CN214827425U - Automatic loading machine for bagged materials - Google Patents

Automatic loading machine for bagged materials Download PDF

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Publication number
CN214827425U
CN214827425U CN202120507268.XU CN202120507268U CN214827425U CN 214827425 U CN214827425 U CN 214827425U CN 202120507268 U CN202120507268 U CN 202120507268U CN 214827425 U CN214827425 U CN 214827425U
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China
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servo
trolley
robot
belt conveyor
walking
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Inventor
许越
刘传兴
徐铭
饶永忠
彭军飞
单体飞
胡龙开
李佳
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Anhui Conch Zhongnan Intelligent Robot Co ltd
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Anhui Conch Zhongnan Intelligent Robot Co ltd
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Abstract

The utility model discloses an automatic bagged material loading machine, which comprises a steel structure platform (10), wherein the automatic bagged material loading machine is provided with a stacking robot (4), and the stacking robot (4) is provided with a robot clamping jaw (3); the stacking robot (4) is arranged on the steel structure platform (10) through a walking mechanism. By adopting the technical scheme, the labor cost is saved, the production efficiency is improved, the original manual loading is changed into automatic loading, the whole process does not need manual intervention, the safety and the reliability are higher, and higher social benefits and economic values are generated; the automation degree is high, and workers are liberated from a severe loading environment; simple structure, compactness are adapted to the workshop overall arrangement of various specifications, carry on the motorcycle type of different specifications, the marketing of being convenient for.

