CN109178978B - Full-automatic high-speed loader of container commodity circulation - Google Patents
Full-automatic high-speed loader of container commodity circulation Download PDFInfo
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- CN109178978B CN109178978B CN201810695333.9A CN201810695333A CN109178978B CN 109178978 B CN109178978 B CN 109178978B CN 201810695333 A CN201810695333 A CN 201810695333A CN 109178978 B CN109178978 B CN 109178978B
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- 230000007246 mechanism Effects 0.000 claims description 25
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- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000011068 loading method Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004851 dishwashing Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
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- 230000009049 secondary transport Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/14—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of length or configuration of load-carrier or traction element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
The invention belongs to the technical field of logistics equipment, and relates to a full-automatic high-speed container logistics loader which comprises a truss, a conveying device and a stacking device, wherein the conveying device comprises a telescopic belt conveyor, a belt conveyor and a power steering roller, one end of the telescopic belt conveyor is rotatably and movably connected with the truss, the other end of the telescopic belt conveyor is connected with the stacking device, the belt conveyor is arranged at one end, far away from the stacking device, of the telescopic belt conveyor, the power steering roller is used for guiding goods input from a slope conveyor to an output conveyor, and the stacking device comprises a stacking head and a wheel walking part. Goods are input into the telescopic belt conveyor through the belt conveyor and the power steering roller, so that the goods transmitted to the telescopic belt conveyor are regular and orderly; the telescopic characteristic of the telescopic belt conveyor enables the telescopic belt conveyor to be suitable for carriages with different lengths, and the application range is expanded; the stacking head can move under the control of the wheel walking part, so that the flexibility of loading cargoes is enhanced.
Description
Technical Field
The invention belongs to the technical field of logistics equipment, and relates to a full-automatic high-speed container logistics loader.
Background
In some manufacturing enterprises such as grain, chemical industry, the pile up neatly of goods on to the freight train generally goes on through artificial mode, and this process needs many workers to accomplish in coordination, and intensity of labour is big, and the cost of labor is higher, and goods pile up neatly efficiency reduces along with the lapse of time. At present, automatic stacking methods are gradually used in the market to solve some problems existing in manual stacking of the material bags.
The Chinese patent with application number 201210248968.7 discloses a method and a device for automatically loading cargoes, which utilize the characteristics of large working range and flexible work of robots to realize the automatic stacking of cargoes and meet the requirements of different carriage lengths; however, electromechanical configuration equipment and a control system are complex, and the used manipulator and robot equipment have higher cost, so that the stacking automation degree is improved by sacrificing benefit, and the popularization and the use of the equipment are seriously influenced; the total price of the design and development of the equipment is about 40 ten thousand, 3 workers are saved, and the recovery cost is 2.5 years after the equipment is used.
The invention discloses an automatic stacking and loading system and a loading method thereof, which are applied to a Chinese patent with the application number of 201611128070.0, wherein a sucking disc device is adopted to suck cargoes, so that the automatic grouping and stacking of the cargoes are realized; but the sucking disc device that uses requires highly to the extranal packing of goods, and the dust produces great influence to the vacuum system of dish washing device simultaneously, and stability is relatively poor, has influenced the using widely of equipment equally.
Disclosure of Invention
The invention aims to solve the technical problems of low automation degree, low working efficiency and high cost of the traditional cargo loading system.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a full-automatic high-speed loader of container commodity circulation, includes truss, conveyor and bunching device, conveyor includes:
one end of the telescopic belt conveyor is rotatably and movably connected with the truss, the other end of the telescopic belt conveyor is connected with the stacking device, a bracket is further arranged on the telescopic belt conveyor, a winch is fixed on the truss structure and is connected with the bracket through a rope, and the bracket and the telescopic belt conveyor are controlled to rotate around the truss;
the belt conveyor sequentially comprises a slope conveyor, an end part assembly line conveyor and an output conveyor, one end of the end part assembly line conveyor is connected with the output conveyor, the other end of the end part assembly line conveyor is connected with the slope conveyor, one end, far away from the end part assembly line conveyor, of the output conveyor is connected with the telescopic belt conveyor, and one end, far away from the end part assembly line conveyor, of the slope conveyor is a goods input end;
a power steering drum disposed on the end portion in-line conveyor for guiding goods input from the ramp conveyor to an output conveyor;
the stacking device comprises a stacking head and a wheel walking part, wherein the wheel walking part comprises wheels, a wheel driving device and a wheel walking part support, the stacking head is fixedly connected with the wheel walking part support, the wheels are arranged on the wheel walking part support, and a wheel guide rail matched with the wheels is arranged on the truss.
