CN111873204A - Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED - Google Patents

Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED Download PDF

Info

Publication number
CN111873204A
CN111873204A CN202010807844.2A CN202010807844A CN111873204A CN 111873204 A CN111873204 A CN 111873204A CN 202010807844 A CN202010807844 A CN 202010807844A CN 111873204 A CN111873204 A CN 111873204A
Authority
CN
China
Prior art keywords
wire
cutting equipment
fixed
motor
special multi
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010807844.2A
Other languages
Chinese (zh)
Inventor
戴磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Jiasheng Precision Equipment Technology Co ltd
Original Assignee
Jiangsu Jiasheng Precision Equipment Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Jiasheng Precision Equipment Technology Co ltd filed Critical Jiangsu Jiasheng Precision Equipment Technology Co ltd
Priority to CN202010807844.2A priority Critical patent/CN111873204A/en
Publication of CN111873204A publication Critical patent/CN111873204A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • B28D5/0082Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention provides a multi-line data cutting device special for a large-load ultrahigh-speed LED, and relates to the field of multi-line data cutting devices. The special multi-wire cutting equipment for the large-load-capacity ultrahigh-speed LED comprises a machine body, wherein an electrical control mechanism, a cooling mechanism, a tension mechanism, a wiring mechanism, a winding mechanism, a cutting line mechanism, a wire mechanism, a processing chamber mechanism and a workbench mechanism are fixedly arranged on the upper surface of the machine body, the tension mechanism, the wiring mechanism, the winding mechanism and the wire mechanism are symmetrically arranged on two sides of the upper surface of the machine body, the electrical control mechanism is fixedly arranged at the top of the machine body, and the cooling mechanism is fixedly arranged at the tail of the machine body. The machine body base and the processing chamber respectively adopt integrated castings, have good mechanical property and shock absorption, can ensure the integral precision and stability of the machine, and are particularly suitable for the continuous and stable operation of the machine at the speed of up to 2100m/min, thereby achieving the purpose of high-speed cutting.

