CN115041764B - Wire cutting system and wire cutting machine - Google Patents

Wire cutting system and wire cutting machine Download PDF

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Publication number
CN115041764B
CN115041764B CN202210737395.8A CN202210737395A CN115041764B CN 115041764 B CN115041764 B CN 115041764B CN 202210737395 A CN202210737395 A CN 202210737395A CN 115041764 B CN115041764 B CN 115041764B
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China
Prior art keywords
wire
wheel
reversing
arranging
slide
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CN202210737395.8A
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Chinese (zh)
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CN115041764A (en
Inventor
孙承政
解培玉
于云飞
尹德圣
宋政肽
宫云庆
段景波
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Qingdao Gaoce Technology Co Ltd
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Qingdao Gaoce Technology Co Ltd
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Priority to CN202210737395.8A priority Critical patent/CN115041764B/en
Publication of CN115041764A publication Critical patent/CN115041764A/en
Priority to PCT/CN2023/102759 priority patent/WO2024002073A1/en
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Publication of CN115041764B publication Critical patent/CN115041764B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/02Wire-cutting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Abstract

The embodiment of the application provides a wire cutting system and a wire cutting machine. The wire cutting system comprises a main roller assembly and a wire feeding unit, wherein the main roller assembly is used for feeding wires to the wire cutting machine; the two wiring units are arranged on the same side of the main roller assembly and are arranged up and down; the wiring unit includes: the reversing wheel and the tension wheel are arranged at intervals; a traverse wheel disposed below the interval between the tension wheel and the reversing wheel; the wire storage wheel is arranged below the wire arrangement wheel; the upper edge of the reversing wheel of the upper wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the upper wiring unit is coplanar with the upper edge of the wire arranging wheel; the lower edge of the reversing wheel of the lower wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the lower wiring unit is coplanar with the upper edge of the wire arranging wheel. The embodiment of the application solves the technical problems of complex structure and large occupied space of the traditional wire cutting system.

Description

Wire cutting system and wire cutting machine
Technical Field
The application relates to the technical field of wire cutting, in particular to a wire cutting system and a wire cutting machine.
Background
Wire cutting technology is the most advanced cutting technology in the world at present. The principle of the diamond wire cutting machine is that the diamond wire forms a cutting wire net, and the diamond wire moving at high speed of the cutting wire net rubs a workpiece to be processed (such as magnetic materials, sapphire and other semiconductor hard and brittle materials), so that the cutting purpose is achieved. The traditional wire cutting system comprises a cutting wire net, a wire winding wheel, a wire unwinding wheel and a plurality of wire passing wheels arranged between the wire winding wheel and the wire unwinding wheel. Because the number of the wire passing wheels is large, the torsion times and inertia loss of the diamond wire during wire arrangement can be directly increased, meanwhile, the parts are large, the arrangement is complex, and the manufacturing cost is high.
The wire passing wheels of the existing wire cutting system are more, so that the structure of the wire cutting system is complex.
The above information disclosed in the background section is only for enhancement of understanding of the background of the application and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.
Disclosure of Invention
The embodiment of the application provides a wire cutting system with a novel structure and a wire cutting machine.
The embodiment of the application provides a wire cutting system which is applied to a wire cutting machine, wherein the wire cutting machine comprises a main roller assembly, and the wire cutting system comprises two wiring units;
the two wiring units are arranged on the same side of the main roller assembly and are arranged up and down; the wiring unit includes:
the reversing wheel and the tension wheel are arranged at intervals;
a traverse wheel disposed below the interval between the tension wheel and the reversing wheel;
the wire storage wheel is arranged below the wire arrangement wheel;
the upper edge of the reversing wheel of the upper wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the upper wiring unit is coplanar with the upper edge of the wire arranging wheel;
the lower edge of the reversing wheel of the lower wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the lower wiring unit is coplanar with the upper edge of the wire arranging wheel.
The embodiment of the application also provides the following technical scheme:
a wire cutting machine comprises the wire cutting system.
By adopting the technical scheme, the embodiment of the application has the following technical effects:
the upper wiring unit and the lower wiring unit are arranged on the same side of the main roller assembly from top to bottom, and the space utilization rate is high. Meanwhile, the single wiring unit has a simple structure, and each wiring unit only has three wheels. Through the reasonable setting to the position of the three wheels of the upper side wiring unit and the three wheels of the lower side wiring unit for the overall structure of the wire cutting system is under the premise that wiring can be realized, the structure is simple. The setting mode is specifically as follows: the upper edge of the reversing wheel of the upper wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the upper wiring unit is coplanar with the upper edge of the wire arranging wheel; the lower edge of the reversing wheel of the lower wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the lower wiring unit is coplanar with the upper edge of the wire arranging wheel. The wire cutting system provided by the embodiment of the application has the advantages of simple structure and arrangement, higher space utilization rate, and no need of an additional wire wheel, and can greatly reduce control interference and inertia loss.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic diagram of a wire cutting system of a wire cutting machine according to an embodiment of the present application;
FIG. 2 is a schematic view of a wire arranging device of the wire cutting system shown in FIG. 1;
FIG. 3 is a schematic view of the flat cable device shown in FIG. 2 at another angle;
FIG. 4 is a schematic illustration of the reversing device of the wire cutting system of FIG. 1 reversing the wire cut at the wire inlet and outlet ends of the wire cut net;
FIG. 5 is a schematic view of a reversing device of the wire cutting system of FIG. 1;
FIG. 6 is a partial schematic view of the reversing device shown in FIG. 5;
FIG. 7 is a partial schematic view of the reversing device of FIG. 5 at another angle;
fig. 8 is a schematic view of an end face of a guide bar of the reversing device shown in fig. 5.