Further, still include connecting axle, flange and vertical bearing frame, vertical bearing frame with truss structure fixed connection, the flange with flexible belt feeder fixed connection, connecting axle one end is connected the flange, the other end with the rotatory swing joint of vertical bearing frame.
Furthermore, the output conveyor and the end part assembly line conveyor adopt PVC belts with smaller friction coefficient, and the slope conveyor adopts herringbone belts with larger friction coefficient.
Further, the power steering cylinder include backup pad, cylinder driving shaft, cylinder driven shaft, synchronizing wheel, hold-in range, gear motor and shaft coupling, cylinder driving shaft and cylinder driven shaft all with the rotatory swing joint of backup pad, the synchronizing wheel cover is established outside cylinder driving shaft and the cylinder driven shaft to connect through the hold-in range, gear motor passes through the shaft coupling and drives the cylinder driving shaft rotates to transmit power to cylinder driven shaft through synchronizing wheel and hold-in range.
Furthermore, the included angle between the connecting line of the rotating centers of the roller driving shaft and the roller driven shaft and the conveying direction of the end part flow line conveyor is 70 degrees.
Further, the telescopic belt conveyor is a four-section telescopic belt conveyor.
The invention has the beneficial effects that:
goods are input to the telescopic belt conveyor through the slope conveyor, the end part pipeline conveyor, the three-level belt conveyor of the output conveyor and the power steering roller, so that the goods transmitted to the telescopic belt conveyor are regular and orderly;
one end of the telescopic belt conveyor is rotatably and movably connected with the truss, the other end of the telescopic belt conveyor is connected with the stacking device, and the telescopic belt conveyor is controlled by the winch to rotate around the truss, so that the goods are output at different height positions, and the telescopic characteristic of the telescopic belt conveyor enables the telescopic belt conveyor to be suitable for carriages with different lengths, so that the application range is expanded;
the stacking head is fixedly connected with the wheel walking part support, the wheels are arranged on the wheel walking part support, and the truss is provided with the wheel guide rails matched with the wheels, so that the wheel walking part support and the stacking head can move along the wheel guide rails along with the wheels, and the flexibility of loading cargos is enhanced.
Moreover, the full-automatic high-speed loader of commodity circulation of this embodiment still has simple structure, and degree of automation is high, low cost's advantage.
Drawings
FIG. 1 is a schematic structural view of a container logistics full-automatic high-speed loader of the invention;
FIG. 2 is a schematic view of a stack head configuration of the present invention;
FIG. 3 is a partial view of the present invention at A;
FIG. 4 is a partial view of the invention at B;
FIG. 5 is a schematic view of the construction of the wheel engaging member of the present invention;
FIG. 6 is a schematic view of the structure of the conveying device of the present invention;
FIG. 7 is a partial view of the invention at C;
fig. 8 is a schematic structural view of a power steering drum of the present invention.
