CN109225529B - Chinese herbal medicine root and branch crushing and separation equipment - Google Patents
Chinese herbal medicine root and branch crushing and separation equipment Download PDFInfo
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- CN109225529B CN109225529B CN201811270969.5A CN201811270969A CN109225529B CN 109225529 B CN109225529 B CN 109225529B CN 201811270969 A CN201811270969 A CN 201811270969A CN 109225529 B CN109225529 B CN 109225529B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/162—Shape or inner surface of shredder-housings
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明公开了一种中草药根枝粉碎分离设备,该设备包括支架和立式的筒体,通过上下轴套竖向安装于筒体内中心有旋转主轴,旋转主轴上端通过联轴器与电机传动连接,旋转主轴的下部垂直固定有粉碎锤。位于筒体上侧有进料斗,底部有出料斗。本发明适合于将含有枝叶或者根茎的中药材进行切割和粉碎加工,在设备的筒体内含有切割区和粉碎区,从而简化了中药材的加工程序,无需在采用切割步骤及切割设备,从切割刀粉碎过滤一步完成。尤其适合用于新出土药材或任性强或枝叶较大的药材粉碎和分离加工,加工效率高且效果好。
The invention discloses a device for crushing and separating Chinese herbal medicine roots and branches. The device includes a bracket and a vertical cylinder. There is a rotating spindle in the center of the cylinder installed vertically through upper and lower shaft sleeves. The upper end of the rotating spindle is connected to the motor through a coupling. , the lower part of the rotating spindle is vertically fixed with a crushing hammer. There is a feed hopper on the upper side of the cylinder and an outlet hopper on the bottom. The invention is suitable for cutting and crushing Chinese medicinal materials containing branches, leaves or rhizomes. The barrel of the equipment contains a cutting area and a crushing area, thereby simplifying the processing procedures of Chinese medicinal materials and eliminating the need to use cutting steps and cutting equipment. Knife crushing and filtration are completed in one step. It is especially suitable for the crushing and separation processing of newly unearthed medicinal materials or medicinal materials with strong willfulness or large branches and leaves. The processing efficiency is high and the effect is good.
Description
技术领域Technical field
本发明属于中药材粉碎加工设备技术领域,具体涉及一种中草药根枝粉碎分离设备。The invention belongs to the technical field of Chinese herbal medicine crushing and processing equipment, and specifically relates to a Chinese herbal medicine root and branch crushing and separation equipment.
背景技术Background technique
中药也称中草药,包括植物药和动物药以及矿物药,植物药取自植物药材的根、茎、叶、果或全株等,占据中药的大多数,动物药取自特定动物的内脏、皮、骨和器官等。植物中草药大多数为植物的根、茎、叶,部分药材的根、茎、叶以及汁均具有药用价值,药材使用时,为提高药材的药效,需要经过清洗、烘干、筛选和粉碎研磨后才能病人使用,以保证其熬制的效果。传统对中草药粉碎研磨通常首先采用铡刀对中草药进行切割粉碎,然后才能机械能改名粉碎或研磨,例如利用乳钵和带有研盘的杵棒来对中草药进行研磨,利用这样的手段进行中药材的破碎,不仅费时费力,操作的难度大,效率低且研磨效果不好,还可以采用机械对中草药粉碎加工,一般采用粉碎机对其进行粉碎(必须先切割成小块再研制成粉末),其中部分中草药具有较多的纤维成分和较高的韧性,普通粉碎机只适合用于粉碎加工干燥易破碎的药材,针对茎干根粗壮且韧性好的中药材,现有粉碎机无法彻底粉碎,甚至导致粉碎设备无法正常工作的线性。另外,一些如动物的骨、角和甲壳类的中药材质地坚硬,难以直接粉碎加工。部分多功能粉碎机可用于加工少数顽固难以粉碎的中药材,但实际上是采用了多道加工工序,通过切割成段再烘干或直接粉碎以及筛选,是通过多个不同加工机械组合使用形成的生产线,并不能通过单机实现彻底粉碎。另一方面,现有针对中药材的加工较少使用立式筒状加工设备,但立式筒体粉碎设备具有其优点,就是能够实现进料和出料的连续作业,药材能够均匀分散于搅拌齿四周,利用药材自重能够在搅拌的同时自由下落运动,而且搅拌路程能够变长以提高粉碎效果。Traditional Chinese medicine, also known as Chinese herbal medicine, includes botanical medicine, animal medicine and mineral medicine. Botanical medicine is taken from the roots, stems, leaves, fruits or whole plants of plant medicines, accounting for the majority of traditional Chinese medicine. Animal medicine is taken from the internal organs and skin of specific animals. , bones and organs, etc. Most Chinese herbal medicines are roots, stems, and leaves of plants. The roots, stems, leaves, and juices of some medicinal materials have medicinal value. When using medicinal