CN109176933A - Ultrahigh speed cabling sapphire multi-line cutting machine - Google Patents
Ultrahigh speed cabling sapphire multi-line cutting machine Download PDFInfo
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- CN109176933A CN109176933A CN201811401900.1A CN201811401900A CN109176933A CN 109176933 A CN109176933 A CN 109176933A CN 201811401900 A CN201811401900 A CN 201811401900A CN 109176933 A CN109176933 A CN 109176933A
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- ultrahigh speed
- rack
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- 238000005520 cutting process Methods 0.000 title claims abstract description 85
- 229910052594 sapphire Inorganic materials 0.000 title claims abstract description 39
- 239000010980 sapphire Substances 0.000 title claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 claims description 5
- 241001443588 Cottus gobio Species 0.000 claims description 4
- 239000002173 cutting fluid Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 description 8
- 230000006378 damage Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 241001316290 Gypsophila Species 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000013139 quantization Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0076—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for removing dust, e.g. by spraying liquids; for lubricating, cooling or cleaning tool or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
Abstract
Ultrahigh speed cabling sapphire multi-line cutting machine, including rack, the rack is equipped with electric box system, work system, cutting chamber system, axis system, wiring system, Cable Assembly system, retractable cable system, tension system and cooling system, the wiring system, Cable Assembly system, retractable cable system, tension system are left and right symmetrically arranged in rack two sides, so that the U-shaped layout of gauze.Structure of the invention is compact, the entire U-shaped layout of gauze, and maximum cutting speed reaches 1800m/min, and cutting efficiency is high, and maximum blank sectional dimension is 520mm × 150mm × 150mm, by adjusting cutting technique, the product of available high quality.
Description
Technical field
The present invention relates to a kind of multi-line cutting machines, and in particular to a kind of ultrahigh speed cabling sapphire multi-line cutting machine.
Background technique
With scientific and technological progress, artificial synthesized sapphire rely on high rigidity, wearability, high stability the features such as, be increasingly becoming
The important basic material of modern industry, such as LED substrate, consumer electronics product protective film.
Sapphire hardness is very high, in nature material, is only second to diamond, because of the particularity of its material, cuts
Blade technolgy is to be waved with diamond wire multi-line cutting machine cooperation main shaft to complete cutting, therefore cutting speed is not high, existing market popularity
The cutting speed of sapphire multi-line cutting machine is commonly 600m/min-1000m/min, completes the clipping time needs of 4 cun of charge bars
10h-13h or even longer, cutting efficiency is not high.
Summary of the invention
The technical problem to be solved by the present invention is to for overcome the deficiencies in the prior art, provide a kind of ultrahigh speed cabling
Sapphire multi-line cutting machine, maximum cutting speed reach 1800m/min, and cutting efficiency is high, and maximum blank sectional dimension is
520mm × 150mm × 150mm, clipping time can foreshorten to 7h, by adjusting cutting technique, the production of available high quality
Product.
The technical solution adopted by the present invention to solve the technical problems is: ultrahigh speed cabling sapphire multi-line cutting machine, packet
Including rack, the rack are equipped with electric box system, work system, cutting chamber system, axis system, wiring system, winding displacement
System, retractable cable system, tension system and cooling system, the wiring system, Cable Assembly system, retractable cable system, tension system
It is left and right symmetrically arranged in rack two sides, so that the U-shaped layout of gauze；The work system include spindle motor driving device,
Fixing seat, line style sliding rail, protection cylinder, sliding seat, ball-screw and swing system, the fixing seat are fixed on cutting system
System top, the spindle motor driving device are connected with ball-screw, and the ball-screw is connected with sliding seat, the ball wire
Thick stick is bullhead structure, and the sliding seat is fixed on line style sliding rail, and the protection cylinder supports are installed on sliding seat,
The swing system includes driving motor, air supply device, arc-shaped crossed roller bearing, drive belt, water retaining cover and pulley, when
When driving motor positive and negative rotation, drive belt is moved back and forth by pulley, arc-shaped crossed roller bearing, to realize swing system
Deflection, the air supply device can by outside air pressurize send to water retaining cover, week of the air after pressurization from water retaining cover
Side seam clearance flow goes out, and forms a kind of apparatus structure of hermetic seal, cutting fluid can be stopped to enter in swing system.
