection with the first rack.

The output end of the first driving piece is connected with a first gear meshed with the first rack.

Guide rails are arranged on two sides of the square steel, and the cantilever beam is connected to the guide rails in a sliding mode.

The cantilever beam is provided with a second driving piece, the square steel is provided with a second rack arranged along the vertical direction, and the second rack is in transmission connection with the driving piece.

And the output end of the second driving piece is provided with a second gear meshed with the second rack.

The photovoltaic module sorting machine further comprises a sucker clamp, and the sucker clamp is fixed to the cantilever beam.

The sucker clamp comprises a sucker frame and a vacuum sucker fixed on the sucker frame.

Compared with the prior art, the utility model has the advantages of: 1. the gravity center of the lifting component of the sorting machine moves towards the frame, so that the equipment is more stable in the working process, and the abrasion to the transverse sliding rail is reduced;

2. the utility model discloses the sorter adopts whole cantilever beam and sucking disc anchor clamps to go up and down together, reduces the requirement to current factory building height, reduce cost.

Drawings

Fig. 1 is a schematic structural diagram of the photovoltaic module sorting machine of the present invention.

Fig. 2 is the structure schematic diagram of the traversing module of the photovoltaic module sorting machine of the utility model.

Fig. 3 is a schematic structural diagram of the lifting assembly of the photovoltaic module sorting machine of the present invention.

Fig. 4 is a schematic view of the state of the sorter in traversing to the position of the photovoltaic assembly production line.

Fig. 5 is a schematic view of the state of fig. 2 when the photovoltaic module is extracted.

Fig. 6 is a schematic view of the cantilever of the separator of fig. 3 as it rises to its highest point.

Fig. 7 is a schematic view of the state of the sorter when it is moved laterally to the position where the tray is placed.

Fig. 8 is a schematic structural diagram of a conventional photovoltaic module sorter.

Detailed Description

The following non-limiting detailed description of the present invention is provided in connection with the preferred embodiments and accompanying drawings.

As shown in fig. 1, the photovoltaic module sorting machine according to a preferred embodiment of the present application includes a traverse assembly 1, a lifting assembly 2, and a suction cup holder 3, wherein the traverse assembly 1, the lifting assembly 2, and the suction cup holder 3 are all automatically controlled by a PLC control unit (not shown).

With further reference to fig. 2, the traverse moving assembly 1 includes a frame 11, a first transverse sliding rail 12, a first rack 13 and a first driving member 14, the first transverse sliding rail 12 and the first rack 13 are both fixed on the upper side of the frame 11 along the horizontal direction, the first driving member 14 adopts a servo motor speed reducer structure, the output end of the first driving member 14 is connected with a first gear 17, and the first gear 17 is meshed with the first rack 13.

Further, the traverse moving assembly 1 further comprises a second transverse slide rail 15 and a mounting plate 16, the second transverse slide rail 15 is horizontally fixed on the lower side of the frame 11, the upper end and the lower end of the mounting plate 16 are slidably connected with the first transverse slide rail 12 and the second transverse slide rail 15 respectively, the driving member 14 is fixed on the mounting plate 16, the driving member 14 is started, and the first gear 17 rotates along the first rack 13, so that the mounting plate 16 can move transversely along the first transverse slide rail 12 and the second transverse slide rail 15. Preferably, the mounting plate 16 is provided with an anti-collision device 18, the anti-collision device 18 comprises a distance sensor 181, and when an obstacle is located on the traversing process, the distance sensor 181 can detect the obstacle and send a signal to the PLC control unit, so as to drive the first driving member 14 to stop working.

Further referring to fig. 3, lifting unit 2 fixed mounting is on mounting panel 16, lifting unit 2 includes square steel 21 and installs cantilever beam 22 on square steel 21, square steel 21 includes second driving piece 23 that drive cantilever beam 22 reciprocated and sets up the guide rail 24 in square steel 21 both sides, second driving piece 23 adopts servo motor and reducer structure, and fix on cantilever beam 22, lifting unit 2 still includes engaged with second gear 26 and second rack 25, second gear 26 meets with the output of second driving piece 23, second rack 25 is fixed in square steel 21 along vertical direction, cantilever beam 22 one end is slided and is connect on guide rail 24, when starting second driving piece 23, drive the transmission of second gear 26, make cantilever beam 22 can reciprocate along second rack 25.