materials, in order to improve the efficacy of the medicinal materials, they need to be cleaned, dried, screened, and crushed. It can only be used by patients after grinding to ensure the effect of brewing. Traditional Chinese herbal medicine crushing and grinding usually uses a guillotine to cut and crush the Chinese herbal medicine, and then mechanical energy can be used to crush or grind the Chinese herbal medicine. For example, a mortar and a pestle with a grinding plate are used to grind the Chinese herbal medicine. This method is used to crush the Chinese herbal medicine. , it is not only time-consuming and labor-intensive, difficult to operate, has low efficiency and poor grinding effect, but also can use machinery to crush Chinese herbal medicine. Generally, a pulverizer is used to crush it (it must be cut into small pieces first and then developed into powder), some of which Chinese herbal medicines have more fiber components and higher toughness. Ordinary crushers are only suitable for crushing and processing dry and easily broken medicinal materials. For Chinese herbal medicines with thick stems and roots and good toughness, existing crushers cannot completely crush them, and may even cause Crushing equipment does not work properly linearly. In addition, some Chinese medicinal materials, such as animal bones, horns and crustaceans, are hard and difficult to crush and process directly. Some multi-functional crushers can be used to process a small number of Chinese herbal medicines that are stubborn and difficult to crush. However, they actually use multiple processing procedures, such as cutting into sections and then drying or directly crushing and screening. They are formed through the combination of multiple different processing machines. The production line cannot achieve complete crushing through a single machine. On the other hand, existing vertical cylindrical processing equipment is rarely used for the processing of Chinese medicinal materials. However, the vertical cylindrical crushing equipment has its advantages, that is, it can realize continuous operation of feeding and discharging, and the medicinal materials can be evenly dispersed during the mixing process. Around the teeth, the medicinal materials can fall freely while stirring using their own weight, and the stirring distance can be lengthened to improve the crushing effect.
发明内容Contents of the invention
本发明针对现有中草药粉碎分离设备存在的问题和不足,提供一种中草药根枝粉碎分离设备,具有锯切和粉碎同步进行和持续加工的功能特点。In view of the problems and deficiencies existing in the existing Chinese herbal medicine crushing and separation equipment, the present invention provides a Chinese herbal medicine root and branch crushing and separation equipment, which has the functional characteristics of simultaneous sawing and crushing and continuous processing.
本发明解决其技术问题所采用的方案是:采用一种中草药根枝粉碎分离设备,该设备包括支架和立式的筒体,通过上下轴套竖向安装于筒体内中心有旋转主轴,旋转主轴上端通过联轴器与电机传动连接,旋转主轴的下部垂直固定有粉碎锤。位于筒体上侧有进料斗,底部有出料斗。The solution adopted by the present invention to solve the technical problem is to adopt a Chinese herbal medicine root and branch crushing and separation equipment. The equipment includes a bracket and a vertical cylinder. It is vertically installed in the cylinder through upper and lower shaft sleeves and has a rotating spindle in the center. The rotating spindle The upper end is connected to the motor transmission through a coupling, and a crushing hammer is fixed vertically on the lower part of the rotating main shaft. There is a feed hopper on the upper side of the cylinder and an outlet hopper on the bottom.