Description

Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED
Technical Field
The invention relates to the technical field of multi-line data cutting equipment, in particular to multi-line data cutting equipment special for a high-load-capacity ultrahigh-speed LED.
Background
With the development and the requirement of the world on environmental protection and energy conservation, under the current low-carbon economic situation, the LED illumination has the characteristics of energy conservation, environmental protection, long service life, small volume and the like, gradually permeates into human life, and the sapphire is widely applied to LED substrate materials. The LED backlight source can be applied to the fields of various indications, displays, decorations, backlight sources, general illumination, urban landscape illumination and the like. For many years, the LED lighting has been paid attention by the nation and governments at all levels due to the advantages of energy conservation and environmental protection, and various places have taken out relevant policies and measures to accelerate the development of LED lamps; the public consumers have also long sought such new and environmentally friendly lighting products.
Sapphire is used as a main substrate of an LED, the hardness of the sapphire is very high, the Mohs hardness reaches 9, the hardness of the sapphire is only second to that of diamond 10, for materials with the Mohs hardness of more than 8.5, due to the high hardness of the materials, a common cutting workpiece and a cutting diamond wire for cutting are difficult to process in a parallel mode, a swinging device needs to be added on a workbench or a main shaft system of multi-wire cutting equipment to drive the workpiece to swing or a cutting wire net to swing, the cutting speed is not high, the length of a clamping workpiece is limited, the speed of cutting equipment for cutting the sapphire multi-wire saw popular in the market is generally 600-1500 m/min, and the cutting time for cutting a 6-inch material rod needs 20-24 h or even longer; most of the load capacity can only reach 400mm, if the load capacity is further lengthened, the clamping force is insufficient, the problems that the load capacity of an arc-shaped sliding rail of the swing head is limited, the precision after the load capacity is lengthened exceeds the standard, the strength deformation exceeds the standard, the LED cutting crystal orientation precision exceeds the standard and the like are solved, the cutting quality is poor or even the cutting cannot be performed, particularly, the whole cutter workpiece is easily scrapped under the condition that the cutting is abnormal, great economic loss is caused, and the cutting efficiency is not high.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a special multi-wire-data cutting device for a large-loading-capacity ultra-high-speed LED, which solves the problems that the existing multi-wire saw cutting device has certain defects in use, the cutting speed is not high, the cutting efficiency is not high, and the loading capacity of a cutting crystal bar is lower than 400 mm.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a special many line data cutting of big load hypervelocity LED is equipped, includes the organism, the last fixed surface of organism installs electrical control mechanism, cooling body, tension mechanism, wiring mechanism, wire winding mechanism, cutting line mechanism, wire mechanism, processing room mechanism, workstation mechanism.
Preferably, the tension mechanism, the wiring mechanism, the winding mechanism and the wire guiding mechanism are symmetrically installed on two sides of the upper surface of the machine body, the electric control mechanism is installed and fixed on the top of the machine body, and the cooling mechanism is installed and fixed on the tail of the machine body.
Preferably, the worktable mechanism comprises a fixed supporting seat, a worktable motor, a first servo reducer, a linear guide rail, a movable supporting seat, a safety cylinder and a swing assembly, the fixed supporting seat is fixed on the processing chamber and is connected with the movable supporting seat in a sliding way through a linear guide rail, the workbench motor is connected with a first servo reducer, the output end of the first servo reducer is fixedly connected with a ball screw, the ball screw is fixedly connected with the fixed supporting seat, the ball screw is connected with the movable supporting seat, the swing assembly is fixedly arranged on the movable supporting seat, the upper surface of the swing assembly is fixedly connected with a blast device, the air blowing device is connected with an external air source, the safety cylinders are fixedly arranged on two sides of the movable supporting seat, the number of the swing assemblies is at least two, or a plurality of swing assemblies which work independently.
Preferably, the swing assembly includes swing motor, the servo speed reducer of second, hold-in range, buckler, bearing, swing motor, the servo speed reducer fixed mounting of second are on removing the supporting seat, the output fixedly connected with band pulley of second servo motor, arc guide rail lower guideway is connected with work piece holder, the band pulley passes through the hold-in range and links to each other with the anchor clamps of work piece, guide rail is installed on removing the supporting seat on buckler, the arc guide rail and is located the inside of buckler, bearing fixed connection just is located the both sides of hold-in range on removing the supporting seat.