Further, the cutting chamber system includes cutting chamber main body, pulp-collecting box, liquid-jet device and broken yarn protection system, institute
It states pulp-collecting box, liquid-jet device and broken yarn protection system and is fixed on cutting chamber internal system, the pulp-collecting box can will fall
Sheet stock be contained in wherein, prevent tablet from damaging, the liquid-jet device can bring cutting liquid on gauze into, rise in cutting process cold
But it acting on, the liquid-jet device is arranged symmetrically using multiple fan-shaped wide-angle nozzles, and fan-shaped wide-angle nozzle spray regime is greater than 120 °,
The broken yarn protection system is mounted on axis system two sides, alarms and shuts down to prevent from breaking.
Further, the axis system include main motor, it is active bearings case, oscillating bearing inner ring, oscillating bearing outer ring, light
Quantization home roll, tie down screw, driven bearing housing and locking nut, the active bearings case, driven bearing housing are installed on cutting chamber
In the mounting hole of system, lightweight home roll is connected by tie down screw, locking nut, the active bearings case, driven bearing
It is laid out in the form of angular contact ball bearing is combined with cylinder roller bearing inside case, the oscillating bearing inner ring is separately mounted to
The shaft end of active bearings case, driven bearing housing, oscillating bearing outer ring are interference fitted the mounting hole for being mounted on lightweight home roll end face
Interior, the main motor uses hollow structure, is connected directly with active bearings case projecting shaft；The lightweight home roll uses carbon fiber
The structure of integral die-cast also can guarantee the low inertia of axis system, so that cutting speed under the premise of main rolling outer diameter increases
Up to 1800m/min.
Further, the wiring system include mounting plate, guide rod, slide, L-type mounting plate, Quincunx screw, swivel plate,
Wire carrier device, the mounting plate are fixed in cutting chamber main body, by adjusting slide in the relative position of guide rod, then may be used
To adjust the disengaging line position of cutting gauze, the L-type mounting plate is connected with slide, and the swivel plate is connected with L-type mounting plate,
By the angle position of the adjustable swivel plate of Quincunx screw, thus achieve the purpose that adjust wire carrier design factors, so that
Cutting line is located at guide wheel wire casing center position, improves guide wheel cutting life.
Further, the Cable Assembly system includes straight line mould group, mounting base, counter weight device and cable guide pulley device, described straight
Line mould group is fixed in rack, and the mounting base is mounted in straight line mould group, the positive and negative rotation campaign of the straight line mould group, energy
Enough realize that mounting base moves left and right, the counter weight device is mounted in mounting base, can be with by adjusting the weight of counter weight device
The deflection angle of cable guide pulley device is adjusted, so that cutting line is located at guide wheel wire casing center position, improves guide wheel cutting life,
Force snesor is housed on the cable guide pulley device, position of the cutting line with respect to coiling line wheel can be incuded, to determine straight line mould
The direction of motion of group.
Further, the retractable cable system includes retractable cable motor, bearing box assembly, reel, the retractable cable motor
It using hollow structure, is connected directly with bearing box assembly, the bearing box assembly is mounted on the rack, the reel matched line
Speed is 1800m/min.
Further, the tension system includes gag lever post, tension rail, tension axis, tension motor, mounting plate, extension spring
With spring tension arm, the mounting plate is fixed in rack, and the tension motor is installed on a mounting board, with tension axis phase
Even, it is mounted with cable guide pulley device on the tension rail, the tension rail is connected with tension axis, the spring tension arm
It is connected with tension axis, described extension spring one end is connected with spring tension arm, and the other end is fixed on screw, the tension motor
For without band-type brake structure, during axis system and the acceleration and deceleration of retractable cable system, gauze tension is in fluctuation status,
Force system can realize the flexible ability adapted to the fluctuation of gauze tension using the structure of extension spring.
Further, the electric box system is fixed on frame top, the installation space of equipment is effectively reduced, in electricity
When gas is arranged, the left and right sides is respectively forceful electric power area and light current area, is respectively used to install electrically driven element and electric controling element,
So that line arrangement is beautiful, it is easy to maintain.
Further, the cooling system is fixed on rear side of rack, is used for external cooling source, takes away cutting for equipment generation
It cuts the motor of heat and axis system and retractable cable system, the heat that bearing housing generates, improves chipping qualities and motor, bearing housing
Service life.
Heretofore described ball-screw is bullhead structure, and the load-carrying properties than the single head ball-screw of same specification are high
60%-70%, transmission efficiency is higher, and speed adjustable range is wider, by process control, is able to achieve the stepless time adjustment function of stepping.
Heretofore described protection cylinder supports are installed on sliding seat, further protect line style sliding rail, ball-screw
Carrying, avoids sudden surge load from leading to the damage of line style sliding rail, ball-screw and the fracture of lead screw fastening bolt
Injury caused by sliding seat falls.
Swing system of the present invention belongs to Flexible Transmission, compared to the drive mechanism of rack-and-pinion, can not only reduce manufacture
With engage difficulty, moreover it is possible to reduce the level of noise of beat, outside air can be pressurizeed and be sent to water retaining cover by the air supply device, be pressurizeed
Air afterwards goes out from the periphery fissure clearance flow of water retaining cover, forms a kind of apparatus structure of hermetic seal, and cutting fluid can be stopped to enter and shaken
In oscillator system, so that the accurate original part inside water retaining cover be protected to be not rusted；The arc-shaped crossed roller bearing has Gao Gang
Property, high-accuracy property can bear combined load and compound torque, improve and wave precision.
Liquid-jet device of the present invention compared with waterfall type and babysbreath hydrojet structure, more evenly, cut sapphire by hydrojet
The impact force in face is smaller, can improve the Wrap mass of X-direction, improves the slice percent of pass of product.
Structure of the invention is compact, the entire U-shaped layout of gauze, and maximum cutting speed reaches 1800m/min, cutting efficiency
Height, maximum blank sectional dimension are 520mm × 150mm × 150mm, and clipping time foreshortens to 7h, can by adjusting cutting technique
To obtain the product of high quality.
Detailed description of the invention
Fig. 1 is the complete machine structure figure of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Fig. 2 is that the lightweight high speed alignment system gauze of ultrahigh speed cabling sapphire multi-wire saw of the present invention is laid out schematic diagram；
Fig. 3 is the work system structure chart of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Fig. 4 is the swing system structure chart of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Fig. 5 is the swing system cross-sectional view of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Fig. 6 is the left swinging condition figure of swing system of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Fig. 7 is the right swinging condition figure of swing system of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Fig. 8 is the cutting chamber system construction drawing of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Fig. 9 is the axis system structure chart of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Figure 10 is the wiring system structure chart of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Figure 11 is the Cable Assembly system structure chart of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Figure 12 is the retractable cable system construction drawing of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Figure 13 is the tension system structure chart of ultrahigh speed cabling sapphire multi-wire saw of the present invention；
Figure 14 is another angle schematic diagram of tension system of ultrahigh speed cabling sapphire multi-wire saw of the present invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
Embodiment
Referring to Fig.1, a kind of ultrahigh speed cabling sapphire multi-wire saw, including rack 500, the rack 500 are equipped with electricity
Gas cabinet system 100, work system 200, cutting chamber system 300, axis system 400, wiring system 600, Cable Assembly system 700,
Retractable cable system 800, tension system 900 and cooling system 1000, the wiring system 600, Cable Assembly system 700, folding and unfolding linear system
System 800, tension system 900 are left and right symmetrically arranged in rack two sides, so that the U-shaped layout of gauze, linear velocity are up to 1800m/
Min, cutting efficiency is high, and gauze effect picture is as shown in Figure 2.