Reference numerals:
a wire storage wheel 331 of the upper wire unit, a wire arrangement wheel 332 of the upper wire unit, a tension wheel 333 of the upper wire unit, a reversing wheel 334 of the upper wire unit,
a wire storage wheel 321 of the lower wire unit, a wire arrangement wheel 322 of the lower wire unit, a tension wheel 323 of the lower wire unit, a reversing wheel 324 of the lower wire unit,
the wire arrangement device 34 is provided with a wire-arranging device,
the wire-arranging wheel 341-1, the first wire-arranging rocker arm 341-2,
the first weight 342-1, the second wire rocker 342-2, the second weight 342-3,
deviation rectifying conductive posts 343, wire harness rotational shafts 344, wire harness rotational shaft connecting plates 345,
a wire guide module 346, a wire slide 347, a wire slide drive motor 348,
the reversing device 36 is provided with a reversing device,
the guide bar 361 is provided with a guide bar,
a slide 362, a slide upper slide 362-1, a slide upper slide slot 362-11, a slide lower slide 362-2, a slide lower slide slot 362-21, a slide locking screw 362-3,
turning to the connection plate 363,
a reversing wheel assembly 364, a reversing wheel 364-1, a reversing wheel support 364-2, a reversing wheel support mounting pin 364-3, a lower arc hole 364-4, a lower adjusting screw 364-5, an upper adjusting screw 364-6,
a guide rod holder 365.
Detailed Description
In order to make the technical solutions and advantages of the embodiments of the present application more apparent, the following detailed description of exemplary embodiments of the present application is provided in conjunction with the accompanying drawings, and it is apparent that the described embodiments are only some embodiments of the present application and not exhaustive of all embodiments. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.
Example 1
The embodiment of the application discloses a wire cutting system, which is shown in fig. 1 and is applied to a wire cutting machine, wherein the wire cutting machine comprises a main roller assembly, and the wire cutting system comprises two wiring units;
the two wiring units are arranged on the same side of the main roller assembly and are arranged up and down; the wiring unit includes:
the reversing wheel and the tension wheel are arranged at intervals;
a traverse wheel disposed below the interval between the tension wheel and the reversing wheel;
the wire storage wheel is arranged below the wire arrangement wheel;
wherein the upper edge of the reversing wheel 334 of the upper wiring unit is coplanar with the upper edge of the tension wheel 333 of the upper wiring unit, and the lower edge of the tension wheel 333 of the upper wiring unit is coplanar with the upper edge of the wire arranging wheel 332 of the upper wiring unit;
the lower edge of the reversing wheel 324 of the lower wiring unit is coplanar with the upper edge of the tension wheel 323 of the lower wiring unit, and the lower edge of the tension wheel 323 of the lower wiring unit is coplanar with the upper edge of the wire arranging wheel 322 of the lower wiring unit.
According to the wire cutting system provided by the embodiment of the application, the upper wire-moving unit and the lower wire-moving unit are arranged on the same side of the main roller assembly up and down, so that the space utilization rate is high. Meanwhile, the single wiring unit has a simple structure, and each wiring unit only has three wheels. Through the reasonable setting to the position of the three wheels of the upper side wiring unit and the three wheels of the lower side wiring unit for the overall structure of the wire cutting system is under the premise that wiring can be realized, the structure is simple. The setting mode is specifically as follows: the upper edge of the reversing wheel of the upper wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the upper wiring unit is coplanar with the upper edge of the wire arranging wheel; the lower edge of the reversing wheel of the lower wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the lower wiring unit is coplanar with the upper edge of the wire arranging wheel. The wire cutting system provided by the embodiment of the application has the advantages of simple structure and arrangement, higher space utilization rate, and no need of an additional wire wheel, and can greatly reduce control interference and inertia loss.
The wire can be routed between the wire storage wheel of the upper wire routing unit and the wire storage wheel of the lower wire routing unit by only six wheels, wherein the six wheels are the wire storage wheel, the wire arrangement wheel and the tension wheel of the upper wire routing unit, and the wire storage wheel, the wire arrangement wheel and the tension wheel of the lower wire routing unit respectively. In this way, the number of wheels required is minimal, and the structure of the wire cutting system is simple. The wire cutting system and the wire cutting line are simple.
In practice, as shown in fig. 1, the arrangement direction of the reversing wheel and the tension wheel is taken as the front-back direction, and the reversing wheel is close to the main roller assembly;
the cutting line enters the main roller assembly through the wire storage wheel 331 of the upper wire unit, the front side edge and the upper edge of the wire arrangement wheel 332 of the upper wire unit, the lower edge and the rear side edge of the tension wheel 333 of the upper wire unit, the upper edge and the upper edge of the reversing wheel 334 of the upper wire unit to form a cutting wire net;
the wire is cut from the other end of the wire web through the front and lower edges of the reversing wheel 324 of the lower wire unit, the upper and rear edges of the tension wheel 323 of the lower wire unit, and the lower edge, the upper and front edges of the wire-arranging wheel 322 of the lower wire unit, and into the wire-storing wheel 321 of the lower wire unit.