Preferably, the processing chamber mechanism comprises a processing chamber main body, a material box, a spray washing mechanism, a wire breakage protection mechanism and a feeding and discharging guide mechanism, wherein the feeding and discharging guide mechanism is fixed on the outer side of the processing chamber main body, the spray washing mechanism, the material box and the wire breakage protection mechanism are fixedly installed inside the processing chamber main body, and the spray washing mechanism is arranged at equal intervals by adopting a plurality of fan-shaped nozzles.
Preferably, the wire mechanism includes regulating plate, the tight piece of location clamp, regulation seat, keysets, angle adjustment seat, slide bar, wire pulley mechanism, adjusting screw, the regulating plate is two, and the regulating plate is fixed in the inside of processing chamber main part, the tight piece fixed mounting of location clamp is on the regulating plate, the slide bar both ends are fixed respectively on the tight piece of two location clamp, adjust the surface of seat installation on the slide bar, the keysets links to each other with the angle adjustment seat.
Preferably, the line cutting mechanism includes main motor, fixed bearing case, connecting screw, the main rod of carbon fiber, loose bearing case, lock nut, fixed bearing case, loose bearing case are installed in the bearing case hole of processing chamber main part, carbon fiber main rod passes through connecting screw, lock nut fixed connection between fixed bearing case, loose bearing case, fixed bearing case, loose bearing case and the main rod locating surface of carbon fiber adopt conical surface cooperation, main motor is hollow motor.
Preferably, the winding mechanism includes winding motor, spool, reel, compresses tightly lid, locking screw winding motor adopts hollow structure, the spool is installed in winding motor's inside, the reel passes through the locking screw installation to be fixed on the spool, compress tightly the one end that the spool was kept away from at the reel to the lid setting, winding motor is hollow motor.
Preferably, the wiring mechanism comprises a wiring motor, an electric actuator, a connecting seat, a balance adjusting block, a follow-up device and a wiring pulley device, wherein the electric actuator is installed on the machine body, the connecting seat is installed on the electric actuator, the follow-up device is installed on the connecting seat, and the balance adjusting block is installed on the follow-up device.
(III) advantageous effects
The invention provides a special multi-wire data cutting device for a large-load ultrahigh-speed LED. The method has the following beneficial effects:
1. the machine body base and the processing chamber respectively adopt integrated castings, have good mechanical property and shock absorption, can ensure the integral precision and stability of the machine, and are particularly suitable for the continuous and stable operation of the machine at the speed of up to 2100m/min, thereby achieving the purpose of high-speed cutting.
2. The fixed bearing box and the bearings in the movable bearing box of the cutting line mechanism are all customized bearings, the bearing load capacity and the rotating speed of the fixed bearing box are greatly improved compared with those of standard bearings, the noise and the vibration of the bearings are in the leading positions in China when the bearings continuously operate at the speed of 2100m/min, the bearings are free of maintenance, and the customer maintenance cost is reduced.
3. The working table mechanism can be assembled into 2 to a plurality of swing tables, each swing assembly can load workpieces with different specifications according to different requirements, one-time multi-specification material cutting is realized, the use efficiency of equipment and the application range of the equipment are greatly improved, the swing heads are mutually independent, the cutting quality of the rest swing head working tables is not influenced under the condition that one swing head working table has abnormal cutting, and the economic loss risk caused by abnormal cutting is reduced.
4. Compared with a common servo motor which adopts a hollow motor to connect a motor shaft and a main shaft of a bearing box by a coupler, the cutting wire motor and the winding motor have the advantages of low noise, small rotational inertia, no coupler, more compact assembly space and particular contribution to the running of the machine at 2100 m/min.
5. The design that a plurality of swing assemblies can be arranged through the worktable mechanism enables the equipment to clamp a plurality of crystal bars, so that the defect that the loading capacity cannot reach more than 400mm is overcome.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an original drawing for cutting the wiring according to the present invention;
FIG. 3 is a schematic structural diagram of a worktable according to the present invention;
FIG. 4 is a schematic view of the internal cross-sectional structure of the table mechanism of the present invention;
FIG. 5 is a schematic structural view of a processing chamber according to the present invention;
FIG. 6 is a schematic view of a wire guiding mechanism according to the present invention;
FIG. 7 is a schematic view of the cutting wire mechanism of the present invention;
FIG. 8 is a schematic view of the winding mechanism of the present invention;
FIG. 9 is a schematic view of the wiring mechanism of the present invention.