Description

Automatic loading machine for bagged materials
Technical Field
The utility model belongs to the technical field of material conveying equipment. More specifically, the utility model relates to a material automatic loading machine in bags.
Background
When the product is required to be transported to other places for storage or delivered to a next-link distributor after being produced, the product is required to be stacked on a truck and delivered to a specified place through the truck. In the existing loading work, most of the materials are directly conveyed to the upper part of a carriage by a conveying belt line, and stacking is finished manually; the labor intensity is high and the environment is severe. Most of the automatic loading products generally stack the products on shelves or pallets, and fork the pallets together with goods in a boxcar through a forklift when loading is needed;
the loading operation of the prior bagged materials is mostly finished by manually operating a manual loading machine. The manual car loader comprises a material receiving belt conveying line, an inclined belt conveying line and a winch. The material receiving belt is in butt joint with the front section conveying line, so that the conveying of materials is guaranteed; the inclined belt conveying line can be lifted through the winch, and manual loading is facilitated.
The full-automatic special loading machine appears in the market in recent years, but because the tray is adopted for material conveying and transferring, the loading effect and the stability can not meet the requirements.
The prior art has the following defects:
the manual car loader has great occupational hazard to workers and is difficult to recruit workers; the existing automatic car loader has high requirements on the scale of a factory site and investment fund, and a tray is troublesome to recover in the circulation process, so that the automatic car loader cannot be popularized on a large scale.
SUMMERY OF THE UTILITY MODEL
The utility model provides a bagged materials automatic loading machine, its purpose improves bagged materials's loading efficiency.
In order to realize the purpose, the utility model discloses the technical scheme who takes does:
the utility model discloses an automatic loader for bagged materials, which comprises a steel structure platform; the automatic bagged material loader is provided with a stacking robot, and a robot clamping jaw is arranged on the stacking robot; the robot palletizer is installed on the steel structure platform through a traveling mechanism.
The stacking robot is a four-axis stacking robot.
The robot clamping jaw is arranged at the tail end of a four-axis of the stacking robot; and the robot clamping jaw is provided with a laser measuring device.
And an air blowing device used for blowing the laser measuring device is arranged beside the laser measuring device.
The steel structure platform is provided with a rack and a precise walking track assembly; the stacking robot is fixedly arranged on the servo walking trolley; the servo walking trolley moves on the precise guide wheel plate of the precise walking track assembly through the plurality of groups of roller groups.
The servo walking trolley drives the planetary speed reducer through the servo motor to drive the pinion to be meshed with the rack on the precision walking track assembly, and therefore precision movement in the horizontal direction is achieved.
The servo walking trolley is connected with the front end of the follow-up trolley, and the servo walking trolley drives the follow-up trolley to move on a precise guide wheel plate of the precise walking track assembly; the follow-up trolley is provided with a servo material conveying roller way and a buffer transition belt conveyor.
The servo walking trolley drives the horizontal material receiving belt conveyor to move on the precise walking track assembly.
A slope belt conveyor is arranged above the horizontal material receiving belt conveyor.
The servo material conveying roller way is provided with a plurality of pairs of laser correlation switches, conveyed bagged materials are detected through the laser correlation switches, and single-section or multi-section control of the bagged materials is achieved.
The tail part of the horizontal material receiving belt conveyor is in butt joint with the common steel rail, and the supporting wheels of the horizontal material receiving belt conveyor can realize seamless switching walking between two types of tracks of the precise walking track assembly and the common steel rail.
By adopting the technical scheme, the utility model saves labor cost, improves production efficiency, changes the original manual loading into automatic loading, can avoid manual intervention in the whole process, is safer and more reliable, and generates higher social benefit and economic value; the automation degree is high, and workers are liberated from a severe loading environment; simple structure, compactness are adapted to the workshop overall arrangement of various specifications, carry on the motorcycle type of different specifications, the marketing of being convenient for.
Drawings
The contents of the drawings and the reference numbers in the drawings are briefly described as follows:
fig. 1 is a schematic structural view of the present invention;
labeled as:
1. precision walking track subassembly, 2, servo walking dolly, 3, robot clamping jaw (contain some laser detecting system), 4, pile up neatly machine people, 5, follow-up dolly, 6, servo material rollgang, 7, buffer memory transition belt feeder, 8, level connect the material belt feeder, 9, slope belt feeder, 10, steel structure platform.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention by those skilled in the art.
The utility model discloses a structure, as shown in figure 1, is a material automatic loading machine in bags, including steel structure platform 10. The steel structure platform 10 comprises a frame, a precise guide wheel plate, a rack, a cable drag chain and the like.
In order to solve the problems existing in the prior art and overcome the defects thereof, the invention aims to improve the loading efficiency of bagged materials, and the utility model adopts the following technical scheme:
as shown in fig. 1, the automatic loader for bagged materials of the utility model is provided with a palletizing robot 4, and a robot clamping jaw 3 is arranged on the palletizing robot 4; the robot palletizer 4 is arranged on the steel structure platform 10 through a walking mechanism.
The stacking robot 4 is a four-axis stacking robot. And a point laser detection device is arranged on the robot clamping jaw 3 and used for detecting and distinguishing the position, shape and size of the bagged materials so as to provide a decision for a system to perform material grabbing action.
The utility model adopts the above technical scheme's beneficial effect is:
1. the labor cost is saved, the production efficiency is improved, the original manual loading is changed into automatic loading, the whole process does not need manual intervention, and the method is safer and more reliable and has higher social benefits and social values;
2. the automation degree is high, and workers are liberated from a severe loading environment;
3. simple structure, compactness are adapted to the workshop overall arrangement of various specifications, carry on the motorcycle type of different specifications, the marketing of being convenient for.
The robot clamping jaw 3 is arranged at the tail end of a four-axis of the stacking robot 4; and a laser measuring device is arranged on the robot clamping jaw 3. Robot clamp 3 is installed to four-axis pile up neatly machine people 4's flange department, snatchs bagged materials through robot clamp 3, and the loading is realized to servo walking dolly 2 of cooperation.