Referring to Fig. 3-Fig. 7, the work system 200 includes spindle motor driving device 2001, fixing seat 2002, line style
Sliding rail 2003, protection cylinder 2004, sliding seat 2005, ball-screw 2006 and swing system 2007, the fixing seat 2002 are pacified
Dress is fixed on 300 top of cutting chamber system, and the spindle motor driving device 2001 is connected with ball-screw 2006, the ball
Lead screw 2006 is connected with sliding seat 2005, and the ball-screw 2006 is bullhead structure, than the single head ball-screw of same specification
The high 60%-70% of load-carrying properties, transmission efficiency is higher, and speed adjustable range is wider, by process control, is able to achieve the electrodeless of stepping
Speed-regulating function.The sliding seat 2005 is fixed on line style sliding rail 2003, and the support of protection cylinder 2004 is installed on cunning
On dynamic seat 2005, the carrying of line style sliding rail 2003, ball-screw 2006 is further protected, avoids sudden surge load to line style
Sliding rail 2003, the damage of ball-screw 2006 and the fracture of lead screw fastening bolt and wound caused by causing sliding seat 2005 to fall
Evil.The swing system 2007 includes driving motor 2007-3, air supply device 2007-1, arc-shaped crossed roller bearing 2007-
2, drive belt 2007-4, water retaining cover 2007-5 and pulley 2007-6, when driving motor 2007-3 positive and negative rotation, drive belt
2007-4 is moved back and forth by pulley 2007-6, arc-shaped crossed roller bearing 2007-2, to realize swing system 2007
Deflection, this device belong to Flexible Transmission, compared to the drive mechanism of rack-and-pinion, can not only reduce manufacture with engage difficulty,
The level of noise of beat can also be reduced, outside air can be pressurizeed and be sent to water retaining cover 2007-5, added by the air supply device 2007-1
Air after pressure goes out (see shown by arrow) from the periphery fissure clearance flow of water retaining cover 2007-5, forms a kind of apparatus structure of hermetic seal,
Cutting fluid can be stopped to enter in swing system 2007, so that the accurate original part inside water retaining cover 2007-5 be protected to be not rusted；
The arc-shaped crossed roller bearing 2007-2 has high rigidity, and high-accuracy property can bear combined load and compound torque, improves
Wave precision.
Referring to Fig. 8, the cutting chamber system 300 includes cutting chamber main body 3001, pulp-collecting box 3002,3003 and of liquid-jet device
Broken yarn protection system 3004, the pulp-collecting box 3002, liquid-jet device 3003 and broken yarn protection system 3004 are fixed on cutting
Inside chamber system 300, the sheet stock fallen can be contained in wherein by the pulp-collecting box 3002, prevent tablet from damaging, the liquid-jet device
3003 can bring cutting liquid on gauze into, and cooling effect is played in cutting process, and the liquid-jet device 3003 uses multiple sectors
Wide-angle nozzle is arranged symmetrically, and fan-shaped wide-angle nozzle spray regime is greater than 120 °, compared with waterfall type and babysbreath hydrojet structure, spray
Liquid is more evenly, smaller to the impact force of sapphire section, can improve the Wrap mass of X-direction, improves the slice percent of pass of product,
The broken yarn protection system 3004 is mounted on 400 two sides of axis system, alarms and shuts down to prevent from breaking.