Cutting lines enter from the outer peripheral surface of the wire storage wheel of the upper wire routing unit through the front side edge and the upper edge of the wire storage wheel, the lower edge and the rear side edge of the tension wheel, the upper edge and the front side edge of the reversing wheel to form a cutting wire net; the cutting line winds the cutting line on the peripheral surface of the wire storage wheel from the wire outlet position of the cutting wire net through the front side edge and the lower edge of the reversing wheel of the lower wire running unit, the upper edge and the rear side edge of the tension wheel, the lower edge, the upper edge and the front side edge of the wire arrangement wheel. The wire cutting system can realize the wire arrangement between the wire storage wheel of the upper wire arrangement unit and the wire storage wheel of the lower wire arrangement unit by only six wheels, wherein the six wheels are the wire storage wheel, the wire arrangement wheel and the tension wheel of the upper wire arrangement unit respectively, and the wire storage wheel, the wire arrangement wheel and the tension wheel of the lower wire arrangement unit. In this way, the number of wheels required is minimal, and the structure of the wire cutting system is simple. The wire cutting system and the wire cutting line are simple. According to the wire cutting system provided by the embodiment of the application, the wire feeding unit does not need an additional wire feeding wheel, so that the structure of the wire cutting system is simple; the wire cutting system does not need an additional wire-laying wheel, so that the control interference and inertia loss can be greatly reduced; and the operation wiring is convenient, the running resistance of the cutting wire net is small, and further, the high-speed synchronous running of the cutting wire is realized, and the cutting stability and the cutting quality of the wire cutting system are higher.
The wire cutting system provided by the embodiment of the application is suitable for being used as a wire cutting system of a wire cutting machine.
Specifically, as shown in fig. 1, the cutting line of the connection portion between the wire arranging wheel 332 of the upper wire feeding unit and the wire storing wheel 331 of the upper wire feeding unit is perpendicular to the axis of the wire storing wheel 331 of the upper wire feeding unit, and the cutting line of the connection portion between the wire arranging wheel of the upper wire feeding unit and the wire storing wheel of the upper wire feeding unit is vertically tangent to the cutting line around which the wire storing wheel of the upper wire feeding unit winds.
Specifically, as shown in fig. 1, the cutting line of the connection portion between the wire arranging wheel 322 of the lower wire arranging unit and the wire storing wheel 321 of the lower wire arranging unit is perpendicular to the axis of the wire storing wheel 321 of the lower wire arranging unit, and the cutting line of the connection portion between the wire arranging wheel of the lower wire arranging unit and the wire storing wheel of the lower wire arranging unit is vertically tangent to the cutting line around which the wire storing wheel of the lower wire arranging unit winds.
The thickness of the cutting line around which the line storage wheel winds may vary, for example, the thickness becomes greater, resulting in no longer tangent to the original vertical tangent. At the moment, the winding displacement wheel needs to be adjusted, the winding displacement wheel swings by a certain amplitude and then is fixed, and the cutting line at the connecting part of the winding displacement wheel and the wire storage wheel of the upper wiring unit is kept to be continuously vertically tangent with the cutting line wound by the wire storage wheel.
In practice, as shown in fig. 1, the upper edge of the reversing wheel 334 of the upper wiring unit and the upper edge of the tension wheel 333 of the upper wiring unit are located on the same horizontal plane; the lower edge of the tension pulley 333 of the upper wiring unit and the upper edge of the wire arranging pulley 332 of the upper wiring unit are parallel to the horizontal plane;
the lower edge of the reversing wheel 324 of the lower wiring unit and the upper edge of the tension wheel 323 of the lower wiring unit are parallel to the horizontal plane, and the lower edge of the tension wheel 323 of the lower wiring unit and the upper edge of the wire arranging wheel 322 of the lower wiring unit are parallel to the horizontal plane.
Specifically, the wire storage wheel 331 of the upper wire routing unit and the wire storage wheel 321 of the upper wire routing unit, one of which is used for taking up wires, and the other of which is used for paying out wires. The wire storage wheel for taking up, the wire cutting net and the wire storage wheel for paying off are controlled by a program, the wire cutting speed of the wire cutting line is consistent, the wire storage wheel for paying off carries out paying off in the front-back direction above the wire storage wheel for paying off according to a certain pitch, and the wire storage wheel for taking up carries out wire taking up and arranging in the front-back direction above the wire storage wheel for taking up according to a certain pitch.
In practice, as shown in fig. 7, the wire cutting system further comprises a reversing device 36, the reversing wheel being part of the reversing device 36. The reversing device is used for fixing the inner wall of the cutting chamber frame of the wire cutting machine. The reversing device 36 can adjust the reversing wheel, so that the cutting line can be subjected to various possible reversing at the reversing wheel to meet the requirements of various wiring requirements of the wire cutting machine.
The structure of the reversing device is described below:
as shown in fig. 4 to 8, the reversing device 36 includes:
a guide bar 361 and a slider 362, the slider and the guide bar 361 being connected, and the slider being capable of sliding in a length direction of the guide bar and being locked after sliding in place; wherein the length direction of the guide rod is parallel to the front-rear direction;
a steering connection plate 363 fixed to the slide 362;
a steering wheel assembly 364, wherein the steering wheel assembly 364 is connected to the steering connection plate 363, and the steering wheel assembly 364 can swing towards and away from the guide rod direction and lock after swinging in place; the reversing wheel assembly comprises the reversing wheel;
the reversing device is used for driving the reversing wheel to slide along the front-back direction and lock after sliding in place so as to adjust the position of the cutting line entering the main roller assembly to form a cutting line net.
In implementation, the reversing device is further used for driving the reversing wheel to swing in a direction close to or far away from the main roller assembly and then lock, so that the cutting line between the reversing wheel and the incoming or outgoing main roller assembly is vertically tangent with the circumferential surface of the main roller (the reversing wheel can be pushed out in the same way, and the cutting line between the reversing wheel and the incoming or outgoing main roller assembly is vertical to the axis of the main roller), and the cutting line is ensured to be positioned at the center position of the reversing wheel groove.
In the reversing device, a sliding seat and a steering connecting plate are fixed together, and a reversing wheel assembly is connected to the steering connecting plate. Therefore, when the sliding seat slides along the length direction of the guide rod, the steering connecting plate and the reversing wheel assembly are driven to move. After the slide is slid into place, the slide is locked, at which point the slide and the deflector plate are locked in position relative to the guide bar. The reversing wheel assembly can swing towards and away from the guide rod. After the reverser wheel swings in place, the reverser wheel assembly is locked, and at this time, the distance between the reverser wheel assembly and the guide rod is fixed. The reversing device has the advantages that on one hand, the position of the reversing wheel assembly in the length direction of the guide rod can be adjusted, on the other hand, the direction of the reversing wheel assembly, which is close to and far away from the guide rod, can be adjusted, the reversing wheel assembly can be adjusted in multiple directions, and the direction of the diamond wire passing through the reversing wheel assembly can be flexibly adjusted by the reversing wheel assembly.
The reversing device is particularly suitable for being used as a reversing device of a magnetic material multi-wire cutting machine.
In practice, as shown in fig. 5, 6 and 7, the slide 362 includes:
a slide upper slider 362-1 having a slide upper slider notch 362-11 with a notch downward; wherein the slide upper slider 362-1 is located at the guide bar 361 through the slide upper slider slot 362-11;
a slide lower slider 362-2 having a slide lower slider notch 362-21 with a notch upward; wherein the slide lower slider 362-2 is connected below the slide upper slider 362-1 in such a way that the slide lower slider slot 362-21 faces upward, and a gap is provided between the bottom wall of the slide lower slider slot 362-21 and the guide bar 361;
a slide lock screw 362-3, the slide lock screw 362-3 passing from the bottom of the slide lower slider 362-2 through the slide lower slider slot and into the gap between the bottom wall of the slide lower slider slot and the guide bar to lock the slide.
When the sliding seat needs to slide along the length direction of the guide rod, the sliding seat locking screw is unscrewed, and a gap is reserved between the top of the sliding seat locking screw and the guide rod. After the sliding seat slides in place, the sliding seat locking screw is screwed down, and the sliding seat locking screw props against the bottom of the guide rod, so that the sliding seat is locked relative to the length direction of the guide rod. The mode of fixing the position of the sliding seat through the sliding seat locking screw below the sliding seat lower sliding block is convenient and reliable and is more convenient to operate.
In practice, as shown in fig. 8, the guide rod 361 is a square diamond with a square chamfer on an end surface, and four corners of the square diamond face upwards, downwards, leftwards and rightwards respectively;
as shown in fig. 7, the slide upper slider notch 362-11 is an inverted V-shaped notch, and the slide upper slider is located at the flat corner of the flat corner diamond upward through the V-shaped notch;
as shown in fig. 7, the slide lower slider notch 362-21 is a concave notch, and the inner groove wall of the concave notch is clamped at two flat corners of the flat-corner diamond shape facing left and right.
The sliding block on the sliding seat is located at the upward flat angle of the flat angle diamond through the inverted V-shaped notch under the action of gravity. The inner groove wall of the concave groove opening is clamped at the two flat corners of the flat corner diamond shape facing left and right, and the sliding block on the sliding seat can be conveniently connected with the top of the groove wall of the concave groove opening through bolts and screw holes. The top of the slide seat locking screw can prop against the downward flat angle of the flat angle diamond, so that the slide seat locking screw can stably prop against the guide rod, and the locking of the slide seat is realized.
In operation, as shown in FIG. 6, the caster assembly 364 includes a caster 364-1 and a caster holder 364-2, the caster 364-1 being mounted to the caster holder 364-2;
the steering connecting plate is provided with a steering wheel support mounting hole, and the steering wheel support is rotatably mounted at the steering connecting plate 363 through a steering wheel support mounting pin roll 364-3 and the steering wheel support mounting hole.
The reversing wheel is arranged on the reversing wheel support, so that the reversing wheel can rotate. The reversing wheel support mounting holes and the reversing wheel support mounting pin shafts are matched, so that the reversing wheel and the reversing wheel support can rotate relative to the steering connecting plate, and the reversing wheel support can swing towards the direction approaching to and away from the guide rod. The angle of the reversing wheel is adjusted on the steering connecting plate so as to adapt to the wire feeding and steering of the wire feeding and wire discharging ends of the cutting wire net of the multi-wire cutting machine, so that the wire net wire feeding mechanism of the multi-wire cutting machine is formed, the problem of shaking of the cutting wire net when the cutting wire net of the multi-wire cutting machine runs at high speed is solved, and the cutting stability and the cutting quality of equipment are improved.
Specifically, as shown in FIG. 6, the upper edge of the idler is axially tangential to idler support mounting pin 364-3.
In operation, as shown in FIG. 6, the steering connection plate also has a lower arcuate aperture 364-4, the lower arcuate aperture 364-4 being located below the caster mount mounting aperture;
the reversing wheel assembly further comprises a lower layer adjusting screw 364-5 and a lower layer locking nut; the lower adjustment screw 364-5 is threaded through the lower arcuate hole 364-4 and the caster bracket to the lower lock nut.
In implementation, the steering connecting plate is also provided with an upper arc hole, and the upper arc hole is positioned between the steering wheel support mounting hole and the lower arc hole;
the reversing wheel assembly further includes an upper layer adjusting screw 364-6 and an upper layer locking nut; the upper layer adjusting screw penetrates through the upper layer arc-shaped hole and the reversing wheel support to be fixedly connected with the upper layer locking nut in a threaded mode.
When the angle of the reversing wheel needs to be adjusted, the lower layer lock nut and the upper layer lock nut are unscrewed, the reversing wheel support is rotated by taking the reversing wheel support mounting pin shaft as the center, the rotation is limited by the lengths of the lower layer arc hole and the upper layer arc hole, and the reversing wheel is driven to swing in the direction approaching to and away from the guide rod by taking the reversing wheel support mounting pin shaft as the center. The lower arc-shaped hole, the lower adjusting screw and the lower lock nut are arranged, and the upper arc-shaped hole, the upper adjusting screw and the upper lock nut are also arranged at the same time, so that the stress of the reversing wheel support is uniform.