其中,在主轴的上部固定安装有圆形的横向锯片,横向锯片边缘与筒体内壁之间存在切割间隙,在横向锯片上侧面固定有加强支撑板,加强支撑板上分布设置有轴架并安装有横转轴,横转轴上固定有竖向锯片和从动轮。竖向锯片与从动轮为一体结构。Among them, a circular transverse saw blade is fixedly installed on the upper part of the main shaft. There is a cutting gap between the edge of the transverse saw blade and the inner wall of the cylinder. A reinforced support plate is fixed on the upper side of the transverse saw blade. Shafts are distributed on the reinforced support plate. The frame is equipped with a horizontal rotating shaft, and a vertical saw blade and a driven wheel are fixed on the horizontal rotating shaft. The vertical saw blade and the driven wheel are integrated structures.
同时,在位于横向锯片上侧的主轴上沿径向固定安装有至少一个固定轴,各固定轴上通过轴承安装有从动齿轮,位于从动齿轮外侧面固定有主动轮,即从动齿轮与主动轮一体。每个主动轮与对应的从动轮传动连接。At the same time, at least one fixed shaft is fixedly installed in the radial direction on the main shaft located on the upper side of the transverse saw blade. A driven gear is installed on each fixed shaft through a bearing, and a driving wheel, that is, the driven gear, is fixed on the outer side of the driven gear. Integrated with the driving wheel. Each driving wheel is transmission connected with the corresponding driven wheel.
位于从动齿轮的上侧设置有固定套,该固定套通过固定杆安装在筒体内壁上,固定套套装在主轴外侧,但固定套内壁与主轴外壁之间存在配合间隙。在固定套下侧圆周位置设置有环齿轮,该环齿轮与所述从动齿轮啮合。在所述横向锯片的上侧或者在加强支撑板的上侧安装有活动锥形罩,活动锥形罩上设置有让位孔用于使竖向锯片伸出活动锥形罩外侧;在所述固定杆上安装有固定锥形罩,该固定锥形罩套装在活动锥形罩外侧且存在配合间隙。A fixed sleeve is provided on the upper side of the driven gear. The fixed sleeve is installed on the inner wall of the cylinder through a fixed rod. The fixed sleeve is sleeved on the outside of the main shaft, but there is a matching gap between the inner wall of the fixed sleeve and the outer wall of the main shaft. A ring gear is provided at a circumferential position on the lower side of the fixed sleeve, and the ring gear meshes with the driven gear. A movable conical cover is installed on the upper side of the transverse saw blade or on the upper side of the reinforced support plate, and a relief hole is provided on the movable conical cover for allowing the vertical saw blade to extend out of the movable conical cover; A fixed conical cover is installed on the fixed rod, and the fixed conical cover is sleeved on the outside of the movable conical cover with a matching gap.
进一步地,又在位于筒体内壁上且位于横向锯片的上侧沿径向固定有辅推刀齿,辅推刀齿主要功能是与横向锯片配合对粗枝阻滞和锯切。Furthermore, an auxiliary pusher tooth is fixed radially on the inner wall of the cylinder and on the upper side of the transverse saw blade. The main function of the auxiliary pusher tooth is to cooperate with the transverse saw blade to block and saw thick branches.
换可以在位于粉碎锤下侧且位于出料斗上侧的筒体内壁上套装有过滤网,以及在筒体侧壁设置清仓口,达到粉碎过滤效果和定期清理不能过滤的杂质。Instead, a filter can be installed on the inner wall of the cylinder located below the crushing hammer and above the discharge hopper, and a cleaning port can be set on the side wall of the cylinder to achieve the crushing and filtering effect and regular cleaning of impurities that cannot be filtered.
进一步增加了侧推防护罩用以保护竖向锯片,即在位于横向锯片或加强支撑板上侧,且位于旋转方向一侧固定有侧推防护罩,侧推防护罩的宽度大于竖向锯片的宽度,从而能够从竖向锯片一侧包裹竖向锯片,但侧推防护罩与竖向锯片存在间隙。采用侧推防护罩后能够显著提高该设备对粗壮根茎植物的加工强度。A side-pushing protective cover is further added to protect the vertical saw blade. That is, a side-pushing protective cover is fixed on the upper side of the horizontal saw blade or the reinforced support plate and on the side in the direction of rotation. The width of the side-pushing protective cover is larger than that of the vertical saw blade. The width of the saw blade allows the vertical saw blade to be wrapped from one side of the vertical saw blade, but there is a gap between the side push guard and the vertical saw blade. The use of a side-pushing protective cover can significantly improve the processing intensity of the equipment for thick rhizome plants.
设置竖向锯片为非径向,即竖向锯片的中心面延迟线与横向锯片的中心存在间隔距离d,d>0,横向锯片半径为r,d/r=0.08。有利于竖向锯片与被切割药材产生一个锐角。Set the vertical saw blade to be non-radial, that is, there is a separation distance d between the center plane delay line of the vertical saw blade and the center of the transverse saw blade, d>0, and the radius of the transverse saw blade is r, d/r=0.08. It is beneficial for the vertical saw blade to form an acute angle with the medicinal materials being cut.
本发明的有益效果:Beneficial effects of the present invention:
1.本发明适合于将含有枝叶或者根茎的中药材进行切割和粉碎加工,在设备的筒体内含有切割区和粉碎区,从而简化了中药材的加工程序,无需在采用切割步骤及切割设备,从切割刀粉碎过滤一步完成。尤其适合用于新出土药材或任性强或枝叶较大的药材粉碎和分离加工,加工效率高且效果好。 1. The present invention is suitable for cutting and crushing Chinese medicinal materials containing branches, leaves or rhizomes. The barrel of the equipment contains a cutting area and a crushing area, thereby simplifying the processing procedures of Chinese medicinal materials and eliminating the need to use cutting steps and cutting equipment. Crush and filter from cutting knife to complete in one step. It is especially suitable for the crushing and separation processing of newly unearthed medicinal materials or medicinal materials with strong willfulness or large branches and leaves. The processing efficiency is high and the effect is good.
2.本发明设备的筒体中含有横向锯片和竖向锯片,从而能够从不同方向对纤维成分高或粗壮的茎枝根切割处理,达到初步粉碎目的。本发明用于驱动横向锯片转动的同时,通过固定套及下侧的环齿轮来驱动竖向锯片转动,不仅实现了单驱动多锯片转动功能,而且横向锯片和竖向锯片同步转动。 2. The barrel of the equipment of the present invention contains transverse saw blades and vertical saw blades, so that stems and branches with high fiber content or thick roots can be cut from different directions to achieve preliminary crushing purposes. The invention is used to drive the horizontal saw blade to rotate and at the same time drive the vertical saw blade to rotate through the fixed sleeve and the lower ring gear. It not only realizes the single-drive multi-saw blade rotation function, but also synchronizes the horizontal saw blade and the vertical saw blade. Turn.
3.本发明中借助于固定锥形罩和活动锥形罩能够将进料药材导流至筒体侧壁且位于横向锯片和竖向锯片便于位置,以便于切割加工。固定锥形罩和活动锥形罩还能够很好地保护各齿轮组件和传动结构安全,以及保护竖向锯片安全。 3. In the present invention, the feed medicinal materials can be guided to the side wall of the cylinder by means of the fixed conical cover and the movable conical cover, and are located at convenient positions for the transverse saw blade and the vertical saw blade to facilitate cutting processing. The fixed cone cover and the movable cone cover can also well protect the safety of each gear assembly and transmission structure, as well as the safety of the vertical saw blade.