Reference numerals: 10-a truss; 11-a winch; 12-a wheel rail; 20-a conveying device; 21-telescopic belt conveyor; 211-a bracket; 22-a belt conveyor; 221-a ramp conveyor; 2211-cargo input; 222-an end-of-line conveyor; 223-an output conveyor; 23-a power steering drum; 231-a support plate; 232-roller driving shaft; 233-drum driven shaft; 234-a synchronizing wheel; 235-synchronous belt; 236-a reduction motor; 237-shaft coupling; 30-a stacking device; 31-a pile head; 311-primary conveying mechanism; 312-a secondary transport mechanism; 313-a support; 3131-a guide bush plate mounting bracket; 3132-a rail mount; 31321-a slide bar; 31322-a sliding sleeve; 3133-a bottom bracket; 314-a primary drive mechanism; 3141-electric hoist; 3142-a collar; 315-a secondary drive mechanism; 32-a wheel-engaging member; 321-a wheel; 322-wheel drive means; 323-wheel carrier; 40-a connecting shaft; 50-a flange; 60-vertical bearing seat; 70-truck.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, the full-automatic high-speed loader for container logistics comprises a truss 10, a conveying device 20 and a stacking device 30, wherein the conveying device 20 comprises:
one end of the telescopic belt conveyor 21 is rotatably and movably connected with the truss 10, the other end of the telescopic belt conveyor 21 is connected with the stacking device 30, a bracket 211 is further arranged on the telescopic belt conveyor 21, a winch 11 is structurally fixed on the truss 10, the winch 11 is connected with the bracket 211 through a rope, the bracket 211 and the telescopic belt conveyor 21 are controlled to rotate around the truss 10, and preferably, the telescopic belt conveyor 21 is a four-section telescopic belt conveyor 21;
the belt conveyor 22 sequentially comprises a slope conveyor 221, an end part flow line conveyor 222 and an output conveyor 223, one end of the end part flow line conveyor 222 is connected with the output conveyor 223, the other end of the end part flow line conveyor is connected with the slope conveyor 221, one end, far away from the end part flow line conveyor 222, of the output conveyor 223 is connected with the telescopic belt conveyor 21, and one end, far away from the end part flow line conveyor 222, of the slope conveyor 221 is a goods input end 2211;
a power steering drum 23 provided on the end part line conveyor 222 for guiding the goods input from the ramp conveyor 221 to an output conveyor 223;
in this embodiment, as shown in fig. 8, the power steering drum 23 includes a supporting plate 231, a drum driving shaft 232, a drum driven shaft 233, a synchronizing wheel 234, a synchronizing belt 235, a speed reducing motor 236 and a coupling 237, the drum driving shaft 232 and the drum driven shaft 233 are both connected with the supporting plate 231 in a rotating and movable manner, the synchronizing wheel 234 is sleeved outside the drum driving shaft 232 and the drum driven shaft 233 and is connected through the synchronizing belt 235, and the speed reducing motor 236 drives the drum driving shaft 232 to rotate through the coupling 237, and transmits power to the drum driven shaft 233 through the synchronizing wheel 234 and the synchronizing belt 235.
Goods are input from a goods input end 2211 of the slope conveyor 221, conveyed to the end pipeline conveyor 222, guided to the output conveyor 223 under the action of the power steering roller 23 and further output to the telescopic belt conveyor 21.
Referring to fig. 2, 3, 4 and 5, further, the stacking device 30 includes a stacking head 31 and a wheel traveling member 32, and the wheel traveling member 32 includes a wheel 321, a wheel driving device 322 and a wheel traveling member support 323, where the stacking head 31 is fixedly connected to the wheel traveling member support 323, the wheel 321 is disposed on the wheel traveling member support 323, and the truss 10 is provided with a wheel guide 12 matching with the wheel 321.
Still further, the stacking head 31 includes a primary conveying mechanism 311, a secondary conveying mechanism 312 and a support 313, wherein the support 313 includes a guide sleeve plate mounting support 3131, a guide rail mounting support 3132 and a bottom support 3133 for supporting the primary conveying mechanism 311 and the secondary conveying mechanism 312, the guide rail mounting support 3132 is provided with a vertical sliding rod 31321 and a sliding sleeve 31322 matched with the sliding rod 31321, the guide sleeve plate mounting support 3131 is fixedly connected with the sliding sleeve 31322, the bottom support 3133 is fixedly connected with the guide sleeve plate mounting support 3131, and the guide sleeve plate mounting support 3131 is further provided with a primary driving mechanism 314 for driving the guide sleeve plate mounting support 3131 to vertically ascend and descend along the sliding rod 31321; one end of the primary conveying mechanism 311 is rotatably and movably connected with the bottom support 3133, the other end of the primary conveying mechanism is rotatably and movably connected with the secondary conveying mechanism 312, and the bottom support 3133 is further provided with a secondary driving mechanism 315 for driving the secondary conveying mechanism 312 to transversely move.
The primary driving mechanism 314 comprises an electric hoist 3141 fixed on the wheel traveling component and a lantern ring 3142 arranged on the guide sleeve plate mounting support 3131, the electric hoist 3141 is connected with the lantern ring 3142 through a steel wire, and after the electric hoist 3141 is started, the stacking head 31 can move in the vertical direction under the action of the steel wire.