Referring to Fig. 9, the axis system 400 includes main motor 4001, active bearings case 4002, oscillating bearing inner ring
4003, oscillating bearing outer ring 4004, lightweight home roll 4005, tie down screw 4006, driven bearing housing 4007 and locking nut
4008, the active bearings case 4002, driven bearing housing 4007 are installed in the mounting hole of cutting chamber system 300, pass through locking
Screw rod 4006, locking nut 4008 connect lightweight home roll 4005, and angular contact ball bearing and cylinder are used inside bearing housing
The form layout of roller bearing combination, compares the angular contact ball bearing of industry and the distribution form of deep groove ball bearing, can not only
The high speed running performance for meeting axis system, also improves phase load-carrying properties, then improves the service life of axis system.Institute
State the shaft end that oscillating bearing inner ring 4003 is separately mounted to active bearings case 4002, driven bearing housing 4007, oscillating bearing outer ring
4004 interference fits are mounted in the mounting hole of 4005 end face of lightweight home roll, compared with conical surface assembling structure, improve main shaft
The adaptivity of 400 centering of system；The main motor 4001 uses hollow structure, with the direct phase of 4002 projecting shaft of active bearings case
Even, the transition of intermediate shaft coupling is avoided, improves transmission efficiency and whole transmission rigidity, reduces drive noise value, make
Level of noise is obtained between 65db-70db；The lightweight home roll 4005 uses the structure of carbon fiber integral die-cast, in main rolling outer diameter
Also the low inertia that can guarantee axis system under the premise of increasing, so that cutting speed is up to 1800m/min.
Referring to Fig.1 0, the wiring system 600 includes mounting plate 6001, guide rod 6002, slide 6003, L-type mounting plate
6004, Quincunx screw 6005, swivel plate 6006 and wire carrier device 6007, the mounting plate 6001 are fixed on cutting chamber system
On 300, by adjusting slide 6003 in the relative position of guide rod 6002, then the disengaging line position of adjustable cutting gauze,
The L-type mounting plate 6004 is connected with slide 6003, and the swivel plate 6006 is connected with L-type mounting plate 6004, passes through plum blossom spiral shell
The angle position of 6005 adjustable swivel plates 6006 of silk makes to achieve the purpose that adjust 6007 angle of wire carrier device
It obtains cutting line and is located at guide wheel wire casing center position, improve guide wheel cutting life.
Referring to Fig.1 1, the Cable Assembly system 700 includes straight line mould group 7001, mounting base 7002, counter weight device 7003 and row
Wire carrier device 7004, the straight line mould group 7001 are fixed in rack 500, and the mounting base 7002 is mounted on straight line mould
In group 7001, the positive and negative rotation campaign of the straight line mould group 7001 can be realized moving left and right for mounting base 7002, described with refitting
It sets 7003 to be mounted in mounting base 7002, by adjusting the weight adjustable cable guide pulley device 7004 of counter weight device 7003
Deflection angle improves guide wheel cutting life, the cable guide pulley device so that cutting line is located at guide wheel wire casing center position
Force snesor is housed on 7004.
Referring to Fig.1 2, the retractable cable system 800 includes retractable cable motor 8001, bearing box assembly 8002 and reel
8003, the retractable cable motor 8001 use hollow structure, be connected directly with bearing box assembly 8002, improve transmission efficiency with
Whole transmission rigidity, reduces drive noise value, so that level of noise is between 65db-70db, the bearing box assembly 8002
It is mounted in rack 500, the reel matching linear velocity is 1800m/min.
3, Figure 14 referring to Fig.1, the tension system 900 include gag lever post 9001, tension rail 9002, tension axis 9003, open
Force motor 9004, mounting plate 9005, tension guide wheel 9006, extension spring 9008 and spring tension arm 9009, the mounting plate
9005 are fixed in rack 500, and the tension motor 9004 is mounted on mounting plate 9005, are connected with tension axis 9003,
Tension guide wheel 9006 is mounted on the tension rail 9002, the tension rail 9002 is connected with tension axis 9003, described
Spring tension arm 9009 is connected with tension axis 9003, and described 9008 one end of extension spring is connected with spring tension arm 9009, another
End is fixed on screw 9007, and the tension motor 9004 is without band-type brake structure, in axis system 400 and retractable cable system
During 800 acceleration and deceleration, gauze tension is in fluctuation status, and tension system 900 can be to line using the structure of extension spring
The flexible ability adapted to is realized in the fluctuation of net tension, the unexpected locking of motor is avoided and the risk of breaking gauze, to drop
Low breakage ratio centainly, more adaptation high-speed cutting performance.