The robot clamping jaw 3 is provided with a laser measuring system, an electromagnetic valve, a cylinder, a shaft seat, a clamping jaw and other parts; the laser measuring system is mainly used for detecting length and width dimension parameters of a vehicle to be mounted, then the inclination angle and the deviation value of the carriage are measured and calculated through the movement of an external shaft of the robot, and the inclination angle and the deviation value are uploaded to the control system. The electromagnetic valve controls the cylinder to drive the bearing to move, so that the clamping jaw is opened and closed, and the robot system controls the cylinder to achieve the purpose that the robot grabs materials.
And an air blowing device used for blowing the laser measuring device is arranged beside the laser measuring device. The blowing system is arranged to ensure that the laser measurement system is free from interference of cement dust and ensure the accuracy of measurement data.
The steel structure platform 10 is provided with a precision walking track assembly 1; the stacking robot 4 is fixedly arranged on the servo walking trolley 2; the servo walking trolley 2 moves on the precise guide wheel plate of the precise walking track component 1 through a plurality of groups of roller sets.
The precise walking track assembly 1 is arranged on a frame of a steel structure platform 10. The precise walking track assembly 1 comprises a precise guide wheel plate, a rack, a cable drag chain and the like; is provided with a height adjusting device and a front end hard limit. The tail part of the horizontal material receiving belt conveyor 8 is butted with a common steel rail, and the supporting wheels of the horizontal material receiving belt conveyor 8 can realize seamless switching and walking between two tracks.
The servo walking trolley 2 drives the planetary speed reducer through the servo motor to drive the pinion to be meshed with the rack on the precision walking track component 1, and therefore precision movement in the horizontal direction is achieved. The servo walking trolley 2 is connected with the precision walking track component 1 through 6 roller sets.
Each group of roller groups consists of 3 rollers which are respectively matched with the upper, lower and side surfaces of a precise guide wheel plate on the precise walking track component 1, so that the reliable constraint of the servo walking trolley is ensured;
the servo walking trolley 2 is provided with an automatic lubricating device, and automatic lubrication is achieved by calculating the walking mileage of the servo walking trolley.
The four-axis stacking robot 4 is fixed on the servo walking trolley 2 and moves along with the servo walking trolley 2. The servo walking trolley 2 carries a four-axis stacking robot 4, and the tail part of the servo walking trolley is connected with a follow-up trolley 5.
The servo walking trolley 2 is connected with the front end of the follow-up trolley 5, and the servo walking trolley 2 drives the follow-up trolley 5 to move on a precision guide wheel plate of the precision walking track assembly 1; the servo trolley 5 is provided with a servo material conveying roller bed 6 and a buffer transition belt conveyor 7.
The follow-up trolley 5 is a carrier of the servo material conveying roller bed 6 and the buffer transition belt conveyor 7 and shares a precise guide wheel plate on the precise walking track component 1 with the servo walking trolley 2. The follow-up trolley 5 is pulled by the servo walking trolley 2 and moves horizontally on a precise guide wheel plate on the precise walking track component 1.
The bottom of the follow-up trolley 5 is provided with a wheel set, and the wheel set is arranged on a precise guide wheel plate of the precise walking track component 1; the servo trolley 5 carries a servo material conveying roller bed 6 and a buffer transition belt conveyor 7, and the servo trolley 2 is followed together with a horizontal material receiving belt conveyor 8 to realize accurate horizontal movement.
Buffering transition belt feeder 7: when the servo material conveying roller bed 6 stops running and the four-axis palletizing robot 4 is waiting to grab, the buffer transition belt conveyor 7, the horizontal material receiving belt conveyor 8 and the slope belt conveyor 9 maintain the running state, when bagged materials are conveyed to the front end of the buffer transition belt conveyor 7, the bagged materials are blocked by the conveying rollers on the servo material conveying roller bed 6 which stops running, and the bagged materials and the buffer transition belt conveyor 7 are in sliding friction; at most 2 packages of materials can be stored in the storage device, and frequent start and stop of a front-end conveying system are avoided.
The servo material conveying roller bed 6 is driven by a plurality of groups of servo motors to drive synchronous belts and a synchronous transmission mechanism to drive conveying rollers.
The rear end of the servo trolley 5 is connected with the horizontal material receiving belt conveyor 8, and the servo walking trolley 2 drives the horizontal material receiving belt conveyor 8 to move on the precise walking track assembly 1.
The horizontal material receiving belt conveyor 8 consists of a belt unit and a supporting wheel group at the bottom, wherein the belt conveyor is used for conveying materials conveyed from the slope belt conveyor 9 to a servo material conveying roller bed 6 for the robot 4 to grab and load; the supporting wheels are used for supporting the belt conveyor and the materials to horizontally walk along with the equipment connected with the front end. The horizontal material receiving belt conveyor 8 is pulled by the servo walking trolley 2, and the integral synchronous walking of the car loader is realized.
The servo walking trolley 2 drives the four-axis palletizing robot 4, the robot clamp 3, the follow-up trolley 5, the servo material conveying roller bed 6, the buffer transition belt conveyor 7 and the horizontal material receiving belt conveyor 8 to move horizontally together, so that the four-axis palletizing robot 4 is ensured to grab materials on the servo material conveying roller bed 6 fixed relative to the robot constantly, and collision risks and debugging difficulty are reduced.
A slope belt conveyor 9 is arranged above the horizontal material receiving belt conveyor 8. The slope belt conveyor 9 is fixedly arranged above and used for continuously conveying bagged materials.
A plurality of pairs of laser correlation switches are arranged on the servo material conveying roller bed 6, and conveyed bagged materials are detected through the laser correlation switches, so that single-section or multi-section control of the bagged materials can be realized; realizing frequent start and stop; and is efficient and environment-friendly. And an air blowing device used for blowing the laser measuring device is arranged beside the laser measuring device. The blowing system is arranged to ensure that the laser measurement system is free from interference of cement dust and ensure the accuracy of measurement data.
The tail part of the horizontal material receiving belt conveyor 8 is in butt joint with a common steel rail, and the supporting wheels of the horizontal material receiving belt conveyor 8 can realize seamless switching walking between the two types of tracks of the precise walking track assembly 1 and the common steel rail.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.