4.利于筒体内壁固定的辅推刀齿,能够约束大枝叶药材的转速,以便于横向锯片进行锯切作用。4. The auxiliary pusher teeth that facilitate the fixation of the inner wall of the cylinder can restrain the rotation speed of large branches and leaves of medicinal materials to facilitate the sawing action of the transverse saw blade.
附图说明Description of drawings
图1是本发明的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of the present invention.
图2是本发明的剖面结构示意图。Figure 2 is a schematic cross-sectional structural diagram of the present invention.
图3是图2中A-A剖面结构示意图。Figure 3 is a schematic structural diagram of the A-A section in Figure 2.
图4是竖向锯片安装侧护罩的结构示意图。Figure 4 is a schematic structural diagram of the side guard installed on the vertical saw blade.
图5是竖向锯片中心面与竖向锯片中心关系示意图。Figure 5 is a schematic diagram of the relationship between the center plane of the vertical saw blade and the center of the vertical saw blade.
图6是被动驱动结构示意图。Figure 6 is a schematic diagram of the passive drive structure.
图7是图6的立体结构示意图。FIG. 7 is a schematic three-dimensional structural diagram of FIG. 6 .
具体实施方式Detailed ways
针对韧性强且茎干根粗壮的药材粉碎加工,本发明无需对药材进行单独的切碎加工,而是直接将药材从如图1所示的装置进料斗5倒入,开机工作直至从出料口排出粉碎料。定期从清仓口31清理部分无法使用和粉碎的废料。整机操作简单方便,可实现持续粉碎和药材分离加工作业。Aiming at the crushing process of medicinal materials with strong toughness and thick stems and roots, the present invention does not require separate chopping of the medicinal materials. Instead, the medicinal materials are directly poured from the device feeding hopper 5 as shown in Figure 1, and the power is turned on until the medicinal materials are discharged. The crushed material is discharged from the material port. Part of the unusable and crushed waste materials are regularly cleared from the clearance port 31. The whole machine is simple and convenient to operate, and can realize continuous crushing and medicinal material separation and processing operations.
实施例1:如图1中该设备是在现有筒状粉碎机基础上进行改进,包括现有筒状粉碎机的主要构造,即包括立式的筒体2,其下端固定有支架1。通过上轴套23和下轴套25竖向安装于筒体2内中心有旋转主轴3(下轴套25通过固定架固定在筒体内底部),筒体2上端设置密封盖并安装有电机4,旋转主轴3与电机4传动连接(直接传动连接或通过齿轮箱传动连接)。旋转主轴3的下部垂直固定有粉碎锤7,筒体2上侧设置进料斗5,底部有出料斗6。Embodiment 1: As shown in Figure 1, this equipment is improved on the basis of the existing cylindrical pulverizer, and includes the main structure of the existing cylindrical pulverizer, that is, it includes a vertical cylinder 2, with a bracket 1 fixed at the lower end. The upper sleeve 23 and the lower sleeve 25 are vertically installed in the center of the cylinder 2 with a rotating spindle 3 (the lower sleeve 25 is fixed at the bottom of the cylinder through a fixed frame). A sealing cover is provided at the upper end of the cylinder 2 and a motor 4 is installed. , the rotating spindle 3 is connected with the motor 4 (directly connected or through a gearbox). A crushing hammer 7 is fixed vertically on the lower part of the rotating main shaft 3, a feed hopper 5 is provided on the upper side of the cylinder 2, and a discharge hopper 6 is provided on the bottom.
在以上筒体2粉碎机基础上,将筒体2内部的粉碎部分向下移动,在筒体2内部上侧设置锯切机构,从而使筒体2内部上侧作为锯切区,下侧作为粉碎区,以及在位于粉碎锤7下侧且位于出料斗6上侧的筒体2内壁上套装有过滤网30,形成一种中草药根枝粉碎分离设备,实现锯切和粉碎同时工作的效果。On the basis of the above cylinder 2 crusher, the crushing part inside the cylinder 2 is moved downward, and a sawing mechanism is set up on the upper side of the cylinder 2, so that the upper side of the cylinder 2 is used as the sawing area, and the lower side is used as the sawing area. The crushing area, and the filter 30 installed on the inner wall of the cylinder 2 located below the crushing hammer 7 and above the discharge hopper 6, form a Chinese herbal medicine root and branch crushing and separation equipment to achieve the effect of sawing and crushing at the same time.