In operation, as shown in fig. 5 and 6, the slide 362 and the steerable wheel assembly 364 are located on the same side of the steerable web.
Thus, the reversing device has a simple structure.
In practice, as shown in fig. 1 and 4, one of the guide bars corresponds to only one of the reversing wheel assemblies.
Therefore, one guide rod only corresponds to one reversing wheel assembly, and the guide rod only bears the action of the diamond wire of the reversing wheel assembly corresponding to the guide rod, so that the deformation is small.
In practice, as shown in fig. 5, the reversing device further comprises:
two guide rod holders 365 are respectively fixed at two ends of the guide rod 361 to fix the reversing device.
The reversing device is fixed through the two guide rod fixing seats, so that the reversing device is fixed stably.
In practice, as shown in fig. 2, the wire cutting system further includes a wire dress 34. The wire spool is part of the wire arrangement 34. The wire arrangement device is used for fixing the inner wall of the cutting chamber frame of the wire cutting machine. The wire arranging device 34 can adjust the wire arranging wheel, so that various possible wire arranging can be performed on the cutting lines at the wire arranging wheel, and the wire arranging device is suitable for the requirements of various wiring of the wire cutting machine.
The structure of the wire arranging device is described below:
in implementation, the wire arranging device can drive the wire arranging wheel to reciprocate in the length range of the wire storage wheel along the front-back direction;
the wire arrangement device can enable the upper edge of the wire arrangement wheel and the lower edge of the tension wheel to be coplanar after the wire arrangement wheel swings in place when the wire arrangement wheel is in a natural state without the action force of the cutting wire, and the cutting wire of the connecting part of the wire arrangement wheel and the wire storage wheel is vertically tangent with the cutting wire wound by the wire storage wheel.
As shown in fig. 2 and 3, the wire arranging device 34 includes:
a wire arranging device body including a movable wire arranging wheel 341-1;
at least one pair of deviation rectifying conductive columns 343 are arranged at the same side of the winding displacement wheel at intervals, a conductive cutting line is arranged between at least one pair of deviation rectifying conductive columns in a penetrating mode, and each deviation rectifying conductive column is connected with a deviation rectifying circuit unit which can be conducted when the cutting line deviates to be in contact with the deviation rectifying conductive column 343.
When the cutting line is not deviated, the cutting line passes through between at least one pair of deviation correcting conductive columns and is not contacted with the two deviation correcting conductive columns. As shown in fig. 2 and 3, when the cutting line is shifted to the left, the cutting line will contact with the left deviation rectifying conductive column, and at this time, the cutting line is connected with the left deviation rectifying conductive column, so as to connect the deviation rectifying circuit unit connected with the left deviation rectifying conductive column. Similarly, when the cutting line deviates rightward, the deviation rectifying circuit unit connected with the deviation rectifying conductive column is switched on. Therefore, each deviation rectifying conductive column corresponds to one deviation rectifying circuit unit, the situation that the cutting line is deviated and the deviation direction can be found in time, and a foundation is provided for the subsequent adjustment of the cutting line.
In an implementation, the rectification circuit unit includes:
a power supply for correcting deviation;
an analog input module; one pole of the power supply for correcting is connected with the correction conductive column, and the other pole of the power supply for correcting is connected with the analog input module;
the cutting line is deviated and contacted with any deviation rectifying guide column to connect the deviation rectifying conductive column and the analog input module of the corresponding deviation rectifying circuit unit so as to connect the deviation rectifying circuit unit.
Thus, one pole of the power supply for correcting is connected with the correction conductive column, the other pole of the power supply for correcting is connected with the analog input module, and the correction circuit unit and the correction conductive column are open-circuited when the cutting line is not in contact with the correction conductive column. When the cutting line contacts with the deviation rectifying conductive column, the deviation rectifying circuit unit and the deviation rectifying conductive column are passages. Detection of the parting line deviation is achieved by a simple structure.
In an implementation, the wire arrangement further includes:
the deviation rectifying control unit is respectively connected with the deviation rectifying circuit unit;
the deviation rectifying control unit is used for controlling the winding displacement wheel to move to drive the cutting line to leave the deviation rectifying conductive column contacted with the cutting line.
The deviation rectifying control unit is matched with the deviation rectifying circuit unit and the deviation rectifying conductive columns, and when the cutting line is offset leftwards and connected with the left deviation rectifying conductive column, the deviation rectifying control unit controls the wire arranging wheel to move towards the left deviation rectifying conductive column under the condition that the deviation rectifying circuit unit and the left deviation rectifying conductive column are connected, so that the cutting line is not contacted with the two deviation rectifying conductive columns. Similarly, under the condition that the cutting line deviates rightwards and is connected with the right deviation rectifying conductive column, the deviation rectifying control unit controls the wire arranging wheel to move towards the right deviation rectifying conductive column, so that the cutting line is not contacted with the two deviation rectifying conductive columns.
In practice, as shown in fig. 2 and 3, the wire arranging device body includes a first wire arranging rocker 341-2 and a wire arranging wheel rotating assembly, and the wire arranging wheel 341-1 is mounted on one side of the first wire arranging rocker 341-2; the winding displacement wheel rotating assembly includes:
a winding displacement rotation shaft 344;
a wire-arranging rotation shaft connection plate 345 rotatably connected to an outer circumference of the wire-arranging rotation shaft;
a second wire arranging rocker 342-2 and the first wire arranging rocker 341-2, which are respectively fixed to the wire arranging rotation shaft connecting plate 345 and located at both sides of the wire arranging rotation shaft 344;
a first balancing weight 342-1 installed at the second winding displacement rocker 342-2, and the first balancing weight 342-1 is movable in a direction perpendicular to an axial direction of the winding displacement rotation shaft 344;
a second balancing weight 342-3 installed at the top of the winding displacement rotation shaft connection plate and at a position close to the second winding displacement swing arm;
the wire arranging device comprises a first wire arranging rocker arm, a first balancing weight and a second balancing weight, wherein the first wire arranging rocker arm and a wire arranging wheel are in a distance balance state so that the cutting wire is located in a wheel groove of the wire arranging wheel.