Further, the other end at cantilever beam 22 is fixed to sucking disc anchor clamps 3, and sucking disc anchor clamps 3 include sucking disc frame 31 and fix sucking disc frame 31's vacuum chuck 32, vacuum chuck 32 produce the negative pressure through vacuum generator, and sucking disc anchor clamps 3 are current mechanism, the utility model discloses no longer describe its structure repeatedly. Preferably, the vacuum chuck 32 is provided with a contact sensor (not shown) and a detection sensor (not shown), when the contact sensor touches the photovoltaic module 6, the contact sensor can send a signal to the PLC control unit, the detection sensor is used for detecting the negative pressure of the vacuum chuck 32, and when the negative pressure reaches a set value, the detection sensor can send a signal to the PLC control unit.

Further referring to fig. 4 to 7, the sorter front end is provided with photovoltaic module assembly line 4 and photovoltaic module places tray 5, the utility model discloses the sorter working process as follows: firstly, under the driving of a first driving part 14, a lifting component 2 moves to a position above a photovoltaic component assembly line 4 along a first transverse slide rail 12 and a second transverse slide rail 15, then a second driving part 23 rotates to drive a cantilever beam 22 and a sucker clamp 3 to move downwards, when a vacuum sucker 32 of the sucker clamp 3 contacts a photovoltaic component 6, a contact sensor can send a signal to a PLC control unit, the PLC control unit controls the second driving part 23 to stop, at the moment, the vacuum sucker 32 starts to generate negative pressure and adsorb the photovoltaic component 6, when the negative pressure reaches a specified value, a detection sensor sends the signal to the PLC control unit, the PLC control unit controls the second driving part 23 to rotate and lift the cantilever beam 22 upwards to the highest point; then the first driving part 14 is started to drive the lifting component 2 to transversely move to a position above the photovoltaic component placing tray 5, the second driving part 23 rotates to drive the cantilever beam 22 to descend, the photovoltaic component 6 is placed on the placing tray 5, the vacuum generator starts to break vacuum at the moment, the vacuum sucker 32 releases the photovoltaic component, the second driving part 23 rotates to drive the cantilever beam 22 to rise to the highest point, and the actions are repeated, so that the photovoltaic component 6 is continuously conveyed.

The utility model has the advantages that: 1. the gravity center of the lifting component of the sorting machine moves towards the frame, so that the equipment is more stable in the working process, and the abrasion to the transverse sliding rail is reduced;

It should be noted that the above-mentioned preferred embodiments are only for illustrating the technical concepts and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention accordingly, and the protection scope of the present invention cannot be limited thereby. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic module sorting machine comprises a transverse moving assembly (1) and a lifting assembly (2), wherein the transverse moving assembly (1) comprises a frame (11) and a first transverse sliding rail (12) arranged on the upper side of the frame (11), the lifting assembly (2) comprises a cantilever beam (22), and the photovoltaic module sorting machine is characterized in that: sideslip subassembly (1) is still including setting up second transverse slide rail (15) and the sliding fit of frame (11) downside are in first transverse slide rail (12) with mounting panel (16) on second transverse slide rail (15), lifting unit (2) is still including fixing square steel (21) on mounting panel (16), the connection of cantilever beam (22) liftable is in on square steel (21).

2. The photovoltaic module handler of claim 1, wherein: the traverse assembly (1) further comprises a first driving piece (14) arranged on the mounting plate (16) and a first rack (13) arranged on the upper side of the frame (11), wherein the first driving piece (14) is in transmission connection with the first rack (13).

3. The photovoltaic module handler of claim 2, wherein: the output end of the first driving piece (14) is connected with a first gear (17) meshed with the first rack (13).

4. The photovoltaic module handler of claim 1, wherein: guide rails (24) are arranged on two sides of the square steel (21), and the cantilever beam (22) is connected to the guide rails (24) in a sliding mode.

5. The photovoltaic module handler of claim 1 or 4, wherein: the cantilever beam (22) is provided with a second driving piece (23), the square steel (21) is provided with a second rack (25) arranged along the vertical direction, and the second rack (25) is in transmission connection with the driving piece (23).

6. The photovoltaic module handler of claim 5, wherein: and a second gear (26) meshed with the second rack (25) is arranged at the output end of the second driving piece (23).

7. The photovoltaic module handler of claim 1, wherein: the photovoltaic module sorting machine further comprises a sucker clamp (3), and the sucker clamp (3) is fixed on the cantilever beam (22).

8. The photovoltaic module handler of claim 7, wherein: the suction cup clamp (3) comprises a suction cup frame (31) and a vacuum suction cup (32) fixed on the suction cup frame (31).