100, an electrical control mechanism; 200. a cooling mechanism; 300. a tension mechanism; 400. a wiring mechanism; 4001. wiring a motor; 4002. an electric actuator; 4003. a connecting seat; 4004. a balance adjusting block; 4005. a follower device; 4006. a wire-routing pulley device; 500. a winding mechanism; 5001. a winding motor; 5002. a spool; 5003. a reel; 5004. a compression cover; 5005. locking the screw; 600. a body; 700. a wire cutting mechanism; 7001. a main motor; 7002. fixing the bearing box; 7003. connecting a screw rod; 7004. a carbon fiber main rod; 7005. a movable bearing housing; 7006. locking the nut; 800. a wire guide mechanism; 8001. an adjusting plate; 8002. positioning the clamping block; 8003. an adjusting seat; 8004. an adapter plate; 8005. an angle adjusting seat; 8006. a slide bar; 8007. a wire pulley mechanism; 8008. adjusting screws; 900. a processing chamber mechanism; 1000. a table mechanism; 1001. fixing the supporting seat; 1002. a table motor; 1003. a first servo reducer; 1004. a linear guide rail; 1005. moving the supporting seat; 1006. a ball screw; 1007. a safety cylinder; 1008. a blower device; 1009. a swing assembly; 1009-1, workpiece; 1009-2, waterproof cover; 1009-3, arc guide rail; 1009-4, a bearing; 1009-5, synchronous belt; 1009-6, belt wheel; 1009-7, second servo reducer; 1009-8, a swing motor; 9001. a process chamber body; 9002. a magazine; 9003. a spray rinsing mechanism; 9004. a disconnection protection mechanism; 9005. go up unloading guiding mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1 to 9, the embodiment of the present invention provides a multi-wire cutting device for a large-load ultra-high-speed LED, which includes a machine body 600, and an electrical control mechanism 100, a cooling mechanism 200, a tension mechanism 300, a wiring mechanism 400, a winding mechanism 500, a wire cutting mechanism 700, a wire guiding mechanism 800, a processing chamber mechanism 900, and a worktable mechanism 1000 are fixedly mounted on an upper surface of the machine body 600.
The tension mechanism 300, the wiring mechanism 400, the winding mechanism 500 and the wire guiding mechanism 800 are symmetrically installed on two sides of the upper surface of the machine body 600, the electrical control mechanism 100 is installed and fixed on the top of the machine body 600, and the cooling mechanism 200 is installed and fixed on the tail of the machine body 600.
The worktable mechanism 1000 comprises a fixed supporting seat 1001, a worktable motor 1002, a first servo reducer 1003, a linear guide rail 1004, a movable supporting seat 1005, a safety cylinder 1007 and a swing assembly 1009, wherein the fixed supporting seat 1001 is fixed on the processing chamber, the fixed supporting seat 1001 is connected with the movable supporting seat 1005 in a sliding way through the linear guide rail 1004, the worktable motor 1002 is connected with the first servo reducer 1003, the output end of the first servo reducer 1003 is fixedly connected with a ball screw 1006, the ball screw 1006 is fixedly connected with the fixed supporting seat 1001, the ball screw 1006 is connected with the movable supporting seat 1005, the swing assembly 1009 is fixedly arranged on the movable supporting seat 1005, the upper surface of the swing assembly 1009 is fixedly connected with a blast device 1008, and the blast device 1008 is connected with an external air source, so that an air-tight device structure is formed, cutting fluid can be effectively prevented from entering the swing assembly 1009, and precision, the safety cylinders 1007 are fixedly installed on two sides of the movable supporting seat 1005, the safety cylinders 1007 support and share most of the ball screws 1006, the load of the linear guide rails 1004 and prolong the service life of the linear guide rails, meanwhile, the ball screws 1006 are prevented from being broken continuously due to operation, accidents are caused when the movable supporting seat 1005 falls, the number of the swing assemblies 1009 is at least two, or a plurality of swing assemblies 1009 working independently from each other are adopted, the swing assemblies 1009 can be used for loading different types of crystal bars respectively, each swing assembly 1009 loads workpieces according to production requirements, one-time multi-batch workpiece loading is realized, the worktable mechanism 1000 can be provided with a plurality of swing assemblies 1009 for clamping a plurality of crystal bars, and the breakthrough load is more than 400 mm.
During operation, the workbench motor 1002 and the first servo reducer 1003 drive the ball screw 1006 to rotate, so as to drive the movable support base 1005 to move downwards along the linear guide rail 1004.
The swing assembly 1009 comprises a swing motor 1009-8, a second servo reducer 1009-7, a synchronous belt 1009-5, a waterproof cover 1009-2 and a bearing 1009-4, the swing motor 1009-8 and the second servo reducer 1009-7 are fixedly installed on the moving support base 1005, the output end of the second servo motor 1009-7 is fixedly connected with a belt wheel 1009-6, the lower guide rail of the arc-shaped guide rail 1009-3 is connected with a clamp of the workpiece 1009-1, the belt wheel 1009-6 is connected with the clamp of the workpiece 109-1 through the synchronous belt 1009-5, the waterproof cover 1009-2 and the upper guide rail of the arc-shaped guide rail 1009-3 are installed on the moving support base 1005, the arc-shaped guide rail 1009-3 is located inside the waterproof cover 1009-2, the bearing 1009-4 is fixedly connected on the moving support base 1005 and located on two sides of the synchronous belt, the oscillating motor 1009-8 and the servo reducer 1009-7 drive the belt wheel 1009-6 to oscillate back and forth under program control, so as to drive the synchronous belt 1009-5 to rotate, the synchronous belt 1009-5 drives the workpiece 1009-1 to make reciprocating oscillating motion along the arc guide rail 1009-3 track, and under the condition that the contact force between the workpiece and the wire mesh is not changed, the contact area between the diamond cutting wire mesh and the workpiece is reduced through the oscillating motion of the oscillating assembly 1009, so that the cutting force of the wire mesh is increased, and the cutting efficiency is improved.