The wire arranging wheel is in a natural state without the action force of the cutting wire, and the wire arranging wheel does not rotate, so that a certain angle is formed between the wire arranging wheel and the wire arranging rotating shaft, and the cutting wire is located in a wheel groove of the wire arranging wheel.
In practice, as shown in fig. 2 and 3, the second winding displacement rocker 342-2 is provided with a first counterweight mounting screw protruding from a position away from the winding displacement rotating shaft connecting plate;
the first balancing weight 342-1 is rotatably installed at the first balancing weight installation screw through a screw hole reserved by itself, and the first balancing weight can move along the length direction of the first balancing weight installation screw.
In practice, as shown in fig. 2 and 3, the top of the flat cable rotating shaft connecting plate 345 is convexly provided with a second balancing weight mounting screw;
the second balancing weight 342-3 is rotatably installed at the second balancing weight installation screw through a self-reserved threaded hole, and the second balancing weight 342-3 can move along the length direction of the second balancing weight installation screw;
wherein the second balancing weight 342-3 is mounted on top of the wire-arranging rotation shaft connecting plate 345 at a position close to the second wire-arranging rocker 342-2.
Like this, the position of first balancing weight can be along the length direction adjustment of first balancing weight installation screw rod, and the length direction adjustment of second balancing weight installation screw rod can be followed to the position of second balancing weight, and the moment is no longer balanced, can drive winding displacement wheel rotation. And repeatedly adjusting the first balancing weight and the second balancing weight until the cutting line is positioned in the wheel groove of the wire arranging wheel, so that the stability of the cutting line of the wire cutting system in high-speed reciprocating operation is ensured.
In practice, as shown in fig. 2 and 3, the wire arrangement further comprises:
a wire guide module 346;
a wire slide 347 slidably coupled to the wire guide module 346;
the wire rotating shaft 344 is fixed to the wire sliding seat 347;
a wire slide driving motor 348 is connected to the wire slide 347 to drive the wire slide 347 to move along the guiding direction of the wire guide module 346.
The winding displacement rotation axis and the winding displacement slide are fixed, namely, the winding displacement rotation axis does not rotate and is fixed. The wire-arranging slide seat moves along the guiding direction of the wire-arranging guiding module to drive the wire-arranging wheel to move along with the wire-arranging wheel.
Specifically, the deviation rectifying control unit is connected with the flat cable sliding seat driving motor 348, and further controls the flat cable sliding seat driving motor 348 to work so as to drive the flat cable wheel to move to the left side or the right side.
When the cutting line is shifted leftwards and connected with the left deviation rectifying conductive column, and the left deviation rectifying conductive column and the corresponding deviation rectifying circuit unit are connected, the deviation rectifying control unit controls the operation of the winding displacement slide seat driving motor 348, and further controls the winding displacement slide seat 347 to move leftwards along the guiding direction of the winding displacement guiding module 346, so that the winding displacement wheel moves leftwards, and the cutting line is not contacted with the two deviation rectifying conductive columns. Similarly, the cutting line is rightwards offset and connected with the right deviation rectifying conductive columns, and the deviation rectifying control unit, the winding displacement slide seat driving motor and the winding displacement slide seat are matched to realize rightwards movement of the winding displacement wheel, so that the cutting line is not contacted with the two deviation rectifying conductive columns.
Example two
The wire cutting machine provided by the embodiment of the application comprises the wire cutting system of the first embodiment.
While preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the spirit or scope of the application. Thus, it is intended that the present application also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (20)

1. A wire cutting system is applied to a wire cutting machine, and the wire cutting machine comprises a main roller assembly, and is characterized by comprising two wiring units;
the two wiring units are arranged on the same side of the main roller assembly and are arranged up and down; the wiring unit includes:
the reversing wheel and the tension wheel are arranged at intervals;
a traverse wheel disposed below the interval between the tension wheel and the reversing wheel;
the wire storage wheel is arranged below the wire arrangement wheel;
the upper edge of the reversing wheel of the upper wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the upper wiring unit is coplanar with the upper edge of the wire arranging wheel;
the lower edge of the reversing wheel of the lower wiring unit is coplanar with the upper edge of the tension wheel, and the lower edge of the tension wheel of the lower wiring unit is coplanar with the upper edge of the wire arranging wheel;
the wire cutting system further comprises a wire arranging device, wherein the wire arranging device comprises a wire arranging device body, and the wire arranging device body comprises a movable wire arranging wheel;
the wire arranging device body further comprises a first wire arranging rocker arm and a wire arranging wheel rotating assembly, and the wire arranging wheel is arranged on one side of the first wire arranging rocker arm; the winding displacement wheel rotating assembly includes:
a winding displacement rotation shaft;
the bus line rotating shaft connecting plate is rotationally connected to the periphery of the bus line rotating shaft;
the second winding displacement rocker arm and the first winding displacement rocker arm are respectively fixed with the winding displacement rotating shaft connecting plate and are positioned at two sides of the winding displacement rotating shaft;
the first balancing weight is arranged at the second winding displacement rocker arm and can move in a direction perpendicular to the axis direction of the winding displacement rotating shaft;
the second balancing weight is arranged at the top of the flat cable rotating shaft connecting plate and is close to the second flat cable rocker arm;
the wire arranging device comprises a first wire arranging rocker arm, a first balancing weight and a second balancing weight, wherein the first wire arranging rocker arm and a wire arranging wheel are in a distance balance state so that a cutting wire is located in a wheel groove of the wire arranging wheel.
2. The wire cutting system according to claim 1, wherein an arrangement direction of the reversing wheel and the tension wheel is a front-rear direction, and the reversing wheel is adjacent to the main roller assembly;
the cutting line enters the main roller assembly through the wire storage wheel, the front side edge and the upper edge of the wire arrangement wheel, the lower edge and the rear side edge of the tension wheel, the upper edge and the upper edge of the reversing wheel and the front side edge of the upper wire arrangement unit to form a cutting wire net;
the cutting line passes from the other end of the cutting wire net through the front and lower edges of the reversing wheel of the lower wire routing unit, the upper and rear edges of the tension wheel, the lower edge, the upper and front edges of the wire routing wheel and enters the wire storage wheel of the lower wire routing unit.
3. The wire cutting system of claim 2, wherein the upper edge of the reversing wheel and the upper edge of the tension wheel of the upper wire-feeding unit are located at the same horizontal plane; the lower edge of the tension wheel of the upper wiring unit and the upper edge of the wire arranging wheel are parallel to the horizontal plane;
the lower edge of the reversing wheel and the upper edge of the tension wheel of the lower wiring unit are parallel to the horizontal plane, and the lower edge of the tension wheel and the upper edge of the wire arranging wheel of the lower wiring unit are parallel to the horizontal plane.
4. A wire cutting system according to any one of claims 1 to 3, further comprising a reversing device comprising:
the sliding seat can slide along the length direction of the guide rod and is locked after sliding in place;
the reversing wheel assembly can swing towards the direction approaching to and away from the guide rod and is locked after swinging in place; the reversing wheel assembly comprises the reversing wheel;
the reversing device is used for driving the reversing wheel to slide along the front-back direction and lock after sliding in place so as to adjust the position of the cutting line entering the main roller assembly to form a cutting line net.
5. The wire cutting system of claim 4, wherein the reversing device is further configured to drive the reversing wheel to swing in a direction approaching or moving away from the main roller assembly and then lock the reversing wheel so as to realize that the cutting wire is located at a center position of a wheel groove of the reversing wheel.
6. The wire cutting system of claim 5, wherein the carriage comprises:
the sliding block is arranged on the sliding seat and is located at the guide rod;
the lower slide block of the slide seat is connected below the upper slide block of the slide seat, and a gap is reserved between the lower slide block of the slide seat and the guide rod;
the sliding seat locking screw penetrates through the sliding seat lower sliding block and enters a gap between the sliding seat lower sliding block and the guide rod so as to lock the sliding seat.
7. The wire cutting system of claim 6, wherein the slide-on-slide has a slide-on-slide notch with a notch down; the sliding seat upper sliding block is located at the guide rod through the sliding seat upper sliding block notch;
the sliding seat lower sliding block is provided with a sliding seat lower sliding block notch with an upward notch; the sliding seat lower sliding block is connected below the sliding seat upper sliding block in a mode that a sliding seat lower sliding block notch faces upwards, and a gap is formed between the bottom wall of the sliding seat lower sliding block notch and the guide rod;
the slide seat locking screw penetrates through the slide seat lower slide block notch from the bottom of the slide seat lower slide block and enters a gap between the bottom wall of the slide seat lower slide block notch and the guide rod so as to lock the slide seat.
8. The wire cutting system of claim 7, wherein the guide bar has a flat-angle diamond shape on an end surface, and four flat corners of the flat-angle diamond shape are respectively upward, downward, leftward and rightward;
the sliding seat upper sliding block notch is an inverted V-shaped notch, and the sliding seat upper sliding block is located at the upper flat corner of the flat corner diamond through the V-shaped notch;
the sliding seat lower sliding block notch is a concave notch, and the inner groove wall of the concave notch is clamped at two flat corners of the flat corner diamond, which face left and right.
9. The wire cutting system of claim 8, wherein the reversing device further comprises:
the steering connecting plate is fixed with the sliding seat; the reversing wheel assembly is connected to the steering connecting plate;
the reversing wheel assembly comprises a reversing wheel and a reversing wheel support, and the reversing wheel is arranged on the reversing wheel support;
the steering connecting plate is provided with a steering wheel support mounting hole, and the steering wheel support is rotatably mounted at the steering connecting plate through a steering wheel support mounting pin shaft and the steering wheel support mounting hole.
10. The wire cutting system of claim 9, wherein the diverter connecting plate further has a lower arcuate aperture positioned below the diverter wheel mount mounting aperture;
the reversing wheel assembly further comprises a lower layer adjusting screw and a lower layer locking nut; the lower layer adjusting screw penetrates through the lower layer arc-shaped hole and the reversing wheel support to be in threaded connection with the lower layer locking nut.
11. The wire cutting system of claim 10, wherein the diverter connecting plate further has an upper arcuate aperture positioned between the diverter wheel mount mounting aperture and the lower arcuate aperture;
the reversing wheel assembly further comprises an upper layer adjusting screw and an upper layer locking nut; the upper layer adjusting screw penetrates through the upper layer arc-shaped hole and the reversing wheel support to be fixedly connected with the upper layer locking nut in a threaded mode.
12. The wire cutting system of claim 11, wherein one of the guide rods corresponds to only one of the reversing wheel assemblies.
13. The wire cutting system of claim 5, wherein the wire arranging device can drive the wire arranging wheel to reciprocate along the front-back direction within the length range of the wire storing wheel;
the wire arranging device can enable the upper edge of the wire arranging wheel and the lower edge of the tension wheel to be coplanar after the wire arranging wheel swings in a natural state without the action of the cutting wire and the wire arranging wheel swings in place.