Referring to fig. 6 and 7, in this embodiment, the telescopic belt conveyor further includes a connecting shaft 40, a flange 50 and a vertical bearing seat 60, the vertical bearing seat 60 is fixedly connected to the truss 10, the flange 50 is fixedly connected to the telescopic belt conveyor 21, one end of the connecting shaft 40 is connected to the flange 50, and the other end of the connecting shaft 40 is rotatably and movably connected to the vertical bearing seat 60, so that the telescopic belt conveyor 21 is rotatably and movably connected to the truss 10 through the connecting shaft 40, the flange 50 and the vertical bearing seat 60.
Preferably, the output conveyor 223 and the end-line conveyor 222 are PVC belts having a relatively low coefficient of friction, and the ramp conveyor 221 is a herringbone belt having a relatively high coefficient of friction. When goods are input from the slope conveyor 221, the self gravity needs to be overcome, and the herringbone belt with a large friction coefficient can be used for avoiding the occurrence of slipping.
The larger the angle between the line connecting the centers of rotation of the drum driving shaft 232 and the drum driven shaft 233 and the direction of the output of the goods, the larger the impact force applied to the supporting plate 231, but the more regular the goods are transferred to the output conveyor 223. In this embodiment, an angle between a line connecting the rotation centers of the drum driving shaft 232 and the drum driven shaft 233 and the conveying direction of the end portion line conveyor 222 is preferably 70 °.
In conclusion, the above description is only for the preferred embodiment of the present invention and should not be construed as limiting the present invention, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a full-automatic high-speed loader of container commodity circulation which characterized in that: comprising a truss (10), a conveyor (20) and a stacking device (30), the conveyor (20) comprising:
one end of the telescopic belt conveyor (21) is rotatably and movably connected with the truss (10), the other end of the telescopic belt conveyor (21) is connected with the stacking device (30), a bracket (211) is further arranged on the telescopic belt conveyor (21), a winch (11) is structurally fixed on the truss (10), the winch (11) is connected with the bracket (211) through a rope, and the bracket (211) and the telescopic belt conveyor (21) are controlled to rotate around the truss (10);
the belt conveyor (22) sequentially comprises a slope conveyor (221), an end part flow line conveyor (222) and an output conveyor (223), one end of the end part flow line conveyor (222) is connected with the output conveyor (223), the other end of the end part flow line conveyor (222) is connected with the slope conveyor (221), one end, far away from the end part flow line conveyor (222), of the output conveyor (223) is connected with the telescopic belt conveyor (21), and one end, far away from the end part flow line conveyor (222), of the slope conveyor (221) is a goods input end (2211);
a power steering drum (23) disposed on the end-line conveyor (222) for guiding the goods input from the ramp conveyor (221) to an output conveyor (223);
the stacking device (30) comprises a stacking head (31) and a wheel walking part (32), the wheel walking part (32) comprises wheels (321), a wheel driving device (322) and a wheel walking part support (323), wherein the stacking head (31) is fixedly connected with the wheel walking part support (323), the wheels (321) are arranged on the wheel walking part support (323), and a wheel guide rail (12) matched with the wheels (321) is arranged on the truss (10);
the stacking head (31) comprises a primary conveying mechanism (311), a secondary conveying mechanism (312) and a support (313), wherein the support (313) comprises a guide bush plate mounting support (3131), a guide rail mounting support (3132) and a bottom support (3133) for supporting the primary conveying mechanism (311) and the secondary conveying mechanism (312), a vertical sliding rod (31321) and a sliding bush (31322) matched with the sliding rod (31321) are arranged on the guide rail mounting support (3132), the guide bush plate mounting support (3131) is fixedly connected with the sliding bush (31322), the bottom support (3133) is fixedly connected with the guide bush plate mounting support (3131), and a primary driving mechanism (314) for driving the guide bush plate mounting support (3131) to vertically ascend and descend along the sliding rod (31321) is further arranged on the guide bush plate mounting support (3131); one end of the primary conveying mechanism (311) is rotatably and movably connected with the bottom support (3133), the other end of the primary conveying mechanism is rotatably and movably connected with the secondary conveying mechanism (312), and a secondary driving mechanism (315) for driving the secondary conveying mechanism (312) to transversely move is further arranged on the bottom support (3133).
2. The full-automatic high-speed loader for container logistics according to claim 1, characterized in that: still include connecting axle (40), flange (50) and vertical bearing frame (60), vertical bearing frame (60) with truss (10) structure fixed connection, flange (50) with flexible belt feeder (21) fixed connection, connecting axle (40) one end is connected flange (50), the other end with vertical bearing frame (60) rotatory swing joint.
3. The full-automatic high-speed loader for container logistics according to claim 1 or 2, characterized in that: the output conveyor (223) and the end part pipeline conveyor (222) adopt PVC belts with small friction coefficients, and the slope conveyor (221) adopts herringbone belts with large friction coefficients.
4. The full-automatic high-speed loader for container logistics according to claim 3, characterized in that: power steering cylinder (23) include backup pad (231), cylinder driving shaft (232), cylinder driven shaft (233), synchronizing wheel (234), hold-in range (235), gear motor (236) and shaft coupling (237), cylinder driving shaft (232) and cylinder driven shaft (233) all with the rotatory swing joint of backup pad (231), synchronizing wheel (234) cover is established outside cylinder driving shaft (232) and cylinder driven shaft (233) to connect through hold-in range (235), gear motor (236) drive through shaft coupling (237) cylinder driving shaft (232) rotate to transmit power to cylinder driven shaft (233) through synchronizing wheel (234) and hold-in range (235).
5. The full-automatic high-speed loader for container logistics according to claim 4, characterized in that: the included angle between the connecting line of the rotating centers of the roller driving shaft (232) and the roller driven shaft (233) and the conveying direction of the end part pipeline conveyor (222) is 70 degrees.
6. The full-automatic high-speed loader for container logistics according to claim 5, characterized in that: the telescopic belt conveyor (21) is a four-section telescopic belt conveyor (21).
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CN201810695333.9A CN109178978B (en) | 2018-06-29 | 2018-06-29 | Full-automatic high-speed loader of container commodity circulation |
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CN201810695333.9A CN109178978B (en) | 2018-06-29 | 2018-06-29 | Full-automatic high-speed loader of container commodity circulation |
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CN109178978B true CN109178978B (en) | 2020-02-07 |
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CN113200364A (en) * | 2021-05-11 | 2021-08-03 | 杭州匠易科技有限公司 | Stacking device |
CN113200291B (en) * | 2021-05-11 | 2023-02-17 | 杭州匠易科技有限公司 | Stacking mechanism |
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CN201287972Y (en) * | 2008-10-22 | 2009-08-12 | 宋尚东 | Automatic palletizing machine for bagged cement |
CN102756928A (en) * | 2012-07-18 | 2012-10-31 | 哈尔滨博实自动化股份有限公司 | Method and device for automatic cargo loading |
CN106429483A (en) * | 2016-12-09 | 2017-02-22 | 芜湖哈特机器人产业技术研究院有限公司 | Automatic stacking and truck-loading system and truck-loading method thereof |
CN106629092A (en) * | 2016-05-05 | 2017-05-10 | 襄阳忠良工程机械有限责任公司 | Amplitude-variable extensible belt turning conveying bidirectional loading-unloading machine |
CN107826774A (en) * | 2017-10-24 | 2018-03-23 | 东莞市大升智能科技有限公司 | It is automatic to stack cutting agency |
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2018
- 2018-06-29 CN CN201810695333.9A patent/CN109178978B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5697753A (en) * | 1995-09-19 | 1997-12-16 | Recot, Inc. | Semiautomatic stacker for stackable articles |
CN201287972Y (en) * | 2008-10-22 | 2009-08-12 | 宋尚东 | Automatic palletizing machine for bagged cement |
CN102756928A (en) * | 2012-07-18 | 2012-10-31 | 哈尔滨博实自动化股份有限公司 | Method and device for automatic cargo loading |
CN106629092A (en) * | 2016-05-05 | 2017-05-10 | 襄阳忠良工程机械有限责任公司 | Amplitude-variable extensible belt turning conveying bidirectional loading-unloading machine |
CN106429483A (en) * | 2016-12-09 | 2017-02-22 | 芜湖哈特机器人产业技术研究院有限公司 | Automatic stacking and truck-loading system and truck-loading method thereof |
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