然而,为了提高锯切性能,本实施例采用如图2所示的多向锯片同步工作原理,能够从不同方向对纤维成分高或粗壮的茎枝根切割处理,达到初步粉碎目的。However, in order to improve the sawing performance, this embodiment adopts the synchronized working principle of multi-directional saw blades as shown in Figure 2, which can cut stems and branches with high fiber content or thick roots from different directions to achieve the purpose of preliminary crushing.
在图2中,主轴3的上部固定安装有圆形的横向锯片8,横向锯片8边缘与筒体2内壁之间存在切割间隙。借助于固定锥形罩19和活动锥形罩32能够将进料药材导流至筒体2侧壁且位于横向锯片8和竖向锯片9便于位置,以便于切割加工。能够从不同方向对纤维成分高或粗壮的茎枝根切割处理,达到初步粉碎目的。In Figure 2, a circular transverse saw blade 8 is fixedly installed on the upper part of the spindle 3, and there is a cutting gap between the edge of the transverse saw blade 8 and the inner wall of the cylinder 2. By means of the fixed conical cover 19 and the movable conical cover 32, the feed medicinal materials can be guided to the side wall of the cylinder 2 and located at convenient positions of the transverse saw blade 8 and the vertical saw blade 9 to facilitate cutting processing. It can cut stems, branches and roots with high fiber content or thick roots from different directions to achieve the purpose of preliminary crushing.
如图2和图3所示,在横向锯片8上侧面固定有加强支撑板10,加强支撑板10上分布设置有轴架11并安装有横转轴12,横转轴12上固定有竖向锯片9和从动皮带轮13。在横向锯片8及加强支撑板10上设置了让位孔26,以便于竖向锯片的一部分位于该让位孔26中。As shown in Figures 2 and 3, a reinforced support plate 10 is fixed on the upper side of the transverse saw blade 8. A shaft frame 11 is distributed on the reinforced support plate 10 and a transverse rotation axis 12 is installed. A vertical saw is fixed on the transverse rotation axis 12. Piece 9 and driven pulley 13. A relief hole 26 is provided on the transverse saw blade 8 and the reinforced support plate 10 so that a part of the vertical saw blade is located in the relief hole 26 .
同时,在主轴3上沿径向固定安装有三个固定轴15,具体是在一个固定环27的外侧沿径向固定有三个固定轴15。三个固定轴15依次间隔120度分布。固定轴15上通过轴承安装有从动齿轮16,位于从动齿轮16外侧面固定有主动皮带轮14,即从动齿轮16与主动皮带轮14为一体结构。该主动皮带轮14与对应的从动皮带轮13通过皮带22传动连接。At the same time, three fixed shafts 15 are fixedly installed on the main shaft 3 in the radial direction. Specifically, three fixed shafts 15 are fixed in the radial direction on the outside of a fixed ring 27 . The three fixed axes 15 are distributed at intervals of 120 degrees. A driven gear 16 is mounted on the fixed shaft 15 through a bearing, and a driving pulley 14 is fixed on the outer side of the driven gear 16. That is, the driven gear 16 and the driving pulley 14 are an integrated structure. The driving pulley 14 is drivingly connected to the corresponding driven pulley 13 through a belt 22 .
如图6和图7所示,位于从动齿轮16的上侧设置有固定套17,该固定套17通过固定杆18安装在筒体2内壁上。固定套17内壁与主轴3外壁之间存在配合间隙,或者在该配合间隙内安装有轴承20以提高固定套17的稳定性。又在固定套17下侧圆周位置设置有环齿轮21,该环齿轮21与所述从动齿轮16啮合。其中,环齿轮21与从动齿轮16啮合可以以直齿轮形式啮合,也可以以锥齿轮形式啮合,直齿轮形式啮合时,选用硬质耐磨金属合金材料且尽量压缩齿轮厚度。在驱动横向锯片8转动的同时,通过固定套17及下侧的环齿轮21来驱动竖向锯片9转动,不仅实现了单驱动多锯片转动功能,而且横向锯片8和竖向锯片9同步转动。通过设置合适的齿速比能够调节竖向锯片的转速,以使竖向锯片达到最佳的锯切效果。As shown in Figures 6 and 7, a fixed sleeve 17 is provided on the upper side of the driven gear 16, and the fixed sleeve 17 is installed on the inner wall of the cylinder 2 through a fixed rod 18. There is a fitting gap between the inner wall of the fixed sleeve 17 and the outer wall of the main shaft 3, or a bearing 20 is installed in the fitting gap to improve the stability of the fixed sleeve 17. A ring gear 21 is provided at the lower circumferential position of the fixed sleeve 17 , and the ring gear 21 meshes with the driven gear 16 . Among them, the ring gear 21 and the driven gear 16 can mesh in the form of spur gears or bevel gears. When meshing in the form of spur gears, use hard wear-resistant metal alloy materials and reduce the thickness of the gears as much as possible. While driving the horizontal saw blade 8 to rotate, the vertical saw blade 9 is driven to rotate through the fixed sleeve 17 and the lower ring gear 21, which not only realizes the single-drive multi-saw blade rotation function, but also realizes the rotation function of the horizontal saw blade 8 and the vertical saw blade. The pieces 9 rotate synchronously. By setting an appropriate gear ratio, the rotational speed of the vertical saw blade can be adjusted so that the vertical saw blade can achieve the best cutting effect.
固定杆18的分布特点是三个固定杆18依次间隔120度分布,或者其中两个固定杆18的夹角为90度或135度等较大的角度。而且进料斗位于相邻两个固定杆18的间隙位置上方,从而在中草药进料过程中,防止固定杆18阻挡中草药下落。The distribution characteristic of the fixed rods 18 is that three fixed rods 18 are distributed at intervals of 120 degrees, or the angle between two fixed rods 18 is a larger angle such as 90 degrees or 135 degrees. Moreover, the feeding hopper is located above the gap between two adjacent fixed rods 18, thereby preventing the fixed rods 18 from blocking the falling of the Chinese herbal medicine during the feeding process.
关于活动锥形罩32和固定锥形罩19,如图2所示,在横向锯片8的上侧或者在加强支撑板10的上侧安装有活动锥形罩32,活动锥形罩32上设置有让位孔用于使竖向锯片9伸出活动锥形罩32外侧。在固定杆18上安装有固定锥形罩19,该固定锥形罩19套装在活动锥形罩32外侧且存在配合间隙,固定锥形罩19还可以通过轴承28安装在主轴上,以提高固定锥形罩19的稳定性,通过轴承28和固定杆18能够确保固定锥形罩19具有不变形和适当的支撑功能。固定锥形罩19和活动锥形罩32还能够很好地保护各齿轮组件和传动结构安全,以及保护竖向锯片9安全。Regarding the movable cone cover 32 and the fixed cone cover 19, as shown in Figure 2, the movable cone cover 32 is installed on the upper side of the transverse saw blade 8 or the upper side of the reinforced support plate 10. The movable cone cover 32 is A relief hole is provided for allowing the vertical saw blade 9 to extend out of the movable conical cover 32 . A fixed conical cover 19 is installed on the fixed rod 18. The fixed conical cover 19 is set outside the movable conical cover 32 and has a matching gap. The fixed conical cover 19 can also be installed on the main shaft through the bearing 28 to improve the fixation. The stability of the conical cover 19 can be ensured by the bearing 28 and the fixed rod 18 to ensure that the fixed conical cover 19 has no deformation and appropriate support function. The fixed cone cover 19 and the movable cone cover 32 can also well protect the safety of each gear assembly and transmission structure, as well as the safety of the vertical saw blade 9.
少部分植体较小的药材可能会卡在固定锥形罩19和筒体2的内壁之间不能下落,但这是少数且植体较小,不影响正常进料。随着进料持续进行,这些不能自动下落的药材会被持续进料推动向下移动进而被切割。A small number of medicinal materials with smaller implants may get stuck between the fixed conical cover 19 and the inner wall of the cylinder 2 and cannot fall, but these are a small number and the implants are small, so they do not affect normal feeding. As the feeding continues, these medicinal materials that cannot fall automatically will be pushed downward by the continuous feeding and then cut.
如图5所示,本实施例要求竖向锯片9的中心面延迟线与横向锯片8的中心存在间隔距离d,d>0,横向锯片8半径为r,0.06≤d/r≤0.12,优选0.08附近值。该设计目的可使竖向锯片的忍部首先接触药材,提高锯切效果。As shown in Figure 5, this embodiment requires that there is a separation distance d between the center plane delay line of the vertical saw blade 9 and the center of the transverse saw blade 8, d>0, and the radius of the transverse saw blade 8 is r, 0.06≤d/r≤ 0.12, preferably around 0.08. The purpose of this design is to enable the core of the vertical saw blade to contact the medicinal materials first, thereby improving the sawing effect.
在本实施例中,如图4所示,需要在位于横向锯片8或加强支撑板10上侧,且位于旋转方向一侧固定有侧推防护罩33,通过固定座34进行固定,侧推防护罩33和固定座34都有湿度弯曲以提高其强度。侧推防护罩33的宽度大于竖向锯片9的宽度,从而能够从竖向锯片9一侧包裹竖向锯片9,但侧推防护罩33与竖向锯片9存在间隙。在横向锯片8高速转动过程中,借助于辅推刀齿29来约束药材时,为防止根茎较粗的药材破坏竖向锯片9,固设置侧推防护罩33,用于保护竖向锯片9。侧推防护罩33的结构可以增强处理,以便借助于侧推防护罩33的推力和辅推刀齿29的约束力对药材初步撞击,即伴随锯切的撞击实现组合效果。In this embodiment, as shown in Figure 4, a side push protective cover 33 needs to be fixed on the upper side of the transverse saw blade 8 or the reinforced support plate 10 and on the side in the rotation direction, and is fixed through a fixed seat 34. Both the protective cover 33 and the mounting base 34 are moisture-bent to increase their strength. The width of the side-pushing protective cover 33 is larger than the width of the vertical saw blade 9 , so that the vertical saw blade 9 can be wrapped from one side of the vertical saw blade 9 . However, there is a gap between the side-pushing protective cover 33 and the vertical saw blade 9 . During the high-speed rotation of the transverse saw blade 8, when the auxiliary push blade teeth 29 are used to restrain the medicinal materials, in order to prevent the medicinal materials with thicker roots from damaging the vertical saw blade 9, a side push guard 33 is fixedly provided to protect the vertical saw. Film 9. The structure of the side push guard 33 can enhance the processing, so that the medicinal materials can be initially impacted by the thrust of the side push guard 33 and the restraining force of the auxiliary push blade teeth 29, that is, the combined effect is achieved with the impact of sawing.
实施例2:在实施例1基础上,又在位于筒体2内壁上且位于横向锯片8的上侧沿径向固定有辅推刀齿29。利于筒体2内壁固定的辅推刀齿29,能够约束大枝叶药材的转速,以便于横向锯片8进行锯切作用。Embodiment 2: On the basis of Embodiment 1, auxiliary pusher teeth 29 are fixed in the radial direction on the inner wall of the cylinder 2 and on the upper side of the transverse saw blade 8 . The auxiliary pusher teeth 29 that facilitate the fixation of the inner wall of the cylinder 2 can constrain the rotation speed of large branches and leaves of medicinal materials, so as to facilitate the sawing action of the transverse saw blade 8 .
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