14. The wire cutting system of claim 13, wherein at least one pair of rectifying conductive posts are disposed at the same side of the wire arranging wheel at intervals, and a conductive cutting wire is disposed between at least one pair of rectifying conductive posts, and each rectifying conductive post is connected with a rectifying circuit unit that can be conducted when the cutting wire is deviated to contact with the rectifying conductive post.
15. The wire cutting system of claim 14, wherein the deviation rectifying circuit unit comprises:
a power supply for correcting deviation;
an analog input module; one pole of the power supply for correcting is connected with the correction conductive column, and the other pole of the power supply for correcting is connected with the analog input module;
the cutting line is deviated and contacted with any deviation rectifying guide column to connect the deviation rectifying conductive column and the analog input module of the corresponding deviation rectifying circuit unit so as to connect the deviation rectifying circuit unit.
16. The wire cutting system of claim 15, further comprising:
the deviation rectifying control unit is respectively connected with the deviation rectifying circuit unit;
the deviation rectifying control unit is used for controlling the winding displacement wheel to move to drive the cutting line to leave the deviation rectifying conductive column contacted with the cutting line.
17. The wire cutting system of claim 16, wherein the second wire-arranging rocker arm is provided with a first balancing weight mounting screw in a protruding manner at a position away from the wire-arranging rotating shaft connecting plate;
the first balancing weight is rotationally installed at the first balancing weight installation screw rod through a reserved threaded hole, and the first balancing weight can move along the length direction of the first balancing weight installation screw rod.
18. The wire cutting system of claim 17, wherein a second counterweight mounting screw is protruding from a top of the flat cable rotating shaft connecting plate;
the second balancing weight is rotatably arranged at the second balancing weight installation screw rod through a self-reserved threaded hole, and the second balancing weight can move along the length direction of the second balancing weight installation screw rod;
the second balancing weight is arranged at the top of the winding displacement rotating shaft connecting plate and is close to the position of the second winding displacement rocker arm.
19. The wire cutting system of claim 18, further comprising:
a flat cable guiding module;
the wire arranging sliding seat is connected with the wire arranging guide module in a sliding way;
the wire arranging rotary shaft is fixed with the wire arranging sliding seat;
and the wire-arranging slide seat driving motor is connected with the wire-arranging slide seat to drive the wire-arranging slide seat to move along the guiding direction of the wire-arranging guiding module.
20. A wire cutting machine comprising a wire cutting system according to any one of claims 1 to 19.
CN202210737395.8A 2022-06-27 2022-06-27 Wire cutting system and wire cutting machine Active CN115041764B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202210737395.8A CN115041764B (en) 2022-06-27 2022-06-27 Wire cutting system and wire cutting machine
PCT/CN2023/102759 WO2024002073A1 (en) 2022-06-27 2023-06-27 Cutting apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210737395.8A CN115041764B (en) 2022-06-27 2022-06-27 Wire cutting system and wire cutting machine

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CN115041764B true CN115041764B (en) 2023-11-17

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Publication number Priority date Publication date Assignee Title
WO2024002073A1 (en) * 2022-06-27 2024-01-04 青岛高测科技股份有限公司 Cutting apparatus

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CN207044447U (en) * 2017-08-09 2018-02-27 无锡市瑞能科技有限公司 442 diamond wires transform line wheel universal adjusting device
CN109176933A (en) * 2018-11-22 2019-01-11 宇晶机器(长沙)有限公司 Ultrahigh speed cabling sapphire multi-line cutting machine
CN209851343U (en) * 2019-03-21 2019-12-27 重庆四和晶工科技有限公司 Silicon rod squaring machine take-up and pay-off device
EP3603914A1 (en) * 2018-08-01 2020-02-05 Precision Surface Solutions GmbH Wire management system for a wire saw and method of operating a wire saw with such a system
CN211616189U (en) * 2019-12-11 2020-10-02 晶海洋半导体材料(东海)有限公司 Wire guide wheel adjusting device of wire cutting machine
CN111873204A (en) * 2020-08-12 2020-11-03 江苏佳晟精密设备科技有限公司 Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED
CN112548813A (en) * 2020-12-07 2021-03-26 湖南宇晶机器股份有限公司 Diamond wire routing mechanism
CN216542601U (en) * 2021-08-18 2022-05-17 江苏天晶智能装备有限公司 Diamond wire cutting machine winding displacement mechanism

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207044447U (en) * 2017-08-09 2018-02-27 无锡市瑞能科技有限公司 442 diamond wires transform line wheel universal adjusting device
EP3603914A1 (en) * 2018-08-01 2020-02-05 Precision Surface Solutions GmbH Wire management system for a wire saw and method of operating a wire saw with such a system
CN109176933A (en) * 2018-11-22 2019-01-11 宇晶机器(长沙)有限公司 Ultrahigh speed cabling sapphire multi-line cutting machine
CN209851343U (en) * 2019-03-21 2019-12-27 重庆四和晶工科技有限公司 Silicon rod squaring machine take-up and pay-off device
CN211616189U (en) * 2019-12-11 2020-10-02 晶海洋半导体材料(东海)有限公司 Wire guide wheel adjusting device of wire cutting machine
CN111873204A (en) * 2020-08-12 2020-11-03 江苏佳晟精密设备科技有限公司 Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED
CN112548813A (en) * 2020-12-07 2021-03-26 湖南宇晶机器股份有限公司 Diamond wire routing mechanism
CN216542601U (en) * 2021-08-18 2022-05-17 江苏天晶智能装备有限公司 Diamond wire cutting machine winding displacement mechanism

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