Claims (9)

1. The automatic bagged material loading machine comprises a steel structure platform (10) and a stacking robot (4), wherein a robot clamping jaw (3) is arranged on the stacking robot (4); the stacking robot (4) is arranged on the steel structure platform (10) through a walking mechanism; the stacking robot (4) is a four-axis stacking robot; the method is characterized in that: the robot clamping jaw (3) is arranged at the tail end of a four-axis of the stacking robot (4); and a laser measuring device is arranged on the robot clamping jaw (3).
2. The automatic loader for bagged materials of claim 1, wherein: and an air blowing device used for blowing the laser measuring device is arranged beside the laser measuring device.
3. The automatic loader for bagged materials of claim 1, wherein: the steel structure platform (10) is provided with a rack and a precise walking track assembly (1); the stacking robot (4) is fixedly arranged on the servo walking trolley (2); the servo walking trolley (2) moves on the precise guide wheel plate of the precise walking track assembly (1) through a plurality of groups of roller sets.
4. The automatic loader for bagged materials of claim 3, wherein: the servo walking trolley (2) drives the planetary speed reducer through the servo motor to drive the pinion to be meshed with the rack on the precision walking track component (1), and therefore precision movement in the horizontal direction is achieved.
5. The automatic loader for bagged materials of claim 3, wherein: the servo walking trolley (2) is connected with the front end of the follow-up trolley (5), and the servo walking trolley (2) drives the follow-up trolley (5) to move on a precise guide wheel plate of the precise walking track assembly (1); the follow-up trolley (5) is provided with a servo material conveying roller way (6) and a buffer transition belt conveyor (7).
6. The automatic loader for bagged materials of claim 5, wherein: the rear end of the follow-up trolley (5) is connected with the horizontal material receiving belt conveyor (8), and the servo walking trolley (2) drives the horizontal material receiving belt conveyor (8) to move on the precise walking track assembly (1).
7. The automatic loader for bagged materials of claim 6, wherein: a slope belt conveyor (9) is arranged above the horizontal material receiving belt conveyor (8).
8. The automatic loader for bagged materials of claim 5, wherein: the servo material conveying roller way (6) is provided with a plurality of pairs of laser correlation switches, conveyed bagged materials are detected through the laser correlation switches, and single-section or multi-section control of the bagged materials is achieved.
9. The automatic loader for bagged materials of claim 6, wherein: the tail part of the horizontal material receiving belt conveyor (8) is in butt joint with a common steel rail, and the supporting wheels of the horizontal material receiving belt conveyor (8) can realize seamless switching and traveling between two types of tracks of the precise traveling track assembly (1) and the common steel rail.
CN202120507268.XU 2021-03-10 2021-03-10 Automatic loading machine for bagged materials Active CN214827425U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120507268.XU CN214827425U (en) 2021-03-10 2021-03-10 Automatic loading machine for bagged materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120507268.XU CN214827425U (en) 2021-03-10 2021-03-10 Automatic loading machine for bagged materials

Publications (1)

Publication Number Publication Date
CN214827425U true CN214827425U (en) 2021-11-23

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Application Number Title Priority Date Filing Date
CN202120507268.XU Active CN214827425U (en) 2021-03-10 2021-03-10 Automatic loading machine for bagged materials

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112850221A (en) * 2021-03-10 2021-05-28 安徽海螺中南智能机器人有限责任公司 Automatic loading machine for bagged materials
CN114633997A (en) * 2022-03-25 2022-06-17 安徽海螺中南智能机器人有限责任公司 Material stacking system and control method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112850221A (en) * 2021-03-10 2021-05-28 安徽海螺中南智能机器人有限责任公司 Automatic loading machine for bagged materials
CN114633997A (en) * 2022-03-25 2022-06-17 安徽海螺中南智能机器人有限责任公司 Material stacking system and control method thereof

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