The electric box system 100 is fixed on frame top, effectively reduces the installation space of equipment, in electrical cloth
When setting, the left and right sides is respectively forceful electric power area and light current area, is respectively used to install electrically driven element and electric controling element, so that
Line arrangement is beautiful, easy to maintain.
The cooling system 1000 is fixed on rear side of rack, is used for external cooling source, takes away the cutting of equipment generation
The heat that heat and axis system and the motor of retractable cable system, bearing housing generate improves chipping qualities and motor, bearing housing
Service life.
When reel 8003 is in the reciprocatory movement of take-up and unwrapping wire, the contact angle of cutting line and guide wheel becomes
Change, the motor of signal control straight line mould group 7001 and the direction of rotation of tension motor 9004 occur for force snesor at this time, to reach
To the purpose of control 7004 motion profile of cable guide pulley device.
The course of work: when spindle motor driving device 2001 drives ball-screw 2006 to make rotating motion, the sliding
Seat 2005 moves up and down along line style sliding rail 2003, so that the bottom and top feed of sapphire charge bar 2008 is completed, swing system 2007
Sapphire charge bar 2008 is deflected, the sapphire charge bar 2008 of high rigidity is sufficiently cut, waves and is
The beat figure of system 2007 is as shown in Figure 6 and Figure 7；Sapphire charge bar 2008 is in the process for being cut into sheet stock taking-up, pulp-collecting box 3002
The sheet stock fallen can be contained in wherein, prevent tablet from damaging, broken yarn protection system 3004 is mounted on 4003 two sides of lightweight home roll,
It alarms and shuts down to prevent from breaking, liquid-jet device 3003 can bring cutting liquid on gauze, and cooling effect is played in cutting process.
Claims (9)
1. ultrahigh speed cabling sapphire multi-line cutting machine, including rack, it is characterised in that: the rack is equipped with electric box system
System, work system, cutting chamber system, axis system, wiring system, Cable Assembly system, retractable cable system, tension system and cooling
System, the wiring system, Cable Assembly system, retractable cable system, tension system are left and right symmetrically arranged in rack two sides, so that gauze
U-shaped layout；The work system include spindle motor driving device, fixing seat, line style sliding rail, protection cylinder, sliding seat,
Ball-screw and swing system, the fixing seat are fixed at the top of diced system, the spindle motor driving device and rolling
Ballscrew is connected, and the ball-screw is connected with sliding seat, and the ball-screw is bullhead structure, and the sliding seat installation is solid
It is scheduled on line style sliding rail, the protection cylinder supports are installed on sliding seat, and the swing system includes driving motor, air-supply dress
It sets, arc-shaped crossed roller bearing, drive belt, water retaining cover and pulley, when driving motor positive and negative rotation, drive belt passes through cunning
Wheel, arc-shaped crossed roller bearing move back and forth, to realize the deflection of swing system, the air supply device can will be extraneous
Air pressurized is sent to water retaining cover, and the air after pressurization goes out from the periphery fissure clearance flow of water retaining cover, forms a kind of device of hermetic seal
Structure can stop cutting fluid to enter in swing system.
2. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1, it is characterised in that: the cutting chamber system
Including cutting chamber main body, pulp-collecting box, liquid-jet device and broken yarn protection system, the pulp-collecting box, liquid-jet device and breaking protection
System is fixed on cutting chamber internal system, and the sheet stock fallen can be contained in wherein by the pulp-collecting box, the liquid-jet device energy
Cutting liquid is brought on gauze, cooling effect is played in cutting process, the liquid-jet device is using multiple fan-shaped wide-angle nozzles pair
Claim arrangement, fan-shaped wide-angle nozzle spray regime is greater than 120 °, and the broken yarn protection system is mounted on axis system two sides, to prevent
Break and alarms and shut down.
3. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1 or 2, it is characterised in that: the main shaft system
System includes main motor, active bearings case, oscillating bearing inner ring, oscillating bearing outer ring, lightweight home roll, tie down screw, driven shaft
Case and locking nut are held, the active bearings case, driven bearing housing are installed in the mounting hole of cutting chamber system, pass through locking screw
Bar, locking nut connect lightweight home roll, and angular contact ball bearing and circle are used inside the active bearings case, driven bearing housing
The form layout of column roller bearing combination, the oscillating bearing inner ring are separately mounted to the axis of active bearings case, driven bearing housing
End, oscillating bearing outer ring interference fit are mounted in the mounting hole of lightweight home roll end face, and the main motor uses hollow structure,
It is connected directly with active bearings case projecting shaft, the lightweight home roll uses the structure of carbon fiber integral die-cast.
4. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1 or 2, it is characterised in that: the conducting wire system
System includes mounting plate, guide rod, slide, L-type mounting plate, Quincunx screw, swivel plate, wire carrier device, and the mounting plate is solid
It is scheduled in cutting chamber main body, by adjusting slide in the relative position of guide rod, then the inlet-outlet line position of adjustable cutting gauze
It sets, the L-type mounting plate is connected with slide, and the swivel plate is connected with L-type mounting plate, passes through the adjustable rotation of Quincunx screw
The angle position of plate, to achieve the purpose that adjust wire carrier design factors, so that cutting line is located at guide wheel wire casing center
Position.
5. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1 or 2, it is characterised in that: the winding displacement system
System includes straight line mould group, mounting base, counter weight device and cable guide pulley device, and the straight line mould group is fixed in rack, institute
It states mounting base to be mounted in straight line mould group, the positive and negative rotation campaign of the straight line mould group can be realized moving left and right for mounting base, institute
It states counter weight device to be mounted in mounting base, by adjusting the deflection angle of the adjustable cable guide pulley device of weight of counter weight device
Degree improves guide wheel cutting life, power is housed on the cable guide pulley device so that cutting line is located at guide wheel wire casing center position
Sensor can incude position of the cutting line with respect to coiling line wheel, to determine the direction of motion of straight line mould group.
6. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1 or 2, it is characterised in that: the retractable cable
System includes retractable cable motor, bearing box assembly, reel, and the retractable cable motor uses hollow structure, with bearing box assembly
It is connected directly, the bearing box assembly is mounted on the rack, and the reel matching linear velocity is 1800m/min.
7. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1 or 2, it is characterised in that: the tension system
System includes gag lever post, tension rail, tension axis, tension motor, mounting plate, extension spring and spring tension arm, the mounting plate peace
Dress is fixed on the rack, and the tension motor installation on a mounting board, is connected with tension axis, is mounted on the tension rail
Cable guide pulley device, the tension rail are connected with tension axis, and the spring tension arm is connected with tension axis, the extension spring
One end is connected with spring tension arm, and the other end is fixed on screw, and the tension motor is without band-type brake structure.
8. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1 or 2, it is characterised in that: the electric box
System is fixed on frame top, and in electrical arrangement, the left and right sides is respectively forceful electric power area and light current area, is respectively used to install
Electrically driven element and electric controling element.
9. ultrahigh speed cabling sapphire multi-line cutting machine according to claim 1 or 2, it is characterised in that: the cooling system
System is fixed on rear side of rack, is used for external cooling source, takes away the cutting heat and main motor, retractable cable electricity of equipment generation
The heat that machine, active bearings case and driven bearing housing generate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811401900.1A CN109176933B (en) | 2018-11-22 | 2018-11-22 | Ultra-high-speed wiring sapphire multi-wire cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811401900.1A CN109176933B (en) | 2018-11-22 | 2018-11-22 | Ultra-high-speed wiring sapphire multi-wire cutting machine |
Publications (2)
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| CN109176933A true CN109176933A (en) | 2019-01-11 |
| CN109176933B CN109176933B (en) | 2024-01-30 |
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| CN201811401900.1A Active CN109176933B (en) | 2018-11-22 | 2018-11-22 | Ultra-high-speed wiring sapphire multi-wire cutting machine |
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