The processing chamber mechanism 900 comprises a processing chamber main body 9001, a material box 9002, a spray washing mechanism 9003, a wire breakage protection mechanism 9004 and a feeding and discharging guide mechanism 9005, wherein the feeding and discharging guide mechanism 9005 is fixed on the outer side of the processing chamber main body 9001, used for positioning and guiding during feeding and discharging, is convenient for workers to operate, reduces the labor intensity of the workers, the spray washing mechanism 9003, the material box 9002 and the wire breakage protection mechanism 9004 are fixedly arranged inside the processing chamber main body 9001, the material box 9002 can contain fragment impurities therein, prevents the cutting wire net from being damaged by debris impurities, the spray washing mechanism 9003 can bring the cutting fluid to the wire net, play the cooling and wash away the impurity effect on the gauze at the cutting process, spray rinsing mechanism 9003 adopts a plurality of fan-shaped nozzles and equidistance to arrange, and broken string protection mechanism 9004 installs in main shaft mechanism both sides, detects the broken string and triggers the warning and shuts down, reduces the broken string that causes because of unusual reasons to the sapphire work piece, the loss that the main rod caused.
The wire guiding mechanism 800 comprises an adjusting plate 8001, two positioning clamping blocks 8002, an adjusting seat 8003, an adapter plate 8004, an angle adjusting seat 8005, a sliding rod 8006, a wire pulley mechanism 8007 and an adjusting screw 8008, wherein the adjusting plate 8001 is fixed inside a processing chamber main body 9001, the positioning clamping blocks 8002 are fixedly installed on the adjusting plate 8001, two ends of the sliding rod 8006 are respectively fixed on the two positioning clamping blocks 8002, the adjusting seat 8003 is installed on the surface of the sliding rod 8006, the wire inlet and outlet positions of a cutting wire net can be adjusted by moving the position of the adjusting seat 8003 on the sliding rod 8006, the adjusting seat 8003 and the sliding rod 8006 are designed in an inverted V-shaped positioning matching mode, the adjusting seat 8003 is tightly pressed by a screw from the bottom, the adjusting seat 8003 can be effectively prevented from loosening, meanwhile, the accuracy of the adjusting seat 8003 cannot be changed by moving the adjusting seat 8003 for multiple times by a user, the cutting wire running stability is ensured, the adapter plate 8004 is connected, the angle position of the adapter plate 8004 is adjusted through the adjusting screw 8008, so that the purpose of adjusting the angle of the wire guide wheel device is achieved, the cutting line is located in the center of the guide wheel wire groove, and the cutting life of the guide wheel is prolonged.
The cutting line mechanism 700 comprises a main motor 7001, a fixed bearing box 7002, a connecting screw 7003, a carbon fiber main rod 7004, a movable bearing box 7005 and a locking nut 7006, wherein the fixed bearing box 7002 and the movable bearing box 7005 are installed in a bearing box hole of a processing chamber main body 9001, the carbon fiber main rod 7004 is fixedly connected between the fixed bearing box 7002 and the movable bearing box 7005 through the connecting screw 7003 and the locking nut 7006, the fixed bearing box 7002, the movable bearing box 7005 and the positioning surface of the carbon fiber main rod 7004 are matched by conical surfaces, the main motor 7001 is a hollow motor, and for the traditional structure adopting joint bearing matching positioning, the conical surface positioning precision is high, the coaxial precision is high, the inherent self-centering function of the conical surface is avoided during continuous operation, the phenomenon of sliding generated after the joint bearing positioning matching operation is not generated, the quality problem of a workpiece is caused, even the workpiece is scrapped, and the joint bearing is easily become, requiring periodic replacement, adding to the maintenance costs to the customer. The conical surface positioning structure is simple, the performance is stable, the maintenance is convenient, the reliability of the machine in 2100m/min operation is greatly improved, the main motor 7001 is of a hollow structure and is integrated with a main shaft of a fixed bearing box 7002, the connection of a coupler is omitted, the rotational inertia of the cutting line mechanism is greatly reduced by matching with a carbon fiber main rod 7004 adopting an integral carbon fiber die casting process, the electric energy is saved by about more than 30% compared with the traditional structure in the operation of the whole machine, the mechanical transmission efficiency is improved, the noise of the cutting mechanism in high-speed operation is reduced, the operation noise of the machine is controlled between 61db and 66db, and the wire cutting mechanism 700 provides reliable guarantee for the high-speed operation of the machine in 2100 m/min.
Winding mechanism 500 includes wire-wound motor 5001, spool 5002, reel 5003, compress tightly lid 5004, locking screw 5005, wire-wound motor 5001 adopts hollow structure, spool 5002 both had supported fixed reel 5003 usefulness as machine part, it is integrative with wire-wound motor 5001 as wire-wound motor 5001 rotor again, the intermediate junction has been saved, inertia and noise have effectively been reduced, be favorable to high-speed moving stability, spool 5002 installs in wire-wound motor 5001's inside, reel 5003 passes through locking screw 5005 and installs and fix on spool 5002, compress tightly the one end that lid 5004 set up at reel 5003 and keep away from spool 5002.
The wiring mechanism 400 comprises a wiring motor 4001, an electric actuator 4002, a connecting seat 4003, a balance adjusting block 4004, a follow-up device 4005 and a wiring pulley device 4006, the electric actuator 4002 is driven by the wiring motor 4001 to do back and forth linear motion, the electric actuator 4002 is installed on the machine body 600, the connecting seat 4003 is installed on the electric actuator 4002, the follow-up device 4005 is installed on the connecting seat 4003, the balance adjusting block 4004 is installed on the follow-up device 4005, the deflection angle of a wiring guide wheel pulley is changed by adjusting the position of the balance adjusting block 4004, so that a cutting line is always located at the center of a pulley line groove, the phenomenon that the cutting line is deflected to aggravated to wear is avoided, the service life of the pulley is prolonged, a force measuring sensor is installed on the wiring guide wheel device, the position of the wiring line wheel.
Tension mechanism 300 includes tension motor, the fixed plate, the tension shaft, the tension pendulum rod, pretension spring and spring fixed arm, spacing post, the fixed plate is fixed on organism 600, tension motor links to each other with the tension shaft and installs on the fixed plate, install pulley gear on the tension rod, the tension rod is connected with the tension shaft, the spring fixed arm links to each other with the tension shaft, pretension spring one side links to each other with the spring fixed arm, the opposite side is fixed on the screw, tension mechanism 300 adopts the open loop control procedure, constant torsion output ensures that the additional tension of line of cut is stable, undulant little.
The electrical control mechanism 100 is installed and fixed on the top of the machine body 600, the appearance layout of the machine is fully utilized, the electrical control mechanism 100 mainly comprises two electrical cabinets, the left side and the right side of the electrical control mechanism are respectively a strong electricity area and a weak electricity area and are respectively used for installing an electrical drive element and an electrical control element, the rear side of each electrical cabinet is provided with an air conditioner cooling water source, an air conditioner cooling water source is connected with a main water inlet and outlet path of the machine, heat can be exchanged and dissipated timely, the temperature in each electrical cabinet is ensured to be proper, and the damage and the failure of the electrical elements caused.
The cutting speed of the invention reaches 2100m/min, can realize the cutting of work pieces with the loading capacity phi 200 (8') × 400mm x (2-multiple), greatly improves the cutting efficiency and the sheet output, can improve the use efficiency of equipment, and reduces the loss caused by abnormal cutting.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a special many line data of big load hypervelocity LED cut equipment, includes organism (600), its characterized in that: the upper surface of the machine body (600) is fixedly provided with an electric control mechanism (100), a cooling mechanism (200), a tension mechanism (300), a wiring mechanism (400), a winding mechanism (500), a cutting line mechanism (700), a wire guiding mechanism (800), a processing chamber mechanism (900) and a worktable mechanism (1000).
2. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 1, wherein the special multi-wire cutting equipment comprises: the tension mechanism (300), the wiring mechanism (400), the winding mechanism (500) and the wire guide mechanism (800) are symmetrically installed on two sides of the upper surface of the machine body (600), the electric control mechanism (100) is installed and fixed on the top of the machine body (600), and the cooling mechanism (200) is installed and fixed on the tail of the machine body (600).
3. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 1, wherein the special multi-wire cutting equipment comprises: the worktable mechanism (1000) comprises a fixed supporting seat (1001), a worktable motor (1002), a first servo reducer (1003), a linear guide rail (1004), a movable supporting seat (1005), a safety cylinder (1007) and a swing assembly (1009), wherein the fixed supporting seat (1001) is fixed on a processing chamber, the fixed supporting seat (1001) is in sliding connection with the movable supporting seat (1005) through the linear guide rail (1004), the worktable motor (1002) is connected with the first servo reducer (1003), the output end of the first servo reducer (1003) is fixedly connected with a ball screw (1006), the ball screw (1006) is fixedly connected with the fixed supporting seat (1001), the ball screw (1006) is connected with the movable supporting seat (1005), the swing assembly (1009) is fixedly installed on the movable supporting seat (1005), and the upper surface of the swing assembly (1009) is fixedly connected with a blower device (1008), the blowing device (1008) is connected with an external air source, the safety cylinders (1007) are fixedly installed on two sides of the movable supporting seat (1005), and the number of the swing assemblies (1009) is at least two or a plurality of swing assemblies (1009) which work independently.
4. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 2, wherein the special multi-wire cutting equipment comprises: the swing assembly (1009) comprises a swing motor (1009-8), a second servo reducer (1009-7), a synchronous belt (1009-5), a waterproof cover (1009-2) and a bearing (1009-4), the swing motor (1009-8) and the second servo reducer (1009-7) are fixedly mounted on the movable supporting seat (1005), the output end of the second servo motor (1009-7) is fixedly connected with a belt wheel (1009-6), the lower guide rail of the arc-shaped guide rail (1009-3) is connected with a clamp of a workpiece (1009-1), the belt wheel (1009-6) is connected with the clamp of the workpiece (109-1) through the synchronous belt (1009-5), and the upper guide rails of the waterproof cover (1009-2) and the arc-shaped guide rail (1009-3) are mounted on the movable supporting seat (1005), and the arc-shaped guide rail (1009-3) is positioned inside the waterproof cover (1009-2), and the bearings (1009-4) are fixedly connected to the movable supporting seat (1005) and positioned on two sides of the synchronous belt (1009-5).
5. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 1, wherein the special multi-wire cutting equipment comprises: processing chamber mechanism (900) includes processing chamber main part (9001), magazine (9002), spray rinsing mechanism (9003), broken string protection mechanism (9004), goes up unloading guiding mechanism (9005), go up unloading guiding mechanism (9005) and fix the outside at processing chamber main part (9001), spray rinsing mechanism (9003), magazine (9002), broken string protection mechanism (9004) fixed mounting are inside processing chamber main part (9001), spray rinsing mechanism (9003) adopts a plurality of fan-shaped nozzle and equidistance to arrange.
6. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 1, wherein the special multi-wire cutting equipment comprises: the wire mechanism (800) comprises a regulating plate (8001), positioning clamping blocks (8002), a regulating seat (8003), an adapter plate (8004), an angle regulating seat (8005), a sliding rod (8006), a wire pulley mechanism (8007) and a regulating screw (8008), wherein the regulating plate (8001) is two, the regulating plate (8001) is fixed inside a processing chamber body (9001), the positioning clamping blocks (8002) are fixedly installed on the regulating plate (8001), two ends of the sliding rod (8006) are respectively fixed on the two positioning clamping blocks (8002), the regulating seat (8003) is installed on the surface of the sliding rod (8006), and the adapter plate (8004) is connected with the angle regulating seat (8005).
7. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 1, wherein the special multi-wire cutting equipment comprises: cutting line mechanism (700) are including main motor (7001), fixed bearing case (7002), connecting screw (7003), carbon fiber owner stick (7004), loose bearing case (7005), lock nut (7006), fixed bearing case (7002), loose bearing case (7005) are installed in the bearing box hole of process chamber main part (9001), carbon fiber owner stick (7004) are through connecting screw (7003), lock nut (7006) fixed connection between fixed bearing case (7002), loose bearing case (7005), fixed bearing case (7002), loose bearing case (7005) and carbon fiber owner stick (7004) locating surface adopt the conical surface cooperation, main motor (7001) is hollow motor.
8. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 1, wherein the special multi-wire cutting equipment comprises: winding mechanism (500) include wire-wound motor (5001), spool (5002), reel (5003), compress tightly lid (5004), locking screw (5005), wire-wound motor (5001) adopts hollow structure, install in the inside of wire-wound motor (5001) spool (5002), reel (5003) is fixed on spool (5002) through locking screw (5005) installation, compress tightly the one end that lid (5004) set up in reel (5003) and keep away from spool (5002), wire-wound motor (5001) is hollow motor.
9. The special multi-wire cutting equipment for the large-load ultrahigh-speed LED according to claim 1, wherein the special multi-wire cutting equipment comprises: the wiring mechanism (400) comprises a wiring motor (4001), an electric actuator (4002), a connecting seat (4003), a balance adjusting block (4004), a follow-up device (4005) and a wiring pulley device (4006), wherein the electric actuator (4002) is installed on the machine body (600), the connecting seat (4003) is installed on the electric actuator (4002), the follow-up device (4005) is installed on the connecting seat (4003), and the balance adjusting block (4004) is installed on the follow-up device (4005).
CN202010807844.2A 2020-08-12 2020-08-12 Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED Pending CN111873204A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010807844.2A CN111873204A (en) 2020-08-12 2020-08-12 Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010807844.2A CN111873204A (en) 2020-08-12 2020-08-12 Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED

Publications (1)

Publication Number Publication Date
CN111873204A true CN111873204A (en) 2020-11-03

Family

ID=73203264

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010807844.2A Pending CN111873204A (en) 2020-08-12 2020-08-12 Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED

Country Status (1)

Country Link
CN (1) CN111873204A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115041764A (en) * 2022-06-27 2022-09-13 青岛高测科技股份有限公司 Wire cutting system and wire cutting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115041764A (en) * 2022-06-27 2022-09-13 青岛高测科技股份有限公司 Wire cutting system and wire cutting machine
CN115041764B (en) * 2022-06-27 2023-11-17 青岛高测科技股份有限公司 Wire cutting system and wire cutting machine

Similar Documents

Publication Publication Date Title
CN108437243B (en) Multi-station annular wire saw cutting machine
CN108512377B (en) Three-wire parallel winding block stator winding machine
CN111873204A (en) Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED
CN208136577U (en) A kind of efficient fabric cutter for garment production
CN213440479U (en) Special multi-wire data cutting equipment for high-load-capacity ultrahigh-speed LED
CN219132008U (en) Automobile engine frock clamp
CN210232532U (en) Novel aeroengine blade grinding machine
CN218984329U (en) Special-shaped plate surface polishing device
CN208916493U (en) A kind of data line wrap-up
CN212043613U (en) Cutter clamp for semiconductor manufacturing
CN213136771U (en) Improved mechanical arm for plastic product production
CN211219666U (en) Clamping device based on rotary numerical control vertical drilling machine
CN212241617U (en) Rapid Assembly rope saw
CN221289938U (en) Feeding mechanism of laser cutting machine
WO2020038211A1 (en) Electric reciprocating saw
CN113276174B (en) Tool bit and rhizome class medicinal material root cutter that founds thereof
CN220266153U (en) Lining cutting device for backpack production
CN213793983U (en) Spring cutting device
CN220481975U (en) Dust-free cutting device for formed sponge
CN218698507U (en) Electrical maintenance workbench
CN220516418U (en) Shell polishing device for production of advance device
CN221210115U (en) Diamond sand wire saw cutting sawing machine
CN213440472U (en) Special multi-wire saw of LED is with pendulum head workstation
CN214982202U (en) Special-shaped cutting machine
CN214644849U (en) Ceramic fiber product wire saw system of processing

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination